1 V-1002 KO drum

2 V-1442 KO drum
3 V-1443 KO drum
4 V-6204 KO drum
N Horizontal Separators Type
Calculated Diameter(mm)
Design Diameter (mm) Excel Svrcek-Monnery Method Shell design method
1000 1100 1702.888413 1000.00
3900 6500 1685.355355 2700.00
1300 1300 1886.983011 1000.00
3600 4300 4850 4850.00
Calculated Height(mm)
Design Height(mm) Excel Svrcek-Monnery Method
3300 2300 3924.331175
16800 18000 3978.101511
4000 3500 3529.183602
12000 8700 8108.396165
Shell design method
3794.03 15 10
36963.58 0.05 0.033333333
3474.97 10 5
8108.40 10 5
Design surge time (min) Design Hold up time (min)
Flow (kg/hr) Molecular weight Density (kg/m3)
70 18 3.8
Temperature (C) 18
Pressure (bara) 5.0325
Composition Mol fraction
Nitrogen ND
Oxygen ND
Carbon dioxide ND
Methane ND
Ethane ND
Propane ND
Water ND
H2S ND
Benzene ND
Ethylene ND
*ND=Non-defined
Method 1: Svrcek-Monnery Method
Vapor Volumetric flow rate (m3/hr) 18.42105263
Liquid Volumetric flow rate (m3/hr) 13
K (ft/s) 0.331013419
Uv (ft/s) 4.019650876
Hold up time (min) 15
Surge time (min) 10
Pressure (psig) 73.97775
Initial L/D 2.25
Initial D(m) 1.702888413
Total cross sectional area (m2) 2.277525655
Low liquid level height (Hlll m) 1.029244207
Low liquid level height rounded up (m) 1.04
HLLL/D 0.61072704
ALLL/A 0.298819993
ALLL 0.680570201
Disengagement height(Hv m) 0.340577683
Hv/D 0.2
Av/A 0.095137365
Av(m2) 0.216677791
L (m) 3.924331175
Mixed Flow
Process Design Data (PDFs)
Vapour flow
Inlet conditions
Flow (kg/hr)
13070
Method 2: Shell ''Design and engineering practice''
Gas handling criterion
Qmax(m3/s) 0.000316
Amin (m) 0.004514737
A(m) 0.04
From Tables (Page 95)
LZA(HH) (m) 0.9
D (m) 1
Initial values
LA(L) (m) 0.25
A (LA(L)) (m2) 0.153546212
LA(H) 0.8
A (LA(H)) (m2) 0.673574359
A H_L (m2) 0.520028147
tH_L (min) 10
QL (m3/hr) 13
Vhd,H_L 0.096833275
L(m) 3.79402563
tH_HH (min) 12.68873045
The design is aceptable ? ACEPTABLE
Liquid degassing criterion
Ql,max(m3/s) 0.00361
L (Pa.s) 0.00104
Dmin (m) 0.044713628
De-foaming criterion
Ql,max(m3/s) 0.00361
L (Pa.s) 0.00104
Dmin (m) 0.161690338
Viscosity (cp) Flow (kg/hr) Density (kg/m3) Viscosity (cp)
0.011 13000 1000 1.04
Diameter (m) 1000 Diameter (m)
Height (m) 3300 Height (m)
Design Parameters Excel Simulator
Process Design Data (PDFs)
Vapour flow Liquid
Vessel Dimensions
Surface tension (Dynes/cm) Vessel Diameter
Vessel Length
L/D
1100 Levels
2300 LSHH
HLL
LLL
LSLL
Nozzles Diameter
Inlet
Liquid Outlet
Gas Outlet
Results Checks
Holdup Check (LLL- HLL)
Calculated
Required
Final Check Box
Excel simulator
Minimum Allowable Length (Liquid Droplets Separation), m
L, D and L/D Input Check:
Excel Simulator
Process Design Data (PDFs)
Liquid
Vapor Required area:
Liquid Holdup Check:
L/D Check (02 < L/D < 03):
Volume of each Section
1.1 m V1 0.48
2.3 m V2 0.24
2.1 V3 0.98
V4 0.21
V5 0.27
800 mm
700 mm
300 mm
200 mm
Liquid Holdup Times between Levels
2 in LSLL - LLL 0.98
2 in LLL - HLL 4.54
2 in HLL - LSHH 1.08
Vapor Cross-Sectional Area
0.98 m3 Calculated 0.21
0.87 m3 Required 0.00
Excel simulator
Minimum Allowable Length (Liquid Droplets Separation), m
L, D and L/D Input Check:
0.011
O.K.
