Series 20H Line Regenerative Digital DC SCR Control: Installation & Operating Manual

SERIES 20H Line Regenerative Digital DC SCR Control
Installation & Operating Manual
2/06
MN720
Table of Contents
Section 1 Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 Receiving & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Remote Keypad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolation Transformer Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Phase Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections to an AC Generator Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wire Sizes and Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling Fan Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Field Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Trip Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encoder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Home (Orient) Switch Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Buffered Encoder Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Circuit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Run 3 Wire Mode Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Speed 2-Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bipolar Speed or Torque Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multiple Parameter Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bipolar Hoist Mode Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Speed Hoist, 2-Wire Mode Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Opto-Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Opto-Isolated Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2-1 3-4 1-1 1-1 1-2 1-3 2-1 2-1 2-1 2-2 2-3 2-3 2-3 2-4 2-5 2-6 2-6 2-6 2-6 2-6 2-6 2-7 2-10 2-10 2-10 2-11 2-11 2-13 2-13 2-14 2-14 2-15 2-16 2-17 2-18 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-26 2-27 2-28 2-29 2-29
MN720
Table of Contents i
Section 3 Programming and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Mode Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Screens & Diagnostic Information Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault Log Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Blocks Access for Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Parameter Values when Security Code Not Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset Parameters to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initialize New Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating the Control from the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No Keypad Display - Display Contrast Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Access the Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Clear the Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Access Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Circuit Board Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Noise Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 5 Specifications and Product Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inter-connect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size A Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size B Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size C Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size D Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size G Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A Field Supply Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix B Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix C Remote Keypad Mounting Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 3-1 3-2 3-2 3-3 3-4 3-5 3-6 3-6 3-7 3-8 3-9 3-10 3-13 4-1 4-1 4-2 4-2 4-3 4-9 4-10 5-1 5-1 5-1 5-2 5-2 5-3 5-3 5-3 5-4 5-4 5-4 5-5 5-6 5-7 5-8 5-8 5-9 5-10 5-11 5-12 A-1 B-1 C-2
ii Table of Contents
MN720
Section 1 General Information

Overview
The Baldor Series 20H control is a three phase, full wave, bi-directional DC motor armature and field (where applicable) control. The SCR bridge converts three phase AC power to controlled DC to operate the DC motor armature. The AC input is also used for the reference transformer input to operate power supplies and synchronize to the AC input line. The firing pulses are supplied to the SCR gates through the pulse amplifiers and transformers. This control is of the NEMA Type C designation. The Baldor Series 20H control may also be used with permanent magnet field motors and DC spindle drive motors. In addition, the Baldor Series 20H control may be used with standard feedback from armature or encoder. Tachometer or resolver feedback is available with optional expansion boards. The Baldor Series 20H control may be used in many different applications. It can be configured to operate in a number of modes depending upon the application requirements and user preference. It is the responsibility of the user to determine the correct operating mode to use for the application. These choices are made using the keypad as explained in Section 3 of this manual. Caution: The Baldor Series 20H DC SCR Control is not designed for regenerative use for stabilized shunt or compound wound motors. If stabilized shunt or compound wound are to be used, the series field must be isolated and not connected. Contact the motor manufacturer for motor derating specifications under these conditions.
MN720
General Information 1-1
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.) In any event, BALDORs total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses. Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be prepaid.
1-2 General Information
MN720

Safety Notice
This equipment contains voltages that may be as high as 600 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the startup procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the startup procedure or troubleshoot this equipment. PRECAUTIONS WARNING: Do not touch any circuit board, power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipment to which it is connected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the startup procedure or troubleshoot this equipment. WARNING: This unit has an automatic restart feature that will start the motor whenever input power is applied and a RUN (FWD or REV) command is issued. If an automatic restart of the motor could cause injury to personnel, the automatic restart feature should be disabled by changing the Level 2 Miscellaneous block, Restart Auto/Man parameter to Manual. WARNING: Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the startup procedure or troubleshoot this equipment. WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that all grounding instructions have been followed. Electrical shock can cause serious or fatal injury. WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Certain failure modes of the control can produce peak torque of several times the rated motor torque. WARNING: Motor circuit may have high voltage present whenever AC power is applied, even when motor is not rotating. Electrical shock can cause serious or fatal injury. WARNING: The motor shaft will rotate during the autotune procedure. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment.
Continued on next page
MN720
General Information 1-3

Caution: Overcurrent protection is required by the National Electrical Code. The installer of this equipment is responsible for complying with the National Electrical Code and any applicable local codes which govern such practices as wiring protection, grounding, disconnects, and other current protection. Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit amperes listed here at rated voltage. Horsepower rms Symmetrical Amperes 150 5,000 51200 10,000 201400 18,000 401600 30,000 601900 42,000 Do not supply any power to the External Trip input at J1-16 and 17. Power on these leads can damage the control. Use a dry contact type that requires no external power to operate. Do not use power factor correction capacitors on the input power lines to the control or damage to the control may result. Do not install capacitors across the A1/A2 armature terminals or SCR failure may result. Disconnect motor leads (A1 and A2) from control before you perform a Megger test on the motor. Failure to disconnect motor from the control will result in extensive damage to the control. The control is tested at the factory for high voltage / leakage resistance as part of Underwriter Laboratory requirements. Do not connect AC power to the Motor terminals A1 and A2. Connecting AC power to these terminals may result in damage to the control. Baldor recommends not using Grounded Leg Delta transformer power leads that may create ground loops and degrade system performance. Instead, we recommend using a four wire Wye.
Caution:
Caution:
Caution: Caution: Caution:
Caution:
Caution:
1-4 General Information
MN720
Section 2 Receiving & Installation

Receiving & Inspection
The Series 20H DC SCR Control is thoroughly tested at the factory and carefully packaged for shipment. When you receive your control, there are several things you should do immediately. 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your control. 2. Verify that the part number of the control you received is the same as the part number listed on your purchase order. 3. If the control is to be stored for several weeks before use, be sure that it is stored in a location that conforms to published storage specifications. (Refer to Section 5 of this manual). The location of the 20H is important. It should be installed in an area that is protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these elements can reduce the operating life and degrade performance of the control. Several other factors should be carefully evaluated when selecting a location for installation: 1. For effective cooling and maintenance, the control should be mounted vertically on a flat, smooth, non-flammable vertical surface. When the control is mounted in an enclosure, use the watts loss information of Table 2-1 to provide proper cooling and ventilation (4 watts per continuous output ampere). 2. At least two inches clearance must be provided on all sides for air flow. 3. Front access must be provided to allow the control cover to be opened or removed for service and to allow viewing of the Keypad Display. (The keypad may optionally be remote mounted up to 100 feet from the control.) Controls installed in a floor mounted enclosure must be positioned with clearance to open the enclosure door. This clearance will also provide sufficient air space for cooling. 4. Altitude derating. Up to 3300 feet (1000 meters) no derating required. Above 3300 ft, derate the continuous and peak output current by 2% for each 1000 ft. 5. Temperature derating. Up to 40C no derating required. Above 40C, derate the continuous and peak output current by 2% per C. Maximum ambient is 55C. Shock Mounting If the control will be subjected to levels of shock greater than 1G or vibration greater than 0.5G at 10 to 60Hz, the control should be shock mounted. Excessive vibration within the control could cause internal connections to loosen and cause component failure or electrical shock hazard. Watts Loss 80 160 240 300 400 560 720 840 1080 Catalog No. BC20H205-CL BC20H210-CL BC20H215-CL BC20H220-CL BC20H225-CL BC20H240-CL BC20H250-CL BC20H260-CL BC20H275-CL BC20H2125-CL DC Current 20 40 60 75 100 140 180 210 270 420 Watts Loss 80 160 240 300 400 560 720 840 1080 1680 Catalog No. BC20H410-CL BC20H420-CL BC20H430-CL BC20H440-CL BC20H450-CL BC20H475-CL BC20H4100-CL BC20H4125-CL BC20H4150-CL BC20H4200-CL BC20H4250-CL BC20H4300-CL BC20H4400-EL BC20H4500-EL BC20H4600-EL DC Current 20 40 60 75 100 140 180 210 270 350 420 500 670 840 960 Watts Loss 80 160 240 300 400 560 720 840 1080 1400 1680 2000 2680 3360 3840
Physical Location
Table 2-1 Series 20H Watts Loss Ratings (4 Watts per Amp)
Catalog No. BC20H103-CL BC20H107-CL BC20H110-CL BC20H115-CL BC20H120-CL BC20H125-CL BC20H135-CL BC20H140-CL BC20H150-CL DC Current 20 40 60 75 100 140 180 210 270
MN720
Receiving & Installation 2-1

