7 Section

Fluid-End Repair Parts

June 1997 Fluid-End Repair Parts 7-1
Fluid-End Repair Parts
Fluid-End Parts Lists
The fluid-end parts lists are organized and sequenced according to fluid-end
size. Alternates are given for specific parts that can be used as a substitute if the
original part is not available. If a specific part is needed to perform a specific job,
those parts are also noted.
Numbers listed in the Quantity (Qty) columns are the totals required to build a
complete fluid-end assembly.
Exploded views of part assemblies are referenced to location (LOC) numbers on
the parts list.
Fluid ends are available with many combinations of curved, straight, and
plugged flanges and assemblies with and without spacers. Part numbers of these
combinations are listed beginning on Page 7-111.
To find information about a particular subassembly more quickly, use the fol-
lowing Parts Directory.
7
Section
7-2 HT-400 Pump Maintenance and Repair Manual June 1997
Specifications Directory
Illustrations, part numbers, and dimensions for fluid-end repair parts are pro-
vided on the following pages. Use the following list to find the information you
need quickly.
3
3
/8-in. Fluid-End Assemblies
Valve Subassembly ...................................................................................................... 7-6
Pressure-Packing Subassembly ................................................................................ 7-10
Wiper-Gland Subassembly ....................................................................................... 7-12
Plunger Subassembly................................................................................................. 7-14
Right-Hand Flange Subassembly............................................................................. 7-16
Left-Hand Flange Subassembly ............................................................................... 7-18
Fluid-End Section Subassembly ............................................................................... 7-20
Seal Plate Subassembly.............................................................................................. 7-22
Plunger Lubricator Subassembly ............................................................................. 7-24
4-in. Fluid-End Assemblies
Discharge Valve Subassembly with Two-Piece Packing Nut .............................. 7-26
Suction Valve Subassembly with Two-Piece Packing Nut .................................. 7-28
Pressure-Packing Subassembly with Two-Piece Packing Nut ............................ 7-30
Wiper Gland Subassembly with Two-Piece Packing Nut .................................... 7-32
Plunger Subassembly with Two-Piece Packing Nut............................................. 7-34
Right-Hand Flange Subassembly with Two-Piece Packing Nut......................... 7-36
Left-Hand Flange Subassembly with Two-Piece Packing Nut ........................... 7-38
Fluid-End Section Subassembly with Two-Piece Packing Nut and
Three Top Tie-Bolts .................................................................................................... 7-40
June 1997 Fluid-End Repair Parts 7-3
Seal Plate Subassembly with Two-Piece Packing Nut .......................................... 7-42
Plunger Lubricator Subassembly with Two-Piece Packing Nut ......................... 7-44
4
1
/2-in. Fluid-End Assemblies
Valve Subassembly .................................................................................................... 7-46
Pressure-Packing Subassembly ................................................................................ 7-50
Wiper Gland Subassembly........................................................................................ 7-52
Plunger Subassembly................................................................................................. 7-54
Right-Hand Flange Subassembly............................................................................. 7-56
Left-Hand Flange Subassembly ............................................................................... 7-58
Fluid-End Section Subassembly ............................................................................... 7-60
Seal Plate Subassembly.............................................................................................. 7-62
Plunger Lubricator Subassembly ............................................................................. 7-64
5-in. Fluid-End Assemblies
Valve Subassembly .................................................................................................... 7-66
Pressure-Packing Subassembly ................................................................................ 7-70
Wiper Gland Subassembly........................................................................................ 7-72
Plunger Subassembly................................................................................................. 7-74
Right-Hand Flange Subassembly............................................................................. 7-76
Left-Hand Flange Subassembly ............................................................................... 7-78
Fluid-End Section Subassembly ............................................................................... 7-80
Seal Plate Subassembly.............................................................................................. 7-82
Plunger Lubricator Subassembly ............................................................................. 7-84
7-4 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Subassemblies
Valve Subassembly .................................................................................................... 7-86
Pressure-Packing Subassembly ................................................................................ 7-90
Wiper Gland Subassembly........................................................................................ 7-92
Plunger Subassembly................................................................................................. 7-94
Right-Hand Flange Subassembly............................................................................. 7-96
Left-Hand Flange Subassembly ............................................................................... 7-98
Fluid-End Section Subassembly ............................................................................. 7-100
Seal Plate Subassembly............................................................................................ 7-102
Plunger Lubricator Subassembly ........................................................................... 7-104
Fluid-End Assembly
Suction Ball-Valve Subassembly ............................................................................ 7-106
Discharge Ball-Valve Subassembly........................................................................ 7-108
Fluid-End Assembly Part Numbers ...................................................................... 7-110
Fluid-End Part Numbers ......................................................................................... 7-111
June 1997 Fluid-End Repair Parts 7-5
Notes
7-6 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Valve Subassembly
5
5a
Discharge
11
10
9
8
7
6
5
5a
5
5a
Suction
11
10
9
8
7
6
5
5a
3
4
2
1
15
14
16
13
June 1997 Fluid-End Repair Parts 7-7
3
3
/8-in. Fluid-End Assembly
Valve Subassembly
Tapered Seat Bores
Loc Part No. Qty Description
1 316.2102 3 Retainer-Cover, 3
3
/8-in.
2 316.2109 3 Cover Assembly-Short Discharge, No. 3 Double-Guided
Valve
3 316.21052 3 Gasket, No. 3 Discharge Valve & Cylinder Head Cover, 3
3
/8-in.
4 316.21051 3 Ring Spacer, No. 3 Discharge Valve & Cylinder Head Cover, 3-in.
5 316.22005 12 Liner, Two-piece Bushing, No. 4 Valve Guide, Brass
5a* 316.22004 12 Insert, Two-piece Bushing, No. 4 Valve Guide, NBR
316.22061 12 Insert, Two-Piece Bushing, No. 4 Valve Guide, Viton
6 316.2108 6 Spring, Valve, 36 lb/in.
7 316.21007 6 Valve, No. 3 Frac, 3
3
/8-in.
8* 316.21006 6 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 6 Insert, Polyurethane, No. 3 Frac Valve, Acid/Frac Service
316.21154 6 Insert, Buna N, No. 3 Frac Valve, Oil Service
316.21155 6 Insert, No. 3 Frac Valve, Aflas, Severe Chemical Serivce
9 316.21008 6 Seat, Valve, Tapered, No. 3 Frac Valve
10 8.34037 6 O-Ring, 90D, 4-in. x 3
3
/4-in. x
1
/8-in.
11 316.21096 6 Retainer, Guide Bushing, Tapered Bore
13 70.35717 6 Pin, Cotter,
1
/8-in. x 1
1
/2-in.,

Stainless
14 316.2125 3 Spring, Lock, No. 3 Suction Stop
15 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
16 316.21242 3 Retainer, Stop and Spring, No. 3 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid being pumped
7-8 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Valve Subassembly
June 1997 Fluid-End Repair Parts 7-9
3
3
/8-in. Fluid-End Assembly
Valve Subassembly
(Continued)
Straight Bores
Loc Part No. Qty Description
1 316.2102 3 Retainer, Cover, 3
3
/8
-
in.
2 316.2109 3 Cover Assembly, Short Discharge, No. 3 Dbl-Guided Valve
3 316.21052 3 Gasket, No. 3 Discharge Valve and Cylinder Head Cover, 3
3
/8-in.
4 316.21051 3 Ring-Spacer, No. 3 Discharge Valve and Cyl. Hd. Cover, 3
3
/8-in.
5 316.22005 12 Liner, Two-Piece Bushing, No. 4 Valve Guide, Brass
5a* 316.22004 12 Insert, Two-Piece Bushing, No. 4 Valve Guide, NBR
316.22061 12 Insert, Two-Piece Bushing, No. 4 Valve Guide, Viton
6 316.2108 6 Spring, Valve, 36 lb/in, 3
3
/8-in.
7 316.21007 6 Valve, No. 3 Frac, 3
3
/8-in.
8* 316.21006 6 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 6 Insert, Polyurethane, No. 3 Frac Valve, Acid/Frac Service
316.21154 6 Insert, Buna N, No. 3 Frac Valve, Oil Service
316.21155 6 Insert-Valve, No. 3 Frac, Atlas, Severe Chemical Service
9 316.21008 6 Seat, Valve, Tapered, No. 3 Frac Valve
10 8.34037 6 O-Ring, 90D, 4-in. x 3
3
/4-in. x
1
/8-in.
11 316.21207 6 Adapter, Tapered Seat, 3
3
/8-in.
12 8.33828 6 O-Ring, 90D, 4
3
/16-in. x 4-in. x
3
/32-in.
13 316.2122 6 Retainer, Guide Bushing
15 70.35717 6 Pin, Cotter,
1
/8-in. x 1
1
/2-in., Stainless
16 316.2125 3 Spring, Lock, No. 3 Suction Stop
17 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
18 316.21242 3 Retainer, Stop and Spring, No. 3 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid being pumped
7-10 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Pressure-Packing Subassembly
1 2 3 4 5 7 6
1 2 3 2 4
Short-Stack Packing Subassembly
Chevron Packing
June 1997 Fluid-End Repair Parts 7-11
3
3
/8-in. Fluid-End Assembly
Pressure-Packing Subassembly
Short-Stack Packing
Loc Part No. Qty Description
1 316.21503 3 Adapter, Header Ring, 3
3
/8-in. x 4
3
/8-in.
2* 316.21501 3 Ring, Header, 3
3
/8-in. x 4
3
/8-in., Packing
316.21505 3 Ring, Header, 3
3
/8-in., Urethane, CO
2
or Xylene Service
3 316.21525 1 Packing Set, 3
3
/8-in. x 4
3
/8-in. x 0.50-in. Stock, 3 Rings, Hard,
Acid
4 316.21393 3 Ring, Back Up, Packing, 3
3
/8-in. x 4
3
/8-in.
5 316.21391 3 Carrier, Seal & Packing, 3
3
/8-in.
6 316.21395 3 Seal, Lube, Packing, WQ, 3
3
/8-in. x 3
7
/8-in. x
9
/16-in.
7 8.34040 3 O-Ring, 90D, 4
3
/8-in. x 4
1
/8-in. x
1
/8-in.
