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Elevator Project
Alec Ashton, Ben Scott, Jake Solberg,
and Emily Suppes
Introduction Basic Cargo Elevator Design
Typical Real System
Much more complex than our simple model Same basic ideas Motor at top Shaft walls guide car travel Weight added to smooth motion and lower lifting forces Design/Method Kp= 0.7 Ki= 0.01 Kd=0.03 Initial design pictured in slide 2 had our motor pulling from the bottom, this pulled the entire shaft sideways and introduced a lot of inconsistency in controlling. Could have braced the shaft to reduce the lateral motion Could also eliminate problem by pulling from the top Design choices Final design was the best one, used in real life with motor at the top of the shaft. This eliminated any noticeable lateral flex in our Knex assembly Also took the pulley out of the equation lowering friction and another point of inconsistency the motor was contending with
Design choices (cont.) When testing original design each run was different from the last due to bad motor placement discussed previously Once design was right we added mass to our car to simulate a cargo load This not only simulated realistic conditions more closely(Elevators arent used to lift solely the car in most cases) it made PID tuning easier A consistent slightly heavier load gave a more predictable response from the motor Testing/PID Tuning Results After tuning PID we achieved a very good response that closely matches our input. The design rises and settles quite quickly with little overshoot Closely mimics what might be seen in a factory setting moving parts from machine to machine quickly
0 2000 4000 6000 8000 10000 12000 -1 0 1 2 3 4 5 6 7 Time(MilliSec) F i n a l
V a l u e ( R a d ) Conclusion By using Ziegler-Nichols design rules a basic guess for the PID controller parameters were obtained By creating longer final step times a smoother transition from the bottom of the elevator shaft to the top and back again can be achieved Overall the design of the system allows for minimal errors to occur in general