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Calculation For Pressure Drop

This document calculates the pump head required for pumping fluid through a rough pipe. It provides details of the pipe dimensions, flow rate, static head, velocity, friction losses, equivalent lengths of fittings, and calculates the total head required from the pump. It also calculates the power required by the pump based on the head and efficiency, as well as the discharge and suction heads.

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lutfi awn
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373 views2 pages

Calculation For Pressure Drop

This document calculates the pump head required for pumping fluid through a rough pipe. It provides details of the pipe dimensions, flow rate, static head, velocity, friction losses, equivalent lengths of fittings, and calculates the total head required from the pump. It also calculates the power required by the pump based on the head and efficiency, as well as the discharge and suction heads.

Uploaded by

lutfi awn
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CALCULATION OF PUMP HEAD ( ROUGH PIPE )

Ref.- Introduction to Chemical Engg. by Ghosal,Sanyal & Datta


Prepd. by - Dhananjay Thorat Fill data in Blue coloured cell
Flow req. (m3/hr) - 50 RESULTS
Flow req. (m
3
/s) - 0.01389
Static Head ( m) - 5 Suction side press 1 Kg/cm2(a)
Velocity (m/s ) - 1.8 Suction side press head 10.330 mlc
Velocity Head (m) - -0.39 Total suction head 12.52 mlc
Pipe Dia. (m.) - 0.099116
Frictional head (m ) - -2.42 Liq. P
0
at pumping Temp 523 mmHg (a)
Corrected pipe dia. (m.) - 0.08 Liq. P
0
at pumping Temp 7.11 mlc
Total head (m.of liq.column) 2.19 NPSH(A) 5.409 mlc
Corrected velocity (m/s) - 2.763452
Pump discharge pressure 0.2118
Static Head (m) ( + / - ) 5 in Kg/cm2 ( g)
Density of fluid (kg/m
3
) - 1000 Equivalent length 'Le' Data
Fittings or valves " Le" per
Viscosity of fluid (cp) - 1 fitting
Pipe length L (m) - 2 45
0
- elbow 15 x d
90
0
- elbow 32 x d
Fittings - 180
0
- close return bends 75 x d
NRV ( Swing check ) 0 NRV ( Swing check ) 80 x d
No. of 45
0
- elbow 0 Tee used as elbow 90 x d
No. of 90
0
- elbow 3 Gate valve ( open ) 7 x d
No. of 180
0
- close return bends 0 Globe valve ( open ) 300 x d
No. of Tee used as elbow 1 Std. Tee 65 x d
No. of Gate valve ( open ) 1 Sudden Enlargement -
No. of Globe valve ( open ) 0 d/D = 1/4 d=Initial Dia. 31 x d
Std. Tee 0 d/D = 1/2 D= Dia. After 19 x d
Sudden enlargement ( d/D = 1/4 ) 0 d/D = 3/4 enlargement 7 x d
( d/D = 1/2 ) 0 Sudden contraction -
( d/D = 3/4 ) 0 d/D = 1/4 D=Initial Dia. 15 x d
Sudden contraction ( d/D = 1/4 ) 0 d/D = 1/2 d= Dia. After 10 x d
( d/D = 1/2 ) 0 d/D = 3/4 contraction 7 x d
( d/D = 3/4 ) 0
Where 'd' = Pipe diameter
Equivalent pipe length for fitting(m)- 15.44 Roughness ' e ' Data -
e
Total pipe length L+ Le ( m ) - 17.44 micrometer
Steel Tube 40
Reynolds No.(NRe) - 221076.2 Rivetted Steel 900 - 9000
Galvanised iron 150
Roughness of pipe 'e' (Micrometer) 300 Cast iron 300
Asphalted cast iron 120
Friction factor - 0.007139 Wood ,concrete 200 - 2000
Drawn Tube 2
Pipe MOC
CALCULATION OF PUMP HEAD ( ROUGH PIPE )
Ref.- Introduction to Chemical Engg. by Ghosal,Sanyal & Datta
Prepd. by - Dhananjay Thorat Fill data in Blue coloured cell
Flow req. (m3/hr) - 50 RESULTS POWER REQUIRED
Flow req. (m
3
/s) - 0.01389
Static Head ( m) - 7 Pump efficiency 70 %
Velocity (m/s ) - 2
Velocity Head (m) - 0.39 Pump Power 3.7 BKW
Pipe Dia. (m.) - 0.09403 Motor efficiency 80 %
Frictional head (m ) - 13.98 Motor required 7.2 HP
Corrected pipe dia. (m.) - 0.08
Total head (m.of liq.column) 21.37 Discharge point press 1 Kg/cm2(a)
Corrected velocity (m/s) - 2.763452 Discharge point press 10.3 mlc
Pump discharge pressure 2.0688 p across CV 0 mlc
Static Head (m) - 7 in Kg/cm2 ( g) p across FT 0 mlc
p across Schenk filter 0
Density of fluid (kg/m
3
) - 1000 Equivalent length 'Le' Data Total Discharge head 31.70 mlc
Fittings or valves " Le" per
Viscosity of fluid (cp) - 3 fitting Total Suction Head 12.52 mlc
Pipe length L (m) - 70 45
0
- elbow 15 x d Diff Head 19.18 mlc
90
0
- elbow 32 x d
Fittings - 180
0
- close return bends 75 x d
NRV ( Swing check ) 1 NRV ( Swing check ) 80 x d
No. of 45
0
- elbow 0 Tee used as elbow 90 x d
No. of 90
0
- elbow 5 Gate valve ( open ) 7 x d
No. of 180
0
- close return bends 0 Globe valve ( open ) 300 x d
No. of Tee used as elbow 1 Std. Tee 65 x d
No. of Gate valve ( open ) 1 Sudden Enlargement -
No. of Globe valve ( open ) 0 d/D = 1/4 d=Initial Dia. 31 x d
Std. Tee 0 d/D = 1/2 D= Dia. After 19 x d
Sudden enlargement ( d/D = 1/4 ) 0 d/D = 3/4 enlargement 7 x d
( d/D = 1/2 ) 0 Sudden contraction -
( d/D = 3/4 ) 0 d/D = 1/4 D=Initial Dia. 15 x d
Sudden contraction ( d/D = 1/4 ) 0 d/D = 1/2 d= Dia. After 10 x d
( d/D = 1/2 ) 0 d/D = 3/4 contraction 7 x d
( d/D = 3/4 ) 0
Where 'd' = Pipe diameter
Equivalent pipe length for fitting(m)- 26.96 Roughness ' e ' Data -
e
Total pipe length L+ Le ( m ) - 96.96 micrometer
Steel Tube 40
Reynolds No.(NRe) - 73692.05 Rivetted Steel 900 - 9000
Galvanised iron 150
Roughness of pipe 'e' (Micrometer) 300 Cast iron 300
Asphalted cast iron 120
Friction factor - 0.00741 Wood ,concrete 200 - 2000
Drawn Tube 2
Pipe MOC

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