Chevron Packing
Loc Part No. Qty Description
1 316.21002 3 Adapter, Male, 3
3
/8-in. Plunger-Packing Gland
2** 316.21323 6 Packing Set, 3
3
/8-in. x 4
3
/8-in. x 0.26-in. Stock, Hard, Standard
Service
316.21527 6 Packing Set, 3
3
/8-in. x 4
3
/8-in. x 0.25-in. Stock, 3 Rings, Hard,
Acid
3 316.21003 3 Ring, Lantern, 3
3
/8-in., Plunger Packing Gland
4 316.21001 3 Adapter, Female, 3
3
/8-in., Plunger Packing
* Select Header Ring Based on Fluid Service
** Select Packing Based on Fluid Service
7-12 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Wiper-Gland Subassembly
2
3
1
2 3 4
5
1
No Wiper Elements, Used with Spacer Assembly
Seal, Used without Spacer Assembly
June 1997 Fluid-End Repair Parts 7-13
3
3
/8-in. Fluid-End Assembly
Wiper-Gland Subassembly
No Wiper Elements, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.2137 3 Nut, Packing Adjustment, 3
3
/8-in.
2 316.2138 3 Sleeve, Wiper Gland, 3
3
/8-in.
3 70.35817 3 Pin, Groove,
1
/2-in. x 1
1
/4-in., Type 5
Seal, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2137 3 Nut, Packing Adjustment, 3
3
/8-in.
2 70.42219 3 Ring, Retaining, RR-437, Internal, Spirolox
3 316.11181 3 Seal, Wiper, 3
3
/8-in. HT-400-PE-Disogrin
4 316.2138 3 Sleeve, Wiper Gland, 3
3
/8-in.
5 70.35817 3 Pin, Groove,
1
/2-in. x 1
1
/4-in., Type 5
7-14 HT-400 Pump Maintenance and Repair Manual June 1997
2
4
1 3
2
4
1 3
2
4
1 3
3
3
/8-in. Fluid-End Assembly
Plunger Subassembly
Short Tie-Bolt and Plunger
Modified Tie-Bolt
Standard Tie-Bolt
June 1997 Fluid-End Repair Parts 7-15
3
3
/8-in. Fluid-End Assembly
Plunger Subassembly
Short Tie-Bolt and Plunger Used with L-Spacer Assembly
Loc Part No. Qty Description
1 316.2131 3 Nose, Plunger, 3
3
/8-in.
2 316.2130 3 Seal, Plunger Nose, 3
3
/8-in.
3 316.21026 3 Plunger, Hard Surfaced, L-Spacer
4 316.21028 3 Tie Rod, L-Spacer, Plunger
Modified Tie-Bolt Used with M-1 Spacer Assembly
Loc Part No. Qty Description
1 316.2131 3 Nose, Plunger, 3
3
/8-in.
2 316.2130 3 Seal, Plunger Nose, 3
3
/8-in.
3 316.21291 3 Plunger, Hard Surfaced, M-Spacer
4 316.21902 3 Bolt, Tie, 3
3
/8-in. and Flush Nose Fluid-End Plunger, 15.90-in.
Standard Tie-Bolt Used without Spacer Assembly and with D-Spacer Assembly
Loc Part No. Qty Description
1 316.2131 3 Nose, Plunger, 3
3
/8-in.
2 316.2130 3 Seal, Plunger Nose, 3
3
/8-in.
3 316.21291 3 Plunger, Hard Surfaced, 3
3
/8-in.
4 316.25271 3 Tie Rod Plunger, Shortened
7-16 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Right-Hand Flange Subassembly
Blank Flange
Straight Flange
Ell Flange
June 1997 Fluid-End Repair Parts 7-17
3
3
/8-in. Fluid-End Assembly
Right-Hand Flange Subassembly
Blank Flange
Loc Part No. Qty Description
1 316.21673 1 Flange, Discharge, Left Outlet, 3
3
/8-in.
Short top tie-bolt (316.22481) used with blank flange.
2 315.27117 1 Seal, Discharge Passage, 2
1
/2-in. OD
3 316.23012 2 Stud, Fluid-End to Thin Plate Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Straight Flange
Loc Part No. Qty Description
1 316.21013 1 Flange, Straight, Discharge, 20,000 psi
38.07085 1 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2
1
/2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.21676 1 Flange, Discharge Ell, 20,000 psi Weco Thread Right-Hand
38.07085 2 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2
1
/2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-18 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Left-Hand Flange Subassembly
Blank Flange
Ell Flange
Straight Flange
June 1997 Fluid-End Repair Parts 7-19
3
3
/8-in. Fluid-End Assembly
Left-Hand Flange Subassembly
Blank Flange
Loc Part No. Qty Description
1 316.21673 1 Flange, Discharge, Left Outlet, 3
3
/8-in.
Short top-tie-bolt (316.22481) used with blank flange.
2 315.27117 1 Seal, Discharge Passage, 2
1
/2-in. OD
3 316.23012 2 Stud, Fluid-End to Thin Plate Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Straight Flange
Loc Part No. Qty Description
1 316.21013 1 Flange, Straight, Discharge, 20,000 psi
38.07085 1 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2
1
/2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.21677 1 Flange, Discharge Ell, 20,000 psi Weco Thread, Left-Hand
38.07085 2 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2
1
/2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-20 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Fluid-End Section Subassembly
Protective Cylinder-Head Covers
6
7
Short Top Tie-Bolt
6
7 8 9
10
11 12
13
21 20
18
14
17
16
15
Long Top Tie-Bolt
FLUID END ASSY.
HT-400
PART NO.
SIZE
1
2
3
19
4
5
June 1997 Fluid-End Repair Parts 7-21
3
3
/8-in. Fluid-End Assembly
Fluid-End Section Subassembly
Long Top Tie-Bolt, Used with Blank Flange
Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in., 1
1
/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top-Tie, 3 Discharge Flange, 6-in.
6 316.2102 3 Retainer-Cover, 3
3
/8-in.
7 316.2107 3 Cover, Cylinder Head, 3
3
/8-in.
8 316.21052 3 Gasket, No. 3 Discharge Valve & Cylinder Head Cover, 3
3
/8-in.
9 316.21051 3 Ring-Spacer, No. 3 Discharge Valve and Cylinder Head Cover,
3
3
/8-in.
10 316.21951 3 Fluid-End Section, Machined W/Tapered Valve
Tapered Seat Bores, do not use tapered adapter.
11 315.27117 4 Seal, Discharge Passage, 2
1
/2-in. OD
12 316.2145 2 Spacer, Inner Discharge Passage Seal
13 70.13839 8 Cap Plug, Plastic,
3
/4-in. Plug, Clover
14 70.32760 2 Nut, Elastic Stop,
3
/4-in. 16NF
15 316.23011 1 Bolt, Bottom Tie, Discharge Flange, 5
3
/4-in.
16 8.34001 3 O-Ring, 6-in. x 6
1
/2-in. x
1
/4-in.
17 70.43999 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
1
/4-in., PL Spec 70.43919,
Standard Service
18 300.434 Stud,
7
/8-in. 9NC x 4
3
/4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.21981 3 Sleeve, Fluid-End, HT-400, 3
3
/8-in.
21 8.34038 3 O-Ring, 90D, 4
1
/8-in. x 3
7
/8-in. x
1
/8-in.
Short Top Tie-Bolt, Used with Blank Flange
Loc Part No. Qty Description
5 316.22481 1 Bolt, Top-Tie, 30-in. Long, 4340 Rolled Thread
Protective Cylinder-Head Covers, Options to Loc 6 and 7
Loc Part No. Qty Description
6 316.22606 3 Retainer, Protective, Cylinder Head Cover, 4-in.
7 316.22605 3 Cover, Protective, Cylinder Head, 4-in.
Parts Used in CO
2
Service
Loc Part No. Qty Description
8 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
16 8.33992 3 O-Ring, 5
3
/8-in. x 4
7
/8-in. x
1
/4-in.
17 70.84177 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
3
/4-in., ASTM320-L7
7-22 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Seal Plate Subassembly
1
2
3
4
June 1997 Fluid-End Repair Parts 7-23
3
3
/8-in. Fluid-End Assembly
Seal Plate Subassembly
Seal Plate Subassembly
Loc Part No. Qty Description
1 316.2144 3 Seal, 3
3
/8-in.
2 70.43205 4 Screw, RH Cap,
5
/16-in. 18NC x
3
/4-in., Hex Socket
3 316.21441 1 Plate, 3
3
/8-in.
4 316.11702 2 Rib, Power-End/Fluid-End Seal
All parts are for use with a non-spacer assembly only.
7-24 HT-400 Pump Maintenance and Repair Manual June 1997
3
3
/8-in. Fluid-End Assembly
Plunger Lubricator Subassembly
Oil Line Used with Mechanically Driven Lubricator
6
1 2 3 2 4 5
8 6 8 6 5 4 9
8
7
5
Oil Line Used with Pneumatically Driven Lubricator
Inlet Manifold
Globe Valve
Packing Glands
Check
Valve
Outlet Manifold
40
37
31
41
38
44
39
Ref.
35
C
39
44
41
June 1997 Fluid-End Repair Parts 7-25
3
3
/8-in. Fluid-End Assembly
Plunger Lubricator Subassembly
Oil Line, Used with Pneumatically Driven Lubricator
Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane,
1
/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH,
1
/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B,
1
/4-in., 250WP
4 24.2001 2 Reducer, Black Mall,
1
/4-in. x
1
/8-in., Standard
5 30.01002 8 Nipple, Standard, BW,
1
/8-in. x AT-A120 Material
6 23.1 3 Tee, Black Mall,
1
/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner
Recirculating Plunger Lube, Used with Mechanically Driven Lubricator
Loc Part No. Qty Description
31 316.21951 3 Fluid-End Section
35 1.131 3 Valve, Check,
1
/8-in.
37 2.32 1 Valve, Globe,
1
/4-in., Crane
38 30.05002 1 Nipple, X H,
1
/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety,
1
/4-in., Brass
41 317.54006 6 Hose Assembly
44 70.26665 2 Adapter, Hose, 2024-4-6S
7-26 HT-400 Pump Maintenance and Repair Manual June 1997
4-in. Fluid-End Assembly
Discharge Valve Subassembly with Two-Piece Packing Nut
3
2
1
4
5
5a
11
10
9
8
7
6
5
5a
June 1997 Fluid-End Repair Parts 7-27
4-in. Fluid-End Assembly
Discharge Valve Subassembly with Two-Piece Packing Nut
Discharge Valve Subassembly with Two-Piece Packing Nut
Loc Part No. Qty Description
1 316.2202 3 Retainer, Cover, Mach, 4-in.
