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Daily Maintaince Record

1. The document provides instructions for various daily tasks that must be completed during each shift at a manufacturing plant, including loading schedules, making PDI changes, checking reports, and more. 2. It describes how to perform tasks like sending setups to different machines, doing FTP transfers of files, and resolving issues if the adaptation process fails. 3. The document contains detailed steps for various processes from tracking slabs and coils to troubleshooting problems and includes file paths and commands needed to complete the tasks.

Uploaded by

Mahesh Patil
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
71 views20 pages

Daily Maintaince Record

1. The document provides instructions for various daily tasks that must be completed during each shift at a manufacturing plant, including loading schedules, making PDI changes, checking reports, and more. 2. It describes how to perform tasks like sending setups to different machines, doing FTP transfers of files, and resolving issues if the adaptation process fails. 3. The document contains detailed steps for various processes from tracking slabs and coils to troubleshooting problems and includes file paths and commands needed to complete the tasks.

Uploaded by

Mahesh Patil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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DAILY JOB HAVE TO DONE IN EVERY SHIFT

==========================================
1. SCHEDULE LOADING
================
1.From main menu LOADER SCREEN load automatically.
2.if not load automatically then LOADSCH

if they not end chedule then

1.! im
2.! im"end rm#m$% tart#r&h#etu' ()CO*L*D" .12+, -R. S*./LA0ED SE0/12
3.! im" end ft#m$% Ena$le#ft ()CO*L*D" -F. S*./LA0ED SE0/12
4.end tr5#m$% 211 -FOR6ARD trac5in& FRO. 7R.2
** TO LOAD SCHEDULE IF NOT CHANGE IN LOAD
88888888888888888888888888888888888888
1.S*."h fceint , Fla&
ho9 fceint:7L

2. im"et fceint , Fla& ;<;< 2 - Here ;<;< i Sch. No. 2
ho9 fceint:7L
3. im"et fceint , Fla& => 3 -Here => i 0otal no. of ch. Coil2
2. P D I CHANGE
=============
F*ELD?@@
1. R.E%it0ar0h5 -0RANS7AR 0.72-R.0HA2
2. F.E%it0ar0h5 -F.0HA2
3. Str'1rofile -S0R1 1ROF2 ;. R.E%it0ar6th
4. F.E%it0ar0em' -FR02 1,.F.E%it0ar6th
+. 0arCoil0em' -C02
>. RO0CoilCode-S0RA0:B2
=. C7/e*nt -CO*L7OC 7B1ASS2
<. ECt2 -HB102
V.I:- 1. if they ay to chan&e 6*D0H then you haDe to chan&e
=== $oth R.E%it0ar6th E F.E%it0ar6th

2. if they ay to chan&e coil$o% $y'a then you haDe to chan&e
firt R.E%it0ar0h5 and then C7/e*nt Fero
1. IF ALL PDI CHANGE -firt 'roce2
=================
1.cd !1!dia1?Gen.tetH or th5
2.r 'di
2. IF ONE COIL HAVE TO CHANGE MANY FIELD
=====================================
te'?@
1. im"el >14<,,11
2. et 'di R.E%it0ar6th 1+,,
et 1D*:7L
3. et 'di F.E%it0ar60h 1+,,
et 1D*:7L
4. et 'di C7/Se*nt ,
etc
3. YOU CAN CHANGE IT FROM PDI MODIFY SCREEN
=======================================
7/0 *N 1D* .OD*FB SCREEN R.0HAIF.0HAIFR0IC0IS0R1 1ROFIHJ 10I
COOL S0B ARE CHAN:E.
3. THICKPLATE !"# $%&' !()#* %+!,&-# .#/%0# 1%&*1 !% CB
=========
4. STOP 2 START SOME PROCESS
=========================
to' io
to' fu
to' ft
to' fma
to' rra
8 .ON*0OR S0AR0 ALL 0HE 1ROCESS
3. CHECK CHEMICAL COMPOSITION
===========================
CHE.
4.CHECK THE PDI ERROR IN LOADER SCREEEN5
=======================================
if error then &o to
1.!1!dia1?Gni5hil.autoloadH
2.edit#'di#errror#ch no.dat
3. dirKin