Optional Remote Keypad Installation The keypad may be remotely mounted using the optional Baldor keypad
extension cable. The keypad assembly (white - DC00005A-01; grey - DC00005A-02) comes complete with the screws and gasket required to mount it to an enclosure. When the keypad is properly mounted to a NEMA Type 4X enclosure, it retains the Type 4X rating.
Mounting Instructions:
Mounting Instructions:
Tools Required: Center punch, tap handle, screwdrivers (Phillips and straight) and crescent wrench. 8-32 tap and #29 drill bit (for tapped mounting holes) or #19 drill (for clearance mounting holes). 1-1/4 standard knockout punch (1-11/16 nominal diameter). RTV sealant. (4) 8-32 nuts and lock washers. Extended 8-32 screws (socket fillister) are required if the mounting surface is thicker than 12 gauge and is not tapped (clearance mounting holes). Remote keypad mounting template. A tear out copy is provided at the end of this manual for your convenience. For tapped mounting holes 1. Locate a flat 4 wide x 5.5 minimum high mounting surface. Material should be sufficient thickness (14 gauge minimum). 2. Place the template on the mounting surface or mark the holes as shown. 3. Accurately center punch the 4 mounting holes (marked A) and the large knockout (marked B). 4. Drill four #29 mounting holes (A). Thread each hole using an 8-32 tap. 5. Locate the 1-1/4 knockout center (B) and punch using the manufacturers instructions. 6. Debur knockout and mounting holes making sure the panel stays clean and flat. 7. Apply RTV to the 4 holes marked (A). 8. Assemble the keypad to the panel. Use 832 screws, nuts and lock washers. 9. From the inside of the panel, apply RTV over each of the four mounting screws and nuts. Cover a 3/4 area around each screw while making sure to completely encapsulate the nut and washer. For clearance mounting holes 1. Locate a flat 4 wide x 5.5 minimum high mounting surface. Material should be sufficient thickness (14 gauge minimum). 2. Place the template on the mounting surface or mark the holes as shown on the template. 3. Accurately center punch the 4 mounting holes (marked A) and the large knockout (marked B). 4. Drill four #19 clearance holes (A). 5. Locate the 1-1/4 knockout center (B) and punch using the manufacturers instructions. 6. Debur knockout and mounting holes making sure the panel stays clean and flat. 7. Apply RTV to the 4 holes marked (A). 8. Assemble the keypad to the panel. Use 832 screws, nuts and lock washers. 9. From the inside of the panel, apply RTV over each of the four mounting screws and nuts. Cover a 3/4 area around each screw while making sure to completely encapsulate the nut and washer.
2-2 Receiving & Installation
MN720

Control Installation
The control must be securely fastened to the mounting surface. Refer to Section 5 for mounting dimensions and mounting hole location. Shock Mounting If the control will be subjected to levels of vibration greater than 0.5G at 10 to 60Hz, the control should be shock mounted. Interconnection wiring is required between the DC SCR control, AC power source, motor, host control and any operator interface stations. Use listed closed loop connectors that are of appropriate size for wire gauge being used. Connectors are to be installed using crimp tool specified by the manufacturer of the connector. Only Class 1 wiring should be used. Baldor Series 20H controls feature UL approved adjustable motor overload protection suitable for motors rated at no less than 50% of the output rating of the control. Other governing agencies such as NEC may require separate overcurrent protection. The installer of this equipment is responsible for complying with the National Electric Code and any applicable local codes which govern such practices as wiring protection, grounding, disconnects and other current protection. Baldor Controls are designed to be powered from standard three phase lines that are electrically symmetrical with respect to ground. System grounding is an important step in the overall installation to prevent problems. The recommended grounding method is shown in Figure 2-1.
Electrical Installation
System Grounding
Figure 2-1 Recommended System Grounding
JOG
LOCAL
PROG
FWD
DISP
REV
SHIFT
ENTER
STOP
RESET
Series H
AC Main Supply
L1 L2 L3
L1 L2 L3 A1 A2 F+ F
Safety Ground Driven Earth Ground Rod (Plant Ground)
Earth Four Wire Wye Route all 4 wires L1, L2, L3 and Earth (Ground) together in conduit or cable. Route all wires A1, A2, F+, F and Motor Ground together in conduit or cable. Connect all wires (including motor ground) inside the motor terminal box. Ground per NEC and Local codes.
MN720

System Grounding Continued Ungrounded Distribution System With an ungrounded power distribution system it is possible to have a continuous current path to ground through the MOV devices. To avoid equipment damage, an Isolation transformer with a grounded secondary is recommended. This provides three phase AC power that is symmetrical with respect ground. Input Power Conditioning Baldor controls are designed for direct connection to standard three phase lines that are electrically symmetrical with respect to ground. Certain power line conditions must be avoided. An AC line reactor or an isolation transformer may be required for some power conditions.
S S S
Baldor Series H controls require a maximum line impedance of 5%. Refer to Line Impedance for additional information. If the feeder or branch circuit that provides power to the control has permanently connected power factor correction capacitors, an input AC line reactor or an isolation transformer must be connected between the power factor correction capacitors and the control. If the feeder or branch circuit that provides power to the control has power factor correction capacitors that are switched on line and off line, the capacitors must not be switched while the control is connected to the AC power line. If the capacitors are switched on line while the control is still connected to the AC power line, additional protection is required. TVSS (Transient Voltage Surge Suppressor) of the proper rating must be installed between the AC line reactor or an isolation transformer and the AC input to the control.
Line Impedance
The Baldor Series 20H control requires a 5% maximum line impedance (voltage drop across the reactor is 5% when the control draws rated input current). The input impedance of the power lines can be determined as follows: Measure the line to line voltage at no load and at full rated load. Use these measured values to calculate impedance as follows: (Volts No Load Speed * Volts Full Load Speed) %Impedance + 100 (Volts No Load Speed)
MN720

Wiring Considerations The DC control is self protected from normal AC line transients and surges. Additional external protection may be required if high energy transients are present on the incoming power source. These transients could be caused by sharing a power source with arc welding equipment, large motors being started across the line, or other industrial equipment requiring large surge currents. To prevent damage due to power source disturbances the following should be considered: a) b) Connect the control on a feeder line separate from those supplying large inductive loads. Supply power to the control through a suitably sized isolation transformer. When using an isolation transformer to power the control, always switch the power off and on between the transformer secondary and the control input to avoid spikes at the control when power is removed from the primary side.
All external signal wiring to the DC control should be run in a separate conduit from all other wiring. The use of shielded twisted pair wire is recommended for all signal wiring. The shield of the control wiring should be connected to analog ground of the DC control only. The other end of the shield should be taped to the wire jacket to prevent electrical shorts. Wires for motor armature and fields may be run together in a conduit in accordance with NEC and local electrical codes and practices. For more information on wiring considerations, refer to Electrical Noise Considerations in Section 4 of this manual.
MN720

AC Main Circuit Power Disconnect Protection Devices
A power disconnect should be installed between the input power service and the control for a fail safe method to disconnect power. The control will remain in a powered-up condition until all input power is removed from the control and the internal bus voltage is depleted. Be sure a suitable input power protection device is installed. Use the recommended circuit breaker or fuses listed in Tables 2-3 through 2-5 (Wire Size and Protection Devices). Refer to ratings in Section 5 of this manual. If the output power from the control will be less than the maximum, the sizes of the wire and protective devices may be adjusted accordingly. Be sure to follow NEC, UL and other applicable codes. Input and output wire size is based on the use of copper conductor wire rated at 75 C. The table is specified for NEMA B motors.
Circuit Breaker: 1 phase, thermal magnetic. Equal to GE type THQ or TEB for 230 VAC 3 phase, thermal magnetic. Equal to GE type THQ or TEB for 230 VAC or GE type TED for 460 VAC and 575 VAC. 230 VAC, Buss KTN 460 VAC, Buss KTS to 600A (KTU 601 - 1200A) 575VAC, Buss FRS 230 VAC, Buss JJN 460 VAC, Buss JJS 575 VAC, Buss JJS 230 VAC, Buss FRN 460 VAC, Buss FRS to 600A (KTU 601 - 1200A) 575 VAC, Buss FRS to 600A (KLU 601 - 1200A)
Fast Action Fuses: Very Fast Action: Time Delay Fuses:
Recommended fuse sizes are based on the following: 115% of maximum continuous current for time delay fuses. 150% of maximum continuous current for fast or very fast acting fuses. Isolation Transformer Sizing Use the information in Table 2-2 to select the KVA rating of the transformer based on the HP rating of the control. The secondary voltage will be the input voltage to the control and the impedance should be 5% or less. One exception to Table 2-2 is when the DC armature voltage is less than the AC input voltage. If this is the case, use the following formula: KVA + 0.00163 VAC Secondary IDC Secondary
Table 2-2 Isolation Transformer KVA Selection

HP KVA 5 7.5 7.5 11 10 14 15 20 20 27 25 34 30 40 40 51 50 63 60 75 75 93 100 118 125 145 150 175 200 220 250 275 300 330
Single Phase Power
Since the control rectifies all three input power phases, operation from a single phase power source is not possible.
Connections to an AC Generator Power Source If a three phase motor driven generator set is to be used as the AC power source for the Baldor Control, the KVA rating of the generator should be at least 20 times the KVA rating of the control.
MN720

