JBL E250p Service Manual 3282
JBL E250p Service Manual 3282
Service Manual
Amplifier
Power (RMS):
Driver:
Inputs:
Outputs:
250 Watts
300mm (12") PolyPlas
Line Level (switchable to LFE)
and Speaker Level with
5-way binding posts
Speaker Level, High-Pass
5-way binding posts
Low-Pass
Frequency:
Continuously variable
from 50Hz 150Hz
High-Pass
Frequency:
Frequency
Response:
25Hz low-pass
crossover setting
Dimensions
(H x W x D):
Weight:
14,15,16
2,3
17
24
11
19
1
9
23
1
6,20
21
12
10
18
8,13
5
Item
1
Model
E250PBLK/BE/CH
Part number
315953-001
Description
Qty
BAG,ZIPLOCK,9X12
1,0000
4,0000
E250P/230
333249-001
CUP,GRL-HLS
E250PBE/CH
333249-003
CUP,GRL-INTRMZO
4,0000
E250PBLK/BE/CH
336486-001
FT,MOLDED,W/RBR INSRT
4,0000
E250PBLK/BE/CH
336799-001
ASY,PTB-STUDIO PB12
1,0000
E250PBLK/BE/CH
338125-002
ASY,LED-E150P/E250P
1,0000
E250PBLK/BE/CH
338128-002
ASY,XDUCER,WFR,12", E
1,0000
E250PBLK/BE/CH
338381-001
WARR,JBL,1YR/5YR,NEW
1,0000
E250PBLK/BE/CH
338836-001
2,0000
10
E250PBLK/BE/CH
350161-001
LBL,JBL"Assem. in Mex
1,0000
11
E250PBLK/BE/CH
351243-001
RING,TRIM,12"-E250P
1,0000
12
E250PBLK/BE/CH
351245-002
ASY,AMP-E250P/230V
1,0000
13
E250PBLK/BE/CH
351248-001
MNL,OWNER-E150P/E250P
1,0000
14
E250P/230
351249-004
CTN,OUTER,MSTR-E250P/
1,0000
15
E250PBE/230
351249-005
CTN,OUTER,MSTR-E250BE
1,0000
16
E250PCH/230
351249-006
CTN,OUTER,MSTR-E250CH
1,0000
17
E250PBLK/BE/CH
351252-001
PAD,END,TOP-E250P SER
1,0000
18
E250PBLK/BE/CH
351252-002
PAD,END,BTM-E250P SER
1,0000
19
E250PBLK/BE/CH
351307-001
ASY,GRL,FRNT-E250P
1,0000
20
E250PBLK/BE/CH
351348-001
ASY,LOGO/LEDPLATE
1,0000
21
E250PBLK/BE/CH
49790P
MICROFOAM,.062x20x18"
4,0000
22
E250PBLK/BE/CH
763-31110-40
SCR,#8X2.5,TR HD, PH
4,0000
23
E250PBLK/BE/CH
903401-012
SCR,PB,PPH,#6x.75,BLK
10,0000
24
E250PBLK/BE/CH
903802-016
SCR,PB,HXS,#8x1,ZINC
8,0000
25
E250PBLK/BE/CH
908302-012
SCR,PB,HXS,#6x.75,ZIN
4,0000
E250P
Description
Qty
Reference designators
Resistors
020-220497-120
021-100401-120
021-120403-020
021-120405-020
022-500003-020
024-000098-120
024-100298-120
024-100398-120
024-100498-120
Film Resistor
MOF Resistor
MOF Resistor
MOF Resistor
KNP Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
2K2 1/4W J
1K 1W J
1K2 3WS J
1K2 5WS J
0 ohms05 3WS J
0 ohms 1/8W J
10 ohms 1/8W J
100 ohms 1/8W J
1K 1/8W J
1
1
1
1
1
2
2
1
10
024-100598-120
SMD Resistor
10K 1/8W J
30
024-100698-120
024-110598-100
024-120698-120
024-121598-100
024-137698-100
024-150498-120
024-180598-120
024-187698-100
024-200598-120
024-220398-120
024-220498-121
024-220598-120
024-220798-120
024-237598-120
024-243698-100
024-270498-120
024-300398-120
024-300598-120
024-330498-120
024-330598-120
024-360498-120
024-390498-120
024-390598-120
024-430498-100
024-453598-100
024-470298-120
024-470398-120
024-470498-120
024-470598-120
024-470698-120
024-470798-120
024-487498-100
024-510398-120
024-560598-120
024-620398-100
024-680498-120
024-680598-120
024-820598-120
026-200595-269
026-500495-252
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
SMD Resistor
VR2 FREQUENCY POT
