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ATLAS Scissors Assembly Current State Map: Cross Dock

The document outlines the production process for assembling scissors over several workstations. It details the daily demand of 18,000 pairs of scissors and shows the cycle times, changeover times, operators, and batch sizes for five workstations that produce scissors in quantities ranging from 5,000 to 75,000 pairs. It also notes that weekly shipments are scheduled once per week and inventories over 30,000 are highlighted in red.

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sagarbolisetti
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21 views1 page

ATLAS Scissors Assembly Current State Map: Cross Dock

The document outlines the production process for assembling scissors over several workstations. It details the daily demand of 18,000 pairs of scissors and shows the cycle times, changeover times, operators, and batch sizes for five workstations that produce scissors in quantities ranging from 5,000 to 75,000 pairs. It also notes that weekly shipments are scheduled once per week and inventories over 30,000 are highlighted in red.

Uploaded by

sagarbolisetti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Wks 5 Days

Days 2 Shifts

Shifts 7.5 Hrs

Hrs 60 Mins

Mins 60 Secs

ATLAS Scissors Assembly Current State Map

Production Control
Daily Weekly Order Forecast 30 days

A70

Cross Dock

ATLAS Warehouse

Daily

Triangle area gadget showing inventory levels. Inventories greater then 30,000 are automatically shown in red
Weekly Schedule

Daily Demand 18000 Pairs

Daily Ship Schedule Frequency 1 Per Week

Frequency 1 Per Week

A10

A20

A30

A40

A50

A60

Mold Handles

Sharpen

Drill

Assemble

Test

Ship

Scissors 75000 Pairs

Cycle Time Changeover Time Operators Batch Size

130 2 2 50

Secs Hrs Staff Pairs

Scissors 38500 Pairs

Cycle Time Changeover Time Operators Batch Size

75 15 1 50

Secs Mins Staff Pairs

Scissors 27000 Pairs

Cycle Time Operators Batch Size

20 1 50

Secs Staff Pairs

Scissors 31000 Pairs

Cycle Time Operators Batch Size

30 1 50

Secs Staff Pairs

Scissors 7000 Pairs

Cycle Time Operators Batch Size

10 1 50

Secs Staff Pairs

Scissors 5000 Pairs

Defects

500

ppm

B10

Summary
Gadget Data

4.17 Days 130.00 Secs

2.14 Days 75.00 Secs

1.50 Days 20.00 Secs

1.72 Days 30.00 Secs

0.39 Days 10.00 Secs

0.28 Days

Production Lead Time Processing Time

10.19 Days 265.00 Secs

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