Wire Sizes and Protective Devices
Table 2-3 Recommended Wire Size 115VAC

Catalog Number BC20H103CL BC20H107CL BC20H110CL BC20H115CL BC20H120CL BC20H125CL BC20H135CL BC20H140CL BC20H150CL Input Amp 16 33 49 62 82 115 148 172 221 Maximum Output HP 3 7 10 15 20 25 35 40 50 KW 2.2 5.2 7.5 11.2 14.9 18.6 26 29.8 37.3 Fuse Armature & AC Input 50A, 500V 80A, 500V 100A, 500V 150A, 500V 150A, 500V 300A, 500V 350A, 500V 400A, 500V 450A, 500V Buss Type FWH-50A FWH-80A FWH-100A FWH-150A FWH-150A FWH-300A FWH-350A FWH-400A FWH-450A AC Input AWG 10 6 4 3 1 1/0 3/0 4/0 300MCM MM2 6 16 25 30 50 54 95 120 150 Wire Size Armature Output AWG 10 6 3 2 1/0 2/0 4/0 300MCM 500MCM MM2 6 16 30 35 54 70 120 150 240 Field Power Supply AWG MM2 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5

Catalog Number BC20H205CL BC20H210CL BC20H215CL BC20H220CL BC20H225CL BC20H240CL BC20H250CL BC20H260CL BC20H275CL BC20H2125CL Input Amp 16 33 49 62 82 115 148 172 221 182 Maximum Output HP 5 10 15 20 25 40 50 60 75 125 KW 3.7 7.5 11.2 14.9 18.6 29.8 37.3 44.8 56 93 Fuse Armature & AC Input 50A, 500V 80A, 500V 100A, 500V 150A, 500V 150A, 500V 300A, 500V 350A, 500V 400A, 500V 400A, 500V 600A, 500V Buss Type FWH-50A FWH-80A FWH-100A FWH-150A FWH-150A FWH-300A FWH-350A FWH-400A FWH-400A FWP-600A AC Input AWG 10 6 4 3 1 1/0 3/0 4/0 4/0 (2)300MCM MM2 6 16 25 30 50 54 95 120 120 150 Wire Size Armature Output AWG 10 6 3 2 1/0 2/0 4/0 300MCM 300MCM (2)400MCM MM2 6 16 30 35 54 70 120 150 150 200 Field Power Supply AWG MM2 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5
MN720

Catalog Number BC20H410CL BC20H420CL BC20H430CL BC20H440CL BC20H450CL BC20H475CL BC20H4100CL BC20H4125CL BC20H4150CL BC20H4200CL BC20H4250CL BC20H4300CL BC20H4400CL BC20H4500CL BC20H4600CL Input Amp 16 33 49 62 82 115 148 175 221 287 344 410 549 689 787 Maximum Output HP 10 20 30 40 50 75 100 125 150 200 250 300 400 500 600 KW 7.5 14.9 22.4 29.8 37.3 56 74.6 93 112 149 187 224 298 373 448 Fuse Armature & AC Input 50A, 700V 80A, 700V 100A, 700V 150A, 700V 150A, 700V 300A, 700V 350A, 700V 400A, 700V 400A, 700V 600A, 700V 600A, 700V 800A, 700V (2) 500A, 700V (2) 600A, 700V (2) 600A, 700V Buss Type FWP-50A FWP-80A FWP-100A FWP-150A FWP-150A FWP-300A FWP-350A FWP-400A FWP-400A FWP-600A FWP-600A FWP-800A FWP-500A FWP-600A FWP-600A AC Input AWG 10 6 4 3 1 1/0 3/0 4/0 300MCM (2) 300MCM (2) 300MCM (2) 400MCM (3) 300MCM (3) 500MCM (4) 500MCM MM2 6 16 25 30 50 54 95 120 150 150 150 200 150 240 240 Wire Size Armature Output AWG 10 6 3 2 1/0 2/0 4/0 300MCM 500MCM (2) 400MCM (2) 400MCM (2) 500MCM (3) 500MCM (4) 400MCM (4) 500MCM MM2 6 16 30 35 54 70 120 150 240 200 200 240 240 200 240 Field Power Supply AWG MM2 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 14 2.5 * (2) 18 0.75 * (2) 18 0.75 * (2) 18 0.75
* Wire size depends on the current required for motor. Note: All wire sizes based on 75C copper wire, 40C ambient temperature, 4-6 conductors per conduit or raceway except as noted. Note: Wire sizes shown above are for normal length power runs. Voltage drop to the motor and control should be considered. For longer power runs, use heavier gauge copper wire (within the size of the wire terminals).
Table 2-6 Fuses

Armature Input Wire (Copper) Standard Field Power Supply (15A) High Capacity Field Power Supply (40A) Reference/Supply Fuses Field Power Output Wire (Copper) Buss KTK 20 Baldor V4360050 (Gould A70Q50) Buss FNQ 2/10A
MN720

Size A
A2
A2 F+ F
Figure 2-1 20H Enclosure Component Locations
Size B
L1
L1
Size C
A2
A2
L1
L1
L2
L2
L3
L3 GRD
A2 GRD A1
A1 FU4 A2
L2
L2
L3
L3
L1
L1
L2
L2
L3
L3
FU8
FU9
FU4
FU1
FU2
FU3
FU1
FU2
FU3 FU4 FU1 FU2 FU3
G A G N 1 N D D
FU5
FU6
FU7
A1
T1 T2
FU8 FU9 FU5 FU6 FU7 FU8 FU9 FU5 FU6 FU7
T1
T2
JP1 12 3 JP1 12 3 J1 Terminal Strip J1 Terminal Strip A1 J1 Terminal Strip JP1 12 3
Size D
A2
A2
Size G
L3
L3
Blower
L1
L1
L2
L2
GND L1 A2 A1 L2 L3
A1
JP1 12 3
J1 Terminal Strip
JP1 mounted on control board (opposite side of swing out panel).
Blower
MN720

Three Phase Input Power Three phase AC power connections are shown in Figure 2-2.
L1 Note 1 Note 3
A1 B1 C1 A1 B1 C1
L2
L3
Figure 2-2 Three Phase AC Power Connections

Earth L1 Alternate * Fuse Connection L2 L3 Note 1
* Circuit Breaker
Note 2
Note 4
*Optional Line Reactor

A2 B2 C2
* Optional components not provided with control.

Notes: 1.
L3
Note 3
See Protective Devices described previously in this section. Use same gauge wire for Earth ground as is used for L1, L2 and L3. Metal conduit should be used. Connect conduits so the use of a Reactor or RC Device does not interrupt EMI/RFI shielding. See Line/Load Reactors described previously in this section.
See Recommended Tightening Torques in Section 5.
L1
L2
2. 3. 4.
Baldor Series H Control
Grounding by using conduit or panel connection is not adequate. A separate conductor of the proper size must be used as a ground conductor. Cooling Fan Connection Some controls are equipped with cooling fans (pancake fans) or centrifugal blowers which must be connected to single phase power. 230VAC controls have 230VAC single phase rated fans and 460VAC controls have 115VAC rated fans. Refer to the rating plate located near the fan for voltage identification. Connect the proper single phase power to the two fan terminals located on the side of the fan. D size controls have a centrifugal blower that may be connected to either 230 or 460 volt AC single phase power. Connect the 230VAC or 460VAC to the blower as shown in Figure 2-3. The terminal block is located on the blower.
Figure 2-3 230VAC/460VAC Blower Connections (Single Phase)

Terminal Block Terminal Block
Blue Orange Black Red

Optional Field Power Module
Customer Supplied 230VAC
Blue Orange Black Red

Customer Supplied 460VAC
Connection information is provided in Interconnection Diagram in Section 5 of this manual. Note: L1 and L2 inputs to the optional Field Power module are phase sensitive. Be sure that the L1 input connects to L1 only and that the L2 input connects to L2 only, as shown in the diagram.
MN720

Motor Connections Motor connections are shown in Figure 2-4. Note: If your motor requires more than 85% of the line voltage as its DC input voltage, a step up transformer is required. This is added between the incoming line terminals and the L1 and L2 terminals of the field supply module. This connection is phase sensitive with main input L1 and L2. The maximum input voltage to the field supply module is 528VAC @ 60Hz.
* Optional components not provided

with 20H Control.
Figure 2-4 Motor Connections

Notes: 1. Shield wires inside a metal conduit. Metal conduit should be used to shield output wires (between control and motor). Connect conduits so the use of Load Reactor or RC Device does not interrupt EMI/RFI shielding. Connect the field power supply leads of the DC motor to control terminals F+ and F. The standard field supply provides up to 85% of the line voltage as its DC output voltage @ 15 amperes. A high capacity field power supply provides up to 85% of the line voltage as its DC output voltage @ 40 amperes (see Optional Field Power Module described previously). Typical shunt wound motor field connection 120/240V or 150/300V. Consult manufacturers specific motor data for details. F1 F2 F4 2.
Baldor Series H Control