VR1 LEVEL POT
100K 1/8W J
11K 1/8W F
120K 1/8W J
12K1 1/8W F
137K 1/8W F
1K5 1/8W J
18K 1/8W J
187K 1/8W F
20K 1/8W J
220 ohms 1/8W J
2K2 1/8W J
22K 1/8W J
2M2 1/8W J
23K7 1/8W F
243K 1/8W F
2K7 1/8W J
300 ohms 1/8W J
30K 1/8W J
3K3 1/8W J
33K 1/8W J
3K6 1/8W J
3K9 1/8W J
39K 1/8W J
4K3 1/8W F
45K3 1/8W F
47 ohms 1/8W J
470 ohms 1/8W J
4K7 1/8W J
47K 1/8W J
470K 1/8W J
4.7M 1/8W J
4K87 1/8W F
510 ohms 1/8W J
56K 1/8W J
620 ohms 1/8W F
6.8K 1/8W J
68K 1/8W J
82K 1/8W J
PN:RD163121R034-20KBx2(EJ)
P/N:RK163111R522-5KA (EJ)
6
1
1
1
1
2
1
1
1
1
3
1
2
1
1
2
1
1
9
2
1
1
1
1
1
2
3
2
4
1
1
2
1
1
2
6
6
1
1
1
38
R11
R103
R9
R6
R104
R125, 126
R81, 82
R62
R79, 83, 92, 95, 96, 105,
108, 127, 65
R2, 17, 19, 20, 21, 37, 54, 58,
63, 69, 71, 72, 74, 75, 84, 88,
89, 97, 106, 109, 111, 113-117,
119, 120, 123, 124
R3, 22-25, 112
R98
R39
R38
R32
R67, 68
R29
R45
R94
R90
R1, 87, 61
R118
R80, 121
R48
R36
R73, 64
R55
R56
R7, 8, 26, 27, 12-15, 59
R4, 5
R28
R93
R77
R78
R30
R101, 102
R76, 99, 100
R85, 86
R44, 47, 49, 107
R70
R60
R51, 53
R57
R122
R16, 18
R46, 91, 40, 41, 43, 42
R33, 34, 31, 50, 52, 66
R69
VR2
VR1
PB12
Description
Qty
Reference designators
Capacitors
031-100244-100
031-100343-100
031-100344-100
0u01/50V K
100pF/50V J
0u1/50V K
7
3
16
031-100364-100
031-220344-100
031-330444-300
031-470244-102
031-560243-100
031-560343-102
032-100484-200
033-200645-300
033-470444-270
033-680464-270
034-100525-300
034-100625-300
034-220525-301
034-220615-301
034-330525-300
034-330615-300
034-330780-300
034-470415-301
034-470615-301
038-100363-300
038-150393-300
038-330393-300
039-100390-100
SMD Capacitor
SMD Capacitor
SMD Capacitor
SMD Capacitor
SMD Capacitor
SMD Capacitor
END PE Capacitor
NP Capacitor
NPE
NPE
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
Electrolytic Capacitor
MPE Capacitor
MPE Capacitor
MPE Capacitor
UL Capacitor
0.1uF/100V K
220pF/50V J
3300pF/50V K
0u047/50V K
56pF/50V J
560pF/50V J
1uF/250V K
200u/50V M
4u7/50V K
6u8/100V K
10uF/25V M
100uF/25V M
22uF/25V M
220uF/16V M
33uF/25V M
330uF/16V M
3300uF/80V M
4u7/50V M
470uF/16V M
0u1/100V J
0u15/63V J
0u33/63V J
0u1/275V
2
5
2
2
2
1
2
2
1
1
1
1
6
1
1
2
2
1
1
7
1
1
1
051-000600-100
051-005600-100
051-222200-100
051-290700-100
051-540101-000
051-555100-000
052-400080-000
053-211100-000
054-000100-100
054-001001-100
054-001500-100
054-007200-100
054-007400-100
054-033904-100
054-033906-100
054-045580-100
054-050600-100
054-211400-100
054-414803-100
NPN Transistor
NPN Transistor
NPN Transistor
NPN Transistor
PNP Transistor
NPN Transistor
Bridge rectifier
IC;Half-Bridge Driver
SMD Diode
SMD Zener Diode
SMD Zener Diode
SMD IC Dual Op-Amp
SMD IC Quad Op-Amp
SMD TR NPN (MOTOROLA)
SMD TR PNP (MOTOROLA)
SMD Dual Op-Amp
SMD Zener Diode
SMD NPN Transistor
SMD Zener Diode
MPSW06RLRA
MPSW56RLRA MPQ TO-92
PN:MPS2222ARLRA TO-92
P2N2907A TO-92
2N5401 TO-92
2N5551 TO-92
PN:RS804 400V, 8A
PN:IR2111
ES1D 200V, 1A, 35ns
10V SOT-23 DZ23C10
15V SOT-23 DZ23C15
TL072CDR SO-8 (TI)
PN:TL074CDR (TI)
MMBT3904LT1 SOT23
MMBT3906LT1 SOT23