Vapor Required area: O.K.
Liquid Holdup Check: O.K.
L/D Check (02 < L/D < 03): 002 O.K.
m3
m3
m3
m3
m3
min
min
min
m2
m2
Excel simulator
0.011
O.K.
O.K.
O.K.
002 O.K.
1N
0
B

05
Flow (kg/hr) Molecular weight
6185 43.8
Temperature (C) 41
Pressure (bara) 14.01
Composition Mol fraction
Nitrogen 0
Oxygen 0
Carbon dioxide 0
Methane 0
Ethane 2.476
Propane 96.641
Water 0
i-butane 0.883
Benzene 0
Ethylene 0
*ND=Non-defined
Method 1: Svrcek-Monnery Method
Vapor Volumetric flow rate (m3/hr) 196.9745223
Liquid Volumetric flow rate (m3/hr) 3859.845328
K (ft/s) 0.307464766
Uv (ft/s) 0.857406334
Hold up time (min) 0.05
Surge time (min) 0.033333333
Pressure (psig) 205.947
Initial L/D 2.25
Initial D(m) 1.685355355
Total cross sectional area (m2) 2.230867967
Low liquid level height (Hlll m) 1.020477678
Low liquid level height rounded up (m) 1.04
HLLL/D 0.617080544
ALLL/A 0.300792066
ALLL 0.671027384
Disengagement height(Hv m) 0.337071071
Hv/D 0.2
Av/A 0.095137365
Flow (kg/hr)
1802943
Vapour flow
Process Design Data (PDFs)
Inlet conditions
Mixed Flow
Av(m2) 0.212238901
L (m) 3.978101511
Method 2: Shell ''Design and engineering practice''
Gas handling criterion
Qmax(m3/s) 0.014716
Amin (m) 0.210222621
A(m) 0.210222621
From Tables (Page 95)
LZA(HH) (m) 2.4875
D (m) 2.7
Initial values
LA(L) (m) 0.25
A (LA(L)) (m2) 0.266123483
LA(H) 2.3875
A (LA(H)) (m2) 5.356396984
A H_L (m2) 5.0902735
tH_L (min) 3
QL (m3/hr) 3859.845328
Vhd,H_L 2.418772757
L(m) 36.96357786
tH_HH (min) 3.152910937
The design is aceptable ? ACEPTABLE
Liquid degassing criterion
Ql,max(m3/s) 1.07218
L (Pa.s) 0.0000842
Dmin (m) 0.253179314
De-foaming criterion
Ql,max(m3/s) 1.07218
L (Pa.s) 0.0000842
Dmin (m) 3.128069991
Density (kg/m3) Viscosity (cp) Flow (kg/hr) Density (kg/m3)
31.4 0.009 1796758 465.5
Diameter (m) 3900
Height (m) 16800
Design Parameters
Vapour flow
Process Design Data (PDFs)
Liquid
Viscosity (cp) Surface tension (Dynes/cm)
0.0842
Diameter (m) 6500
Height (m) 18000
4.968
Process Design Data (PDFs)
Excel Simulator
Liquid
Vessel Dimensions Volume of each Section
Vessel Diameter 6.5 m V1
Vessel Length 18 m V2
L/D 2.8 V3
V4
Levels V5
LSHH 5200 mm
HLL 4550 mm
LLL 1700 mm
LSLL 1000 mm
Nozzles Diameter Liquid Holdup Times between Levels
Inlet 24 in LSLL - LLL
Liquid Outlet 34.0 in LLL - HLL
Gas Outlet 4 in HLL - LSHH
Results Checks
Holdup Check (LLL- HLL) Vapor Cross-Sectional Area
Calculated 322.1 m3 Calculated
Required 321.7 m3 Required
Final Check Box
Excel simulator
L/D Check (02 < L/D < 03):
L, D and L/D Input Check:
Vapor Required area:
Liquid Holdup Check:
Minimum Allowable Length (Liquid Droplets Separation), m
85.1 m3
65.7 m3
322.1 m3
66.2 m3
58.3 m3
1.0 min
5.0 min
1.0 min
4.73 m2
0.18 m2
0.10
O.K.