2 316.23091 3 Cover, Short, Discharge, No. 4 Double, Guided Valve
3 316.22052 3 Gasket, No. 4 Discharge Valve and Cylinder Head Cover, 4
1
/2-in.
4 316.22051 3 Ring, Spacer, No. 4 Discharge Valve and Cylinder Head Cover,
4
1
/2-in.
5 316.22005 6 Liner, for Two-Piece Bushing, No. 4 Valve Guide, Brass
5a* 316.22004 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide, NBR.
Standard Service
316.22061 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide, Viton,
Severe Chemical Service
6 316.2108 3 Spring, Valve, 36 lb/in.
7 316.21007 3 Valve, Frac, 3
3
/8-in.
8* 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 3 Insert, Polyurethane, No. 3 Frac Valve, Acid/Frac Service
316.21154 3 Insert, Buna N, No. 3 Frac Valve, Oil Service
316.21155 3 Insert, Valve, No. 3 Frac, Aflas, Severe Chemical Service
9 316.21008 3 Seat, Valve, Tapered, No. 3 Frac
10 8.34037 3 O-Ring, 90D, 4-in. x 3
3
/4-in. x
1
/8-in.
11 316.21096 3 Retainer, Guide Bushing, 3
3
/8-in. x
1
/8-in.
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.23631 3 Gasket - No. 4 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid service
7-28 HT-400 Pump Maintenance and Repair Manual June 1997
4-in. Fluid-End Assembly
Suction Valve Subassembly with Two-Piece Packing Nut
5
5a
11
10
9
8
7
6
5
15 15
16
5a
13
14
June 1997 Fluid-End Repair Parts 7-29
4-in. Fluid-End Assembly
Suction Valve Subassembly with Two-Piece Packing Nut
Suction Valve Subassembly with Two-Piece Packing Nut
Loc Part No. Qty Description
5 316.22005 6 Liner, for Two-Piece Bushing, No. 4 Valve Guide
5a* 316.22004 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide
Standard Service
316.22061 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide, Viton
Severe Chemical Service
6 316.2108 3 Spring, Valve, 36 lb/in.
7 316.21007 3 Valve, No. 3 Frac,
3
/8-in.
8* 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 3 Insert, Valve, No. 3 Frac, Urethane, Acid/Frac Service
316.21154 3 Insert, Valve, No. 3 Frac, Buna N, Oil/Hot H
2
O Service
316.21155 3 Insert, Valve, No. 3 Frac, Aflas, Severe Chemical Service
9 316.21008 3 Seat, Valve, Tapered, No. 3 Frac Valve
10 8.34037 3 O-Ring, 90D, 4-in. x 3
3
/4-in. x
1
/8-in.
11 316.21096 3 Retainer, Guide Bushing, 3
3
/8-in. x
1
/8-in.
13 70.35717 6 Pin, Cotter,
1
/8-in. x 1
1
/2-in., Stainless
14 316.2125 3 Spring, Lock, No. 3 Suction Stop
15 316.25233 6 Boot, Suction Stop, No. 3, No. 4 , & No. 5 Valve
16 316.21242 3 Retainer, Stop and Spring, No. 3 Suction Valve
* Select insert based on fluid service
7-30 HT-400 Pump Maintenance and Repair Manual June 1997
4-in. Fluid-End Assembly
Pressure-Packing Subassembly with Two-Piece Packing Nut
Chevron Packing
1 2 3 4 5 7 6
1 2 3 2 4
Short-Stack Subassembly
June 1997 Fluid-End Repair Parts 7-31
4-in. Fluid-End Assembly
Pressure-Packing Subassembly With Two-Piece Packing Nut
Short-Stack Packing
Loc Part No. Qty Description
1 316.22503 3 Adapter, Header, 4-in. x 5-in. Packing
2* 316.22501 3 Ring, Header, 4-in. x 5-in. Packing
316.22505 3 Ring, Header, 4-in., Urethane, CO
2
or Xylene Service
3 316.22525 1 Packing Set, 4-in. x 5-in. x
1
/2-in. Stock, 3 Rings, Hard,
Acid Service
3** 316.22532 1 Packing Set, 4-in. x 5-in. x
1
/2-in. Stock HT, 3 Rings, Soft, Mild
Acid/Cement
4 316.22393 3 Ring, Backup, Packing, 4-in. x 5-in.
5 316.22396 3 Carrier, Seal and Packing, 4-in.
6 316.22395 3 Seal, Lube, Packing, WQ, 4-in. x 4
1
/2-in. x
9
/16-in.
7 8.34045 3 O-Ring, 90D, 5-in. x 4
3
/4-in. x
1
/8-in., 568-248
Chevron Packing
Loc Part No. Qty Description
1 316.23003 3 Adapter, Male 4-in. x 5-in. Plunger Packing Gland
2*** 316.27825 6 Packing Set, 4-in. x 5-in. x
1
/4 Stock, 3 Rings, Hard,
Standard Service
316.22527 6 Packing Set, 4-in. x 5-in. x
1
/4-in. Stock, 3 Rings, Hard,
Acid Service
316.27823 6 Packing Set, 4-in. x 5-in. x
1
/4-in. Stock, 3 Rings, Soft,
Standard Service
3 316.27803 3 Ring, Lantern, 4-in., Pony Rod
4 316.27804 3 Adapter, Female, 4-in., Pony Rod
* Select header ring based on fluid service
**Optional
*** Select packing based on fluid service
7-32 HT-400 Pump Maintenance and Repair Manual June 1997
2 3 4
5
1
2
3
1
4-in. Fluid-End Assembly
Wiper Gland Subassembly with Two-Piece Packing Nut
No Wiper Elements, Used with Spacer Assembly
Seal, Used without Spacer Assembly
June 1997 Fluid-End Repair Parts 7-33
4-in. Fluid-End Assembly
Wiper Gland Subassembly with Two-Piece Packing Nut
No Wiper Elements, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.22987 3 Nut, Packing Adjustment, True 4-in. Fluid-End
2 316.2238 3 Sleeve, Wiper Gland, 4-in.
3 70.35817 3 Pin, Groove,
1
/2-in. x 1
1
/4-in., Type 5, SAE 6150, RC 50-55
Seal, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.22987 3 Nut, Packing Adjustment, True 4-in.
2 70.42214 3 Ring, Retaining, PR-550, Int, Spirolox
3 316.11182 3 Seal, Wiper, 4-in. HT-400 PE, Disogrin
4 316.2238 3 Sleeve, Wiper Gland, 4-in.
5 70.35817 3 Pin, Groove,
1
/2-in. x 1
1
/4-in., Type 5, SAE 6150, RC 50-55
7-34 HT-400 Pump Maintenance and Repair Manual June 1997
2
4
1 3
2
4
1 3
2
4
1 3
4-in. Fluid-End Assembly
Plunger Subassembly with Two-Piece Packing Nut
Short Tie-Bolt and Plunger
Modified Tie-Bolt
Standard Tie-Bolt
June 1997 Fluid-End Repair Parts 7-35
4-in. Fluid-End Assembly
Plunger Subassembly with Two-Piece Packing Nut
Short Tie-Bolt and Plunger, Used with L-Spacer
Loc Part No. Qty Description
1 316.2231 3 Nose, Plunger, Machined
2 316.2230 3 Seal Assembly, Plunger Nose
3 316.22294 3 Plunger, Hard Surfaced, L-Spacer
4 316.21028 3 Tie Rod, L-Spacer, Plunger
Modified Tie-Bolt, Used with M-1 and D-Spacer (316.1401) Assembly
Loc Part No. Qty Description
1 316.2231 3 Nose, Plunger, Machined
2 316.2230 3 Seal Assembly, Plunger Nose
3 316.22291 3 Plunger, Hard Surfaced, 4-in.
4 316.14042 3 Bolt, Tie, Fluid-End Plunger W/M-1 Spacer
Standard Tie-Bolt, Used with D-Spacer Assembly (316.1401) Only
Loc Part No. Qty Description
1 316.2231 3 Nose, Plunger, Machined
2 316.2230 3 Seal Assembly, Plunger Nose
3 316.22291 3 Plunger, Hard Surfaced, 4-in.
4 316.2527 3 Tie Rod, Plunger, Non Recessed, 17
1
/4-in. Long
7-36 HT-400 Pump Maintenance and Repair Manual June 1997
1
2
3
4
4-in. Fluid-End Assembly
Right-Hand Flange Assembly with Two-Piece Packing Nut
Blank Flange
Straight Flange
Ell Flange
1
2
3 4
1
2
3
4
June 1997 Fluid-End Repair Parts 7-37
4-in. Fluid-End Assembly
Right-Hand Flange Assembly with Two-Piece Packing Nut
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, F/Outlet, 2
1
/2-in. Thick
Use Standard Top Tie-Bolt (316.27488) with this blank flange.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-38 HT-400 Pump Maintenance and Repair Manual June 1997
4-in. Fluid Assembly
Left-Hand Flange Assembly with Two-Piece Packing Nut
Blank Flange
Straight Flange
Ell Flange
1
2
3 4
1
2
3
4
1
2
3
4
June 1997 Fluid-End Repair Parts 7-39
4-in.Fluid Assembly
Left-Hand Flange Assembly with Two-Piece Packing Nut
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, Front Outlet, 2
1
/2-in. Thick
Use standard top-tie-bolt (316.27488) with this blank flange.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3-in. Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 150
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-40 HT-400 Pump Maintenance and Repair Manual June 1997
FLUID END ASSY.
HT-400
PART NO.
SIZE
1
2
3
19
14
4
5
4-in. Fluid-End Assembly
Fluid-End Section Subassembly with Two-Piece Packing Nut and Three Top
Tie-Bolts
Protective Cylinder-Head Covers
6
7
6
7 8 9
10
11 12
21 20
18
17
16
June 1997 Fluid-End Repair Parts 7-41
4-in. Fluid-End Assembly
Fluid-End Section Subassembly with Two-Piece Packing Nut and Three Top Tie-
Bolts
Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in. - 1
1
/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top-Tie, 3 Discharge Flange, 6-in.