F+ F A1
3.
A2
GRD
Note 1 Note 2 *
F+ F
Note 3
* DC Motor GRD
F3
F1
F2
F3
F4
240V or 300V 120V or 150V See Recommended Tightening Torques in Section 5. Note: The 20H control may be connected to a permanent magnet field DC motor. In this case, the field supply is not connected, the Level 2 Motor Data block, Motor Field parameter is set to PERM MAGNET, and the Level 1 Field Control block, Field PWR Supply parameter is set to NONE.
M-Contactor
If required by local codes or for safety reasons, an M-Contactor (motor circuit contactor) may be installed. However, incorrect installation or failure of the M-contactor or wiring may damage the control. If an M-Contactor is installed, the control must be disabled for at least 20msec before the M-Contactor is opened or the control may be damaged. M-Contactor connections are shown in Figure 2-5.
Figure 2-5 Optional MContactor Connections

F+ F A1
A2
GND To Customer Provided Power Source (Rated Coil Voltage)
*M
* M-Contactor
RC Device Electrocube RG1781-3
* Optional
F+
J1 * M Enable 7 * DC Motor 8 9
Note: Close Enable after M contact closure.
M=Contacts of optional M-Contactor
See Recommended Tightening Torques in Section 5.
MN720
M-Contactor Continued
Control faults may occur if the control is enabled before the M Contactor is closed. The timing diagram shown in Figure 2-6 defines the correct operating sequence. At Turn ON Allow 20 milli seconds for the coil of the M contactor to energize and close the contactor before the Enable input at J1-8 is issued. At Turn OFF Do not allow the M Contactor to open until motor shaft rotation has stopped and the Enable at J1-8 has been removed. If this sequence does not occur, a TACH LOSS fault may be issued by the control. Note: This example shows a Drive ON output to a PLC that is used to command the 20H control and the holding brake.
Figure 2-6 M Contactor Operation Sequence

Turn-ON Run Time Turn-OFF
M Contact 20 msec.
Enable
Motor Flux
Drive ON Output
Mech. Brake Release (If user installed) 50 msec. Speed/Torque Command Brake Set Time
MN720
External Trip Input
Terminal J1-16 is available for connection to a normally closed customer supplied relay in all operating modes as shown in Figure 2-7. The thermostat contact should be a dry contact type with no power available from the contact. If the motor thermostat activates, the control will automatically disable and give an External Trip fault. When the motor cools sufficiently and the motor thermostat resets itself, the control may be restarted. Connect the External Trip Input wires to J1-16 and J1-17. Do not place these wires in the same conduit as the motor power leads. To activate the External Trip input, the Level 2 Protection block, External Trip parameter must be set to ON.
Figure 2-7 Motor Temperature Relay

Customer Provided Source Voltage
Note: Add appropriately rated protective device for AC relay (snubber) or DC relay (diode).
J1
*
CR1
16 17
External Trip
See recommended terminal tightening torques in Section 5.
* Motor
Motor Thermostat Leads
Do not run these wires in same conduit as motor leads or AC power wiring.
Encoder Installation
* Optional hardware. Must be ordered separately. Electrical isolation of the encoder shaft and housing from the motor is required. Electrical isolation prevents capacitive coupling of motor noise that will corrupt the encoder signals. Baldor provides shielded wire for encoder connection. Figure 2-8 shows the electrical connections between the encoder and the encoder connector.
Figure 2-8 Differential Encoder Connections
J1 23 24 25 26 27 28 29 30 A A B B C C +5V COMMON
Electrically Isolated Encoder
Single Ended Connections Differential inputs are recommended for best noise immunity. If only single ended encoder signals are available, connect them to A, B, and INDEX (C) (J1-23, J1-25 and J1-27 respectively). A, B, and INDEX (C) are then connected to common at J1-30 as shown in Figure 2-9.
Figure 2-9 Single Ended Encoder Connections

J1 23 24 25 26 27 28 29 30 A A B B C INDEX (C) C INDEX (C) +5V COMMON
Electrically Isolated Encoder
MN720
Home (Orient) Switch Input The Home or Orient function causes the motor shaft to rotate to a predefined home
position. The home position is located when a machine mounted switch or the encoder Index pulse is activated (closed). Home is defined by a rising signal edge at terminal J1-27. The shaft will continue to rotate only in a CW direction for a user defined offset value. The offset is programmed in the Level 2 Miscellaneous Homing Offset parameter. The speed at which the motor will Home or orient is set with the Level 2 Miscellaneous Homing Speed parameter. A machine mounted switch may be used to define the Home position in place of the encoder index channel. A differential line driver output from a solid state switch is preferred for best noise immunity. Connect this differential output to terminals J1-27 and J1-28. A single ended solid-state switch or limit switch should be wired as shown in Figure 2-10. Regardless of the type of switch used, clean rising and falling edges at J1-27 are required for accurate positioning.
Figure 2-10 Typical Home or Orient Switch Connections

J1
27 28 29 30
J1
27 28 29 30
+5V Input Output Common
INDEX INDEX +5V Common
INDEX INDEX +5V Common
5VDC Proximity Switch
Limit Switch (Closed at HOME).
Terminal Tightening Torque = 7 Lb-in. (0.8 Nm).
Buffered Encoder Output
The control provides a buffered encoder output on pins J1-31 to J1-38 as shown in Figure 2-11. This output may be used by external hardware to monitor the encoder signals. It is recommended that this output only drive one output circuit load.
Figure 2-11 Buffered Encoder Output

J1 29 30 31 32 33 34 35 36 37 38 +5VDC COMMON A A B B INDEX INDEX Not Used COMMON
From Processor
IN A IN B IN C IN D
A A B B C 26LS31 C D E E D
Buffered Encoder Output
Terminal tightening torque is 7 lbin (0.8 Nm) maximum.
MN720

Control Circuit Connections Eight operating modes are available. These modes define the basic motor control
setup and the operation of the J1 input and output terminals. After the circuit connections are completed, the operating mode is selected by programming the Operating Mode parameter in the Level 1 Input programming Block. Available operating modes include: Keypad Control Standard Run, 3 Wire Control 15 Speed, 2 Wire Control Bipolar Speed or Torque Process Control Serial Bipolar Hoist 7 Speed Hoist
Each mode requires connections to the J1 terminal strip (except the keypad mode, all connections are optional). The J1 terminal strip is shown in Figure 2-12. The connection of each input or output signal is described in the following pages.
Figure 2-12 Control Signal Connections

J1 Analog GND Analog Input 1 Refer to Analog Inputs Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Refer to Analog Outputs Analog Out 2 Input #1 Input #2 Input #3 Input #4 Input #5 Refer to opto isolated Inputs Input #6 Input #7 Input #8 Input #9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 A A B B INDEX INDEX +5VDC Common A A B B INDEX INDEX Not Used Common +24VDC Opto In Power Refer to Buffered Encoder Output Refer to Encoder Installation
Refer to opto isolated Outputs
Opto In Common 17 Opto Out #1 Return 18 Opto Out #1 19 Opto Out #2 20 Opto Out #3 21 Opto Out #4 22
J1-39 & 40 Jumper as shown to power the opto inputs from the internal +24VDC supply. Note: J1-18 and J1-41 are connected together on the control circuit board.
41 Opto Out #1 Return 42 Opto Out #2 Return 43 Opto Out #3 Return 44 Opto Out #4 Return
MN720
Analog Inputs
Two analog inputs are available: analog input #1 (J1-1 and J1-2) and analog input #2 (J1-4 and J1-5) as shown in Figure 2-13. Either analog input may be selected in the Level 1 INPUT block, Command Select parameter value. Analog input #1 is selected if the parameter value is Potentiometer. Analog input #2 is selected if the parameter value is +/-10Volts, +/-5 Volts or 4-20mA. Figure 2-14 shows the equivalent circuits of the Analog Inputs.
Figure 2-13 Analog Inputs and Outputs