6. CHECK THE PDI SCREEN
======================
.OD*FB 1D* SCREEN
7. ACCEPT SETUP FOR RM 2 FM
=======================
-a2 R.@"ACCE10 SCHED/LE *F F*RS0 SCHED/LE 1RESEN0 *N SCREEN
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
-$2 F.@" :O 0O *N1/0
EN0ER 0HE CO*L*D 0O G>14;,,11H
:E0 F.SE0
8:- DAILY REPORT ENTRY IN EVERY SHIFT
================================================================
1. FM REPORT
============
te'?@
-A2 1.cd !1!dia1?Gen.tetH or th5
2.r frtreult
3.ty chedule no frtdatalo&
-72 F. ADA10A0*ON
te'?@
1.rfma
2.enter chedule no
-C2 C0 .OD/LE
te'?@
1.!1!dia2?Grot.outH or rr
2.ty'e rot#re'ort#>11+.lo&
2. RM REPORT
=========
te'?@
1.!1!dia1?Gandi'H
2.ty'e chedule no.lo&
3. H S M REPORT
=============
-A2 R O 0 C 0 C

0ELNE0 ;,.2,
uername= fm&mt
'a9ord = hmfm&mt
-a2 !h deD d
free $loc5 'ace
d5a,@@ 3,>2=111
d5a,@@ 42341+>2
d5a1@@ +>=>>===
d5a2@@ 3+>2==2=
-$2 !moni clut
1.c'u utiliFation
2.memory
ctrlLy@@"to'
B5 M S U C
0ELNE0 ;,.+,
uername = amit
'a9ord = <=>+4321
-a2!h deD d
free$loc5 'ace
diao@@ +21=>+=2
dia1@@ +<=<1<;2
dia2@@ 34323333
dia3@@ 21321333
-$2moni clut
1.c'u utiliFation
2.memory
C5 H S M
0ELNE0 ;,.=+
uername=fm
'a9ord =hmfm
-a2 h deD
dia1
dia2
dia3
dia

-$2 moni clut
1.c'u utiliFation
2.memory
3. REPORT HAS TO SENT TO
======================
A. R. AND F. RE1OR0 SEND 0O .ORN*N: RE1OR0
@@@@ ==============
7. HS. RE1OR0 SEND 0O SBS0E. RE1OR0
@@@@ ============
PROCESS HAS TO SENT 9(&'
MMMMMMMMMMMMMMMMMMMM
1.for mail &o to outloo5 e%'re
2.Ne9 mail
3.0o@@"to 9hom mail haDe to $e ent
4.elect@@"ytem re'ort
+.attach@@"re'ort@@"hm@@"attach
>.u$Nect@@"ytem re'ort of hm datedon 12K,=K,4
=.end
<.after finihin& the 9or5 come outide the erDer -lo2

ADAPTATION PROCESS
===================================
IF FMSTEPUP AND ADAPTATION NOT DONE.
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
1:-- IF PROPER DATA FILE NOT FIND FOR ADAPTATION.
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
88888F1RELDA0A.DA0
@@@@@@@@@@@@@@@@@ @
@@@@@@@@@@@@@@
0HEN S0O1 RRA
*F .*SS*N: F*LE *S ANO0HER F*LE 0HAN S0O1 *OSBS 1ROCESS.
6HEN S0O1 6HEN SE0/1 OF R.KF. DO6NLOADED 0O LEJEL@1
2:-- :OOM ADAPTATION NOT DONE
S0O1 *OSBS
3;- PO<ER LIMIT FAIL
@@@@@@@@@@@@@@@@@@@@
a2 F*RS0 F*ND O/0 *N 6H*CH S0AND 1O6ER L*.*0 FA*L.
72 AF0ER F*ND*N: S0AND 1/0 AN OFFSE0 @,.,+ CAL*7RA0*ON.
@@@@@@@
=;---- FMSETUP NOT CALCULATED

S0O1 F0SKFS/ *0 CAN SOLJE .A*L7OC 1RO7LE.
3:--- IF FMSETUP NOT DO<NLOADED TO SMS
---------------------------------
.ESSA:E?@ f'mmiend not created in mmiendO'leae
to' fu
4.:- FMADAPTATION NOT DONE

many time in $y'a rollin& in any tand or ome 'ro$lem in electrical ide
than 'ro$lem in ada'tation.o on that time you mut chec5 the electrical 'roce
-dia'a 'roce2 F1RECIF2RECIF3RECIF4RECIF+RECIF>RECI1FCRECJI..*RECJI.ACREC.
than you mut contact to electrical.After than 9hen 'ro$lem not olDe than you
mut to'Ktart rec 'roce 9hich tand i $y'a.

