PROJECT : SPREADER BAR

CLIENT : ConocoPhillips Indonesia Inc. Ltd

LOCATION :

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0 Issued For Review 01-Jun-2012
REV DESCRIPTION DATE

PREPARED CHECKED APPROVED APVD
CALCULATION SHEET









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REVISION HISTORICAL SHEET

Rev No Date Description
0
01 - Jun - 2012

ISSUED FOR REVIEW



















DISTRIBUTION ORDER

PT. SARKU ENJINERING UTAMA: CONOCOPHILLIPS INDONESIA INC. LTD.:
Project Manager Project Manager
Engineering Manager Assisstant Manager for Engineering
Procurement Manager Assisstant Manager for Construction/QA-QC
Construction Manager Assisstant Manager for Schedule & Cost Control
QA/QC Manager Assisstant Manager for Start Uping
HSE Manager Chief Logistic & Services
Adm & Finance Manager Chief Safety (Ka. LK3)
Project Control Manager Process Lead Engineer
Process Lead Engineer Structural Lead Engineer
Structural Lead Engineer Mechanical Lead Engineer
Mechanical Lead Engineer Piping Lead Engineer
Piping Lead Engineer Electrical Lead Engineer
Electrical Lead Engineer Instrument Lead Engineer
Instrument Lead Engineer Document Control
Document Control











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CONTENTS



1. GENERAL 4
1.1. Applicable Specification, Codes and Standards 4
1.2. Material Specification 4
1.3. Stability Parameter 4
1.3.1. Allowable Vertical Displacement 4
1.4. Unit of Measurement 4
1.5. Computer Software 4

2. OUTLINE OF STRUCTURE
2.1. General Description 4
2.2. Modelling 5
2.2.1. Perspective 5
2.2.2. Node Numbering 5
2.2.3. Member Numbering 6
2.2.4. Member Schedule 6

3. DESIGN LOADS
3.1. Dead Load 8
3.2. Live Load 8

4. LOADING INPUT ON STAAD MODEL 9

5. DESIGN ANALYSIS
5.1. Steel Beam Ratio 10
5.2. Beam Deflection 12
5.3. Padeye Design 13


ATTACHMENT 22
INPUT DATA : SPREADER BAR 23

















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1. GENERAL

1.1. Applicable Specification, Codes and Standards
(1) Project Specification
Design Specification for Civil and Structural
(2) Codes and Standards
AISC-ASD series 2001 : American Institute of Steel Construction Allowable Stress
Design and Plastic Design Spesification for Structural Steel
Building
Japanese Industrial Standard (JIS):
- JIS G 3101, 1995 : Structural Steel
- AWS.D.1.1, 2006 : Structural Welding Code

1.2. Material Specification
Use JIS G 3101 Grade SS400 or ASTM A36 with minimum yield strength of structural steel fy =
2450 kg/cm2

1.3. Stability Parameter
1.3.1 Allowable Vertical displacement
Beams
(due to total of dead and live loads) span/250
(due to live load only) span/360

1.4. Unit of Measurement
Unit of measurement shall be in Metric Units.

1.5. Computer Software
Applied computer software in this calculation:
(1) StaadPro
(2) MS Excel


2. OUTLINE OF STRUCTURE
2.1 General Description
This calculation covers the design of Spreader Bar.










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2.2 Modelling
2.2.1 Perspective




2.2.2 Node Numbering











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2.2.3. Member Numbering



2.2.4. Member Schedule
Steel Beam H-200x200x8x12













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Lifting Plate (Padeye) 40 mm thick


Sling diameter 57 mm


















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3. DESIGN LOADS
Loading Input on the STAAD Model is refered to loading data from vendor.

3.1. Dead Load (D)
Dead Load due to selfweight

3.2. Live Load L(F)
Live Load for Rotor equipment
L(F) = 40 Tonnes












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4. LOADING INPUT ON THE STAAD MODEL
Selfweight Y-1 (by Staad Pro)
Live Load (Load Equipment)



Loading Combination
Primary Load :
LOAD 1 DL ( SELFWEIGHT)
LOAD 2 LL (LIVE LOAD )

Load Combination for Steel Frame Design :
LOAD COMB 11 (1.35 DL + 1.35 LL)











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5. DESIGN ANALYSIS
5.1. STEEL BEAM RATIO
A detail of the steel ratio of the structure is shown on the following table.