6 316.2102 3 Retainer, Cover, 3
3
/8-in.
7 316.2107 3 Cover, Cylinder Head, 3
3
/8-in.
8 316.21052 3 Gasket, No. 3 Discharge Valve and Cylinder Head Cover, 3
3
/8-in.
9 316.21051 3 Ring, Spacer, No. 3 Discharge Valve and Cylinder Head Cover,
3
3
/8-in.
10 316.22982 3 Fluid-End Section, Machined 4-in., Bored Front Packing Sleeve
Has tapered seat bores. Does not use tapered adapter.
11 316.2547 4 Seal, Discharge Passage, 3
3
/8-in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5
3
/4-in.
14 316.27489 2 Bolt, Tie, HT-400, 1-in. Dia., For Three Top-Tie-Bolt
16 8.34001 3 O-Ring, 6-in. x 6
1
/2-in. x
1
/4-in.
17 70.43999 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
1
/4-in., PL Spec 70.43919
18 300.434 Stud,
7
/8-in. 9NC x 4
3
/4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.22981 3 Sleeve, Fluid-End
21 8.34043 3 O-Ring, 90D, 4
3
/4-in. x 4
1
/2-in. x
1
/8-in.
Protective Cylinder-Head Covers, Options to Loc 6 and 7
Loc Part No. Qty Description
6 316.22606 3 Retainer, Protective Cylinder Head Cover, 4-in.
7 316.22605 3 Cover, Protective, Cylinder Head, 4-in.
Parts Used in CO
2
service
Loc Part No. Qty Description
8 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
16 8.33992 3 O-Ring, 5-in. x 4
7
/8-in. x
1
/4-in.
17 70.84177 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
3
/4-in., ASTM 320-L7
CO
2
Service
7-42 HT-400 Pump Maintenance and Repair Manual June 1997
4-in. Fluid-End Assembly
Seal Plate Subassembly with Two-Piece Packing Nut
Seal Plate, Used with Spacer Assembly
1
2
3
4
Seal Plate, Used without Spacer Assembly
1
June 1997 Fluid-End Repair Parts 7-43
4-in. Fluid-End Assembly
Seal Plate Subassembly with Two-Piece Packing Nut
Seal Plate, No Spacer Assembly
Loc Part No. Qty Description
1 316.2244 3 Seal, Power End, 4-in.
2 70.43213 4 Screw, RH Cap,
5
/16-in. 18NC x 1-in., Hex Socket
3 316.11701 1 Plate, Seal, Power-End/Fluid-End,
1
/2-in. Thick
If old
1
/4-in. plates are used, two plates are required.
4 316.11702 2 Rib, Power-End/Fluid-End Seal
Seal Plate, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.11706 Plate, Power-End/Fluid-End Seal
1 D-Spacer Assembly
0 M-1 or L-Spacer Assembly
7-44 HT-400 Pump Maintenance and Repair Manual June 1997
4-in. Fluid-End Assembly
Plunger Lubricator Subassembly with Two-Piece Packing Nut
Oil Line, Used with Mechanically Driven Lubricator
6
1 2 3 2 4 5
8 6 8 6 5 4 9
8
7
5
Oil Line, Used with Pneumatically Driven Lubricator
Inlet Manifold
Globe Valve
Packing Glands
Check
Valve
Outlet Manifold
40
37
31
41
38
44
39
Ref.
35
C
39
44
41
June 1997 Fluid-End Repair Parts 7-45
4-in. Fluid-End Assembly
Plunger Lubricator Subassembly with Two-Piece Packing Nut
Oil Line, Used with Pneumatically Driven Lubricator
Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane,
1
/4, 200 lb, Brass
2 30.05002 2 Nipple, XH,
1
/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B,
1
/4-in., 250WP
4 24.2001 2 Reducer, Black Mall,
1
/4-in. x
1
/8-in., Standard
5 30.01002 8 Nipple, Standard, BW,
1
/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall,
1
/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner
Recirculating Plunger Lube, Used with Mechanically Driven Lubricator
Loc Part No. Qty Description
31 316.22982 3 Fluid-End Section
35 1.131 3 Valve, Check,
1
/8-in.
37 2.32 1 Valve, Globe,
1
/4-in., Crane
38 30.05002 1 Nipple, XH,
1
/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety,
1
/4-in., Brass
41 317.54006 6 Hose, Assy
44 70.26665 2 Adapter, Hose, 2024-4-6S
7-46 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Valve Subassembly
5
5a
Suction
11
10
9
8
7
6
5
15
5a
3
2
1
13
14
4
Discharge
5
5a
11
10
9
8
7
6
5
5a
June 1997 Fluid-End Repair Parts 7-47
4
1
/2-in. Fluid-End Assembly
Valve Subassembly
Frac Valves with Tapered Seat Bores
Loc Part No. Qty Description
1 316.2202 3 Retainer, Cover, Mach, 4-in.
2 316.23091 3 Cover, Short, Disch Valve, Machined, Double Guided, 4-in. and
4
1
/2-in.
3 316.22052 3 Gasket, No. 4 Discharge Valve and Cyl-Head Cover, 4
1
/2-in.
4 316.22051 3 Ring, Spacer, No. 4 Disch Valve and Cyl-Head Cover, 4
1
/2-in.
5 316.22005 12 Liner, for Two-Piece Bushing, Valve Guide No. 4, Brass
5a* 316.22004 12 Insert, for Two-Piece Bushing, Valve Guide No. 4, NBR,
Standard Service
316.22061 12 Insert, for Two-Piece Bushing, No. 4 Valve Guide, Viton,
Severe Chemical Service
6** 316.2308 6 Spring, Valve, 25 lb/in, Stainless, 4-in. and 4
1
/2-in.
7 316.22048 6 Valve, Frac No. 4 Frac
8* 316.22049 6 Insert, Polyurethane, No. 4 Frac Valve, standard service
316.22055 6 Insert, Buna N Rubber, No. 4 Frac Valve, Oil Service
316.22046 6 Insert, Polyurethane, No. 4 Frac Valve, Acid/Frac Service
316.22058 6 Insert, Aflas, No. 4 Frac Valve, Severe Chemical Service
9 316.22047 6 Seat, Valve, Tapered No. 4 Frac
10 8.34041 6 O, Ring, 90D, 4
1
/2-in. x 4
1
/4-in. x
1
/8-in.
11 316.23953 6 Retainer, Guide Bushing, No.4 Frac Valve, L/Tapered Ad
13 316.22252 3 Spring, Lock, No. 4 Suction Stop
14 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
15 316.22242 3 Retainer, Stop and Spring, No. 4 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.23631 3 Gasket - No. 4 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select inserts based on fluid service
** May be substituted for Loc 6
316.23082 3 Spring, Valve, 8.83 lb/in., Stainless
7-48 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Valve Subassembly
June 1997 Fluid-End Repair Parts 7-49
4
1
/2-in. Fluid-End Assembly
Valve Subassembly
(Continued)
Frac Valves with Straight Seat Bores
Loc Part No. Qty Description
1 316.2202 3 Retainer, Cover, Mach, 4-in.
2 316.23091 3 Cover, Short Disch Valve, Machined, Double Guided, 4-in. and
4
1
/2-in.
3 316.22052 3 Gasket, No. 4 Discharge Valve and Cylinder-Head Cover, 4
1
/2-in.
4 316.22051 3 Ring, Spacer, No. 4 Disch Valve and Cylinder-Head Cover,
4
1
/2-in.
5 316.22005 12 Liner, Two-Piece Bushing, Valve Guide No. 4, Brass
5a* 316.22004 12 Insert, Two-Piece Bushing, Valve Guide No. 4, NBR
316.22061 12 Insert, Two-Piece bushing, Valve Guide No. 4, Viton
6** 316.2308 6 Spring, Valve, 25 lb/in., Stainless, 4-in. and 4
1
/2-in.
7 316.22048 6 Valve, Frac No. 4 Frac
8* 316.22049 6 Insert, Polyurethane, No. 4 Frac Valve, Standard Service
316.22055 6 Insert, Buna N Rubber, No. 4 Frac Valve, Oil Service
316.22046 6 Insert, Polyurethane, No. 4 Frac Valve, Acid/Frac Service
316.22058 6 Insert, Aflas, No. 4 Frac Valve, Severe Chemical Service
9 316.22047 6 Seat, Valve, Tapered No. 4 Frac
10 8.34041 6 O-Ring, 90D, 4
1
/2-in. x 4
1
/4-in. x
1
/8-in.
11 316.22045 6 Adapter, Tapered, No. 4 Valve Seat
12 8.33813 6 O-Ring, 90D, 4
11
/16-in. x 4
1
/2-in. x
3
/32-in.
13 316.22221 6 Retainer, Guide Bushing Machined
15 316.22252 3 Spring, Lock, No. 4 Suction Stop
16 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
17 316.22242 3 Retainer, Stop and Spring, No. 4 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.23631 3 Gasket - No. 4 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select inserts based on fluid service
** May be substituted for Loc 6
316.23082 3 Spring, Valve, 8.83 lb/in., Stainless
7-50 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Pressure-Packing Subassembly
Chevron Packing
1 2 3 4 5 7 6
1 2 3 2 4
Short-Stack Subassembly
June 1997 Fluid-End Repair Parts 7-51
4
1
/2-in. Fluid-End Assembly
Pressure-Packing Subassembly
Short-Stack Packing
Loc Part No. Qty Description
1 316.23503 3 Adapter, Header Ring, 4
1
/2 in. x 5
1
/2-in.
2* 316.23501 3 Ring, Header, 4
1
/2-in. x 5
1
/2-in. Packing
316.23505 3 Ring, Header, 4
1
/2-in., Urethane, CO
2
or Xylene Service
3 316.23525 1 Packing Set, 4
1
/2-in. x 5
1
/2-in. x
1
/2-in. Stock, 3 Rings,
Acid Service
3** 316.23532 1 Packing Set, 4
1
/2-in. x 5
1
/2-in. x
1
/2-in. Stock HT, 3 Rings, Soft,
Mild Acid/Cement
4 316.23393 3 Ring, Backup, Packing, 4
1
/2-in.
5 316.23391 3 Carrier, Seal and Packing, 4
1
/2-in.
6 316.23395 3 Seal, Lube Packing, WQ, 4
1
/2-in. x 5-in. x
9
/16-in.
