Arab Swiss Engineering Company "ASEC"

ASEC Training Courses

Contents & Outlines

Year 2011

Training Department
Address: 44L El Gazaeer Square, New Maadi- Cairo, Egypt
Tel: (+202) 23669900 (+2)010 5386094
Fax: (+202) 27542796 (+2) 010 9543413
Email: [email protected]
CreatedWeb.:
withwww.asec-eengineering.com
Print2PDF. To remove this line, buy

a license at:

(+) - (+ ) :
(+) - (+) :
[email protected] :
www.asec-eengineering.com :
http://www.software602.com/

Training Department

Index

Contents ...................................Page number

ASEC Cement Manufacture Course ACMC.

1-6

Raw Material for Cement Industry

7-8

Mechanical Maintenance in Cement Plant . 9-10

Cement Manufacturing for Offline Managers . 11-12
Electrical Maintenance in Cement Industry .

13-14

Fans & Pumps in Cement Industry .. 15-16

Grinding Optimization and Process Troubleshooting

17-18

Kiln Troubleshooting .

19-21

Lubricants for Cement Industry Equipment

22-24

Mills Troubleshooting ..

25-28

Pollution Control in Cement Industry

29-30

Process control in Cement Industry 31-32

Pyro-Process in Cement Industry .

33-34

Quality Assurance in Cement Industry .

35-36

Refractory Materials in Cement Industry ..

37-38

Industrial Safety

39-40

Hydraulics Maintenance . 41-42

TrainingDepartment

ASECCementManufacturingCourse (ACMC)

Duration

35days

Objective
Intheincreasinglyfiercemarketcompetition,humanefficiencyplaysakeyrolein
planteconomics.Inadiversifiedindustrylikecementmanufacturing,efficiencyisa
directreflectionnotonlyofthetechnicalknowledgeofaperson'sownparticular
profession but also of his sound knowledge of other fields incorporated in the
industry. ASEC Cement Manufacturing Course (ACMC) provides for a
comprehensive view of the scientific theoretical bases of the cement
manufacturing;astrongemphasisisgiventomaterialprocessesinterrelation.

Participants
ACMC, a fiveweek course, addresses Engineers, Chemists and Geologists with
some years of practical experience and who have not received formal training in
Cement Manufacturing. It also addresses those who like to refresh up their
knowledge and widen up their views. ACMC is prepared to give professionals of
differentspecializationawiderscopeofvariousphasesofprocessandkeepthem
up to date with the stateoftheart technology in the various fields of Cement
Industry.

Course Outlines
RawMaterialsforCementIndustry(8hrs.)
RawMaterialsStudies(1hr.)
RockSampling(1hr.)
MixDesign(2hrs.)
Quarrying(5hrs.)
CalculationofRawMaterialsMixComposition(4hrs.)
ClinkerBurningProcess(3hrs.)
CommunicationSkills(4hrs
Crushers(2hrs.)
QualityAssurance&BasicsofStatistics(2hrs.)
Preblending(2hrs.)
PortlandCementClinker(3hrs.)

See next page

TrainingDepartment

Cont.ASECCementManufacturingCourse (ACMC)

