بحث مهم
بحث مهم
بحث مهم
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل
( ﻜﺎﺭﺒﻭﻥCK 35 ) ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
ﺍﻟﺨﻼﺼﺔ
ﻫﺩﻑ ﺍﻟﺒﺤﺙ ﻫﻭ ﺩﺭﺍﺴﺔ ﺘﺎﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜـﻼل
Mean ) ﺍﺠﺭﻴﺕ ﺍﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺸﺩ ﻭﺍﻟﺼﺩﻤﺔ ﻭﺍﻟﻜﻼل ﺒﺎﻻﺤﻨﺎﺀ ﺍﻟﺩﻭﺍﺭ ﺒﻤﺘﻭﺴـﻁ ﺍﺠﻬـﺎﺩCK35 ﻟﻔﻭﻻﺫ
ﻋﻨـﺩ ﺩﺭﺠـﺔCK35 ﺘﻤﺕ ﻋﻤﻠﻴﺎﺕ ﺍﻟﻤﻌﺎﻤﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻓﻲ ﺘﺴﺨﻴﻥ ﺍﻟﻔـﻭﻻﺫ. ( ﻗﻴﻤﺘﻪ ﺼﻔﺭStress
º
( ﻡ٦٠٠،٤٠٠،٢٠٠) ﻭﺘﻘﺴﻴﺘﻪ ﻓﻲ ﺍﻟﻤﺎﺀ ﺜﻡ ﺍﺠﺭﺍﺀ ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ ﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﻴـﺔº( ﻡ٨٤٠) ﺤﺭﺍﺭﺓ
ﺴﺎﻫﻤﺕ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻟﻠﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻓـﻲ ﺘﺤﺴـﻴﻥ ﺍﻟﺨـﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴـﺔ.ﻭﺘﺒﺭﻴﺩ ﺒﺎﻟﻬﻭﺍﺀ
ﻭﺘﺤﺴﻴﻥ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻜﻼل ﻭﺍﻋﺘﻤﺩ ﻤﻘﺩﺍﺭ ﺍﻟﺘﺤﺴﻴﻥ ﻋﻠﻰ ﻗﻴﻡ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺤﺩ ﺍﻟﻜﻼل ﻗﺒل ﻭﺒﻌـﺩ
ﺒﺭﻻﻴﺕ ( ﻗﺒل ﺍﻟﻤﻌـﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴـﺔ, ﺍﺫ ﺘﻐﻴﺭ ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﻤﺠﻬﺭﻱ ﻤﻥ ) ﻓﺭﺍﻴﺕ, ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ
ﺍﻟﻰ ﻤﺎﺭﺘﻨﺯﺍﻴﺕ ﻤﺭﺍﺠﻊ ﺴﻭﺍﺀ ﻜﺎﻥ ) ﺘﺭﻭﺴﺘﺎﻴﺕ ﺍﻭ ﺴﻭﺭﺒﺎﻴﺕ ( ﺤﻴﺙ ﺴﺎﻫﻤﺕ ﻫﺫﻩ ﺍﻟﺘﺭﺍﻜﻴﺏ ﻓﻲ ﺘﻜﻭﻴﻥ
ﺍﻟﺤﻭﺍﺠﺯ ﺍﻟﺒﻨﻴﺎﻨﻴﺔ ﺍﻟﺘﻲ ﻋﻤﻠﺕ ﻋﻠﻰ ﺘﻭﻗﻑ ﻨﻤﻭ ﺍﻟﺸﻘﻭﻕ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺘﺤﺴﻴﻥ ﻓﻲ ﺤـﺩ ﺍﻟﻜﻠـل ﻭﺍﻟﺨـﻭﺍﺹ