7 8.34049 3 O-Ring, 90D, 5
1
/2-in. x 5
1
/4-in. x
1
/8-in., 568-252
Chevron Packing
Loc Part No. Qty Description
1 316.23001 3 Adapter, Male, 4
1
/2-in. Plunger Packing Gland, External
Clearance
2*** 316.23323 6 Packing Set, 4
1
/2-in. x 5
1
/2-in. x 0.26-in. Stock Height, 3 Rings,
Hard, Standard Service
316.23713 6 Packing Set, 4
1
/2-in. x 5
1
/2-in. x 0.26-in. Stock, 3 Rings,
Standard Service
316.23527 6 Packing Set, 4
1
/2-in. x 5
1
/2-in. x
1
/4-in. Stock, 3 Rings,
Acid Service
3 315.2307 3 Spacer, Packing Lubrication, 4
1
/2-in.
4 316.2336 3 Bushing, Female Adapter, Plunger Packing, 4
1
/2-in.
* Select header ring based on fluid service
**Optional
***Select packing based on fluid service
7-52 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Wiper Gland Subassembly
Seal, Used without Spacer Assembly
2 3 4
5
1
2
3
1
No Wiper Elements, Used with Spacer Assembly
June 1997 Fluid-End Repair Parts 7-53
4
1
/2-in. Fluid-End Assembly
Wiper Gland Subassembly
No Wiper Elements, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.2337 3 Nut, Packing Adjustment, 4
1
/2-in.
2 316.2238 3 Sleeve, Wiper Gland, 4-in.
3 70.35817 3 Pin Groove,
1
/2-in. x 1
1
/4-in., Type 5
Seal, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2337 3 Nut, Packing Adjustment, 4
1
/2-in.
2 70.42214 3 Ring, Retaining, RR-550, Int, Spirolox
3 316.11183 3 Seal, Wiper, 4
1
/2-in., HT-400 PE, Disogrin
4 316.2238 3 Sleeve, Wiper Gland, 4-in.
5 70.35817 3 Pin, Groove,
1
/2-in. x 1
1
/4-in., Type 5
7-54 HT-400 Pump Maintenance and Repair Manual June 1997
2
4
1 3
2
4
1 3
2
4
1 3
4
1
/2-in. Fluid-End Assembly
Plunger Subassembly
Short Tie-Bolt and Plunger
Modified Tie-Bolt
Standard Tie-Bolt
June 1997 Fluid-End Repair Parts 7-55
4
1
/2-in. Fluid-End Assembly
Plunger Subassembly
Short Tie-Bolt and Plunger, Used with L-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.23085 3 Plunger, Hard Surfaced, L-Spacer, 4
1
/2-in.
4 316.21028 3 Tie Rod, L-Spacer, Plunger
Modified Tie-Bolt, Used with M-1 Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.23291 3 Plunger, Hard Surfaced, 4
1
/2-in.
4 316.14042 3 Bolt, Tie, Fluid-End Plunger W/M-1 Spacer
Standard Tie-Bolt, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.23291 3 Plunger, Hard Surfaced, 4
1
/2-in.
4 316.2527 3 Tie Rod, Plunger, Non-Recessed, 17
3
/4-in. Long
7-56 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Right-Hand Flange Subassembly
Blank Flange
Straight Flange
Ell Flange
1
2
3
4
1
2
3
4
1
2
3 4
June 1997 Fluid-End Repair Parts 7-57
4
1
/2-in. Fluid-End Assembly
Right-Hand Flange Subassembly
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, Left Outlet, 4
1
/2-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-58 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Left-Hand Flange Subassembly
Blank Flange
Straight Flange
Ell Flange
1
2
3
4
1
2
3
4
1
2
3 4
June 1997 Fluid-End Repair Parts 7-59
4
1
/2-in. Fluid-End Assembly
Left-Hand Flange Subassembly
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4
1
/2-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union. 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-60 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Fluid-End Section Subassembly
Protective Cylinder-Head Covers
6
7
Short Top Tie-Bolt
6
7 8 9
10
11 12
13
21 20
18
14
17
16
15
Long Top Tie-Bolt
FLUID END ASSY.
HT-400
PART NO.
SIZE
1
2
3
19
4
5
June 1997 Fluid-End Repair Parts 7-61
4
1
/2-in. Fluid-End Assembly
Fluid-End Section Subassembly
Long Top Tie-Bolt, Used without Blank Flange
Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1 in. x 1
1
/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30, 24, W/Tapered Threads
5 316.27488 1 Bolt, Top-Tie, 3 Discharge Flange, 6-in.
6 316.2202 3 Retainer, Cover, Mach, 4-in.
7 316.2207 3 Cover, Cylinder Head, 4-in. and 4
1
/2-in.
8 316.22052 3 Gasket, No. 4 Discharge Valve and Cylinder Head Cover, 4-in.
and 4
1
/2-in.
9 316.22051 3 Ring, Spacer, No. 4 Discharge Valve and Cylinder Head Cover,
4
1
/2-in.
10 316.23951 3 Fluid-End Section, Machined 4-in. and 4
1
/2-in. Tapered Valve
Has tapered seat bores. Does not use tapered adapter.
11 316.2547 4 Seal, Discharge Passage, 3
3
/8-in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5
3
/4-in.
13 70.13839 8 Cap Plug, Plastic,
3
/4-in. Plug, Clover
14 70.32760 2 Nut, Elastic Stop,
3
/4-in. 16NF
15 316.23011 1 Bolt, Bottom Top, Discharge Flange, 5
3
/4-in.
16 8.34001 3 O-Ring, 6-in. x 6
1
/2-in. x
1
/4-in.
17 70.43999 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
1
/4-in., PL Spec 70.43919
18 300.434 Stud,
7
/8-in. 9NC x 4
3
/4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31 OD x 1.43 ID, F/Top-Tie-Bolt
20 316.23981 3 Sleeve, Fluid-End, HT-400, 4
1
/2-in
21 8.34047 3 O, Ring, 90D, 5
1
/4-in. x 5-in. x
1
/8-in.
Short Top Tie-Bolt, Used with a Blank Flange, Option to Loc 5
Loc Part No. Qty Description
5 316.22481 1 Bolt, Tie Top, 30-in.
Protective Cylinder-Head Covers, Options to Loc 6 and 7
Loc Part No. Qty Description
6 316.23639 3 Retainer, Protective Cylinder Head Cover, 4
1
/2-in.
7 316.23638 3 Cover, Protective, Cylinder Head, 4
1
/2-in.
Parts Used in CO
2
Service
Loc Part No. Qty Description
16 8.33992 3 O-Ring, 5
3
/8-in. x 4
7
/8-in. x
1
/4-in.
17 70.84177 12 Screw, Hex Cap,
5
/8 in. 11NC x 1
3
/4-in., ASTM 320-L7
8 316.23631 3 Gasket - No. 4 Cover
7-62 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Seal Plate Subassembly
Seal Plate, Used with Spacer Assembly
1
2
3
4
Seal Plate, Used without Spacer Assembly
1
June 1997 Fluid-End Repair Parts 7-63
4
1
/2-in. Fluid-End Assembly
Seal Plate Subassembly
Seal Plate, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2244 3 Seal, Power End, 4-in.
2 70.43213 4 Screw, Right-Hand Cap,
5
/16-in. 18NC x 1-in., Hex Socket
3 316.11701 1 Plate, Seal, Power-End/Fluid-End,
1
/2-in. Thick
If old
1
/4-in. plates are used, two plates are required.
4 316.11702 2 Rib, Power-End/Fluid-End Seal
Seal Plate, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.11706 Plate, Power-End/Fluid-End Seal
1 D-Spacer Assembly
0 M-1 or L-Spacer Assemblys
7-64 HT-400 Pump Maintenance and Repair Manual June 1997
4
1
/2-in. Fluid-End Assembly
Plunger Lubricator Subassembly
Oil Line, Used with Mechanically Driven Lubricator
6
1 2 3 2 4 5
8 6 8 6 5 4 9
8
7
5
Oil Line, Used with Pneumatically Driven Lubricator
Inlet Manifold
Globe Valve
Packing Glands
Check
Valve
Outlet Manifold
40
37
31
41
38
44
39
Ref.
35
C
39
44
41
June 1997 Fluid-End Repair Parts 7-65
4
1
/2-in. Fluid-End Assembly
Plunger Lubricator Subassembly
Oil Line, Used with Pneumatically Driven Lubricator
Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane,
1
/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH,
1
/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B,
1
/4-in., 250WP
4 24.2001 2 Reducer, Black Mall,
1
/4-in. x
1
/8 in., Standard
5 30.01002 8 Nipple, Standard, BW,
1
/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall,
1
/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner
Recirculating Plunger Lube, Used with Mechanically Driven Lubricator
Loc Part No. Qty Description
31 316.23951 3 Fluid-End Section
35 1.131 3 Valve, Check,
1
/8-in.
37 2.32 1 Valve, Globe,
1
/4-in., Crane
38 30.05002 1 Nipple, XH,
1
/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety,
1
/4-in., Brass
41 317.54006 6 Hose, Assy
44 70.26665 2 Adapter, Hose, 2024-4-6S
7-66 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Valve Subassemby
5
5a
Suction
11
10
9
8
7
6
5
15
5a
3
2
1
13
14
4
Discharge
5
5a
11
10
9
8
7
6
5
5a
June 1997 Fluid-End Repair Parts 7-67
5-in. Fluid-End Assembly
Valve Subassemby
Frac Valves with Tapered Seat Bores
Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cove
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, For Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, For Two-Piece Bushing, Valve Guide No. 5, NBR,
Standard Service
316.22062 12 Insert, For Two Piece Bushing, No. 5 Valve Guide, Viton,
Severe Chemical Service
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in. x 4
3
/4-in. x
1
/8-in.
11 316.24043 6 Retainer, Guide Bushing, No. 5 Frac Valve, L/Tapered Ad
13 316.22253 3 Spring, Lock, No. 5 Suction Stop
14 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
15 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid service
7-68 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Valve Subassembly
June 1997 Fluid-End Repair Parts 7-69
5-in. Fluid-End Assembly
Valve Subassembly
(Continued)
Frac Valves with Straight Seat Bores
Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cover
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, For Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, For Two-Piece Bushing, Valve Guide No. 5, NBR
316.22062 12 Insert, Two-Piece Bushing, Valve Guide No. 5, Viton
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in.,
3
/4 -in. x
1
/8-in.