7:-M#,,(1# /%0 '#>#'3 COIL CREATION 5
...===================================================
!1!dia1?Gitla$H
! to' mDm#Fm1a
! to' mDm#Fm2a
! PtartmDm
8:- T% ,## !"# ?0%$#,, *+9.#0 (*- "%@ 9#*A ?0%$#,, (0# 0+*&*1
/0%9 #>#0A '%1&*
..................................................................
F&0,! !A?# $?+ &* D#$!#09
!"#* ,## @"&$" ?0%$#,, !()&*1 $?+ !&9# 9%0#.!"(* ,!%? !"(! ?0%$#,,
(*- &*/%09 !% R(,"9& ,&0:-......
h uerKf
to' 'rocKid=,,,=2+4f
h 'rocKcont=rm
h 'roc -lo&in tatu2
1B:-- I/ ,$"#-+'# *%! $(9# !"(* /&0,! &*/%09 !% COMD =248B5 (*-
!"(* $%*!($! !% $?2 /919!5 (*- $%*/&09 (.%+! ,$"#-+'#.&/
,$"#-+'# $(9# !"(* -% !"# /%''%@&*1 !"&*1:-
...................
HO< TO DO FTP
.............
0ELNE0 ;,.,.,.;,
/SERNA.E JAC:RO/1
1ASS6ORD AL1HAJAC
!CD GHS.#/SER.AS4,,H
!SEAR 8.OLDO8-'ace2 )SCHD NO."
!SCH
F01 ;,.,.,.;,
/SERNA.E JAC:RO/1
1ASS6ORD AL1HAJAC
F01"CD GHS.#/SER.AS4,,H
F01":E0 Da%#'reD.oldO=>=>
F01"7BE
!CO1B OR RENA.E JAC#1REJ.OLD .S/C#SCHED/LE.0C0
11:- H%@ !% 0#(- !"# ,'(. &-
========================