( ﻟﺴﻁﺢ ﺍﻟﻜﺴﺭ ﺼﻭﺭ ﺘﺘﺒﻊSEM) ﻟﻘﺩ ﺍﻅﻬﺭﺕ ﺼﻭﺭ ﺍﻟﻤﺠﻬﺭ ﺍﻻﻟﻜﺘﺭﻭﻨﻲ ﺍﻟﻤﺎﺴﺢ.ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﺍﻻﺨﺭﻯ
.ﻨﻤﻭ ﺸﻘﻭﻕ ﺍﻟﻜﻼل ﻭﺍﻥ ﺸﻕ ﺍﻟﻜﻼل ﻴﻨﺸﻰ ﻓﻲ ﺍﻻﻁﻭﺍﺭ ﺍﻟﻤﺼﻠﺩﺓ ﻭﻴﻨﻤﻭ ﻓﻲ ﺍﻟﻤﻨﻁﻘﺔ ﺍﻟﻠﺩﻨﺔ ﺒﺸﻜل ﺍﻗل
Abstract
The aim of the research is to study the influence of heat treatment temperature on
mechanical properties and limit fatigue of steel CK35. Tensile, impact and fatigue
rotating bending tests with the mean stress estimated to zero. All the tests of heat
treatment were conducted which include heating the steel to 840 ºC and then quenching
by water and after that tempering at temperature of (200, 400, 600) ºC and then cooling in
air, show that the temperatures of heat treatment improve the mechanical properties and
fatigue limit before and after heat treatment. The change in microstructure of steel before
heat treatment (ferrite and pearlite) and after quenching martensite and martempering
(Trostite or Sorbite) microstructures. Shown that structural barriers that may help in
depriving the growth of the crack. The mechanical properties and fatigue limit were
improved. The electronic microscope slides-scanner (SEM) of the fractured surface
showed the fatigue cracks growth which may be formed under the hard phases and then
reduction in growth in the plasticity region.
٢٦٦
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
: Pﺍﻟﺤﻤل ﺍﻟﻤﺴﻠﻁ ) ( kg ) (٢٠ﺩﻗﻴﻘﺔ ﺒﻌﺩ ﺫﻟﻙ ﺘﻡ ﺍﺨﻤﺎﺩﻫـﺎ ﻓـﻲ ﺍﻟﻤـﺎﺀ
: Davﻤﻌﺩل ﻗﻁﺭ ﺍﻻﺜﺭ ) ( mm ﺒﺸﻜل ﻋﻤﻭﺩﻱ ﻤﻊ ﺍﻟﺘﺤﺭﻴﻙ ﺍﻟﻤﺴـﺘﻤﺭ ﻟﻠﻌﻴﻨـﺔ