Duration

35days

CementStandardsTesting(2hrs.)
QualityAssuranceinCementIndustry(1hr.)
ConcreteMainComponents(1hr.)
ConcreteCategories(2hrs.)
ComminutionEngineering(2hrs.)
FundamentalsofConcreteTechnology(2hrs.)
RawGrindingSystems(2hrs.)
DimensioningofTubeMills(3hrs.)
OperationofTubeMills(2hrs.)
AirSeparators(3hrs.)
GrindingTheoryandChrom.St.Metallurgy(2hrs.)
MillLinersandGrindingMedia(2hrs.)
MechanicalElementsandProblemsofTubeMills(4hrs.)
KilnDeformationandAlignment(3hrs.)
FluidMechanicsandThermodynamics(2hrs.)
OperationofSeparators(3hrs.)
Silos&Homogenization(2hrs.)
RollerMills(2hrs.)
ContinuousConveyingandHandlingSystems(3hrs.)
GasTemperatureandFlowMeasurement(4hrs.)
ElectrostaticPrecipitators(3hrs.)
ElectrostaticPrecipitatorsEfficiencyMeasurement(1hrs.)
GasAnalyzer(1hrs.)
BagFilters(2hrs.)
CombustionEngineering(3hrs.)
Burners(2hrs.)
Kiln&PreheaterSystems(9hrs.)
PrecalciningSystems(3hrs.)
Refractories(3hrs.)
CoolerSystems(5hrs.)
CementGrindingSystems(3hrs.)
WhiteCement(1hrs.)

Seenextpage
2

TrainingDepartment

Cont.ASECCementManufacturingCourse (ACMC)
MillVentilationandCementCooling(2hrs.)
HeatBalanceandHeatTransform(4hrs.)
CirculationPhenomena(2hrs.)
Instrumentation&ProcessControl(3hrs.)
Feed,StorageandDispatch(2hrs.)
ProblemswithCementDispatchandStorage(1hrs.)
ElectricalTransformersMotors&Distribution(3hrs.)
UpgradingProjectsofExistingPlant(2hrs.)
BusinessEconomics(2hrs.)

Duration

35days

TrainingDepartment

ACMC

35

:

.

.

.

:


.
.


.

TrainingDepartment

ACMC

35

TrainingDepartment

Duration
days

ACMC

35

TrainingDepartment

RawMaterialsforCementIndustry

Duration
6days

Objective
High quality of cement is the result of skillful mixing of properly selected raw
materials. The course provides for all the necessary information of selection and
mixing of raw materials for cement industry. It also enables participants to
understand the principles of raw materials management to produce consistent
cementquality.
Participants

Thecourseaddressesprofessionalswithsomeyearsofexperienceworkinginthe
fieldofQuarries,RawMaterials,ProcessEngineering,ProductionandLaboratory.
Course Outlines

Chemical,physicalandrockcharacteristics
Thecalcareouscomponents
Theargillaceouscomponents
Additivesandcorrectives
Rawmaterialsassessment
Rawmaterialssampling
Rawmixdesign
Impactofrawmaterialsonprocess:
- Crushability
- Grindability
- Burnability
Miningplanning(QSO)

TrainingDepartment

Duration
days

:

.
.
.
:

.
:

TrainingDepartment

MechanicalMaintenance
InCementPlants

Duration
10days

Objectives:

The course explores different maintenance challenges presented by cement

factories , this course training provides trainees with the necessary skills to
perform mechanical maintenance, including the removal and replacement of
equipment (pumps, gearboxes, motors and power transmission systems) and
identificationandrectificationofbearingfaultswithinthesesystems.,dependent
on their scale, location, number of lines operated and vintage. Also the ways in
whichmaintenancewillbejudged,notonlyfromtheavailabilityoftheequipment
andthecostsofmaintenance,butalsofromtheoverallequipmenteffectiveness.
Participants:

ThiscourseaddressesMechanicalengineersworkinginmaintenance,preparation
office, Inspection and preventive maintenance, This course is equally suitable for
production operatives or/ for craft personnel already involved in maintenance
activities.
Course Outlines:

Reverseengineering
Heattreatmentandpartsmaterialincementplants
Weldingtechnology
Vibrationmeasurements,datacollectionandvibrationanalysis
Hydraulicsystemsandmaintenance
Fans&pumps
Beltvulcanizing
Preventivemaintenance
Lubricationchartandscheduleforcementplant
Crusher
Beltconveyorsandbucketelevators
Stackersandreclaimers
Ballmills(rawmills+cementmills)
Verticalmills
Rotarykilns,kilnalignmentandrolleradjustment
Cooler
Pneumaticequipments(airslide,airlift,fullerandpeterpumps)

TrainingDepartment

Duration

days

10

:


) (
.