EC- 11D6464=CB2
11@" :rade
D @" Sla$ 6th
=>=> @" Heat No.
C @" Cater No.
,2 @" Serial no. in Cater.
12: - T% ,#! ?-& /%0 ,&*1'# $%&' !"0%+1" ,&9
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im"ele )coid@id"
im"et 'di )field" )Dalue"
13: T% ,#*- ,#!+? 9(*+(''A !% RM
----------------------------
im"end rm#m$% tart#r&h#etu' ()coid@id" .12+,
1=:- T% /%0@(0- ,'(. @"#* &! ,!%?, &* BRM
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im"end tr5#m$% 211 -212I 213I etc.2
13:- T% 0#9%># ,'(. /0%9 !0($)&*1
@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im" end tr5#m$% 3,1 ()coid@id"
14:-T% ,#*- ,#!+? 9(*+(''A !% FM
@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im"end ft#m$% ena$le#ft ()coid@id"
16:-F%0 BA-P(,, 0%''&*1
@@@@@@@@@@@@@@@@@@@
et field QC7/e*ntQ to , throu&h -r 'di2
or $y electin& in&le coil.
17:- T% /&*- !"# -#!(&', %/ -&>#0!#- ,'(.-&>#0,&%*5
...............................................
cd !1!dia2?Grm.$inH
Pearch
enter coilid )coilid of diDerted la$"
it 9ill &iDe detail from three file namely 9idthada't.t%tIrmed&er.t%tI
chedule.lo&-from andi'.9d2
18:- T% ,#! $%&'-&- &* !"# /+0*($# &* !"# ?9 ,$0##*
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im"et fceint , Ne%tDiCoil*d )coilid no"
2B:- I/ !"#0# &, (*A ?0%.'#9 0#1(0-&*1 !0($)&*1 !"#* ,#! !"#
$%&'&- /%0 CT 9%-+'#
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im" et RRADA0A7ASE , *dCoil.inLim )coilid"
*f there i rollin& of more than 12 mm in F. the run thi 'ro&ram.
21: ?-& -(!(
.........
hotyeld 'oint @" E%t2
tranfer $ar thic5ne @"R.E%it0ar0h5
fm thic5ne @" F.E%it0ar0h5
cro9n-tri' 'rofile2 @" Str'1rofile
frt @" F.E%it0ar0em'
C.0.-coilin& tem'2@"0arCoil0em'
St&-rot collin& trate&y2@"RO0CoolCode
R. 9idth @" R.E%it0ar6th
F. 9idth @" F.E%it0ar6th
22:- <"#* RRA &, *%! @%0)&*1 ?0%?#0'A
--------------------------------
Delete file from !1!dia2?G5aDitha.rraH
! delete chd.no.RRAdata.t%tO1 -chd. no. hould $e of fe9 day $ac52
22:-F%0 ,#(0$"&*1 (*A /&#'-
@@@@@@@@@@@@@@@@@@@@@@@
! rra
! ear >2,18.dat coilidItrmmt
! ear >2,1lo&.dat coilidItrmatItrmmtKout=d1.t%t
23:-=D<"#* ('(09 /&'# *%! '%1#-
..........................
cd !1!dia1?Gmmi.mmim$%.lo&H
0hen delete data of alarm file
ed fmalarm.lo&
2==DT% ,#! &* +*)*%@* ?%,&!&%*
...........................
im"elect coilid
im"et 'o 4
im"h 'o
23=DF%0 .A?(,, 0%''&*1
..................
elect coilid then
et -C7/e*nt , 2 $y ty'in&
im"et C7/e*nt ,
note8=" R,R for $y'a rollin& E R1R for 9ithout $y'a rollin&
<"#* 01" /&'# &, *%! /%+*-
..........................
cd !1!dia1?G5aDitha.rraH
del =,8.t%tO8KloKnoconf
!% ,## "%@ 9#*A !&9# ,#!+? 0#'%(-#-
...................................
cd !1!dia2?Gioy.lo&H
dir chdno.lo&
cd !1!dia2?Gioy.$inH
ed )chdno.lo&"
T% ,## ($!+(' 0%''/%0$#
.......................
cd !1!dia2?Gfma.lo&H
ed %%%fmaD&.lo&
T% ,## ($!+(' RME*!0A 2 RMEC&! T#9?
...................................
cd !1!dia1?G5aDitha.rraH
ed xxxxlog.dat & field is TRMATS for RMEntry & TRMMTS for RMExit.
PASSWORD TO OPEN THE DECTERM
88888888888888888881ASS6ORD888888888888888888

RASH.*@@@S leDel12
SAND*1@@@S india123
SA.*SHRA@S tr5u -0RAS/S2


c'3 c'3'roc
fm&mt 9elcome1
c'4 c'4'roc
4. T% $"#$) AGC $%00#$!&%*
@@@@@@@@@@@@@@@@@@@@@@@
! cd !1!dia2?Gfu.$inH
! ed <,,4mmiend.lo& -com'are F1 to F> Dalue continu
6. F%0 RMEC&! T#9?.
@@@@@@@@@@@@@@@@@@@@
! cd !1!dia1?G5aDitha.rraH
! 12 cd !1!dia1?G5aDitha.rraH
ed <,1>lo&.datO
ear <,1>lo&.dat coilidItrmatItrmmt
sear 8016log.dat coilid,trmats,trmmts/ot!filename