ﻟﻐﺭﺽ ﺘﺤﻁﻴﻡ ﻁﺒﻘﺔ ﺍﻟﺒﺨﺎﺭ). (٦
٣-٤-٢ﻓﺤﺹ ﺍﻟﺒﻨﻴﺔ ﺍﻟﻤﺠﻬﺭﻴﺔ
ﺘﻡ ﺍﺠﺭﺍﺀ ﺍﻟﻔﺤﺹ ﺍﻟﻤﺠﻬـﺭﻱ ﻋﻠـﻰ ٢-٣-٢ﺍﻟﻤﺭﺍﺠﻌﺔ
ﺍﻟﻤﻘﻁﻊ ﺍﻟﻌﺭﻀﻲ ﻟﻌﻴﻨﺎﺕ ﺍﻟﻤﺠﺎﻤﻴﻊ ﺍﻟﻤﺨﺘﻠﻔﺔ ﺒﻌﺩ ﺠﺭﺕ ﻤﺭﺍﺠﻌﺔ ﺍﻟﻌﻴﻨﺎﺕ ﺍﻟﻤﻘﺴﺎﺓ ﻋﻨـﺩ
ﺍﺠﺭﺍﺀ ﺍﻟﺘﻘﺴـﻴﺔ ﻭﺍﻟﻤﺭﺍﺠﻌـﺔ ﻋﻨـﺩ ﺩﺭﺠـﺎﺍﺕ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ( 200, 400, 600 ) Ccﻟﻤﺩﺓ 1
ﺤﺭﺍﺭﻴﺔ ﻤﺨﺘﻠﻔﺔ ﻭﺍﺠﺭﻴﺕ ﻋﻤﻠﻴـﺎﺕ ﺘﺤﻀـﻴﺭ hr.ﻭﻤﻥ ﺜـﻡ ﺍﻟﺘﺒﺭﻴـﺩ ﻓـﻲ ﺍﻟﻬـﻭﺍﺀ ﻻﺯﺍﻟـﺔ
ﺍﻟﻌﻴﻨﺎﺕ ﻟﻐﺭﺽ ﻓﺤﺹ ﺍﻟﺒﻨﻴﺔ ﺍﻟﻤﺠﻬﺭﻴـﺔ ﻭﺍﻥ ﺍﻻﺠﻬﺎﺩﺍﺕ ﺍﻟﺩﺍﺨﻠﻴﺔ ﻭﻻﻋﻁﺎﺀ ﺍﻟﻤﺘﺎﻨﺔ ﺍﻟﻤﻁﻠﻭﺒـﺔ
ﻨﺘﺎﺌﺞ ﺍﻟﺒﻨﻴﺔ ﺍﻟﻤﺠﻬﺭﻴﺔ ﻤﻭﻀﺤﺔﻯ ﻓـﻲ ﺍﻟﺸـﻜل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻤﺭﺍﺠﻊ ﻭﻟﻠﺤﺼﻭل ﻋﻠﻰ ﻨﺴﺒﺔ ﻤﺠﻬﺭﻴﺔ
ﺭﻗﻡ ). (٣ ﻤﺨﺘﻠﻔﺔ ﻟﻐﺭﺽ ﺩﺭﺍﺴﺔ ﺘﺎﺜﻴﺭﻫﺎ ﻋﻠـﻰ ﻤﻘﺎﻭﻤـﺔ
ﺍﻟﻜﻼل).(٧
ـﻁﺔـﺭ ﺒﻭﺍﺴـ
ـﻊ ﺍﻟﻜﺴــﺹ ﻤﻘﻁـ ٤-٤-٢ﻓﺤـ
ﺍﻟﻤﺠﻬﺭ ﺍﻻﻟﻜﺘﺭﻭﻨﻲ ﺍﻟﻤﺎﺴﺢ ) ( SEM ٤-٢ﺍﻟﻔﺤﻭﺼﺎﺕ ﻭﺍﻻﺨﺘﺒﺎﺭﺍﺕ
ﺘﻡ ﺩﺭﺍﺴﺔ ﻤﻘﻁﻊ ﺍﻟﻜﺴﺭ ﺍﻟﻨﺎﺘﺞ ﻤﻥ ﺍﻟﻜـﻼل ١-٤-٢ﺍﺨﺘﺒﺎﺭ ﺍﻟﺸﺩ
ﺒﻭﺍﺴﻁﺔ ﺍﻟﻤﺠﻬﺭ ﺍﻻﻟﻜﺘﺭﻭﻨﻲ ﺍﻟﻤﺎﺴﺢ ) ( SEM ﺍﺠﺭﻱ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺸﺩ ﻟﻠﻔﻭﻻﺫ ﻤﺘﻭﺴـﻁ
ﻭﺘﻡ ﻗﻴﺎﺱ ﺍﻁﻭﺍل ﺍﻟﺸـﻘﻭﻕ ﻭﺩﺭﺍﺴـﺔ ﻤﻨـﺎﻁﻕ ﺍﻟﻜﺎﺭﺒﻭﻥ ) , ( CK 35ﺍﺫ ﺘﻡ ﺘﺼﻨﻴﻑ ﻋﻴﻨـﺔ
ﺍﻟﺤﺯﻭﺯ ) ( Striatiomﻭﺘـﻡ ﺩﺭﺍﺴـﺔ ﻋﻤـﺭ ـﺏـﺔ ﺒﻤﻭﺠـ ـﺔ ﺤﺭﺍﺭﻴـ ـل ﻤﻌﺎﻤﻠــﺩﺓ ﻟﻜـﻭﺍﺤـ
ﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻤﻌﺎﻤل ﺤﺭﺍﺭﻴﺎ ،ﻭﺸـﻜل )(٤ ﺍﻟﻤﻭﺍﺼﻔﺎﺕ ﺍﻟﻘﻴﺎﺴـﻴﺔ ﺭﻗـﻡ ) ( DIN 50125
ﻴﻭﻀﺢ ﺍﻟﺼﻭﺭ ﺍﻟﻤﺎﺨﻭﺫﺓ ﺒﺎﻟﻤﺠﻬﺭ ﺍﻻﻟﻜﺘﺭﻭﻨﻲ ﻓﻌﻴﻨﺔ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺸﺩ ﻭﺍﻟﻤﻭﻀﺤﺔ ﻓﻲ ﺍﻟﺸﻜل ).(٢
ﺍﻟﻤﺎﺴﺢ. ﻭﺍﻟﺠﺩﻭل ) (٢ﻴﻭﻀﺢ ﻨﺘﺎﺌﺞ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺸﺩ ﻟﻔﻭﻻﺫ
ـﺔ
ـﻭﻉ ﺍﻟﻤﻌﺎﻤﻠــﺎ ﻟﻨـ
ـﺎﺭﺒﻭﻥ ﻭﻓﻘــﻁ ﺍﻟﻜـ ﻤﺘﻭﺴـ
٥-٤-٢ﺍﺨﺘﺒﺎﺭ ﺍﻟﻜﻼل ﺍﻟﺤﺭﺍﺭﻴﺔ.