11 316.25235 6 Adapter, Tapered Valve Seat, No. 5 Frac Valve
12 8.33814 6 O-Ring, 90D, 5
3
/16-in. x 5-in. x
3
/32-in.
13 316.24025 6 Retainer, Bushing, Guide
15 316.22253 3 Spring, Lock, No. 5 Suction Stop, No. 5 Valve
16 316.25233 6 Boot, Suction Stop, No. 5 Suction Valve
17 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid service
7-70 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Pressure-Packing Subassembly
Chevron Packing
1 2 3 4 5 7 6
1 2 3 2 4
Short-Stack Subassembly
June 1997 Fluid-End Repair Parts 7-71
5-in. Fluid-End Assembly
Pressure-Packing Subassembly
Short-Stack Packing
Loc Part No. Qty Description
1 316.24503 3 Adapter, Header Ring, 5-in. x 6-in.
2* 316.24501 3 Ring, Header, 5-in. x 6-in. Packing
316.24505 3 Ring, Header, 5-in., Urethane, CO
2
or Xylene service
3 316.24525 1 Packing Set, 5-in. x 6-in. x
1
/2 Stock, 3 Rings, Acid Service
4 339.01527 3 Ring, Backup, Packing, 5-in.
5 316.24391 3 Carrier, Seal and Packing, 5-in.
6 316.24395 3 Seal, Lube Packing, WQ, 5-in. x 5
1
/2-in. x
9
/16-in.
7 8.34053 3 O-Ring, 90D, 6-in. x 5
3
/4-in. x
1
/8-in., 568-256
Chevron Packing
Loc Part No. Qty Description
1 316.24001 3 Adapter, Male, 5 in. Plunger Packing Gland
2** 316.24323 6 Packing Set, 5-in. x 6-in. x 0.24-in. Stock Ht, Hard,
Standard Service
316.24324 6 Packing Set, 5-in. x 6-in. x 0.24-in. Stock, 3 Rings, Soft,
Standard Service
316.24527 6 Packing Set, 5-in. x 6-in. x
1
/4-in. Stock, 3 Rings,
Acid Service
3 316.2435 3 Ring, Lantern, Plunger Packing Gland, 5-in.
4 316.2436 3 Bushing, Female Adapter, Plunger Packing Gland, 5-in.
* Select header ring based on fluid service
** Select packing based on fluid service
7-72 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Wiper Gland Subassembly
Seal, Used without Spacer Assembly
2 3 4
5
1
2
3
1
No Wiper Elements, Used with Spacer Assembly
June 1997 Fluid-End Repair Parts 7-73
5-in. Fluid-End Assembly
Wiper Gland Subassembly
No Wiper Elements, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.2437 3 Nut, Packing Adjustment, 5-in.
2 316.2438 3 Sleeve, Wiper Gland, 5-in.
3 70.35785 3 Pin Groove,
3
/8-in. x 1
1
/4-in., Type 5
Seal, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2437 3 Nut, Packing Adjustment, 5-in.
2 70.42237 3 Ring, Retaining, RR-575, Int, Spirolox
3 316.11184 3 Seal, Wiper, 5-in., Disogrin
4 316.2438 3 Sleeve, Wiper Gland, 5-in.
5 70.35785 3 Pin, Groove,
3
/8-in. x 1
1
/4-in., Type 5
7-74 HT-400 Pump Maintenance and Repair Manual June 1997
2
4
1 3
2
4
1 3
2
4
1 3
5-in. Fluid-End Assembly
Plunger Subassembly
Short Tie-Bolt and Plunger
Modified Tie-Bolt
Standard Tie-Bolt
June 1997 Fluid-End Repair Parts 7-75
5-in. Fluid-End Assembly
Plunger Subassembly
Short Tie-Bolt and Plunger, Used with L-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.24296 3 Plunger, Hard Surfaced, L-Spacer, 5-in.
4 316.25165 3 Tie Rod, L-Spacer, Flush Nose Plunger, 6-in.
Modified Tie-Bolt, Used with M-1 Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.24294 3 Plunger, Hard Surfaced, F/Recessed Nose, 5-in.
4 316.21902 3 Bolt, Tie, 3
3
/8-in. and Flush Nose FE Plunger, 15.90-in.
Flush Nose And Standard Tie-Bolt, Used without Spacer Assembly and Used with
D-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.24294 3 Plunger, Hard Surfaced, F/Recessed Nose
4 316.25271 3 Tie Rod, Plunger, Short, F/Recessed Nose
7-76 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Right-Hand Flange Assembly
Blank Flange
Straight Flange
Ell Flange
1
2
3
4
1
2
3
4
1
2
3 4
June 1997 Fluid-End Repair Parts 7-77
5-in. Fluid-End Assembly
Right-Hand Flange Assembly
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4
1
/2-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Fluid-End to Thin-Plate Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in.
38.11954 1 Seal, Union, 3-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-78 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Left-Hand Flange Assembly
Blank Flange
Straight Flange
Ell Flange
1
2
3
4
1
2
3
4
1
2
3 4
June 1997 Fluid-End Repair Parts 7-79
5-in. Fluid-End Assembly
Left-Hand Flange Assembly
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4
1
/2-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Fluid-End to Thin-Plate Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-80 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid Assembly
Fluid-End Section Subassembly
Protective Cylinder-Head Covers
6
7
Short Top Tie-Bolt
6
7 8 9
10
11 12
13
21 20
18
14
17
16
15
Long Top Tie-Bolt
FLUID END ASSY.
HT-400
PART NO.
SIZE
1
2
3
19
4
5
June 1997 Fluid-End Repair Parts 7-81
5-in. Fluid Assembly
Fluid-End Section Subassembly
Long Top Tie-Bolt, Used without Blank Flange
Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in. - 1
1
/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top Tie, 3 Discharge Flange, 6-in.
6 316.2502 3 Retainer, Valve Pot Cover, Mach, 5
3
/4-in.
7 316.2407 3 Cover Assembly, Cylinder Head, 5-in.
8 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
9 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
10 316.24951 3 Fluid-End Section, W/Tapered Valve Seat Bores
Has Tapered Seat Bores, Does Not Use Tapered Adapter.
11 316.2547 4 Seal, Discharge Passage, 3
3
/8-in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5
3
/4-in.
13 70.13839 8 Cap Plug, Plastic,
3
/4-in. Plug, Clover
14 70.32760 2 Nut, Elastic Stop,
3
/4-in. 16NF
15 316.23011 1 Bolt, Bottom Tie, Discharge Flange, 5
3
/4-in.
16 8.34001 3 O-Ring, 6-in. x 6
1
/2-in. x
1
/4-in.
17 70.43999 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
1
/4-in., PL Spec 70.43919
18 300.434 Stud,
7
/8-in. 9NC x 4
3
/4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.24981 3 Sleeve, Fluid-End, 5-in.
21 8.34051 3 O-Ring, 90D, 5
3
/4-in. x 5
1
/2-in. x
1
/8-in.
Short Top Tie-Bolt, Used with a Blank Flange, Option to Loc 5
Loc Part No. Qty Description
5 316.22481 1 Bolt, Top Tie, 30-in.
Protective Cylinder-Head Covers, Options to Loc 6 and 7
Loc Part No. Qty Description
6 316.24615 3 Retainer, Protective Cylinder Head Cover, 5-in.
7 316.24614 3 Cover, Protective Cylinder Head, 5-in.
Parts Used in CO
2
Service
Loc Part No. Qty Description
8 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
16 8.33992 3 O-Ring, 5
3
/8-in. x 4
7
/8-in. x
1
/4-in.
17 70.84177 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
3
/4-in., ASTM 320, L7
7-82 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Seal Plate Subassembly
1
2
3
4
June 1997 Fluid-End Repair Parts 7-83
5-in. Fluid-End Assembly
Seal Plate Subassembly
Seal Plate Subassembly
Loc Part No. Qty Description
1 316.2444 3 Seal, Buna N, Oil Resistant
2 70.43205 4 Screw, RH Cap,
5
/16-in. 18NC x
3
/4-in., Hex Socket
3 316.11706 1 Plate, Seal, Power-End/Fluid-End, 6-in.
4 316.11702 2 Rib, Power-End/Fluid-End Seal
All parts listed are only used with a spacer assembly.
7-84 HT-400 Pump Maintenance and Repair Manual June 1997
5-in. Fluid-End Assembly
Plunger Lubricator Subassembly
Oil Line, Used with Mechanically Driven Lubricator
6
1 2 3 2 4 5
8 6 8 6 5 4 9
8
7
5
Oil Line, Used with Pneumatically Driven Lubricator
Inlet Manifold
Globe Valve
Packing Glands
Check
Valve
Outlet Manifold
40
37
31
41
38
44
39
Ref.
35
C
39
44
41
June 1997 Fluid-End Repair Parts 7-85
Oil Line, Used with Pneumatically Driven Lubricator
Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane,
1
/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH,
1
/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B,
1
/4-in., 250WP
4 24.2001 2 Reducer, Black Mall,
1
/4-in. x
1
/8-in., Standard
5 30.01002 8 Nipple, Standard, BW,
1
/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall,
1
/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner
Recirculating Plunger Lube, Used with Mechanically Driven Lubricator
Loc Part No. Qty Description
31 316.24951 3 Fluid-End Section
35 1.131 3 Valve, Check,
1
/8-in.
37 2.32 1 Valve, Globe,
1
/4-in., Crane
38 30.05002 1 Nipple, XH,
1
/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety,
1
/4-in., Brass
41 317.54006 6 Hose, Assy
44 70.26665 2 Adapter, Hose, 2024-4-6S
5-in. Fluid-End Assembly
Plunger Lubricator Subassembly
7-86 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Valve Subassembly
5
5a
Suction
11
10
9
8
7
6
5
15
5a
3
2
1
13
14
4
Discharge
5
5a
11
10
9
8
7
6
5
5a
June 1997 Fluid-End Repair Parts 7-87
Tapered Seat Bores
Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cover
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, For Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, For Two-Piece Bushing, Valve Guide No. 5, NBR,
Standard Service
316.22062 12 Insert, For Two Piece Bushing, No. 5 Valve Guide, Viton,
Severe Chemical Service
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in. x 4
3
/4-in. x
1
/8-in.