.

:

.

10

CementManufacturingForOffLineManagers

Duration
4days

Objective
Inmodernbusinessmanagementnontechnicalservicesplayanimmeasurablerolein
operation success. Cooperation between technical and nontechnical is the basic
element of this success. This course provides the offline managers and senior staff
membersinthenontechnicaldepartmentswithknowledgeandinformationnecessary
to establish the common language leading to mutual understanding which in turn
yields to fruitful cooperation. Additionally, knowing and understanding the basic
knowledgeandinformationwhichisprovidedbythecoursegivestheofflinemanagers
andseniorstheglobalscopeofthecementindustry.Thisglobalscoperesultsinbetter
performanceintheirownfields.

Participants
Offlinemanagersandseniorsinnontechnicaldepartments.

Course Outlines:
HistoryofCementIndustry
RawMaterials
GrindingSystems
PyroprocessTechnology
MaterialHandlingandStorage
PollutionControl
IndustryEconomics
FutureofCementIndustry

11

Created with Print2PDF. To remove this line, buy a license at: http://www.software602.com/

TrainingDepartment

Duration
days

:
.
.

.


.

:

.
:

12

Created with Print2PDF. To remove this line, buy a license at: http://www.software602.com/

TrainingDepartment

Electrical Maintenance

Duration
10days

Objectives:
Breakdowns in electrical equipment may result in plant shutdowns. Maintenance
of motors, motor starters and switchgears will result in increased lifetime of the
equipmentandimprovedmachineavailability.Itwillalsocontributetominimizing
energyconsumption.Thus,trainingofpersonnelenhancescapabilitiesinthearea
of proper maintenance and also boosts morale/motivation, which is essential for
theplant'sproductivity
The training course provides training in relay testing and fault finding, basic
calculations for assessing dimensional capabilities of installations, checking and
maintaining transformers and protection equipment, design, layout, degrees of
protection of MCCs, motor starter measurements and diagnostics, relationship
between load torque and motor torque, inspection and maintenance of motors
with brushes, principles of speed regulation for AC/DC motors, measurements
andfaultfindingformotors,safetyproceduresandhazards
Participants:
ThiscourseaddressesElectricalengineersworkinginmaintenance,preparation
office,inspectionandpreventivemaintenance.
CourseOutlines:
IntroductiontoElectricalMaintenance
DesignConsiderationsofCementPlantElectricInstallations.
GroundingSystems.
ElectricityDistributionNetworks.
Transformers
ProtectionofPowerTransformers
MediumVoltageSwitchgearMaintenance.
LowVoltageSwitchgear.
CableNetworksandEarthingNetwork.
IntroductiontoPreventiveMaintenanceSystem.
MotorsandStarters..
ACDrives.
DCDrives.
Instrumentation/FieldProtectionDevices..
KilnShellScanner,CoolerScannerandCCTVCameraSystems.
SafetyRegulations
13

TrainingDepartment

Duration
days

:

.

/ .




.

:

.

/
/ CCTV

14

Training Department

Fans & Pumps in Cement Industry

Duration

3 days

Objectives:
Fans and pumps are considered among the most frequently used mechanical
machines in Cement Industry. This training course provides how to achieve
correct and efficient application through a clear grasp of the basic operating
principles, machine and system performance characteristics, and selection
criteria, plus knowledge of common problems and repair techniques,
preventive/ predictive maintenance and reinforce the knowledge of
compressors, pumps and associated systems.

Participants:
This course addresses Mechanical engineers working in maintenance,
preparation office, Inspection, preventive maintenance, operation personnel
and other technical personnel.