O.K.
O.K.
003 O.K.
Excel simulator
Flow (kg/hr) Molecular weight Density (kg/m3)
385.2 44.1 21.7
Temperature (C) 27
Pressure (bara) 10
Composition Mol fraction
Nitrogen 0
Oxygen 0
Carbon dioxide 0
Methane 0
Ethane 2.476
Propane 96.641
Water 0
i-butane 0.883
Benzene 0
Ethylene 0
Method 1: Svrcek-Monnery Method
Vapor Volumetric flow rate (m3/hr) 17.75115207
Liquid Volumetric flow rate (m3/hr) 24.0089906
K (ft/s) 0.315220051
Uv (ft/s) 1.097561629
Hold up time (min) 10
Surge time (min) 5
Pressure (psig) 147
Initial L/D 2.25
Initial D(m) 1.886983011
Total cross sectional area (m2) 2.796577616
Low liquid level height (Hlll m) 1.121291505
Low liquid level height rounded up (m) 1.14
HLLL/D 0.604138984
ALLL/A 0.296709737
ALLL 0.829771808
Disengagement height(Hv m) 0.377396602
Hv/D 0.2
Av/A 0.095137365
Flow (kg/hr)
12135.2
Mixed Flow
Process Design Data (PDFs)
Vapour flow
Inlet conditions
Av(m2) 0.266059027
L (m) 3.529183602
Method 2: Shell ''Design and engineering practice''
Gas handling criterion
Qmax(m3/s) 0.001062
Amin (m) 0.015173025
A(m) 0.04
From Tables (Page 95)
LZA(HH) (m) 0.9
D (m) 1
Initial values
LA(L) (m) 0.25
A (LA(L)) (m2) 0.153546212
LA(H) 0.8
A (LA(H)) (m2) 0.673574359
A H_L (m2) 0.520028147
tH_L (min) 5
QL (m3/hr) 24.0089906
Vhd,H_L 0.096833275
L(m) 3.474970881
tH_HH (min) 6.333422031
The design is aceptable ? ACEPTABLE
Liquid degassing criterion
Ql,max(m3/s) 0.00667
L (Pa.s) 0.00001
Dmin (m) 0.001846568
De-foaming criterion
Ql,max(m3/s) 0.00667
L (Pa.s) 0.00001
Dmin (m) 0.114110887
Viscosity (cp) Flow (kg/hr) Density (kg/m3) Viscosity (cp)
0.0087 11750 489.4 0.01
Diameter (m) 1300 Diameter (m)
Height (m) 4000 Height (m)
Design Parameters
Process Design Data (PDFs)
Vapour flow Liquid
Design Parameters
Vessel Dimensions
Surface tension (Dynes/cm) Vessel Diameter
Vessel Length
L/D
1300 Levels
3500 LSHH
HLL
LLL
LSLL
Nozzles Diameter
Inlet
Liquid Outlet
Gas Outlet
Results Checks
Holdup Check (LLL- HLL)
Calculated
Required
Final Check Box
Excel simulator Process Design Data (PDFs)
Liquid
6.7
Vapor Required area:
Liquid Holdup Check:
L/D Check (02 < L/D < 03):
Design Parameters
Minimum Allowable Length (Liquid Droplets Separation), m
L, D and L/D Input Check:
Volume of each Section
1.3 m V1 0.81 m3
3.5 m V2 0.40 m3
2.7 V3 2.22 m3
V4 0.59 m3
V5 0.63 m3
1000 mm
900 mm
400 mm
250 mm
Liquid Holdup Times between Levels
2 in LSLL - LLL 1.47 min
4.0 in LLL - HLL 5.54 min
2 in HLL - LSHH 1.01 min
Vapor Cross-Sectional Area
2.22 m3 Calculated 0.23 m2
2.00 m3 Required 0.01 m2
0.04
O.K.
O.K.
O.K.