11 316.24043 6 Retainer, Guide Bushing, No. 5 Frac Valve, L/Tapered Ad
13 316.22253 3 Spring, Lock, No. 5 Suction Stop
14 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
15 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid service
6-in. Fluid-End Assembly
Valve Subassembly
7-88 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid Assembly
Valve Subassembly
June 1997 Fluid-End Repair Parts 7-89
6-in. Fluid Assembly
Valve Subassembly
(Continued)
Straight Seat Bores
Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cover
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, Two-Piece Bushing, Valve Guide No. 5, NBR
316.22062 12 Insert, Two-Piece Bushing, Valve Guide No. 5, Viton
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in. x 4
3
/4-in. x
1
/8-in.
11 316.25235 6 Adapter, Tapered Valve Seat, No. 5 Frac Valve
12 8.33814 6 O-Ring, 90D, 5
3
/16-in. x 5-in. x
3
/32-in.
13 316.24025 6 Retainer, Bushing, Guide
15 316.22253 3 Spring, Lock, No. 5 Suction Stop
16 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
17 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve
Parts Used in CO
2
Service
Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
* Select insert based on fluid service
7-90 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Pressure-Packing Subassembly
Chevron Packing
1 2 3 4 5 7 6
1 2 3 2 4
Short-Stack Subassembly
June 1997 Fluid-End Repair Parts 7-91
Short-Stack Packing
Loc Part No. Qty Description
1 316.27503 3 Adapter, Header Ring, 6-in. x 7-in.
2* 316.27501 3 Ring, Header, 6-in. x 7-in. Packing
316.27505 Ring, Header, 6-in., Urethane, CO
2
or Xylene Service
3 316.27525 1 Packing Set, 6-in. x 7-in. x
1
/2-in. Stock, 3 Rings, Acid Service
4 339.00036 3 Ring, Backup, Packing, 6-in.
5 316.27391 3 Carrier, Seal and Packing, 6-in.
6 316.27395 3 Seal, Lube Packing, WQ, 6-in. x 6
1
/2-in. x
9
/16-in.
7 8.34058 3 O-Ring, 90D, 7-in. x 6
3
/4-in. x
1
/8-in., 568-261
Chevron Packing
Loc Part No. Qty Description
1 316.27322 3 Adapter, Male, 6-in. Packing
2** 316.27323 6 Packing Set, 6-in. x 7-in. x
1
/4-in. Stock, Hard,
Standard Service
316.27324 6 Packing Set, 6-in. x 7-in. x
1
/4-in. Stock, 3 Rings, Soft,
Standard Service
316.27527 6 Packing Set, 6-in. x 7-in. x
1
/4-in. Stock, 3 Rings, Hard,
Acid Service
3 316.2735 3 Ring, Lantern, Plunger Packing Gland, 6-in.
4 316.2736 3 Adapter, Female, 6-in. Packing
* Select header ring based on fluid service
** Select packing based on fluid service
6-in. Fluid-End Assembly
Pressure-Packing Subassembly
7-92 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Wiper Gland Subassembly
Seal, Used with Spacer Assembly
2
3
1
2 3 4
5
1
No Wiper Elements, Used with Spacer Assembly
June 1997 Fluid-End Repair Parts 7-93
No Wiper Elements, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.2737 3 Nut, Packing Adjustment, 6-in.
2 316.2738 3 Sleeve, Wiper Gland, 6-in.
3 70.35785 3 Pin Groove,
3
/8-in. x 1
1
/4-in., Type 5
Seal, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2737 3 Nut, Packing Adjustment, 6-in.
2 70.42225 3 Ring, Retaining, RR-675, Int, Spirolox
3 316.11185 3 Seal, Wiper, 6-in., Disogrin
4 316.2738 3 Sleeve, Wiper Gland, 6-in.
5 70.35785 3 Pin, Groove,
3
/8-in. x 1
1
/4-in., Type 5
6-in. Fluid-End Assembly
Wiper Gland Subassembly
7-94 HT-400 Pump Maintenance and Repair Manual June 1997
2
4
1 3
2
4
1 3
6-in. Fluid-End Assembly
Plunger Subassembly
Modified Tie-Bolt
Short Tie-Bolt and Plunger
Standard Tie-Bolt
June 1997 Fluid-End Repair Parts 7-95
Short Tie-Bolt and Plunger, Used with L-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.25162 3 Plunger, Hard Surfaced, L-Spacer, 6-in.
4 316.25165 3 Tie Rod, L-Spacer, Plunger, 6-in.
Flush Nose and Modified Tie-Bolt, Used with M-1 Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, HT-400, 4
1
/2-in.
2 316.2330 3 Seal, Plunger Nose Assembly, HT-400, 4
1
/2-in.
3 316.27295 3 Plunger, HT-400, 6-in., Hard Surfaced
4 316.21902 3 Tie Rod, Plunger, Fluid-End, 3
3
/8-in.
Flush Nose and Standard Tie-Bolt, Used without Spacer Assembly and with
D-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4
1
/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4
1
/2-in.
3 316.27295 3 Plunger, Flush Nose, W/Upset End, HD Surface
4 316.25271 3 Tie Rod, Plunger, Shortened
6-in. Fluid-End Assembly
Plunger Subassembly
7-96 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Right-Hand Flange Assembly
Blank Flange
Straight Flange
Ell Flange
1
2
3
4
1
2
3
4
1
2
3 4
June 1997 Fluid-End Repair Parts 7-97
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4
1
/2-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
6-in. Fluid-End Assembly
Right-Hand Flange Assembly
7-98 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Left-Hand Flange Assembly
Blank Flange
Straight Flange
Ell Flange
1
2
3
4
1
2
3 4
June 1997 Fluid-End Repair Parts 7-99
6-in. Fluid-End Assembly
Left-Hand Flange Assembly
Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4
1
/2-in.
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching
Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3
3
/8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length
7-100 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Fluid-End Section Subassembly
Protective Cylinder-Head Covers
6
7
Short Top Tie-Bolt
6
7 8 9
10
11 12
13
21 20
18
14
17
16
15
Long Top Tie-Bolt
FLUID END ASSY.
HT-400
PART NO.
SIZE
1
2
3
19
4
5
June 1997 Fluid-End Repair Parts 7-101
Long Top Tie-Bolt, Used without Blank Flange
Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in. - 1
1
/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top Tie, 3 Discharge Flange, 6-in.
6 316.2506 3 Retainer, Valve Pot Cover, Mach, 6-in.
7 316.2507 3 Cover Assembly, Cylinder Head, 6-in.
8 316.25074 3 Gasket, No. 6 Cylinder Head Cover, 6-in.
9 316.25073 3 Ring, Spacer, No. 6 Cylinder Head Cover, 6-in.
10 316.27951 3 Fluid-End Section, W/Tapered Valve Seat Bores
Has tapered seat bores, does not use tapered adapter.
11 316.2547 4 Seal, Discharge Passage, 3
3
/8 -in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5
3
/4-in.
13 70.13839 8 Cap Plug, Plastic,
3
/4-in. Plug
14 70.32760 2 Nut, Elastic Stop,
3
/4-in. 16NF
15 316.23011 1 Bolt, Bottom Tie, Discharge Flange, 5
3
/4-in.
16 8.34001 3 O-Ring, 6-in. x 6
1
/2-in. x
1
/4-in.
17 70.43999 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
1
/4-in, PL Spec 70.43919,
Standard Service
18 300.434 Stud,
7
/8-in. 9NC x 4
3
/4-in., T10 Power-End Mount
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.27981 3 Sleeve, Fluid-End, 6-in.
21 8.34057 3 O-Ring, 90D, 6-in.,
3
/4-in. x 6
1
/2-in. x
1
/8-in.
Short Top Tie-Bolt, Used with a Blank Flange, Option to Loc 5
Loc Part No. Qty Description
5 316.22481 1 Bolt, Top Tie, 30-in.
Protective Cylinder-Head Covers, Options to Loc 6 and 7
Loc Part No. Qty Description
6 316.27614 3 Retainer, Protective Cylinder Head Cover, 6-in.
7 316.27613 3 Cover, Protective Cylinder Head, 6-in.
Parts Used in CO
2
Service
Loc Part No. Qty Description
8 316.27631 3 Gasket - No. 6 Discharge Valve & Cylinder Head Cover, 3
3
/8-in. -
CO
2
Service
16 8.33992 3 O-Ring, 5
3
/8-in. x 4
7
/8-in. x
1
/4-in.
17 70.84177 12 Screw, Hex Cap,
5
/8-in. 11NC x 1
3
/4-in., ASTM 320-L7
6-in. Fluid-End Assembly
Fluid-End Section Subassembly
7-102 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Seal Plate Subassembly
Seal Plate, Used with Spacer Assembly
1
2
3
4
Seal Plate, Used without Spacer Assembly
1
June 1997 Fluid-End Repair Parts 7-103
Seal Plate, Used without Spacer Assembly
Loc Part No. Qty Description
1 316.2744 3 Seal, Buna N, Oil Resistant, 6-in.
2 70.43205 4 Screw, RH Cap,
5
/16-in. 18NC x
3
/4-in., Hex Socket
3 316.11706 1 Plate, Seal, Power-End/Fluid-End, 6-in.
4 316.11702 2 Rib, Power-End/Fluid-End Seal
Seal Plate, Used with Spacer Assembly
Loc Part No. Qty Description
1 316.11706 Plate, Seal, Power-End/Fluid-End
1 W/D-Spacer Assembly
0 W/M-1 or L-Spacer Assembly
6-in. Fluid-End Assembly
Seal Plate Subassembly
7-104 HT-400 Pump Maintenance and Repair Manual June 1997
6-in. Fluid-End Assembly
Plunger Lubricator Subassembly
Oil Line, Used with Mechanically Driven Lubricator
6
1 2 3 2 4 5
8 6 8 6 5 4 9
8
7
5
Oil Line, Used with Pneumatically Driven Lubricator
Inlet Manifold
Globe Valve
Packing Glands
Check
Valve
Outlet Manifold
40
37
31
41
38
44
39
Ref.