J1 Analog GND 1 2 3 4 5
Command Pot or 0-10VDC
Analog Input 1 5KW Pot Reference Analog Input +2 Analog Input -2
Analog Input 1 Analog Input 2
5VDC, 10VDC or 4-20 mA Input
Analog Input #1 (Single Ended)
When using a potentiometer as the speed command, process feedback or setpoint source, the Level 1 Input block COMMAND SELECT parameter must be set to POTENTIOMETER. Note: A potentiometer value of 5kW to 10kW, 0.5 watt may be used. Parameter Selection The single ended analog input #1 can be used in one of three ways: 1. Speed or Torque command (Level 1 Input block, Command Select=Potentiometer). 2. Process Feedback (Level 2 Process Control block, Process Feedback=Potentiometer). 3. Setpoint Source (Level 2 Process Control block, Setpoint Source=Potentiometer). When using Analog Input #1, the respective parameter must be set to POTENTIOMETER.
Analog Input #2 (Differential)
Analog input #2 accepts a differential command 5VDC, 10VDC or 4-20 mA. If pin J1-4 is positive with respect to pin 5, the motor will rotate in the forward direction. If pin J1-4 is negative with respect to pin 5, the motor will rotate in the reverse direction. JP1 must be set for voltage or current operation as required. Analog Input #2 can be connected for single ended operation by grounding either of the inputs, provided the common mode voltage range is not exceeded. Note: The common mode voltage can be measured with a voltmeter. Apply the maximum command voltage to analog input 2 (J1-4, 5). Measure the AC and DC voltage across J1-1 to J1-4. Add the AC and DC readings together. Measure the AC and DC voltage from J1-1 to J1-5. Add the AC and DC readings together. If either of these measurement totals exceeds15 volts, then the common mode voltage range has been exceeded. To correct this condition, either change the command source or isolate the command signal with a signal isolator.
MN720
Figure 2-14 Analog Inputs Equivalent Circuits

J1 30KW -15VDC .033 mF 5.1V Zener
Notes:
All OP Amps are TL082 or TL084
5KW 20KW
2
1.96KW
Analog Ground is separated from Chassis Ground. Electrically they are separated by an RC network.
To Microprocessor
3 4
JP1 4-20mA 500W X N/C
+15VDC 10KW 10KW
+
10KW 10KW
To Microprocessor
Analog Outputs
Two programmable analog outputs are provided on J1-6 and J1-7. See Figure 2-15. These outputs are scaled 0 - 5 VDC (1mA maximum output current) and can be used to provide real-time status of various control conditions. The output conditions are defined in Section 4 of this manual. The return for these outputs is J1-1 analog ground. Each output is programmed in the Level 1 Output block.
Figure 2-15 Analog Outputs Equivalent Circuits

J1 1
10KW + From Microprocessor .033 mf 10KW
50W
Notes: + + From Microprocessor .033 mf 10KW 50W 7
10KW
All OP Amps are TL082 or TL084
Analog Ground is separated from Chassis Ground. Electrically they are separated by an RC network. See recommended terminal tightening torques in Section 5.
MN720
Serial Operating Mode
The Serial operating mode requires one of the optional Serial Interface expansion boards (RS232, RS422 or RS485). Installation and operation information for these serial expansion boards is provided in Serial Communications expansion board manual MN1310. This manual is shipped with the serial expansion boards.
Keypad Operating Mode The Keypad operating mode allows the control to be operated from the keypad. This
mode requires no connections to J1. However, the External Trip input may optionally be used. All other opto inputs remain inactive. The analog outputs and opto-outputs remain active at all times. Parameter Selection For operation in Keypad mode, set the Level 1 Input block, Operating Mode parameter to Keypad. The STOP key can operate in two ways: S S Press STOP key one time to brake or coast to stop. Press STOP key two times to disable control.
The External Trip input causes a fault condition during a motor over temperature condition (when normally closed input opens). The External Trip input (J1-16) must be connected and the External Trip parameter in the Level 2 Protection block must be set to ON. When J1-16 is opened, an external trip fault occurs. The control will disable and the motor coasts to a stop. An external trip fault is displayed on the keypad display (also logged into the fault log).
Figure 2-16 Keypad Control Connection Diagram

J1-16 If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. OPEN causes an external trip fault. The control will disable and the motor coasts to a stop. An external trip fault is displayed (also logged in the fault log). Analog GND Analog Input 1 No Connection Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Analog Out 2 Input #1 Input #2 Input #3 No Connection Input #4 Input #5
J1 1 2 3 4 5 6 7 8 9 10 11
Programmable Output Programmable Output
12 Input #6 13 Input #7 14 Input #8 15 Input #9 External Trip 16 Opto In Common 17
Refer to Figure 2-7. See recommended terminal tightening torques in Section 5.
MN720

Standard Run 3 Wire Mode Connections
In Standard Run mode, the control is operated by the opto Isolated inputs at J1-8 through J1-16 and the analog command input. The opto inputs can be switches as shown in Figure 2-17 or logic signals from another device. The External Trip opto input at J1-16 is active if connected as shown and the Level 2 Protection block, External Trip parameter is set to ON.
Figure 2-17 Standard Run 3-Wire Connection Diagram

J1-8 CLOSED allows normal remote operation. OPEN disables the control and motor coasts to a stop (field current is reduced to field econ level). MOMENTARY CLOSED starts motor operation in the Forward Run direction. In JOG mode (J1-12 CLOSED), continuous CLOSED jogs motor in the Forward direction. MOMENTARY CLOSED starts motor operation in the Reverse Run direction. In JOG mode (J1-12 CLOSED), CONTINUOUS closed JOGS motor in the Reverse direction. MOMENTARY OPEN motor decels to stop (depending on Keypad Stop mode). When CLOSED allows normal remote operation. CLOSED places control in JOG mode, Forward and Reverse Run are used to jog the motor. CLOSED selects ACC / DEC / S-CURVE group 2. OPEN selects ACC / DEC / S-CURVE group 1. CLOSED selects preset speed #1, (J1-12, will override this preset speed). OPEN allows speed command from Analog input #1 or #2. CLOSED to reset fault condition. OPEN to run. If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. OPEN causes an external trip fault. The control will disable and the motor coasts to a stop. An external trip fault is displayed (also logged in the fault log). Command Pot or 0-10VDC 5KW Analog GND Analog Input 1 Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Analog Out 2 Enable Forward Run Reverse Run
J1 1 2 3 4 5 6 7 8 9
J1-9
J1-10
J1-11 J1-12 J1-13 J1-14 J1-15 J1-16
10 Stop 11 Jog 12 Accel/Decel 13 Preset Speed #1 14 Fault Reset 15 External Trip 16 Opto In Common 17 Refer to Figure 2-7. See recommended terminal tightening torques in Section 5.
MN720

15 Speed 2-Wire Operating Mode
Operation in the 15 Speed 2-Wire mode is controlled by the opto isolated inputs at J1-8 through J1-16. The opto inputs can be switches as shown in Figure 2-18 or logic signals from another device. Switched inputs at J1-11 through J1-14 allow selection of 15 preset speeds and provide Fault Reset as defined in Table 2-7.
Figure 2-18 15 Speed 2-Wire Control Connection Diagram

J1-8 CLOSED allows normal remote operation. OPEN disables the control and motor coasts to a stop (field current is reduced to field econ level). MOMENTARY CLOSED starts motor operation in the Forward Run direction. In JOG mode (J1-12 CLOSED), continuous CLOSED jogs motor in the Forward direction. MOMENTARY CLOSED starts motor operation in the Reverse Run direction. In JOG mode (J1-12 CLOSED), CONTINUOUS closed JOGS motor in the Reverse direction. CLOSED selects ACC / DEC / S-CURVE group 2. OPEN selects ACC / DEC / S-CURVE group 1. No Connection Analog GND Analog Input 1 Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Analog Out 2 Enable Forward Run Reverse Run
J1 1 2 3 4 5 6 7 8 9
J1-9
J1-10
J1-11-14 Selects programmed preset speeds as defined in Table 2-7. J1-15

Both CLOSED= Forward Both OPEN = Stop
* All CLOSED= Fault Reset
J1-16
If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. Refer to Figure 2-7. OPEN causes an external trip fault. The control will disable and the motor See recommended terminal tightening torques in Section 5. coasts to a stop. An external trip fault is displayed (also logged in the fault log). * Refer to truth table, Table 2-7.
10 Switch 1 11 Switch 2 12 Switch 3 13 Switch 4 14 Accel/Decel 15 External Trip 16 Opto In Common 17
Table 2-7 Switch Truth Table for 15 Speed, 2 Wire Control Mode
Function Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 Preset 6 Preset 7 Preset 8 Preset 9 Preset 10 Preset 11 Preset 12 Preset 13 Preset 14 Preset 15 Fault Reset J1-11 Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed J1-12 Open Open Closed Closed Open Open Closed Closed Open Open Closed Closed Open Open Closed Closed J1-13 Open Open Open Open Closed Closed Closed Closed Open Open Open Open Closed Closed Closed Closed J1-14 Open Open Open Open Open Open Open Open Closed Closed Closed Closed Closed Closed Closed Closed
MN720
Bipolar Speed or Torque Operating Mode

Provides bipolar speed or torque control. Also, you may store up to two complete sets of operating parameters. This is important if you wish to store and use different acceleration rates, speed commands, jog speeds or to store tuning parameter values for different motors etc. The opto inputs can be switches as shown in Figure 2-19 or logic signals from another device.
Figure 2-19 Bipolar Speed or Torque Connection Diagram