Course contents:
Introduction
Fans Operating Principles
Howden Centrifugal Fans
VBelt Drive Installation
Mechanical Vibration
Fan Accessories
Standard Fan Arrangements
Energy Management Opportunities
Cement Plant Preheater Fan Buildup Control
Fan Operation and Routine attention
Preventive Maintenance

15

Training Department
Duration
days

:
.


.

:

.

16

TrainingDepartment

GrindingOptimization

Duration
6days

Objective:

Grindingisthemostexpensiveprocessincementindustry.Anyoptimizationinits
componentsortechniquesisdirectlytranslatedtocostsaving.
Thecourseprovidesforgrindingprocessdetailswithfocusonkeyelements with
potential optimization, i.e. increase productivity and/or decrease cost.
Conformance with specifications and consistent product quality is undoubtedly a
mainareaofoptimization.
The course presents also actual cases with exact figures before and after
optimization.
Participants:

Thecourseaddressesprofessionalswithsomeyearsofexperienceworkinginthe
fieldofRawMaterialMills,CementMillsandProcessEngineering.

Course Outlines:

Comminutionengineering
Grindingsystems
Tubemilldimensioning
Millinternalsandballcharge
Operationoftubemills
Rollermills
Airseparators
Separatorperformancetest
Applicationofgrindingaids
Millinspectionanddatarecording
Longitudinalsievingtest
Ballchargeoptimization
Casestudies:
TourahPortlandCementCo.
AssiutCementCo.
Generalcasestudy

17

TrainingDepartment

Duration
days

:

.
/ .
.
.

:

.

:













-

18

TrainingDepartment

KilnTroubleshooting

Duration
5days

Objectives:
Thekilnisthemainmachineinthecementmanufacturingprocess.Kilnrepairand
maintenance are critical components in assuring the efficiency of the cement
manufacturing plant. If not maintained properly, kiln runtime will be reduced,
causingsubstantialeconomiclosses.
Thiscourseintroduceskilnmaintenanceproceduresandtechniques,andprovides
proper kiln maintenance techniques to ensure desirable operating efficiency,
AlignmentandovalitymeasurementstopreventbreakdownsandInspectionand
maintenanceoftheclinkercooler
Participants:
Thecourseaddressesmechanicalengineerswithsomeyearsofexperienceworking
inthefieldofkilnarea,preparationoffice,inspectionandpreventivemaintenance.
Outlines:

Opening
KilnDriveSeals,NoseRing
KilnRoller&Bearing
KilnAlignment
Kiln&PreheaterRefractory
Kilnmain&CalcinerBurners
CoolerSystem&Problems
CoolerSystem
KilnTrust
KilnShell&Tyre
Kiln Shell Deformation
ShellDeformationCauses
ShellDeformationmeasurementsusingManualmethod
Crank in Kiln Shell
Mechanicalcrank
Hermalcrank
Eliminationorrepairofcranks
See next page

19

TrainingDepartment

Cont.KilnTroubleShooting

Duration
5days

KilnShellOvality
o KilnShellOvalityBasedOnMigration
ShellOvalityMeasurementAndCorrection
Clearance/LiveRingMigration
MeasurementOfLiveRingMigration
InterpretingTheMigration
LiveRingsReductionOfMigration
KilnShellWithLiveRingSupportingBlocks
KilnShellWithoutLiveRingSupportingBlocks
LiveRingLubrication
o KilnShellOvalityBasedOnRadialDeformation
Principleofthemeasurement
Measurementprocedure
CalculationoftheshellovalitybasedonShelltestrecords
InterpretationoftheShelltestRecord

20

TrainingDepartment

Duration
days

:
.
.
.

.

:
.