NJM4558M-TE3 DMP-8
5.6V SOT-23 DZ23C5V6
DTC114EK SMT3
LL4148
2
1
1
2
1
1
1
1
5
1
3
2
2
6
4
1
3
1
26
054-540100-100
054-555100-100
051-003100-000
051-064000-000
MMBT5401 LT1
MMBT5551 LT1
TIP31C TO-220
IRF640 TO-220
3
1
1
2
Semiconductors
39
Q2, Q16
Q3
Q21
Q19, 23
Q1
Q17
BR1
U7
D5, 26, 29, 33, 38
D35
D6, 7, 9
U5, 6
U2, 3
Q11, 14, 13, 5, 8, 9
Q6, 10, 12, 15
U4
D24, 36, 37
Q7
D1-4, 8, 10-23, 27, 28, 30-32,
34, 39
Q20, 24, 26
Q25
Q4
Q18, 22
E250P
Description
Qty
Reference designators
Miscellaneous
041-115001-000
043-300101-000
043-324300-000
043-560200-000
043-700101-000
044-100100-000
072-010007-000
072-040039-000
072-040064-000
072-040096-000
Bead Coil
Inductor
Inductor
Inductor
Toroidal Inductor
SMD Ferrite Bead
RCA Housing
Terminal
Terminal
Terminal
YT-10911
30uH YT-10033
324uH YT-10778
56uH YT-10779
70uH YT-10682
600R/100MHz 1206
SCJ-1020 2P(G) WHT, RED
PC205 (t=0.8m/m) T205MA
PC250(t=0.8), T250MA
(t=0.8mm) PC187(0.8)
072-040169-000
072-060170-000
XXX-XXXXX-XXX
073-050001-000
074-030002-000
074-300018-000
XXX-XXXXX-XXX
061-020000-000
061-314002-000
063-010012-000
063-531808-000
073-032315-601
074-020018-000
XXX-XXXXX-XXX
181-911600-161
181-911655-135
181-921600-000
181-921699-000
Connector
2 PIN JS-1001-2 P:2.5mm
Binding Posts
HI LEVEL Input/Output Jacks
Fuse
250V, 5*20mm
FUSE CLIP
P/N:CFFH1206
Toggle SW
P/N L101
Relay
PN:943-1C-48D
Power Transformer
230V
Level-Volume Knob
20 x 15 m/m UL 94V-0 Blk
Strain relief
SB4F-2
Clamps for output transistors TRK-1
Rear plastic cover w/G
ABS
Heatsink
70 x 58 x 20 mm
Main Power switch
RF1003-BB4-0
Power Cord 230V
SPT-2 BLK
Output wires
#16 AWG UL1007 Blk
Output wires
#16 AWG UL1007 Green
Output wires
#16 AWG UL1015 Blk
Output wires
#16 AWG UL1015 Wht
1
1
1
1
1
2
1
1
1
7
1
4
1
2
2
1
1
2
2
4
1
1
1
1
1
1
1
1
L5
L2
L3
FB1, FB2
CONN1
SS+
AC1, AC3, T1, T2, AC2,
SW2, SW4
CONN3A
BP/IP, BP/OP
SW5, SW6
K1
E250P
Testing Procedure
A. Power Amp Section
Resistance from S+ (SPK O/P) to GND should be >1M (NO LOAD)
Resistance
Check
Resistance from V+ (C6 P+) to V- (C8 P-) gradually Fully CHARGED should read >10k
Resistance from V+ (C6 P+) to S+ (SPK O/P) should read >1M
Resistance from V- (C8 P-) to S+ (SPK O/P) should read >1M
LED
RED
GREEN
3. D.C. Operation
V+
Q4(E)
Q1(C)
Q10(C)
U7(1)
U7(2)
U7(4)
U7(6)
U7(7)
U7(8)
GND
V-
GND
GND
GND
GND
GND
GND
GND
GND
71.7V
0V
-71.7V
0V
-71.7V
-71.5V
-71.2V
0V
0V
4.65V
Turn level, XOVER FREQ POT Fully CW and LFE switch off
Generator Set at 200mV@50Hz
Signal to Line level input
E250P
Testing Procedure
- Voltage measurements
U2(1)
U2(14)
U2(8)
U3(7)
OP AMP
U3(1)
306.9mV
461mV
460mV
658mV
628mV
U3(14)
U3(8)
U5(7)
U5(1)
SPEAKER
O/P
598mV
2.326V
2.02V
3.57V
23.33V
-Voltage measurement
XOVER FREQ. Setting
CW
CCW
Output
14.03V
4.8V
4. LFE
-Set up
Output
6V
18.32V
E250P
Testing Procedure
POWER MODULE TESTING FLOW CHART
CAUTION : SPEAKER OUTPUT IS FLOATING AND IS NOT PROTECTED AGAINST A SHORT
TO GROUND. ALL TEST INSTRUMENTS CONNECTED TO THE OUTPUT MUST
BE FLOATING. ATTACH THE SCOPE PROBE TIP TO S - and REFERENCE
LEAD TO S+.