J1-8 CLOSED allows normal remote operation. OPEN disables the control and motor coasts to a stop (field current is reduced to field econ level). CLOSED to enable operation in the Forward direction. OPEN TO DISABLE Forward operation (drive will brake to a stop if a Forward command is still present). Reverse operation is still possible if J1-10 is closed. CLOSED to enable operation in the Reverse direction. OPEN to disable Reverse operation (drive will brake to a stop if a Reverse command is still present). Forward operation is still possible if J1-9 is closed. CLOSED causes the motor to rotate in the forward direction until the load reaches a marker or external switch location. OPEN allows normal operation. CLOSED puts the control in torque (current) command mode. OPEN puts the control in speed (velocity) command mode. Select from the parameter tables defined in Table 2-8. Momentary CLOSED to reset fault condition. OPEN allows normal operation. If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. OPEN causes an external trip fault. The control will disable and the motor coasts to a stop. An external trip fault is displayed (also logged in the fault log). Command Pot or 0-10VDC 5KW Analog GND Analog Input 1 Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Analog Out 2 Enable Forward Enable Reverse Enable
J1 1 2 3 4 5 6 7 8 9
J1-9
J1-10
Note: If J1-9 and J1-10 are both opened, the drive will brake to a stop. J1-11
J1-12 J1-13 J1-15 J1-16
10 Homing 11 Speed/Torque 12 Switch 1 13
14 Fault Reset 15 External Trip 16 Opto In Common 17 Refer to Figure 2-7. See recommended terminal tightening torques in Section 5.
Continued on next page
MN720

Multiple Parameter Sets The following procedure allows you to program up to two complete sets of parameter
Note: Preset speed does not apply to table select. Note: Except for the Level 1 Operating Mode parameter, the control can be programmed in the REMOTE mode with the drive enabled and switches in step 4 closed. The control must be disabled to change the operating mode parameter. 1. 2. Set the Level 1 INPUT block, Operating Mode parameter value to BIPOLAR in each of the parameter sets. Open switch J1-13. Be sure switches J1-9 and J1-10 are OPEN, J1-8 is CLOSED. Enter all parameter values, and autotune as instructed in Section 3 of this manual. This creates and saves the first parameter set which is numbered Table#0. Close switch J1-13. Be sure switches J1-9 and J1-10 are OPEN, J1-8 is CLOSED. Enter all parameter values, and autotune as instructed in Section 3 of this manual. This creates and saves the second parameter set which is numbered Table#1. Program the parameter values for each table. Remember that to change the value of a parameter in one of the parameter tables, you must first select the table using switch J113. You cannot change a value in a table until you have first selected that table. values and to use these multiple parameter sets. When programming each parameter set, use the ENTER key to accept and automatically save parameter values.
3.
4.
Note: Table#0 must contain the greater of the two MAX SPEED parameters. The control always starts in Table#0.
Table 2-8 Bipolar Mode Table Select Truth Table

Function Parameter Table #0 Parameter Table #1 J1-13 Open Closed
Note: All parameters except operating mode can be changed and saved for each table. Note: Preset speed does not apply to table select.
MN720
Process Operating Mode

J1-8 CLOSED allows normal remote operation. OPEN disables the control and motor coasts to a stop (field current is reduced to field econ level).
Figure 2-20 Process Mode Connection Diagram

Command Pot or 0-10VDC 5KW Analog GND Analog Input 1 Pot Reference Analog Input +2
J1 1 2 3 4 5 6 7 8 9
J1-9
J1-10
Analog Input -2 CLOSED to enable operation in the Reverse direction. Analog Out 1 OPEN to disable Reverse operation (drive will brake to a stop if a Reverse Programmable Output command is still present). Forward operation is still possible if J1-9 is closed. Analog Out 2 Programmable Output Note: If J1-9 and J1-10 are both opened, the drive will brake to a stop. Enable CLOSED = TABLE 1, OPEN = TABLE 0. (See multiple parameter sets.) CLOSED, the control is in torque (current) command mode. OPEN, the control is in speed (velocity) command mode. CLOSED to enable the Process Mode. CLOSED places control in JOG mode. The control will only JOG in the forward direction. CLOSED to reset a fault condition. OPEN to run. Forward Enable Reverse Enable
CLOSED to enable operation in the Forward direction. OPEN TO DISABLE Forward operation (drive will brake to a stop if a Forward command is still present). Reverse operation is still possible if J1-10 is closed.
J1-11 J1-12 J1-13 J1-14 J1-15 J1-16
If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. Refer to Figure 2-7. OPEN causes an external trip fault. The control will disable and the motor coasts to a stop. An external trip fault is displayed (also logged in the fault log). See recommended terminal tightening torques in Section 5.
10 Table Select 11 Speed/Torque 12 Process Mode Enable 13 Jog 14 Fault Reset 15 External Trip 16 Opto In Common 17
Table 2-9 Process Mode Input Signal Compatibility

Setpoint or Feedforward J1-1 & 2 J1-4 & 5 5V EXB 10V EXB 4-20mA EXB 3-15 PSI EXB DC Tach EXB EXB PULSE FOL Serial Feedback J1-1 & 2 J1-4 & 5 5V EXB 10V EXB 4-20mA EXB 3-15 PSI EXB DC Tach EXB

MN720
Requires expansion board EXB007A01 (High Resolution Analog I/O EXB). Requires expansion board EXB004A01 (4 Output Relays/3-15 PSI Pneumatic Interface EXB). Requires expansion board EXB006A01 (DC Tachometer Interface EXB). Requires expansion board EXB005A01 (Master Pulse Reference/Isolated Pulse Follower EXB). Used for Feedforward only. Must not be used for Setpoint Source or Feedback. Requires expansion board EXB001A01 (RS232 Serial Communication EXB). or Requires expansion board EXB002A01 (RS422/RS485 High Speed Serial Communication EXB). Conflicting inputs. Do not use same input signal multiple times. Conflicting level 1 or 2 expansion boards. Do not use!

Bipolar Hoist Mode Connections
This mode of operation allows the user to store two (2) complete sets of operating parameters for hoist operation. Table 2-10 shows switch settings required to access each parameter table. When programming each parameter set, use the ENTER key to accept and automatically save parameter values. Note: Except for the Level 1 Operating Mode parameter, the control can be programmed in the REMOTE mode with the drive enabled and switches in step 4 closed. The control must be disabled to change the operating mode parameter. 1. 2. Set the Level 1 INPUT block, Operating Mode parameter value to BIPOLAR in each of the parameter sets. Open switch J1-13. Be sure switches J1-9 and J1-10 are OPEN, J1-8 is CLOSED. Enter all parameter values, and autotune as instructed in Section 3 of this manual. This creates and saves the first parameter set which is numbered Table#0. Close switch J1-13. Be sure switches J1-9 and J1-10 are OPEN, J1-8 is CLOSED. Enter all parameter values, and autotune as instructed in Section 3 of this manual. This creates and saves the second parameter set which is numbered Table#1. Remember that to change the value of a parameter in one of the parameter tables, you must first select the table using switch J113. You cannot change a value in a table until you have first selected that table.
3.
4.
Note: Table#0 must contain the greater of the two MAX SPEED parameters. The control always starts in Table#0.

Note: All parameters except operating mode can be changed and saved for each table. Note: Preset speed does not apply to table select.
MN720

Figure 2-21 Bipolar Hoist Connection Diagram
J1-8 CLOSED allows normal remote operation. OPEN disables the control and motor coasts to a stop (field current is reduced to field econ level). CLOSED to enable operation in the Forward direction. OPEN TO DISABLE Forward operation (drive will brake to a stop if a Forward command is still present). Reverse operation is still possible if J1-10 is closed. CLOSED to enable operation in the Reverse direction. OPEN to disable Reverse operation (drive will brake to a stop if a Reverse command is still present). Forward operation is still possible if J1-9 is closed. CLOSED causes the motor to rotate in the forward direction until the load reaches a marker or external switch location. OPEN allows normal operation. CLOSED puts the control in torque (current) command mode. OPEN puts the control in speed (velocity) command mode. Select from the parameter tables defined in Table 2-11. Momentary CLOSED to reset fault condition. OPEN allows normal operation. If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. OPEN causes an external trip fault. The control will disable and the motor coasts to a stop. An external trip fault is displayed (also logged in the fault log). Command Pot or 0-10VDC 5KW Analog GND Analog Input 1 Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Analog Out 2 Enable Forward Enable Reverse Enable J1 1 2 3 4 5 6 7 8 9
J1-9
J1-10
Note: If J1-9 and J1-10 are both opened, the drive will brake to a stop. J1-11
J1-12 J1-13 J1-15 J1-16
10 Orient 11 Speed/Torque 12 Table Select 13
14 Fault Reset 15 External Trip 16 Opto In Common 17 Refer to Figure 2-7. See recommended terminal tightening torques in Section 5.