21

LubricantsForCementIndustryEquipment

Duration

4Days

Objectives:
Many cement industry equipment manufacturers and Lubrications experts always
recommend lubrication with special lubricants with special ways and technicality.
Lubricants training course give a wide range of knowledge about kinds of intelligent
lubrication to save costs, high performance lubricants result in cost savings in standard
applications by ensuring, Extended service life, Reduced consumption, Increased
productivity, Easy storage, Product streamlining, Improved process security, Reliable
operation.
At the end of this training course you should be able to:
Distinguish what sort of bearing to use for given application
Specify when to use a boundary lubricated bearing and select an appropriate
bearing material to use for given conditions:
Determine the principal geometry for a full-film boundary lubricated bearing.
Determine the life of a rolling element bearing using the life equation

Participants:
Mechanical Maintenance engineers, preparation office, inspection

See next page

22

LubricantsForCementIndustryEquipment

Duration

4Days

Durationindetails:

1stDay26thApril2010
Instructor:TribologyandSparePartsCenterFacultyofEngineering,CairoUniversity

2ndto4thDay27th,28th&29thApril2010
Instructor:ExxnMobil

CourseOutlines:
A)

TribologyandSparePartsCenterFacultyofEngineering,CairoUniversity
1 HistoricalBackground.
2 RollingContactBearingFundamentals.
3 BearingSelection.
4 LubricationofRollingBearing.

B)
ExxnMobil
TechnicalTrainingModules
1. LubricationFundamentals
3. AdvancedTopics:
a. PrincipalsOfLubrication
a. IndustrialGearsLubrication
(includingOpenGears)
b. LubricantsCharacteristics
b. IndustrialHydraulicSystems
c. LubricantsManufacturing
lubrication
d. Additives
c. BearingLubrication
e. LubricantsClassification
d. SyntheticTechnology
2. FundamentalsofGreases
e. OilCleanliness

f. PerformanceTesting
g. OilAnalysisProgramSIGNUM
h. Handling&Storage

23

:

.



.

.
.
.
.
.

-
. )
(
.
.
.
.
SIGNUM --
.

24

22

TrainingDepartment

MillsTroubleshooting

Duration
5days

Objectives:
MillMaintenanceCourseprovidesanopportunityforyourmaintenancepersonnel
togainthetraining,contactsandconfidencetheyneedtokeepyourmilloperating
atmaximumcapacity.
InCementindustrytheMillisconsideredasignificantinvestmentintheequipment
inthefactory.Tokeepitrunningatpeakefficiencyitneedstobemaintainedand
servicedproperly.Oureffectivemaintenanceprogramrequiresqualifiedmotivated
andwelltrainedmechanics
Participants:
Thecourseaddressesmechanicalengineerswithsomeyearsofexperienceworking
inthefieldofRawMaterialMillsandCementMillspreparationoffice,inspection
andpreventivemaintenance.
CourseOutlines:
A.TubeMills
Millsdrive
Millsbearing
Millsshell
Millsliners
Millsdiaphragm
Feed&dischargeends
Grindingmedia

25

TrainingDepartment

MillsTroubleshooting

B)RollerMill(VerticalMill)
1.PlantDescription
1.1.Rawmilldepartment
1.2.Dataofmainmachinery
1.3.Performance
2.ProcessDescription
2.1.Feedingarrangement
2.2.Atoxrawmill
2.3Separator
2.4Millgassystem.
2.5Producttransport.
2.6Controlloops
2.6.1Millfeedproportioning
2.6.2Millfeed
2.6.3Millgasflow
2.6.4Milloutlettemperature
2.7Remotelycontrolleddevices
3.ControlSystemAndControlLoops
3.1.Programsforoperationofmill
department
3.2.Electricalinterlocking
3.2.1.Operationalinterlocking
3.2.2.Protectioninterlocking

4.StartOfGrindingInstallation
4.1Generalprerequisites
4.2Startoftheauxiliaries
4.3Startofmainmachinery
4.3.1Rawmealtransportsystem
4.3.2Sealingairfan
4.3.3Rollerandgearlubrication
units
4.3.4Hydraulictensioningsystem
4.3.5Separatorandgascircuit
26

Duration
5days

5StopOfGrindingInstallation
5.1Unintentionalstopofinstallation
5.2Intentionalstopofinstallation
5.3Stopforlongerperiodsoftime

6.MillOperation
6.1Operationalrecords
6.2Manualsettings
6.2.1Grindingpressure
6.2.2Separatorspeed
6.2.3Waterinjection
6.2.4Adjustmentsofmillinternals
6.2.5Damring
6.2.6Nozzlering
6.3Otherinfluencingparameters
6.3.1Influenceoffeedgranulometry

TrainingDepartment

:

.