003 O.K.
Excel simulator
Vapor Required area:
Liquid Holdup Check:
L/D Check (02 < L/D < 03):
Minimum Allowable Length (Liquid Droplets Separation), m
L, D and L/D Input Check:
1N
0
B

05

Flow (kg/hr) Molecular weight Density (kg/m3)

192000 17.9 2.41
Temperature (C) 11
Pressure (bara) 3.21325
Composition Mol fraction
Nitrogen ND
Oxygen ND
Carbon dioxide ND
Methane ND
Ethane ND
Propane ND
Water ND
H2S ND
Benzene ND
Ethylene ND
Method 1: Svrcek-Monnery Method
Vapor Volumetric flow rate (m3/hr) 79668.04979
Liquid Volumetric flow rate (m3/hr) 20.98540146
K (ft/s) 0.341332001
Uv (ft/s) 5.453270169
Hold up time (min) 10
Surge time (min) 5
Pressure (psig) 47.234775
Initial L/D 2.25
Initial D(m) 1.649344476
Total cross sectional area (m2) 2.136552839
Low liquid level height (Hlll m) 1.002472238
Low liquid level height rounded up (m) 1.02
HLLL/D 0.618427511
ALLL/A 0.301202039
ALLL 0.643534071
Disengagement height(Hv m) 0.329868895
Hv/D 0.2
Av/A 0.095137365
Process Design Data (PDFs)
Vapour flow
Inlet conditions
Flow (kg/hr)
30820
Mixed Flow
Av(m2) 0.203266008
L (m) 4.067717884
Method 2: Shell ''Design and engineering practice''
Gas handling criterion
Qmax(m3/s) 1.038874
Amin (m2) 14.84105934
A(m2) 14.84105934
From Tables (Page 95 )
LZA(HH) (m) 0.7
D (m) 4.85
Initial values
LA(L) (m) 0.25
A (LA(L)) (m2) 0.36131598
LA(H) 0.6
A (LA(H)) (m2) 1.312872792
A H_L (m2) 0.951556811
tH_L (min) 25
QL (m3/hr) 20.98540146
Vhd,H_L 0.514158838
L(m) 8.108396165
tH_HH (min) 33.37637473
The design is aceptable ? ACEPTABLE
Liquid degassing criterion
Ql,max(m3/s) 0.00583
L (Pa.s) 0.0001
Dmin (m) 0.00295827
De-foaming criterion
Ql,max(m3/s) 0.00583
L (Pa.s) 0.0001
Dmin (m) 0.063283012
Viscosity (cp) Flow (kg/hr) Density (kg/m3) Viscosity (cp) Surface tension (Dynes/cm)
0.01 23000 1096 0.1
Diameter (m) 3600 Diameter (m) 4300
Height (m) 12000 Height (m) 8700
Process Design Data (PDFs)
Vapour flow Liquid
Design Parameters Design Parameters
Vessel Dimensions
Surface tension (Dynes/cm) Vessel Diameter 4.3 m
Vessel Length 8.7 m
L/D 2.0
Levels
LSHH 750 mm
HLL 650 mm
LLL 350 mm
LSLL 250 mm
Nozzles Diameter
Inlet 30 in
Liquid Outlet 4.0 in
Gas Outlet 30 in
Results Checks
Holdup Check (LLL- HLL)
Calculated 7.16 m3
Required 1.75 m3
Final Check Box
Excel simulator
Minimum Allowable Length (Liquid Droplets Separation), m
L, D and L/D Input Check:
Process Design Data (PDFs)
Liquid
Vapor Required area:
Liquid Holdup Check:
L/D Check (02 < L/D < 03):
Volume of each Section
V1 111.56 m3
V2 2.77 m3
V3 7.16 m3
V4 1.88 m3
V5 2.96 m3
Liquid Holdup Times between Levels
LSLL - LLL 5.39 min
LLL - HLL 20.48 min
HLL - LSHH 7.91 min
Vapor Cross-Sectional Area
Calculated 12.82 m2
Required 12.73 m2
6.9851
O.K.
O.K.
O.K.
002 O.K.
Excel simulator
Minimum Allowable Length (Liquid Droplets Separation), m
L, D and L/D Input Check:
Vapor Required area:
Liquid Holdup Check:
L/D Check (02 < L/D < 03):
1N
0
B

05