ﺍﺠﺭﻱ ﺍﺨﺘﺒﺎﺭ ﺍﻟﻜـﻼل ﻤـﻥ ﻨـﻭﻉ
ﺍﻻﺤﻨﺎﺀ ﺍﻟﺩﻭﺍﺭ ) ( Rotating Bendingﻭﺫﻟﻙ ٢-٤-٢ﺍﺨﺘﺒﺎﺭ ﺍﻟﺼﻼﺩﺓ
ﺒﺭﺴﻡ ﺍﻟﻌﻼﻗﺔ ﺒﻴﻥ ﺍﻻﺠﻬﺎﺩ ﻋﺩﺩ ﺍﻟـﺩﻭﺭﺍﺕ ) S- ﺍﺠﺭﻱ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺼﻼﺩﺓ ﺒﻁﺭﻴﻘﺘﻴﻥ ﻫﻤﺎ
( Ncurveﻟﻠﻔﻭﻻﺫ ﻤﺘﻭﺴﻁ ﺍﻟﻜـﺎﺭﺒﻭﻥ ﺒـﺩﻭﻥ ﺭﻭﻜﻭﻴل ) ( HRCﻭﻓﻴﻜﺭﺯ ) ( HVﻭﻜـﺎﻥ
ﺘﻌﺎﻤل ﻭﺍﻟﻤﻘﺴﻰ ﺒﺎﻟﻤﺎﺀ ﻭﺍﻟﻤﺭﺍﺠﻊ ﻓﻲ ﺩﺭﺍﺠﺎﺕ ﺍﻟﺤﻤل ﺍﻟﻤﺴﺘﺨﺩﻡ ﻓﻲ ﻁﺭﻴﻘﺔ ﺭﻭﻜﻭﻴـل ﻫـﻭ )
ﺤﺭﺍﺭﺓ ) ، ( 200, 400, 600Coﻭﺘﻡ ﺘﺤﺩﻴـﺩ ( 150kgﻭﻓﻲ ﻁﺭﻴﻘﺔ ﻓﻴﻜﺭﺯ ) ( 5kgﻭﺘـﻡ
ﺤﺩ ﺍﻟﻜﻼل ﻟﻜل ﻤﻌﺎﻤﻠﺔ ﺤﺭﺍﺭﻴﺔ ،ﻜﻤﺎ ﻤﻭﻀـﺢ ﺍﺨﺫ ﻤﻌﺩل ﻟﺜﻼﺙ
ﻓﻲ ﺸﻜل ). (٦ ﻗﺭﺍﺀﺍﺕ ﻟﻜل ﻋﻴﻨﺔ ﻭﺘﻡ ﻗﻴﺎﺱ ﺍﻟﺼﻼﺩﺓ ﺒﻁﺭﻴﻘﺔ
ﺭﻭﻜﻭﻴل ) ( HRCﺒﺸﻜل ﻤﺒﺎﺸﺭ ﻤﻥ ﺍﻟﺠﻬﺎﺯ ،
٦-٤-٢ﺍﺨﺘﺒﺎﺭ ﺍﻟﺼﺩﻤﺔ ﺍﻤﺎ ﺍﻟﺼﻼﺩﺓ ﺒﻁﺭﻴﻘﺔ ﻓﻴﻜﺭﺯ ﻓﻘـﺩ ﺘـﻡ ﺍﻋﺘﻤـﺎﺩ
ﺍﺠﺭﻱ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺼﺩﻤﺔ ﺒﻁﺭﻴﻘـــﺔ ﺍﻟﻘﺎﻨﻭﻥ
) ( Charpy Vﻟﻠﻌﻴﻨﺎﺕ ﺍﻟﻤﻌﺎﻤﻠﺔ ﻓﻲ ﻤﺨﺘﻠـﻑ Hv = 1.8544 * p/Dav²
ﺍﻟﻅﺭﻭﻑ ،ﻭﺍﻥ ﻨﺘﺎﺌﺞ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺼﺩﻤﺔ ﻤﻭﻀﺤﺔ ﺍﻻﺘﻲ-:
ﻓﻲ ﺍﻟﺠﺩﻭل ). (٢ ﺤﻴﺙ ﺍﻥ
: HVﺼﻼﺩﺓ ﻓﻴﻜﺭﺯﻻ ) ( kg/mm2
٢٦٧
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
٢٦٨
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ٢٠٠٧ ،٨ اﻟﻌﺪد،٢٥ اﻟﻤﺠﻠﺪ،ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
( ﻜﺎﺭﺒﻭﻥCK 35 )
4 Mik Corite., “Heat Treatment of ٤٠٠ C˚ ﺍﻋﻁﺕ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﺭﺍﺠﻌـﺔ-٤
Steel ”,2002. ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﺜﻠﻰ ﻟﻠﻔﻭﻻﺫ ﻤﻥ ﻨﺎﺤﻴـﺔ ﺍﻟﺼـﻼﺩﺓ
.ﻭﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﻭﺍﻟﻜﻼل
5 Fogg P.,“ Hardening”, Home
Book Store Available Feed
Back, 2001.
ﺍﻥ ﺯﻴﺎﺩﺓ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﺭﺍﺠﻌﺔ ﺘـﺅﺩﻱ-٥
ﺍﻟﻰﺘﺤﻭﻴل ﻨﻭﻉ ﺍﻟﻜﺴﺭ ﻤﻥ ﺍﻟﻜﺴﺭ ﺍﻟﻬـﺵ ﺍﻟـﻰ
6 Research Group. School of .ﺍﻟﻜﺴﺭ ﺍﻟﻤﻁﻴﻠﻲ
Engineering Sciences,
University of South Ampton, ﺍﻅﻬﺭ ﺍﻻﻨﻤﻭﺫﺝ ﺍﻟﺫﻱ ﻴﻌﺘﻤﺩ ﻋﻠـﻰ ﺸـﺩﺓ-٦
High Field. Internet, 2003. ﺍﻻﺠﻬﺎﺩ ﻓﻲ ﺤﺴﺎﺏ ﻋﻤﺭ ﺍﻟﻜﻼل ﺩﻗـﺔ ﺘﺨﻤـﻴﻥ
ﺍﻤﻴﻥ ﻤﻥ ﺍﻻﻨﻤﻭﺫﺝ ﺍﻟﺫﻱ ﻴﻌﺘﻤﺩ ﻋﻠﻰ ﺴـﺭﻋﺔ
7 Renzhi and Wang, “Effect of .ﺘﻘﺩﻡ ﺍﻟﺸﻕ
Residual Stress of Shot
Preening of thr Fatigue
Behaviour of Carbon Steel” ﺍﻟﻤﺼﺎﺩﺭ
,2004. 1 John A.L.UTZ. Manager of
Engineering the June, Issue of
8 Inghabil, and Hans-Joaohim, H.C., ASM Heat Treating Progress,
Technology in the Heat Treatment 1997.
of Steel. Internet, 2001.
2 Ewing, J.A and Humphery, J.C,
Proc. Roy Series A.P.P, 211-
250, 2000.
٢٦٩
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﺍﻟﻌﻨﺼﺭ C Si Mn P S Cr Mo Ni V Cu Fe
ﺍﻟﻘﻴﻤﺔ ﺍﻟﻔﻌﻠﻴﺔ 0.35 0.212 0.57 0.015 0.03 0.026 0.082 0.027 0.003 0.015 Rem
)(wt%
٢٧٠
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﻋﻴﻨﺔ ﻓﻭﻻﺫ ﻜﺎﺭﺒﻭﻨﻲ ) ( 840 Co ) ( 0.35 c% ﻋﻴﻨﺔ ﻓﻭﻻﺫ ﻜﺎﺭﺒﻭﻨﻲ ﺒﻌﺩ ﺍﻟﺘﻘﺴﻴﺔ ﺒﺎﻟﻤﺎﺀ
ﻤﻠﺩﻥ ﻗﻭﺓ ﺍﻟﺘﻜﺒﻴﺭ ) ( 150 X ﻭﻗﻭﺓ ﺍﻟﺘﻜﺒﻴﺭ ) ( 400 X
ﻋﻴﻨﺔ ﻓﻭﻻﺫ ﻜﺎﺭﺒﻭﻨﻲ ﺒﻌﺩ ﺍﻟﺘﻘﺴﻴﺔ ﺒﺎﻟﻤﺎﺀ ﻋﻴﻨﺔ ﻓﻭﻻﺫ ﻜﺎﺭﺒﻭﻨﻲ ﺒﻌﺩ ﺍﻟﺘﻘﺴﻴﺔ ﺒﺎﻟﻤﺎﺀ
ﻭﺍﻟﻤﺭﺍﺠﻌﺔ ) ( 400Coﻭﻗﻭﺓ ﺘﻜﺒﻴﺭ ) ( 400X ﻭﺍﻟﻤﺭﺍﺠﻌﺔ ) ( 600Coﻭﻗﻭﺓ ﺘﻜﺒﻴﺭ) ( 150X
٢٧١
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ ،ﻤﻊ ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ) ( 200Co ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ ،ﻗﻭﺓ ﺍﻟﺘﻜﺒﻴﺭ ) ( 500X
ﻗﻭﺓ ﺘﻜﺒﻴﺭ ) ( 36X
ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ ،ﻤﻊ ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ )(400Coﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ ﻤﻊ ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ ) ( 600Coﻗﻭﺓ ﺍﻟﺘﻜﺒﻴﺭ ) ( 100X
٢٧٢
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﺠﺩﻭل ) (٢ﻨﺘﺎﺌﺞ ﺍﺨﺘﺒﺎﺭ ﺍﻟﺸﺩ ﻭﺍﻟﺼﺩﻤﺔ ﻭﺍﻟﻜﻼل ﻭﺍﻟﺼﻼﺩﺓ ﻟﻠﻔﻭﻻﺫ ﺍﻟﻤﺘﻭﺴﻁ ﺍﻟﻜﺎﺭﺒﻭﻥ ) ( CK 35
No. ﻨﻭﻉ ﺍﻟﻤﻌﺎﻤﻠﺔ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺨﻀﻭﻉ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﺤﺩ ﺍﻟﻜﻼلσf ﺍﻟﺼﻼﺩﺓ
Mpa Mpa Kg.m/cm² Mpa Kg/mm²
HV HRC
1 ﺒﺩﻭﻥ ﺘﻌﺎﻤل 622 595 270 320 218 17.1
2 ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ ﻤﻥ )(840Co 2220 2030 243 740 702 59.3
ﻟﻤﺩﺓ 15min
3 ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ – ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ 1920 1810 270 780 505 49.1