.
.

:
:

27

TrainingDepartment

Duration
days

- :



- :

Atox

-



-

28

Training Department

Pollution Control in Cement Industry

Duration

4 days

Pollution Control in Cement Industry

Objective:
For many years cement manufacturing is considered to be one of the worst
enemies of the environment. However, cement industry has an advantage over all
other polluting industries in the fact that emitted pollution cannot only be
controlled, but it can be completely stopped.
This course provides participants with theoretical and technological aspects of
processes and pollution control interrelation as well as the details of filtering
process and equipment. The course helps participants to build better operation
and maintenance practices which results in clean stack exhaust and work place.
Participants:
The course addresses professionals with some years of experience working in the
field of Process
Engineering, Production, Maintenance, preparation office, inspection, preventive
maintenance and Quality Control.
Course Outline:
Basics of fluid mechanics
Gas velocity and flow rate measurement
Bag filter
Electrostatic precipitator
Converting E/P to a bag house
Conditioning tower
Case study

29

Training Department

Duration
days

:
.

.

.

.

:

.

)(

30

TrainingDepartment

ProcessControlinCementIndustry

Duration
6days

Objectives:

ASECtrainingcourseprovidestailoredautomationsolutions.Thisprocessdata
gatheredfromallsectionsoftheplantisusedtoimproveplantoperation,protect
themachinery,controlprocessmoreefficientlyandincreaseproductquality.Using
thelatestinformationtechnologyallowsyoutomonitorandanalyzetheprocess
constantly,ensuringimmediatecostbenefitsandcontinuousreturnon
investment.

Thetrainingcoursegivessolutionsthatbenefitatimprovingassetavailability,
bringingsignificantlylowerproductioncosts,throughreducedmaintenance,and
higherproductivity,throughamoreeffectiveworkforce.

Participants:

Electronic Engineers, Instrumentation Engineers, Control & Automation

Engineers.

Coursecontents:

basics&definitionsofprocesscontrol
conceptsofboleanalgebra
processcontrolincementindustry
processregulationdefinition
processcontrolsystems
networks
OPCtechnology
processcontrolsystempresentation,ABBindustrialIT
presentationofprocesscontrolsystems,AlstomAlspa8000ICS
casestudies&discussion

31

TrainingDepartment

Duration
days

:
.

.
.

. :
.

ABB
Alstom Alspa 8000 ICS

32

Training Department

PyroProcess in Cement Industry

Duration

6 days

Objective:
Pyroprocess is the most important process in a cement plant, and clinker quality is
almost the final product (cement) quality. Additionally, productivity of the
pyroprocess system determines the productivity of the plant. Cost incorporated in
the pyroprocess affects greatly that of the plant. The course provides participants
with the theoretical and practical knowledge of pyroprocess; that enables them to
understand different variables and parameters interrelation. This understanding
leads to well controlling the system, hence, well managing the plant.

Participants:
The course addresses professionals with some years of experience working in the
field of Process Engineering, Production, Laboratories and Quality Control.

Course Outlines:

Rotary kiln systems

Bypass system in dry kilns
Kiln coolers
Kiln production capacity
Preheater performance
Kiln and precalciner burners
Variables and controllers in dry kiln systems
Different modes of operation in dry kilns
Impact of raw materials on kiln operation and
Productivity
Refractory in dry kilns
Start up dry kilns
Troubleshooting in kilns

33

:

. .
.

. .