22 cd !1!dia2?Gioy.lo&.rmaH
ed <,1>rm.lo&
35 FMALOG E1EDIA1:FFMA.LOGG5

ear <,1>fmaD&.lo& coilidIQF QIF.AKO/0=c.t%t
1B. C%99(*- /%0 -#'#!# !"# ?0#>&%+, /&'#.
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
delete ".log#file name$%"/&efore!'()fe&)'006
1=. T% ,#! !"# C%&'HI- &* F+0*($#
@@@@@ @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
im" h metaltate , or 1
im"et metaltate , Coil*d 414+,331 - Here , for FCE1 E 1 for FCE2 2
im"et metaltat )Coil#id" , for FCE 1
1 for FCE 2
2 for 7R.
3 for R.
4 for C71
+ for C72
> for F.
2=.<0%*1 C"#9&$(' C%9?%,&!&%*
##########################
See the correct chemical Dalue in to
cd !1!dia1?G$i9aH
r chedule
deDide chemical Dalue $y 1,,,, li5e <,,K1,,,, = .,< , -here , i 'oition
,f chemical2 then et
im" el Coil#id
im" et 'di ChemCom' .,< ,
im" et 'di ChemCom' .4 1
23.FM SETUP DO<NLOADING
@@@@@@@@@@@@@@@@@@@@@@@
CD !1!D*A2?G*OSBS.LO:.F.SH
D*R +<3<,2,8.8
24:- SETUP OF RM 2 FM
FM SETUP STORE IN FSU.LOG /,+'%15
==========================
te'?@
1. cd !1!dia2?Gfu.lo&H - only t9o day old file2
2. chedule no fmetu'.lo&
-a2
e&?@ >14<fmetu'.lo&
1. cd !1!dia2?Gfu.old#lo&H -more than t9o day2
-$2 2. chedule no fmetu'.lo&
e&?@>14<fmetu'.lo&
RM SETUP STORE IN RM.TEST
=========================
te'?@
1. cd !1!dia2?Grm.tetH or - ne9rm 2
-a2 2. ed rmfinaletu'.t%t -it ho9 current coilid2
-$2 1. cd !1!dia2?Grm.old#tetH
2. rmfinaletu'.t%t -it ho9 current2
rmfinaletu'.t%tO@1 -it ho9 'reDiou2
ROT:-----
RO0 Strate&e
@@@@@@@@@@@@
NG = 1 C%*!&*+, "#(-#0 %?#* /0%9 '#/! ,&-#.
ND = 2 H#(-#0 %?#* /0%9 '#/! ,&-# %*# (/!#0 %*#.
FG = 3 C%*!&*+, "#(-#0 %?#* /0%9 0&1"! ,&-#.
FD = = H#(-#0 %?#* /0%9 0&1"! ,&-# %*# (/!#0 %*#.
NC = NG I 5 EC!0( .%!!%9 "#(-#0.
FC = FG I 5 EC!0( .%!!%9 "#(-#0.
NE = ND I 5 EC!0( .%!!%9 "#(-#0.
FE = FD I 5 EC!0( .%!!%9 "#(-#0.
T% ,## !"(! ,#!+? 1%#, &* CT M%-#'
----------------------------------
tramod
,Km$%=rot#ctc#m$%
6hen Cacade Simulation done from C7 to DC
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
to' cffc#ctl
to' monitor
!1!dia2?Grotctc.tet.$inH
! tet1.e%e
or
! 0L1
1C Not connected to erDer
@@@@@@@@@@@@@@@@@@@@@@@@@@
telnet ;,.2,
/.N tictc#'rd
1.6 tictc
$i9a
ctlm&
init
da#rD#m$%
0o to' C0 .odel Su'erDior 1roce
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
! infota5
'DrKto'
'DrKtart,
6hen cacade imulation don in .ill from C7 to DC
@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@
! to' cffc#ctl
! to' monitor
! tl1 -!1!dia2?Grotctc.tet.$inHtet1.e%e2
! After imulation to' E tart the RO0#LEN 'roce.
<"#* CT P#0/%09(*$# B(- T"#*
@@@@@@@@@@@@@@@@@@@@@@@@@@@@
Chec5 ?
@@@@@@
12 Chemical Com'oition
22 C0 *0.ain E *07ac5u' -*n datmo creen or LeDelT1 creen2
32 Cro 'ray 'hyically 9or5in& or not.