(A 10mV signal may need from the input to trigger the Switch turn on)
START
Resistance check
(no load)
between V+ V-,
V+ O/P,V- O/P
and O/P to GND
is > 10K
Check +/-15V-MOD
+/-15V voltage at
U 6(8),U6(4)
no
no
OK
Replace
Q18,Q22
OK
Check
FB1,FB2,C45,
C50,C60,C63,
R81,R82
yes
yes
I/P:10mv/50HZ
Check +15V/SW
Q4(E) TO V
15V
Power up with no
signal input
LED RED
no
no
OK
yes
Discharge C37,
Check fuse
transformer, L4,
rectifier, C6 and C8
Check
OK
MUTE(-12.9V),
yes
And
Q24,Q25,Q26
Check
U7(1) = -58.3V
Check Q4(E)
TO V
= 0V D.C.
no
no
OK
Check
MUTE(+8V) and
Q24,Q25,Q26
OK
yes
yes
Use scope to check
switching
frequency U6(7)
100KHz
+/-10% , ~24Vp-p
Use scope to
check O/P U7(6)
and GND
143Vp-p square
wave shown
no
OK
no
OK
yes
yes
CLASS D AMP OK
END
Check
L2,L3,C71,C72,
C73,C74
Check
U7,Q16,Q17,
Q20,Q21,R87,
D26,D35,C64
Block Diagram
1
6
RevNo Revision note
Date
Signature Checked
A
SPEAKER LEVEL
PHASE CTRL
SWITCH
INPUT
Rin
VOLUME CTRL
DIF. AMP
Lin
SUMMI NG AMP
AMP STAGE
HPF
Rout
12dB/Octave
LPF
LPF
12dB/Octave
Variable
12dB/Octave
Lout
LFE
Line Level
Input
SUMMI NG AMP
LIMITER /
LPF
DC OFFSET
PROTECTION
NORMAL
SIGNAL SENSE
THERMAL
PROTECTION
MUTE
CURRENT
PROTECTION
ATO
SIGNAL SENEING
MUTE
* FUSE
LINEAR
POWER SUPPLY
CLASS D
AMPLIFIER
OUTPUT-RELAY
5.6 OHMS
+15V SW
E
MUTE
NOTE :
120 VAC T2A-250V
230 VAC T1.25A-250V
Schematic Diagrams
PREAMP
Schematic Diagrams
POWER AMP
E250P
MOSFET IRF640
Q18, 22
OPAMP, QUAD
TL074CDR
U2, 3
3 Collector
1. G
2. D
3. S
2
Base
1 Emitter
2 3
MPSW06RLRA,
MPSW56RLRAMPQ,
MPS2222ARLRA,
2N2907A, 2N5551,
Q2, 16, 3, 21, 19, 23, 17
OPAMP, DUAL
TL072CDR SO-8,
NJM4558M-TE3
U5, 6, 4
3 Collector
TIP31C
Q4
2
Base
1 Emitter
2 3
MMBT3904LTI SOT23,
MMBT3906LTI SOT23,
DTC114EK SMT3,
MMBT5401 LTI,
MMBT5551 LTI
Q11, 14, 13, 5, 8, 9, 6, 10,
12, 15, 7, 20, 24, 26, 25
BEVEL
IR2111 HALF-BRIDGE
DRIVER
U7