TrainingDepartment

RefractoryMaterialsinCementIndustry

Duration
5days

Objectives:

Refractory technology is changing so rapidly and the price of refractory

materials is continuing to escalate so rapidly, that all users must conduct
regularvalueauditsontheirrefractorypurchases
This training programme provides a great value in understanding the
relationship between Refractories and process operations, responsibilities
ofrefractoryincementindustry,installationsandhowtobeinvolvedina
productionfunction
Participants:

The course addresses: Production Engineers, Maintenance Engineers,

Process Engineers and Kiln Mechanical Maintenance Engineers and
RefractorySupervisors
Course contents:

Introduction
Kiln&RefractoryFundamentalInformation
RefractoryMaterialsinCementIndustry
ChoosingofRefractoryMaterialsinCementIndustry
ProblemsofRefractoryMaterialsandhowtosolvethem
FollowupofRefractoryMaterialsinCementIndustry

37

TrainingDepartment

Duration
days

:

.

:

:

38

TrainingDepartment

QualityAssurance&CementTesting

Duration
5days

Objective:
Highqualityofcementistheresultofsmoothprocessandqualityofrawmaterials
and economicutilization.
The course enables participants to understand the meaning of quality / cost
relationbyhowtocontroltherawmaterialsandclinkerteststoensurethequality
ofcement.
The course provides all the information of cement tests according to different
standards.
Participants:
Thecourseaddressesprofessionalswithsomeyearsofexperienceworkinginthe
fieldofProduction,Laboratories,ProcessEngineeringandQualityControl.
Course Outlines:

1.DefinitionofQualityinCementIndustry
2.ObjectivesofQualityAssurance:
Cementapplication
Process
Rawmaterials
Environmentalaspects
3.ActivitiesinQualityAssurance:
Qualityplanning
Qualitycontrol
Qualityaudit
4.QualityCosts
5.QualityinRawMaterials
RawMaterials:
Grindability
Fineness
Moisture
Granulometryofmillfeed
Kiln:
Energyconsumption
Burningbehavior
Materialsrelatedtooperational
problems
Clinkerquality

35

Cement:
Effectofclinkerqualityonthe
propertiesofcement
Factorsinfluencinggrindabilityof
Cement
Effectofgrindingonthecement
properties
Gypsumduringcementgrinding
6.CementTests:
Chemicalanalysis
Analyticalmethods
Xrayfluorescence
Physicalandmechanicaltests:
Settingtime
Surfacearea
Expansion
Compressivestrength
7.Cementstandards:
ASTM
B.S.
EN

TrainingDepartment

Duration

days

:
.

.

.
:

.
-

.
. :
:

. :



.

. :




-

-.








. -

36

TrainingDepartment

Industrial Safety Course

Objective:
IndustrialSafety trainingcourseprovidesthelatestandupdated coreconceptsofsafety
awareness in the industrial workplace which is sourced from latest Industrial safety
conferences and international safety recommendations. With an emphasis on each
trainee's role and responsibility in developing a more complete knowledge of
appreciation for workplace safety; the industrial safety training program provides
employees with specific procedures for handling various materials, operating different
kindsofmachinery,andperformingvarioustaskssafelywhileatthesametimeensuring
maximumorganizationalproductivity.
Participants:
Theprogrammeaddressesallemployeesfromalldepartmentsworkingonsite.