42 6ater flo9 or 6ater Carry
+2 DefecttiDe election
>2 Header i 'ro'erly o'en or notI &o to
cd !1!dia2?Grot.outH
ed rot#analyi#>>2=.lo&
PDI OF SINGLE COILID PDI
COLIID:--8773BB11
im " Sho9 1D*:7L
Sla$*d Sla$ *dentification code ?
Coil*d Coil *dentification code ? ,
Sla$Len Sla$ Len&th in cold condition ? ,.,,,,eL,,
Sla$Head1o Sla$ Head 1oition- Left K Ri&ht 2 ? ,
Sla$6th Sla$ 9idth in cold condition ? ,.,,,,eL,,
Sla$0h5 Sla$ 0hic5ne in cold condition ? ,.,,,,eL,,
Sla$6&h Sla$ 6ei&ht in cold condition ? ,.,,,,eL,,
Sla$Ch&0em' Char&in& 0em' of Sla$ ? ,.,,,,eL,,
0DO0em' 0ar&et Dro' Out 0em' ? ,.,,,,eL,,
Sla$FceCode Detination furnace code of la$ ? ,
6arm0a& 6arm char&in& ta& ? ,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
ChemCom' Chemical Com'oition ? ,.,,,,eL,,
RelHard RelatiDe Hardne ? ,.,,,,eL,,
HardCla Hardne Cla ? ,
R.E%it0ar0em' 0ar&et R. E%it 0em'. ? ,.,,,,eL,,
F.E%it0ar0em' 0ar&et F. E%it 0em'. ? ,.,,,,eL,,
0arCoil0em' 0ar&et Coil 0em'. ? ,.,,,,eL,,
F.E%it0ar6th 0ar&et 9idth after F. ? ,.,,,,eL,,
F.E%it0ar0h5 0ar&et 0hic5ne after F. ? ,.,,,,eL,,
AlterStr'0h5 AlternatiDe Stri' 0hic5ne ? ,.,,,,eL,,
R.E%it0ar0h5 0ar&et 0hic5ne after R. ? ,.,,,,eL,,
R.E%it0ar6th 0ar&et 6idth after R. ? ,.,,,,eL,,
1rimDecS'ray S'ray 'attern for 'rimary decaler ? ,
SecDecS'ray S'ray 'attern for econdary decale ? ,
*ntrStndCool S'ray 'attern for F. *ntertand ? ,
C7/e*nt *nt for indication of ue of coil$o ? ,
Ucode Uuality Code ?
SteelU:r' Steel Uuality :rou' ? ,
Sla$:r' Sla$ :rou' ?
A$or'tion#code A$or'tion Code ? ,
Cro9n:r' Cro9n :rou' ?
SurfaceCode Surface reVuirement code ?
0a'Sla$*nt 0a'er Sla$ *ndicator ? ,
0a'Sla$6th1 6idth at one ide of 0a'er la$ ? ,.,,,,eL,,
0a'Sla$6th2 6idth at other ide of 0a'er la$ ? ,.,,,,eL,,
0a'Sla$Directn Direction of 0a'er la$ ? ,
R.Schd R. Set@u' ?
Str'Flat/'0ol 1oitiDe tolerance of tri' flatne ? ,.,,,,eL,,
F.Schd F. Set@u' ?
Str'Flat 0ar&et tri' flatne ? ,.,,,,eL,,
R.SchdAlt1 R. Set@u' 1 ?
F.SchdAlt1 F. Set@u' 1 ?
R.SchdAlt2 R. Set@u' 2 ?
F.SchdAlt2 F. Set@u' 2 ?
RO0Schd RO0 Set@u' ?
RO0SchdAlt1 RO0 Set@u' 1 ?
RO0CoolCode RO0 Coolin& 'attern 'roce code ? ,
CatNo Cat num$er of the la$ ?
Stac5Code Sla$ &rade no9 tac5in& code ?
CoilDetiCode Detination code of coil in coilyar ? ,
Str'FlatLo90ol Ne&atiDe tolerance of tri' flatne ? ,.,,,,eL,,
Str'1rofile 0ar&et tri' 'rofile ? ,.,,,,eL,,
1rocCode 1roce Code ?
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
Sla$6th1rofile Sla$ char&in& 9idth 'rofile ? ,.,,,,eL,,
E%t1 E%tra ?
E%t2 E%tra ? ,
E%t2 E%tra ? ,
E%t2 E%tra ? ,
E%t2 E%tra ? ,
E%t2 E%tra ? ,
E%t3 E%tra ? ,.,,,,eL,,
E%t3 E%tra ? ,.,,,,eL,,
E%t3 E%tra ? ,.,,,,eL,,
E%t3 E%tra ? ,.,,,,eL,,
E%t3 E%tra ? ,.,,,,eL,,

