Vibration testing is used to determine vibration parameters of a structure like natural frequencies, modal damping, and mode shapes. It is used for model verification, reliability testing, and machine condition monitoring. Modal testing involves exciting a structure using shakers or impulsive hammers and measuring the response with sensors. Signal analysis techniques like Fourier transforms, correlation, and power spectral density are used to determine the frequency response functions from the input and output signals. This reveals the structure's resonance frequencies and modal properties. An example modal test is given of determining the natural frequencies of an alloy wheel.
Vibration testing is used to determine vibration parameters of a structure like natural frequencies, modal damping, and mode shapes. It is used for model verification, reliability testing, and machine condition monitoring. Modal testing involves exciting a structure using shakers or impulsive hammers and measuring the response with sensors. Signal analysis techniques like Fourier transforms, correlation, and power spectral density are used to determine the frequency response functions from the input and output signals. This reveals the structure's resonance frequencies and modal properties. An example modal test is given of determining the natural frequencies of an alloy wheel.
Year: 2007 Why vibration testing needed? Modal testing to determine vibration parameters such as natural frequencies, modal damping and mode shapes Verification of analytical model Product reliability test, e.g., shock and vibration Machine condition monitoring Modal testing diagram Source of excitation Dynamic signal analyzer: display both time and frequency responses and real time calculation of Fourier transform. Structure Vibration sensor Sensor senses and converts the motion into electrical signal. Actuator provides impulsive force to the tested structure provide harmonic, swept-sine, or random excitation to the tested structure Impulse hammer Vibration shaker Need excitation with wide bandwidth of frequency covering all interested modes and operating frequencies. Built-in force sensor Signal Analysis Basic concept: - Fourier transform - Correlation - Power Spectral Density (PSD) - FRF determined from input- and output-PSD - Digital processing Fourier series of periodic signals Coefficients of Fourier series indicate the density of signal at various discrete harmonic frequencies. Fourier Transform For any non-periodic signal, Fourier transform indicates density of the signal at various continuous frequencies. Real impulse signal Coefficients of continuous series of harmonics Correlation Auto-correlation Cross-correlation Correlation indicates how fast the signal is changing compared to itself (auto) or other signal (cross). Power Spectral Density (PSD) Auto-PSD: Cross-PSD: PSD is Fourier transform of the correlation. PSD indicates the energy density of signal at various frequencies and hence has a unit of power. When subject to the uniform input at various frequencies, what does the PSD of vibration response, tell us about? PSD or vibration energy at resonance frequencies will be maximum. FRF determined from PSD Digital Signal Processing Modal testing Modal data extraction Natural frequencies: frequencies at peaks Modal damping: half-power method for 1-DOF lightly damped system Half power method can be applied to M-DOF lightly damped system whose resonance frequencies are far apart. Mode Shapes Example Modal Testing of Alloy Wheel Test Result FRF of Model 669L1 measured close to the hole 0 1 2 3 4 5 6 7 8 9 0 200 400 600 800 1000 1200 1400 1600 Frequency (Hz) M a g n i t u d e