Analog Servo Drive AZ25A20DDC

Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 1 of 7

Description Power Range
The AZ25A20DDC PWM servo drive is designed to
drive brush-type DC motors at a high switching
frequency. To increase system reliability and to
reduce cabling costs, the drive is designed for direct
integration into your PCB. The AZ25A20DDC is fully
protected against over-voltage, under-voltage, over-
current, over-heating and short-circuits. A single
digital output indicates operating status. The drive
interfaces with digital controllers that have digital
PWM output. The PWM IN duty cycle determines the
output current and DIR input determines the direction
of rotation. This servo drive requires only a single
unregulated isolated DC power supply, and is fully
RoHS (Reduction of Hazardous Substances)
compliant.
See Part Numbering Information on last page of
datasheet for additional ordering options.
Peak Current 25 A
Continuous Current 12.5 A
Supply Voltage 40 - 175 VDC


Features

High Power Density
Compact Size
Direct Board-to-Board Integration
Lightweight
High Switching Frequency
Four Quadrant Regenerative Operation
Wide Temperature Range
High Performance Thermal Dissipation
Differential Input Command
Current Monitor Output
Digital Fault Output Monitor
Wide Supply Voltage Range



HARDWARE PROTECTION
Over-Voltage
Under-Voltage
Over-Current
Over-Temperature
Short-circuit (phase-phase)
Short-circuit (phase-ground)
INPUTS/OUTPUTS
Digital Fault Output
Digital Inhibit Input
Analog Current Monitor
Analog Command Input
Analog Current Reference
MODES OF OPERATION
Current
MOTORS SUPPORTED
Single Phase (Brushed, Voice Coil, Inductive Load)
COMMAND SOURCE
PWM
COMPLIANCES & AGENCY APPROVALS
UL
cUL
CE Class A (LVD)
CE Class A (EMC)
RoHS

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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[email protected]
Sold & Serviced By:

Analog Servo Drive AZ25A20DDC



Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 2 of 7

BLOCK DIAGRAM

Information on Approvals and Compliances

US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL
registered under file number E140173. Note that machine components compliant with UL are considered UL
registered as opposed to UL listed as would be the case for commercial products.

Compliant with European CE for both the Class A EMC Directive 2004/108/EC on Electromagnetic Compatibility
(specifically EN 61000-6-4:2007 and EN 61000-6-2:2005) and LVD requirements of directive 2006/95/EC
(specifically EN 60204-1:2006), a low voltage directive to protect users from electrical shock.

RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being
manufactured in electrical and electronic equipment.
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive AZ25A20DDC



Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 3 of 7

SPECIFICATIONS
Power Specifications
Description Units Value
DC Supply Voltage Range VDC 40 175
DC Bus Under Voltage Limit VDC 36
DC Bus Over Voltage Limit VDC 193
Maximum Peak Output Current
1
A 25
Maximum Continuous Output Current A 12.5
Maximum Continuous Output Power W 2078
Maximum Power Dissipation at Continuous Current W 110
Minimum Load Inductance (Line-To-Line)
2
H 250
Internal Bus Capacitance
3
F 20
Low Voltage Supply Outputs - +6 VDC (30 mA)
Switching Frequency kHz 20.7
Control Specifications
Description Units Value
Command Sources - PWM
PWM Input Frequency Range kHz 10 - 25
Modes of Operation - Current
Motors Supported - Single Phase (Brushed, Voice Coil, Inductive Load)
Hardware Protection -
Over Current, Over Temperature, Over Voltage, Under Voltage, Short Circuit
(Phase-Phase & Phase-Ground)
Mechanical Specifications
Description Units Value
Agency Approvals - CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL
Size (H x W x D) mm (in) 76.2 x 50.8 x 22.9 (3 x 2 x 0.9)
Weight g (oz) 119.7 (4.2)
Heatsink (Base) Temperature Range
4
C (F) 0 - 75 (32 - 167)
Storage Temperature Range C (F) -40 - 85 (-40 - 185)
P1 Connector - 16-pin, 2.54 mm spaced header
P2 Connector - 22-pin, 2.54 mm spaced, dual-row header
P3 Connector - 22-pin, 2.54 mm spaced, dual-row header
Notes
1. Maximum duration of peak current is ~2 seconds. Peak RMS value must not exceed continuous current rating of the drive.
2. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements.
3. Requires a 100F/200V electrolytic capacitor near the P2 Power Connector between High Voltage and Power Ground pins.
4. Additional cooling and/or heatsink may be required to achieve rated performance.
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive AZ25A20DDC



Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 4 of 7

PIN FUNCTIONS
P1 - Signal Connector
Pin Name Description / Notes I/O
1 PWM INPUT
10 25 kHz pulse width modulated digital input command (+5V). Input duty cycle
commands the output current.
I
2 SIGNAL GND Signal Ground GND
3 DIRECTION Direction Input (+5 V) I
4 CURRENT MONITOR
Current Monitor. Analog output signal proportional to the actual current output. Scaling is 8.3
A/V. Measure relative to signal ground.
O
5 INHIBIT IN
TTL level (+5 V) inhibit/enable input. Leave open to enable drive. Pull to ground to inhibit
drive. Inhibit turns off all power devices.
I
6 +6V 30mA OUT +6V @ 30mA power supply for customer use. O
7 SIGNAL GND Signal Ground GND
8 RESERVED
Reserved
-
9 RESERVED -
10 RESERVED -
11 CURRENT REFERENCE
Measures the command signal to the internal current-loop. This pin has a maximum output
of 7.3 V when the drive outputs maximum peak current. Measure relative to signal ground.
O
12 FAULT OUT
TTL level (+5 V) output becomes high when power devices are disabled due to at least one
of the following conditions: inhibit, output short circuit, over voltage, over temperature,
power-up reset.
O
13 RESERVED
Reserved
-
14 RESERVED -
15 RESERVED -
16 RESERVED -

P2 and P3 - Power Connector
Pin Name Description / Notes I/O
1b 1a HIGH VOLTAGE
DC Power Input. 3A Continuous Current Rating Per Pin.
I
2b 2a HIGH VOLTAGE I
3b NC Not Connected (Reserved) -
3a NC (KEY) Key: No Connection (pin removed) for P2. Not Connected (Reserved) for P3. -
4b 4a PWR GND
Power Ground (Common With Signal Ground). 3A Continuous Current Rating Per Pin.
GND
5b 5a PWR GND GND
6b 6a RESERVED
Reserved
-
7b 7a RESERVED -
8b 8a MOTOR B
Motor Phase Outputs. Current output distributed equally across both P2 and P3 connectors
8 pins per motor phase, 3A continuous current carrying capacity per pin.
O
9b 9a MOTOR B O
10b 10a MOTOR A O
11b 11a MOTOR A O



HARDWARE SETTINGS
Jumper Settings
Jumper is a SMT, 0 ohm resistor located on the underside of the drive PCB. By default, the drive is configured with the jumper
installed. Typical drive operation will not require the jumper to be removed. Please contact the factory before jumper removal.

Jumper Description Configuration
SMT Jumper (0 Resistor) Not Installed Installed
J E1
Inhibit logic. Sets the logic level of inhibit pins. Labeled J E1 on the PCB of
the drive.
Low Enable Low Inhibit
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive AZ25A20DDC



Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 5 of 7

MECHANICAL INFORMATION
P1 - Signal Connector
Connector Information 16-pin, 2.54 mm spaced header
Mating Connector
Details Samtec: BCS-116-L-S-PE
Included with Drive No
PWM INPUT 1
SIGNAL GND 2
DIRECTION 3
CURRENT MONITOR 4
INHIBIT IN 5
SIGNAL GND 7
CURRENT REFERENCE 11
FAULT OUT 12
+6V 30mA OUT 6