T* TA+E MS,- S.,T/*01
STE23)
13) ST*2 TR+
'3) ST*2 4-E
53)ST*2 M*16T*R
73) 8' 9ST*2 8'

(3) SET /E4 S:S;S:STEM
9S.*,T/*01
:ES) or @sys$system shuto!"
:ES
THEN TO START MS#C
13) 2RESS T0* T6ME .A8T <,TT*1 0R RESET <,TT*1.
'3) -*1S*8E TERM61A8 # 0.6-. 6S <A-+ *4 T.E A8M6RA.$ T:2E #&$ =>en ?rom?t
s>o= ;
THEN TO START PROCESS
$% TO START &HI
;1;/[email protected],B *R /[email protected].<61B
9ME1, 9A.6C2R*-ESSCSTART
:*,R -.*6-E D T:2E E
T.E1 EF6T.
'% TO START HMI
;1;/6A'[email protected].<61B
9STARTC.M6 #RE-E6A61G /ATA$
9STARTCT-2S HSE1/61G /ATA$
53 ST 3);1;/6A13@STARTB
9SATRT8'
9TRA-+61G
/6R ".-*M
13)) 9EFTRA
'3) 98'EFTRA /6R ".-*M

73) M*16T*R 3)R M*1
/6R ".-*M
13)) 9EFTRA
'3) 98'EFTRA
63) FOR SIX SIGMA MODE

/61 3) 9:S6GMA
9RME 4*R SEAE1 2ASS.
*r simI set mode 0 4MSet? 1
(:-MAIN PROCESS TO CHEC)
DIAPASS SHIFT ELECTRICAL PROCESS
S.S 4M "RE-
4M6RE-
4M(RE-
4M7RE- ,2 *R T* START S.64T E8E-TR6-A8 2R*-ESS
4M5RE-
4M'RE- ;1;/[email protected]
4M7RE- 41RE- T* 46RE- @S.64T E8E-TR6-A8B
RFCR *+-$-$-$, R:-RMD-t-W-re F:-FMD-t-W-re Le.e/0 S12"-/0
simI set mode 0 4M/ata0are1
simI . set mode 0 RMMode '
simI set mode 0 RMAMode1
MODE
---------
RMMODE3 FMMODE3 SSCMODE3 ES#CMODE3 RAWCMODE%
Ch2moe RM$ RMMoe R$ S$
Ch2moe 4M$ FMMoe R$ S$

SSCMoe R+ S+

ES#CMoe R+ S+
RAWCMoe R+ S+
ROT:----
CT 4MOD#LE
AFTER S5STEM IS #P%
TELNET 6+%'+
#SER:-TISCTC4PRD
PASS:-TISCTC
ENTER 5O#R #SERID:-7ISWAS%
TISCTC4PRO%8INFO
ENETR 5O#R SELECTION $
OR
TISCTC4PRO8INFOTAS)
TO START THE PROCESS
TISCTC4PRO8SP&R9START
TO STOP THE PROCESS
TISCTC4PRO8SP&R9STOP
CT4MOD#LE IS READ5 OR NOT
TRAMON
TRAMON8+9M7:;ROT4CTCC4M7: *IT SHOW O#R CT MOD#LE IS READ5 OR NOT%,
R*T 468E 8*G
/' 3@BR*T.*,TB
M61 -T MAF -T AAERAGE -T
E/ R*TCA1A8:S6SC8((7.8*G #AT 8AST$
R*T 2R*-ESS3)
MR6CMS,-64 #4*R SET,2 *4 R*T$
Ste<s to Che=> I? Setu< "ot o!"/o-e
C-se RM3
#A$ Set? -alclation logs in ;1;dia'[email protected]?.txt
#<$ Set? /o=nloaded logs in ;1;dia'[email protected]
Message is /o=nloadCRg>CSet?.
#-$ Set? /o=nloaded logs in ;1;dia'3@6*S:S.8og.RMAB-oilid.log
#/$ ->ecJ A.6 & 6*SMA61 2rocess.
#E$ 2ing t>e Gate=ay 1E'.16.6.1'( #4or <8A$
#4$ 2ing t>e >ost 1E'.16.6.1E #4or RM .2-6$
Rem-r>s: - A"y 1s=re<-"=1es ?rom A to D Co"t-=t -utom-t1o" <ro?ess1o"-/s% For E
@ F 1"?orm HP e"21"eers -" -utom-t1o"%
-ase FM3
BLA