CourseOutlines:
GeneralTopics
PersonalProtectiveEquipment
OSHAAct
WarningandInstructionalTagging
Firefighting&extinguishingsystem
FireEscaperoutes
FallProtection
Stirwaysandladders
Walkingandworkingsurfaces
Lockout/Tagout
HazardousLocations
ConfinedSpaceentry
IndustrialHygiene

CementIndustrySpecializedtopics
OSHAhearingconversationsprogrammers
Protectingtherespiratorysystem
ChemicalSafety
RadiationSafety
ElectricalSafety
Welding,CuttingandBrazing
Scaffolding
Excavations
Gasfreeingandcleaningofoilstoragetanks
Safetyregulationsandforklifts

HumanResourcestopics:
Jobhazardanalysis
RiskManagement

39

TrainingDepartment

Duration
days

40

TrainingDepartment

Hydraulics
BasicPrinciplesandApplicationsinCementIndustry

Duration
6days

Objectives
ASECcustomizedbasichydraulicscourseprovidesanunderstandingofbasichydraulics,
and an up to date training on how hydraulics work and how the common hydraulic
components operate and interact with each other, Reviews preventative maintenance
procedures, Discusses troubleshooting of hydraulic systems, Provides all participants
with a course manual forfuture reference . The customized versionprovides hydraulic
circuit training that uses the trainees hydraulic schematic and gives the knowledge
neededtoreducethedowntime,cuttheoperatingcosts,anddoabetterjobofoperating
andmaintaininghydraulicsystems.
The Customized Basic Hydraulics course does all that and then goes one step further.
Whenthetraineeslearntoreadahydraulicschematicandlearnhowvariouscomponents
worktogetherinahydrauliccircuit
Participants:
ThiscourseaddressesMechanicalengineersworkinginmaintenance,preparationoffice,
Inspection and Equipment Operators working in preventive maintenance, Purchasing
Personnel, Plant Supervisors and anyone involved with the adjustment, maintenance,
specification,oroperationofhydraulicsystems.
Course Outlines:
I.ComponentofHydraulicCircuit
1.Hydraulicpumps
Gearpump
Vanepump
Screwpump
Axialpistonpump
Radialpistonpump

2.Hydraulicvalves
Nonreturnvalves
Directionalcontrolvalves
Pressurecontrolvalves
Flowcontrolvalves

3.Hydrauliccylinders
4.Accumulators
5.Cartridge"logic'valves

II.HydraulicapplicationsinCement
Industry
Crushers
StackerandReclaimers
RollerMills
RotaryKilns
GrateCoolers

41

TrainingDepartment

Duration
days

:

.

.

.


.

-





.




.
.
.

42

Training Department

Our Clients
EGYPT

Ameriyah Cement Co. (CIMPOR)

ITALCEMENTI Egypt (Suze Quattamia, Tourah & Helwan Plants)
Cemex- Egypt (Assiut Cement Plant)
LAFARGE TITAN Egypt (Alexandria & Bani Suef Plants)
Misr Beni Suef Cement Co.
Misr Cement Co. (Qena)
National Cement Co.
El nasr Salines Co.
Arabian Cement Company.
Sinai Cement Company.
Sinai White Company.
South Valley Cement Company.
Zahra Sinai for gypsum.
Shell Company

IRAQ

Ministry of Industry and Minerals

Iraq Cement State Co.
Southern Cement State. Co.
Northern Cement State Co.
El Tahady Co.
The State Commission for training & Apprenticeship.
Ministry of Industry and Energy.

YEMEN
Amran Cement Co.
Bajil Cement Factory.

Training Department

Duration
days

Our Clients

KINGDOM OF SAUDI ARABIA

Eastern Province Cement Co. ,

Yamama Saudi Cement Company Limited.
Arabian Cement Co. LTD.
Tabuk Cement Co.
Yanbu Cement Co.
Qassim Cement Co
Southern Province Cement Company
Riyadh Cement Company.
Ministry of Petroleum & Mineral recourses.
Ministry of State for Environmental Affairs

UAE

Ras El Khaimah For White Cement and Construction Materials Co

LYBIA

National Cement Company .

ALGERIA

Zahana Cement Plant.

JORDAN
Arab Co. for white Cement Industry.
OMAN
Oman Cement Company.
Raysut Cement Co.

SYRIA

Syrian Company for Cement Industry and building materials - Hama.

ALBAIN

Fushe Kruje Cement Factory.