35
C
39
44
41
June 1997 Fluid-End Repair Parts 7-105
Oil Line, Used with Pneumatically Driven Lubricator
Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane,
1
/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH,
1
/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B,
1
/4-in., 250WP
4 24.2001 2 Reducer, Black Mall,
1
/4-in. x
1
/8-in., Standard
5 30.01002 8 Nipple, Std, BW,
1
/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall,
1
/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner
Recirculating Plunger Lube, Used with Mechanically Driven Lubricator
Loc Part No. Qty Description
31 316.27951 3 Fluid-End Section
35 1.131 3 Valve, Check,
1
/8-in.
37 2.32 1 Valve, Globe,
1
/4-in., Crane
38 30.05002 1 Nipple, XH,
1
/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety,
1
/4-in., Brass
41 317.54006 6 Hose, Assembly
44 70.26665 2 Adapter, Hose, 2024-4-6S
6-in. Fluid-End Assembly
Plunger Lubricator Subassembly
7-106 HT-400 Pump Maintenance and Repair Manual June 1997
Fluid-End Assembly
Suction Ball Valve Subassembly
1
2
3
4
5
6
7
8
Suction
June 1997 Fluid-End Repair Parts 7-107
3
3
/8-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.21646 3 Stop, Suction, No. 3 Ball Valve
3 316.21647 3 Spacer, No. 3 Suction Ball Valve
Used only in 3
3
/8-in. Fluid-End Assembly
7 316.21645 3 Seat, Drop In, No. 3 Ball Valve
8 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
4-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.21646 3 Stop, Suction, No. 3 Ball Valve
7 316.21645 3 Seat, Drop In, No. 3 Ball Valve
8 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
4
1
/2-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.22646 3 Stop, Suction, No. 4 Ball Valve
7 316.22645 3 Seat, Drop In, No. 4 Ball Valve
8 316.22049 3 Insert, Polyurethane, No. 4 Frac Valve, Standard Service
5-in. and 6-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.24646 3 Stop, Suction, No. 5 Ball Valve
7 316.24645 3 Seat, Drop In, No. 5 Ball Valve
8 316.24037 3 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
Components Common to All Sizes
Loc Part No. Qty Description
2 316.22643 3 Spring, Loading, No. 4 Ball Valve, Spec, Standard Service
316.21642 3 Spring, Loading, Ball Valve, Monel, Acid Service
4 316.22644 3 Weldment, Cage, No. 4 Ball Valve, Spec
5 70.00427 3 Ball, Steel, 2-in., Chrome Steel, Grade 50
6 316.22642 3 Insert, Seal, No. 4 Ball Valve, Spec
NOTEDo not install ball valves for discharge unless running extremely high sand concentra-
tions. (See ball valve installation and usage instructions, Chapter 4, Repair and Overhaul Manual,
316.13295).
Fluid-End Assembly
Suction Ball Valve Subassembly
7-108 HT-400 Pump Maintenance and Repair Manual June 1997
Fluid-End Assembly
Discharge Ball Valve Subassembly
1
2
4
5
6
7
Discharge
3
June 1997 Fluid-End Repair Parts 7-109
3
3
/8-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.21641 3 Cover, Discharge, No. 3 Ball Valve
6 316.21645 3 Seat, Drop In, No. 3 Ball Valve
7 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
4-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.23641 3 Cover, Discharge, No. 4, 33 Ball Valve
6 316.21645 3 Seat, Drop In, No. 3 Ball Valve
7 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
4
1
/2-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.22641 3 Cover, Short Discharge, No. 4 Ball Valve
6 316.22645 3 Seat, Drop In, No. 4 Ball Valve
7 316.22049 3 Insert, Polyurethane, No. 4 Frac Valve, Standard Service
5-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.24641 3 Cover, Discharge, No. 5 Ball Valve
6 316.24645 3 Seat, Drop In, No. 5 Ball Valve
7 316.24037 3 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
6-in. Fluid-End Assembly
Loc Part No. Qty Description
1 316.27641 3 Cover, Discharge, No. 6 Ball Valve
6 316.24645 3 Seat, Drop In, No. 5 Ball Valve
7 316.24037 3 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
Components Common to All Sizes
Loc Part No. Qty Description
2 316.22643 3 Spring, Loading, No. 4 Ball Valve, Spec, Standard Service
316.21642 3 Spring, Loading, Ball Valve, Monel, Acid Service
3 316.22644 3 Weldment, Cage, No. 4 Ball Valve, Spec
4 70.00427 3 Ball, Steel, 2-in., Chrome Steel, Grade 50
5 316.22642 3 Insert, Seal, No. 4 Ball Valve, Spec
NOTEDo not install ball valves for discharge unless running extremely high sand concentra-
tions. (See ball valve installation and usage instructions, Chapter 4, Repair and Overhaul Manual,
316.13295).
Fluid-End Assembly
Discharge Ball-Valve Subassembly
7-110 HT-400 Pump Maintenance and Repair Manual June 1997
Fluid-End Assembly Part Numbers
All Fluid-End Assemblies are Supplied with Acid Packing
Part No. Plunger Right Left Spacer
Size (in.) Flange Flange Type
316.2103 3.37 Curved Blank L
316.2167# 3.37 Blank Curved L
316.2192 3.37 Curved Curved L
316.2196 3.37 Blank Curved L
316.2198 3.37 Straight Blank L
316.2229# 4.00 Curved Blank L
316.2291 4.00 Curved Curved L
316.2293 4.00 Curved Blank L
316.2294 4.00 Blank Curved L
316.2295 4.00 Curved Straight L
316.2296 4.00 Straight Blank L
316.2299# 4.00 Blank Curved L
316.2301# 4.50 Blank Curved L
316.2304# 4.50 Curved Blank L
316.23736 4.50 Curved Curved L
316.23738 4.50 Straight Curved L
316.23739 4.50 Curved Straight L
316.23746 4.50 Blank Curved L
316.23748 4.50 Curved Blank L
316.23751 4.50 Straight Straight L
316.23753 4.50 Blank Straight L
316.2382 4.50 Straight Blank L
316.24032 5.00 Curved Curved L
316.24038 5.00 Blank Curved L
316.24053 5.00 Curved Blank L
316.2496 5.00 Straight Blank L
316.2583# 5.00 Blank Curved L
316.2695# 6.00 Blank Curved L
316.27235 6.00 Curved Blank L
316.27236 6.00 Blank Curved L
316.27274 6.00 Curved Curved L
316.2762 6.00 Straight Blank L
# Fluid-end assembly is type-certified.
June 1997 Fluid-End Repair Parts 7-111
Fluid-End Parts
Standard
Type-Certified Part Number
Size (in.) Size (in.) Description Part Number Cross Reference
3
3
/8 3
3
/8 Plunger 316.21675 316.21026
C C Plunger Tie-Bolt 316.21028
3
3
/8 3
3
/8 Plunger Nose 316.21678 316.2131
3
3
/8 3
3
/8 Fluid-End Section 316.21674 316.21951
3 3 Valve, No. 3 316.22997 316.21007
3
3
/8 3
3
/8 Flange, Curved, Left-Hand 316.21677
3
3
/8 3
3
/8 Flange, Curved, Right-Hand 316.21676
C C Top Tie-Bolt 316.27488
C C Nut, Top Tie-Bolt 316.25501
3 3 Retainer, Curved 316.22995 316.2102
3 3 Discharge Cover 316.22994 316.2109
3
3
/8 3
3
/8 Cylinder Head Cover 316.22993 316.2107
3
3
/8 3
3
/8 Sleeve Wiper 316.21672 316.2138
3
3
/8 3
3
/8 Packing Nut 316.21671 316.2137
3 3 Stop and Spring Retainer 316.21242
C C Bottom Tie-Bolt 316.23011
3 3 Retainer, Gd Bushing 316.22996 316.21096
4 4 Plunger 316.22989 316.22294
4 4 Plunger Nose 316.22912 316.2231
4 4 Fluid-End Section 316.22999 316.22982
C* C* Flange, Curved, Left-Hand 316.23017
C* C* Flange, Curved, Right-Hand 316.23019
4 4 1-in. Tie-Bolt 316.27489
4 4 Discharge Cover 316.22994 316.2109
4
1
/2 4
1
/2 Retainer, Cylinder Cover 316.23025 316.2202
4
1
/2 4
1
/2 Discharge Cover 316.23024 316.23091
4
1
/2 4
1
/2 Sleeve Wiper 316.23014 316.2238
4
1
/2 4
1
/2 Plunger 316.23031 316.23085
4
1
/2 4
1
/2 Fluid-End Section 316.23029 316.23951
4
1
/2 4
1
/2 Valve, No. 4 316.23022 316.22048
4
1
/2 4
1
/2 Cylinder Cover 316.23015 316.2207
4
1
/2 4
1
/2 Packing Nut 316.23027 316.2337
4
1
/2 4
1
/2 Stop and Spring Retainer 316.22242
4
1
/2 4
1
/2 GB Retainer 316.23026 316.23953
4, 5, 6 4, 5, 6 Plunger Nose 316.23006 316.2331
4, 5, 6 4, 5, 6 Blank Flange, Thin 316.23018
4, 5, 6 4, 5, 6 Stud Flange 316.23012
4, 5, 6 4, 5, 6 Top Tie-Bolt 316.27488
7-112 HT-400 Pump Maintenance and Repair Manual June 1997
Fluid-End Parts
(continued)
Standard
Type-Certified Part Number
Size (in.) Size (in.) Description Part Number Cross Reference
5 5 Plunger 316.25831 316.24296
5 5 Fluid-End Section 316.25832 316.24951
5 5 Cylinder Cover 316.25837 316.2407
5 5 Packing Nut 316.25838 316.2437
5, 6 5, 6 Valve, No. 5 316.25833 316.24027
5, 6 5, 6 Retainer, GD Bushing 316.25834 316.24043
5, 6 5, 6 Retainer, Cover 316.25835 316.2502
5, 6 5, 6 Discharge Cover 316.25836 316.24044
5, 6 5, 6 Wiper Sleeve 316.25839 316.2438
5, 6 5, 6 S and S Retainer 316.27266
6 6 Plunger 316.26955 316.25162
6 6 Fluid-End Section 316.26954 316.27951
6 6 Retainer Cover 316.25835 316.2502
6 6 Cylinder Cover 316.26953 316.2507
6 6 Wiper Sleeve 316.26952 316.2738
6 6 Packing Nut 316.26951 316.2737