MN720

7 Speed Hoist, 2-Wire Mode Connections Switch Truth Table is defined in Table 2-12.
Operation in the 15 Speed 2-Wire mode is controlled by the Opto Isolated inputs at J1-8 through J1-16. The Opto inputs can be switches as shown in Figure 2-22 or logic signals from another device. The External Trip Opto Input at J1-16 is active if connected as shown and the Level 2 Protection block, External Trip parameter is set to ON. Switched inputs at J1-11 through J1-13 allow selection of 7 preset speeds for Hoist operation and provide Fault Reset as defined in Table 2-12.
Table 2-12 Switch Truth Table for 15 Speed, 2 Wire Control Mode
Function Preset 1 Preset 2 Preset 3 Preset 4 Preset 5 Preset 6 Preset 7 Fault Reset J1-11 Open Closed Open Closed Open Closed Open Closed J1-12 Open Open Closed Closed Open Open Closed Closed J1-13 Open Open Open Open Closed Closed Closed Closed
Figure 2-22 7 Speed Hoist, 2-Wire Mode Connection Diagram

J1-8 CLOSED allows normal remote operation. OPEN disables the control and motor coasts to a stop (field current is reduced to field econ level). MOMENTARY CLOSED starts motor operation in the Forward Run direction. In JOG mode (J1-12 CLOSED), continuous CLOSED jogs motor in the Forward direction. MOMENTARY CLOSED starts motor operation in the Reverse Run direction. In JOG mode (J1-12 CLOSED), CONTINUOUS closed JOGS motor in the Reverse direction. Selects preset speeds as defined in the Speed Select Table (Table 2-12). Selects preset speeds as defined in the Speed Select Table (Table 2-12). Selects preset speeds as defined in the Speed Select Table (Table 2-12). CLOSED allows the field to be energized prior to armature enable. This provides torque instantly when armature is enabled. CLOSED selects ACC / DEC / S-CURVE group 2. OPEN selects ACC / DEC / S-CURVE group 1. If J1-16 is connected, you must set Level 2 Protection block, External Trip to ON to activate the opto input. CLOSED allows normal operation. OPEN causes an external trip fault. The control will disable and the motor coasts to a stop. An external trip fault is displayed (also logged in the fault log). No Connection Analog GND Analog Input 1 Pot Reference Analog Input +2 Analog Input -2 Analog Out 1 Programmable Output Analog Out 2 Programmable Output Enable Forward Run Reverse Run
J1 1 2 3 4 5 6 7 8 9
J1-9
J1-10
Note: Closing both J1-9 and J1-10 at the same time will reset a fault condition. J1-11 J1-12 J1-13 J1-14 J1-15 J1-16
10 * Switch 1 11 * Switch 2 12 * Switch 3 13 Field Enable 14 ACC/DEC/S Select 1 15 External Trip 16 Opto In Common 17 Refer to Figure 2-7. See recommended terminal tightening torques in Section 5.
* See Table 2-12.
MN720
Opto-Isolated Inputs
The equivalent circuit of the nine opto inputs is shown in Figure 2-23. The function of each input depends on the operating mode selected and are described previously in this section. This Figure also shows the connections using the internal opto input Supply.
Figure 2-23 Opto-Input Connections (Using Internal Supply)

J1 8 9 10 11 12 13 14 15 16 17 39 40 Opto In #1 Opto In #2 Opto In #3 Opto In #4 Opto In #5 Opto In #6 Opto In #7 Opto In #8 Opto In #9 Opto In Common
+24VDC @ 200mA (supply terminal 39). Jumper terminals 39 to 40 (Factory Installed)
6.8K
6.8K
6.8K
6.8K
6.8K
6.8K
6.8K
6.8K
6.8K
Figure 2-24 Opto-Input Connections (Using External Supply)

J1 Opto In #1 Opto In #2 Opto In #3 Opto In #4 Opto In #5 Opto In #6 Opto In #7 Opto In #8 Opto In #9 8 9 10 11 12 13 14 15 16 17 39 40 Opto In #1 Opto In #2 Opto In #3 Opto In #4 Opto In #5 Opto In #6 Opto In #7 Opto In #8 Opto In #9 J1 8 9 10 11 12 13 14 15 16 17 39 40
* User VCC (-) * User VCC (+)
* User VCC (+) * User VCC (-)
Opto Inputs Closing to Ground
Opto Inputs Closing to +VCC

* User VCC = 10 - 30VDC External Power Source
MN720

Opto-Isolated Outputs
Four programmable Opto-isolated outputs are available at terminals J1-19 through J1-22. See Figure 2-25. Each output may be programmed to represent one output condition. The output conditions are defined in Table 3-2 of Section 3 of this manual. The Opto-isolated outputs may be configured for sinking or sourcing 60 mA each. However, all must be configured the same. The maximum voltage from opto output to common when active is 1.0 VDC (TTL compatible). The Opto-isolated outputs may be connected in different ways as shown in Figure 2-25. The equivalent circuit for the Opto-isolated outputs is shown in Figure 2-26. If the opto outputs are used to directly drive a relay, a flyback diode rated at 1A, 100 V (IN4002) minimum should be connected across the relay coil. See Electrical Noise Considerations in Section 4 of this manual. Each Opto Output is programmed in the Output programming block.
Figure 2-25 Opto-isolated Output Configurations

24Com 17 18 19 20 21 22 39 41 42 43 44 +24VDC 24Com 17 18 19 20 21 22 39 41 42 43 44 +24VDC
Optional Customer Supplied Relays & Diodes
Using Internal Supply (Sinking the Relay Current) Optional Customer Supplied 10VDC to 30VDC Source
Using Internal Supply (Sourcing the Relay Current) Optional Customer Supplied 10VDC to 30VDC Source
17 18 19 20 21 22
39 41 42 43 44
17 18 19 20 21 22
39 41 42 43 44
Using External Supply (Sinking the Relay Current)
Using External Supply (Sourcing the Relay Current)
Terminal Tightening Torque = 7 Lb-in (0.8 Nm).
MN720

Figure 2-26 Opto-Output Equivalent Circuit
J1 18 19 20 21 22
Opto Output 1 Opto Output 2 Opto Output 3 Opto Output 4
4N33 50mA max
4N33 50mA max
4N33 50mA max
4N33 50mA max
10 30VDC Opto Outputs

41 42 43 Opto Out 1 Return Opto Out 2 Return Opto Out 3 Return Opto Out 4 Return
Terminal Tightening Torque = 7 Lb-in (0.8 Nm).
44
Pre-Operation Checklist
Check of Electrical Items 1. 2. 3. 4. 5. Verify AC line voltage at source matches control rating. Inspect all power connections for accuracy, workmanship and tightness and compliance to codes. Verify control and motor are grounded to each other and the control is connected to earth ground. Check all signal wiring for accuracy. Be certain all brake coils, contactors and relay coils have noise suppression. This should be an R-C filter for AC coils and reverse polarity diodes for DC coils. MOV type transient suppression is not adequate. Verify freedom of motion of motor shaft. Verify the motor coupling is tight without backlash. Verify the holding brakes if any, are properly adjusted to fully release and set to the desired torque value.
Check of Motors and Couplings 1. 2. 3.
Power-Up Procedure
This procedure will help get your system up and running in the keypad mode quickly and allow you to prove the motor and control operation. This procedure assumes that the control and motor are correctly installed and that you have an understanding of the keypad programming & operation procedures. It is not necessary to wire the terminal strip to operate the motor in the Keypad mode.
MN720

Initial Conditions Be sure the control and motor are wired according to the procedures described previously in this section. Become familiar with the keypad programming and keypad operation of the control as described in Section 3 of this manual. 1. 2. 3. 4. Verify that any enable inputs to J1-8 are open. Turn power on. Be sure there are no faults. Set the Level 1 Input block, Operating Mode to KEYPAD. Enter the following motor data in the Level 2 Motor Data block parameters: Armature Voltage ARM Rated Amps Motor Rated Speed Motor Field (Shunt or Permanent Magnet) Motor Field Volts Motor Field Amps Set the feedback type to Armature, Encoder, Resolver or Tachometer in the Level 2 Motor Data block, Feedback Type parameter. If feedback type is Armature, skip this step. If Encoder, Tachometer or Resolver feedback type was selected, set one of the following corresponding Level 2 Motor Data block parameters: Encoder Counts (ppr) Resolver Speed Tachometer Volts (VDC per 1000 RPM)
5. 6.
WARNING: The motor shaft will rotate during this procedure. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. 7. Go to Level 2 Autotune block, press ENTER, at CALC PRESETS select YES (using the Y key) and let the control calculate preset values for the parameters that are necessary for control operation. 8. 9. Disconnect all input power. Disconnect the motor from the load (including coupling or inertia wheels). If the load cannot be disconnected, do not perform the Feedback tests in step 11.
10. Connect input power. 11. Go to Level 2 Autotune block, and do the following tests: CMD OFFSET TRIM CUR LOOP COMP FEEDBACK TESTS (Only if load is disconnected) 12. Set the Level 2 Output Limits block, MIN OUTPUT SPEED parameter. 13. Set the Level 2 Output Limits block, MAX OUTPUT SPEED parameter. 14. Disconnect all input power. 15. Couple the motor to its load. 16. Connect input power. 17. Go to Level 2 Autotune block, and perform the SPD CNTRLR CALC test. 18. Run the drive from the keypad using one of the following: the arrow keys for direct speed control, a keypad entered speed or the JOG mode. 19. Select additional parameters to customize the control to the application (MAX SPEED, etc.). The control is now ready for use the in keypad mode. If a different operating mode is desired, refer to Section 3 Control Connections and Section 4 Programming and Operation.
MN720
Section 3 Programming and Operation