Allowable Stress Limit : 1


Stress Ratio for Beam : 0,945 (memb 2,3) < 1 OK


Stress Rasio for Sling: 0.896 (memb 4,5) < 1 OK










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Steel Beam Ratio Check

1 ST H200X200X8 PASS AISC- H1-2 0.577 11
156.52 C 0.00 -31.77 1.17

-----------------------------------------------------------------------
| MEMB= 1 , UNIT NEW-MMS, L= 2350. AX= 6353. SZ= 472000.SY= 160000 .|
| KL/R-Y= 46.8 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 |
| FTZ= 163.7 FCY= 186.0 FTY= 186.0 FA= 128.6 FT= 148.8 FV= 99.2 |
-----------------------------------------------------------------------

2 ST ST200X40 PASS AISC- H2-1 0.945 11
270.79 T 0.00 -31.30 0.20

-----------------------------------------------------------------------
| MEMB= 2 , UNIT NEW-MMS, L= 200. AX= 8000. SZ= 266667.SY= 53333. |
| KL/R-Y= 17.3 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 |
| FTZ= 163.7 FCY= 163.7 FTY= 163.7 FA= 143.1 FT= 148.8 FV= 99.2 |
-----------------------------------------------------------------------

3 ST ST200X40 PASS AISC- H2-1 0.945 11
270.79 T 0.00 31.30 0.20

-----------------------------------------------------------------------
| MEMB= 3 , UNIT NEW-MMS, L= 200. AX= 8000. SZ= 266667.SY= 53333 .|
| KL/R-Y= 17.3 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 |
| FTZ= 163.7 FCY= 163.7 FTY= 163.7 FA= 143.1 FT= 148.8 FV= 99.2 |
-----------------------------------------------------------------------

4 ST RD57 PASS AISC- H2-1 0.896 11
313.47 T 0.00 0.21 2.35

-----------------------------------------------------------------------
| MEMB= 4 , UNIT NEW-MMS, L= 2350. AX= 2550. SZ= 18175.SY= 18175. |
| KL/R-Y= 164.9 CB= 1.00 YLD= 247.99 ALLOWABLE STRESSES: FCZ= 163.7 |
| FTZ= 163.7 FCY= 163.7 FTY= 163.7 FA= 38.8 FT= 148.8 FV= 99.2 |
-----------------------------------------------------------------------

5 ST RD57 PASS AISC- H2-1 0.896 11
313.47 T 0.00 0.21 0.00












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5.2. BEAM DEFLECTION
Deflection max : 3.35 mm (member 1, Comb DL+LL)

Allowable Deflection : 2350/250


9.4 mm > 3.35 mm OK






























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5.3 PADEYE DESIGN











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Padeye Design for vertical load











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ATTACHMENT









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INPUT DATA : SPREADER BAR

STAAD PLANE
START JOB INFORMATION
ENGINEER DATE 29-May-12
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 2.35 0 0; 3 1.175 2.2352 0; 4 0 0.2 0; 5 2.35 0.2 0;
MEMBER INCIDENCES
1 1 2; 2 4 1; 3 5 2; 4 4 3; 5 3 5;
DEFINE MATERIAL START
ISOTROPIC A36
E 2.05e+008
POISSON 0.3
DENSITY 78.5
ALPHA 1.2e-005
DAMP 0.03
END DEFINE MATERIAL
MEMBER PROPERTY JAPANESE
1 TABLE ST H200X200X8
MEMBER PROPERTY DUTCH
4 5 TABLE ST RD57
2 3 TABLE ST ST200X40
CONSTANTS
MATERIAL A36 ALL
SUPPORTS
3 FIXED
MEMBER RELEASE
4 START MX MY MZ
5 END MX MY MZ
LOAD 1 LOADTYPE DL
SELFWEIGHT Y -1
LOAD 2 LOADTYPE LL
JOINT LOAD
1 2 FY -200
LOAD COMB 11 1.35 DL + 1.35 LL
1 1.35 2 1.35
LOAD COMB 12 1DL+1LL
1 1.0 2 1.0
PERFORM ANALYSIS
PRINT ANALYSIS RESULTS
PARAMETER
CODE AISC
RATIO 1 ALL
FU 400000 ALL
FYLD 248000 ALL
TRACK 1 ALL
CHECK CODE ALL
FINISH