#A$ Set? logs in ;1;dia'3@4S,.8*GBxxxx4MSet?.log
;1;dia'3@6*S:S.8og.4MSB-oilid.log
#<$ ->ecJ stats of A.6 & 6*SMA61 2rocess.
TCS

#A$ Set? logs in ;1;dia'3@4S,.8*GBxxxx4MSet?.log
;1;dia'3@6*S:S.8og.4MSB-oilid.dat
;1;dia'3@4S,.<61BxxxxMM6Send.log

#<$ ->ecJ stats of 2-4-SE1/ & T-2SE1/.
TCS & BLA
#A$ ->ecJ Alarm in ;1;dia'[email protected]<F.8ogB4MAlarm.log
Message is K/ecoil StartedL
#<$ 6n 1e= .M6 4M Set? not do=nloaded.
#-$ 2ing t>e Gate=ay for <8A 1E'.16.(.'(7
1E'.16.6.1'(
4or T-S 168.16.65.1'(
#/$ 2ing t>e >ost for 4M 1E'.16.6.1(
4or R*T 1E'.16.6.18
4or T-S #MA-$ 168.16.65.100
4or 2-4- M0.0.0.((
Rem-r>s: - For A @ 7 ProA/em Co"t-=t Autom-t1o" Perso"-/%
For C @ D I"?orm HP Perso"-/ -s !e// -s Autom-t1o"%
IMPORTANT:
I" /e.e/'3 1? setu< -re =-/=u/-te Aut "ot o!"/o-e to /e.e/-$3 o"=e =he=> the
=o""e=t1.1ty ?rom MS#C to 7LA -" TCS 2-te!-ys Ay eBe=ut1"2 the ?o//o!1"2 =omm-"s%
$ u=B
#C:8 <1"2 $('%$C%D%'DE
F#C:-I-LOOPACT3 $('%$C%D%'DE 1s -/1.e
#C:8
Th1s e"sures MS#C *6+%+%+%D+, h-s =o""e=t1.1ty to $('%$C%D%'DE%
Net!or> TrouA/eshoot1"2 ?or HSM Le.e/-$ @ Le.e/-'
Ste<: ONE
1. 8ogin to MS,- #M0.0.0.(0$ or 2-4- #M0.0.0.(($
'. ,-F
5. ,-FI261G M0.0.0.100/1,!7 #64 :ES$
7. ,-FI 261G 1E'.16.(.'(7/1,!7 #64 :ES$
(. ,-FI 261G 1E'.16.6.1'(/1,!7 #64 :ES$
6. ,-FI 261G 168.16.65.1'(/1,!7 #64 :ES$
The" "o 1ssue !1th our "et!or>%
Ste<: TWO
1. 8ogin to MS,- #M0.0.0.(0$ or 2-4- #M0.0.0.(($
'. ,-F
5. ,-FI261G M0.0.0.100/1,!7 #64 1*T$
->ecJ s=itc>es -6S-* 'M(0 stats at -2N7 #4i&er linJ ?/do=n$ ?ing old -isco 'M(0 s=itc>
62 Address M0.0.(0.(' and ?ing M0.0.(0.(1
->ecJ s=itc> -6S-* 'M(0 stats at ARN5 #4i&er linJ ?/do=n$ ?ing M0.0.(0.(0
->ecJ s=itc> -6S-* 5((0 stats at ARN5 #2ing M0.0.0.100, and all for A8A1s ?)linJs$

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