P2 - Power Connector
Connector Information 22-pin, 2.54 mm spaced, dual-row header
Mating Connector
Details Samtec: SSM-111-L-DV
Included with Drive No
MOTOR A 11a
MOTOR A 11b
MOTOR A 10a
MOTOR A 10b
MOTOR B 9a
MOTOR B 9b
MOTOR B 8a
MOTOR B 8b
PWR GND 5a
PWR GND 4a
PWR GND 5b
NC 3b
PWR GND 4b
HIGH VOLTAGE 2b
HIGH VOLTAGE 1b
HIGH VOLTAGE 1a
HIGH VOLTAGE 2a
NC (KEY) 3a


P3 - Power Connector
Connector Information 22-pin, 2.54 mm spaced, dual-row header
Mating Connector
Details Samtec: SSM-111-L-DV
Included with Drive No
MOTOR A 11a
MOTOR A 11b
MOTOR A 10a
MOTOR A 10b
MOTOR B 9a
MOTOR B 9b
MOTOR B 8a
MOTOR B 8b
PWR GND 5a
PWR GND 4a
PWR GND 5b
NC 3b
PWR GND 4b
HIGH VOLTAGE 2b
HIGH VOLTAGE 1b
HIGH VOLTAGE 1a
HIGH VOLTAGE 2a
NC 3a


ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive AZ25A20DDC



Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 6 of 7

MOUNTING DIMENSIONS

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive AZ25A20DDC



Release Date:
5/9/2013
Revision:
2.01
ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 7 of 7

PART NUMBERING INFORMATION
A 20 25 - DDC
Blank: Current Mode only
E: Encoder Velocity Mode Available
H: Hall velocity Mode Available
Brushed Drive Blank:
AZ Analog Drive Series
AZ
Drive Type
DDC: Brushed Drive, PWM Command
B: Brushless drive
BDC: Brushless Drive, PWM Command
Feedback Supported
6: 6 Peak, 3 Continuous
8: 80
Inverted Inhibit Logic INV:
*Options available for orders with sufficient volume.
Contact ADVANCED Motion Controls for more information.
10: 10 Peak, 6 Continuous
20: 175
Peak Current (Amps)
12: 12 Peak, 6 Continuous
Max DC Bus Voltage (~1:10 in Volts)
PWM Command
Revision
Additional Options*
Assigned a letter (A through Z) by manufacturer
25: 25 Peak, 12.5 Continuous
25: 25 Peak, 12.5 Continuous
40: 40 Peak, 20 Continuous
80V
Models
175V
Models
60: 60 Peak, 30 Continuous

ADVANCED Motion Controls AZ series of servo drives are available in many configurations. Note that not all possible part number
combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard
product offerings.

ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume
requests. Our Applications and Engineering Departments will work closely with your design team through all stages of
development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick-
turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease
your costs and time-to-market while increasing system quality and reliability.

Examples of Modifications and Customized Products
Integration of Drive into Motor Housing Integrate OEM Circuitry onto Drive PCB
Mount OEM PCB onto Drive Without Cables Custom Control Loop Tuned to Motor Characteristics
Multi-axis Configuration for Compact System Custom I/O Interface for System Compatibility
Custom PCB and Baseplate for Optimized Footprint Preset Switches and Pots to Reduce User Setup
RTV/Epoxy Components for High Vibration Optimized Switching Frequency
OEM Specified Connectors for Instant Compatibility Ramped Velocity Command for Smooth Acceleration
OEM Specified Silkscreen for Custom Appearance Remove Unused Features to Reduce OEM Cost
Increased Thermal Limits for High Temp. Operation Application Specific Current and Voltage Limits

Feel free to contact Applications Engineering for further information and details.

Available Accessories
ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system.
Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.

Power Supplies


Shunt Regulators


Mounting Card
MC1XAZ01


Filter Cards



To Motor


Drive(s)




All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document.
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By: