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6 Material Inspection

This document discusses welding inspection procedures and guidelines. It outlines that traceability of materials from specification to final documentation is important. All materials should be inspected for size/dimensions, condition, and specification. For pipes, inspectors check the condition including corrosion, damage, wall thickness, ovality, and laminations of the seam. For plates, inspectors check the condition including corrosion, mechanical damage, laps, bands, and laminations. Laminations in plates can originate from ingot casting defects during the steel making process.

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103 views8 pages

6 Material Inspection

This document discusses welding inspection procedures and guidelines. It outlines that traceability of materials from specification to final documentation is important. All materials should be inspected for size/dimensions, condition, and specification. For pipes, inspectors check the condition including corrosion, damage, wall thickness, ovality, and laminations of the seam. For plates, inspectors check the condition including corrosion, mechanical damage, laps, bands, and laminations. Laminations in plates can originate from ingot casting defects during the steel making process.

Uploaded by

azizieh5701
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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4/23/2007

Welding Inspector
Materials Inspection
Section 6
4/23/2007
Material Inspection
One of the most important items to consider is Traceability.
The materials are of little use if we can not, by use of an
effective QA system trace them from specification and
purchase order to final documentation package handed over to
the Client.
All materials arriving on site should be inspected for:
Size / dimensions
Condition
Type / specification
In addition other elements may need to be considered
depending on the materials form or shape
4/23/2007
We inspect the condition
(Corrosion, Damage, Wall thickness Ovality, Laminations & Seam)
Specification
Welded
seam
Size
LP5
Pipe Inspection
Other checks may need to be made such as: distortion tolerance,
number of plates and storage.
4/23/2007
Size
We inspect the condition
(Corrosion, Mechanical damage, Laps, Bands &
Laminations)
5L
Specification
Other checks may need to be made such as: distortion
tolerance, number of plates and storage.
Plate Inspection
4/23/2007
Parent Material Imperfections
Lamination
Mechanical damage
Lap
Segregation line
Laminations are caused in the parent plate by the steel making
process, originating from ingot casting defects.
Segregation bands occur in the centre of the plate and are low
melting point impurities such as sulphur and phosphorous.
Laps are caused during rolling when overlapping metal does not
fuse to the base material.
4/23/2007
Lapping
4/23/2007
Lamination
4/23/2007
Laminations
Plate Lamination

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