) (200C oﻟﻤﺩﺓ 1hr
4 ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ -ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ 1125 985 941 520 350 35.5
) (400C oﻟﻤﺩﺓ 1hr
5 ﺘﻘﺴﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺀ +ﻤﺭﺍﺠﻌﺔ ﻋﻨﺩ 870 745 1338 350 270 25
) (600C oﻟﻤﺩﺓ 1hr
٢٧٣
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﺸﻜل ) (٦ﺍﻟﻌﻼﻗﺔ ﺒﻴﻥ ﺍﻻﺠﻬﺎﺩ-ﻋﺩﺩ ﺍﻟﺩﻭﺭﺍﺕ ﻟﻔﻭﻻﺫ ﻤﺘﻭﺴﻁ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻤﻌﺎﻤل ﺒﻁﺭﻕ ﻤﺨﺘﻠﻔﺔ
ﺸﻜل ) (٧ﺍﻟﻌﻼﻗﺔ ﺒﻴﻥ ﻤﻌﺩل ﺴﺭﻋﺔ ﺘﻘﺩﻡ ﺍﻟﺸﻕ-ﻤﻌﺩل ﺸﺩﺓ ﺍﻻﺤﻬﺎﺩ ﻟﻔﻭﻻﺫ ﻤﺘﻭﺴﻁ ﻤﻘﺴﻰ ﻓﻲ ﺍﻟﻤﺎﺀ ﻭﻤﺭﺍﺠﻊ
ﻋﻨﺩ ﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﺓ )(٢٠٠،٤٠٠،٦٠٠
٢٧٤
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﺸﻜل ) (٨ﺍﻟﻌﻼﻗﺔ ﺒﻴﻥ ﻤﻌﺩل ﺴﺭﻋﺔ ﺘﻘﺩﻡ ﺍﻟﺸﻕ -ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﺭﺍﺠﻌﺔ ﻟﻔﻭﻻﺫ ﻤﺘﻭﺴﻁ ﻤﻘﺴﻰ ﻓﻲ ﺍﻟﻤﺎﺀ
ﻭﻤﺭﺍﺠﻊ ﻋﻨﺩ ﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﺓ )(٢٠٠،٤٠٠،٦٠٠
ﺸﻜل ) (٩ﺍﻟﻌﻼﻗﺔ ﺒﻴﻥ ﻤﻌﺩل ﺴﺭﻋﺔ ﺘﻘﺩﻡ ﺍﻟﺸﻕ -ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﺭﺍﺠﻌﺔ ﻟﻔﻭﻻﺫ ﻤﺘﻭﺴﻁ ﻤﻘﺴﻰ
ﻓﻲ ﺍﻟﻤﺎﺀ ﻭﻤﺭﺍﺠﻊ ﻋﻨﺩ ﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﺓ )(٢٠٠،٤٠٠،٦٠٠
٢٧٥
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻤﻌﺎﻤﻼﺕ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻰ ﻣﺠﻠﺔ اﻟﮭﻨﺪﺳﺔ واﻟﺘﻜﻨﻮﻟﻮﺟﯿﺎ ،اﻟﻤﺠﻠﺪ ،٢٥اﻟﻌﺪد ٢٠٠٧ ،٨
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻜﻼل ﻟﻠﻔﻭﻻﺫ ﺍﻟﻜﺎﺭﺒﻭﻨﻲ
) CK 35ﻜﺎﺭﺒﻭﻥ(
ﺠﺩﻭل ) (٣ﺍﻟﺤﺴﺎﺒﺎﺕ ﺍﻟﺨﺎﺼﺔ ﺒﻨﻤﻭ ﺍﻟﺸﻘﻭﻕ ﻟﻠﻔﻭﻻﺫ ﺍﻟﻤﻘﺴﻰ ﻓﻲ ﺍﻟﻤﺎﺀ ﻭﺍﻟﻤﺭﺍﺠﻊ ﻋﻨﺩ) (٢٠٠ C 0
ﺠﺩﻭل ) (٤ﺍﻟﺤﺴﺎﺒﺎﺕ ﺍﻟﺨﺎﺼﺔ ﺒﻨﻤﻭ ﺍﻟﺸﻘﻭﻕ ﻟﻠﻔﻭﻻﺫ ﺍﻟﻤﻘﺴﻰ ﻓﻲ ﺍﻟﻤﺎﺀ ﻭﺍﻟﻤﺭﺍﺠﻊ ﻋﻨﺩ) (٤٠٠ C 0
ﺠﺩﻭل ) (٥ﺍﻟﺤﺴﺎﺒﺎﺕ ﺍﻟﺨﺎﺼﺔ ﺒﻨﻤﻭ ﺍﻟﺸﻘﻭﻕ ﻟﻠﻔﻭﻻﺫ ﺍﻟﻤﻘﺴﻰ ﻓﻲ ﺍﻟﻤﺎﺀ ﻭﺍﻟﻤﺭﺍﺠﻊ ﻋﻨﺩ) (٦٠٠ C 0
٢٧٦