Overview
The keypad is used to program the control parameters, operate the motor and monitor the status and outputs of the control by accessing the display options, diagnostic menus and the fault log.
Figure 3-1 Keypad

JOG FWD REV STOP (Green) lights when Jog is active. (Green) lights when FWD direction is commanded. (Green) lights when REV direction is commanded. (Red) lights when motor STOP is commanded.
Indicator Lights
JOG - Press JOG to select the
Keypad Display - Displays status information during Local or Remote operation. It also displays information during parameter setup and fault or Diagnostic Information.
preprogrammed jog speed. After the jog key has been pressed, use the FWD or REV keys to run the motor in the direction that is needed. The JOG key is only active in the local mode.
PROG - Press PROG to enter the
rotation of the motor. This key is only active in the Keypad or local mode.
FWD - Press FWD to initiate forward
program mode. While in the program mode the PROG key is used to edit a parameter setting.
REV - Press REV to initiate reverse
rotation of the motor. This key is active only in the Keypad or local mode.
STOP - Press STOP one time to initiate a stop sequence. Depending on the setup of the control, the motor will either ramp or coast to a stop. This key is operational in all modes of operation unless it has been disabled by the Keypad Stop parameter in the Keypad (programming) Setup Block. Press STOP twice to disable control (coast to stop). Note: If the control is operating in remote mode and the stop key is pressed the control will change to the local mode when the stop command is initiated. To resume operation in the remote mode, press the LOCAL key. LOCAL - Press LOCAL to change
between the local (keypad) and remote operation. When the control is in the local mode all other external commands to the J1 terminal strip will be ignored with the exception of the external trip input.
DISP - Press DISP to return to display
mode from programming mode. Provides operational status and advances to the next display menu item including the diagnostic screens.
Press Y to change the value of the parameter being displayed. Pressing Y increments the value to the next greater value. Also, when the fault log or parameter list is displayed, the Y key will scroll upward through the list. In the local mode pressing the Y key will increase motor speed to the next greater value.
Y - (UP Arrow).
SHIFT - Press SHIFT in the program mode to control cursor movement. Pressing the SHIFT key once moves the blinking cursor one character position to the right. While in program mode, a parameter value may be reset to the factory preset value by pressing the SHIFT key until the arrow symbols at the far left of the keypad display are flashing, then press an arrow key. In the display mode the SHIFT key is used to adjust the keypad contrast. RESET - Press RESET to clear all fault messages (in local mode). Can also be used to return to the top of the block programming menu without saving any parameter value changes.
ENTER - Press ENTER to save
parameter value changes and move back to the previous level in the programming menu. In the display mode the ENTER key is used to directly set the local speed reference. It is also used to select other operations when prompted by the keypad display.
B - (Down Arrow) Press B to change the value of the parameter being displayed. Pressing B decrements the value to the next lesser value. Also, when the fault log or parameter list is displayed, the B key will scroll downward through the list. In the local mode pressing the B key will decrease motor speed to the next lower value.
MN720
Programming & Operation 3-1

Display Mode
The control is in the DISPLAY MODE at all times except when parameter values are changed (Programming mode). The Keypad Display shows the status of the control as in the following example.
Motor Status Control Operation Output Condition Value and Units
The DISPLAY MODE is used to view DIAGNOSTIC INFO and the FAULT LOG. The description of how to do these tasks are described on the following pages.
Adjusting Display Contrast When AC power is applied to the control the keypad should display the status of the
(Contrast may be adjusted in display mode when motor is stopped or running) Action
Apply Power Press DISP Key Press SHIFT SHIFT Press Y or B Key Press ENTER
control. If there is no visible display, use the following procedure to adjust the contrast of the display.
Description
No visible display Places control in display mode Allows display contrast adjustment Adjusts display intensity Saves level of contrast and exits to display mode
Display
Comments
Typical display
3-2 Programming & Operation
MN720

Display Mode Continued
Display Mode Screens

Action
Apply Power Display mode showing motor speed. Press DISP key Press DISP key Press DISP key Press DISP key Press DISP key Press DISP key DIsplay Current DIsplay Voltage Combined DIsplay Screen to enter Fault Log Screen to enter Diagnostic Menu Exit Display mode and return to Motor Speed display
Description
Display
Comments
Logo display for 5 seconds. No faults present. Local keypad mode. If in remote/serial mode, press local for this display.
MN720

Display Screens & Diagnostic Information Access

Action
Apply Power Display mode showing motor speed. Press DISP key 5 times Press ENTER key Press DISP key Press DISP key Press DISP key Scroll to Diagnostic Information screen Access diagnostic information. Display mode showing control temperature. Display mode showing % overload current remaining. Display mode showing opto inputs & outputs states. 0=Open, 1=Closed Display mode showing actual drive running time. Display mode showing operating mode, voltage and control type. Display mode showing continuous amps; PK amps rating; amps/volt scale of feedback, power base ID. Display mode showing which Group1 or 2 expansion boards are installed. Display mode showing motor shaft revolutions from the REV home set point. Display mode showing firmware version and revision installed in the control. Displays exit choice. Press ENTER to exit diagnostic information. ID is displayed as a hexadecimal value. Opto Inputs states (Left); Opto Outputs states (Right). HR.MIN.SEC format.
Description
Display
Comments
Logo display for 5 seconds. No faults present. Local keypad mode. If in remote/serial mode, press local for this display. Diagnostic Access screen. First Diagnostic Information screen.
Press DISP key Press DISP key Press DISP key
Press DISP key
Press DISP key
Press DISP key
Press DISP key
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Fault Log Access
When a fault condition occurs, motor operation stops and a fault code is displayed on the Keypad display. The control keeps a log of up to the last 31 faults. If more than 31 faults have occurred the oldest fault will be deleted from the fault log to make room for the newest fault. To access the fault log perform the following procedure: Description Display Comments
Logo display for 5 seconds. Display mode showing motor speed. Display mode. Fault Log access screen. Most recent fault displayed. If no messages, the fault log exit choice is displayed. Display mode stop key LED is on.
Action
Apply Power
Press DISP key 4 times Press ENTER key Press Y key Press ENTER key
Scroll to the Fault Log screen Display first fault type and time fault occurred. Scroll through fault messages. Return to display mode.
MN720

Program Mode
The Program Mode is used to: 1. 2. 3. Enter motor data. Autotune the motor. Customize the drive (Control and Motor) parameters to your application.
From the Display Mode press the PROG key to access the Program Mode. Note: When a parameter is selected, alternately pressing the Disp and Prog keys will toggle between the Display Mode and the selected parameter. When a parameter is selected for programming, the keypad display gives you the following information:
Parameter Parameter Status Value and Units
Parameter Status. All programmable parameters are displayed with a P: in the lower left corner of the keypad display. If a parameter is displayed with a V:, the parameter value may be viewed but not changed while the motor is operating. If the parameter is displayed with an L:, the value is locked and the security access code must be entered before its value can be changed.
Parameter Blocks Access for Programming

Use the following procedure to access parameter blocks to program the control. Action
Apply Power
Description
Keypad Display shows this opening message. If no faults and programmed for LOCAL operation. If no faults and programmed for REMOTE operation.
Display
Comments
Logo display for 5 seconds. Display mode. If fault is displayed, refer to the Troubleshooting section of this manual. Press ENTER to access Preset Speed parameters.
Press PROG key Press Y or B key Press Y or B key Press ENTER key Press Y or B key Press ENTER key Scroll to the ACCEL/DECEL block. Scroll to the Level 2 Block. First Level 2 block display. Scroll to Programming Exit menu. Return to display mode.
Press ENTER to access Accel and Decel rate parameters. Press ENTER to access Level 2 Blocks.
Press ENTER to return to Display mode.
MN720

Program Mode Continued
Changing Parameter Values when Security Code Not Used

Use the following procedure to program or change a parameter already programmed into the control when a security code is not being used. The example shown changes the operating mode from Keypad to Bipolar. Action
Apply Power
Description
Keypad Display shows this opening message. If no faults and programmed for LOCAL operation.
Display
Comments
Logo display for 5 seconds. Display mode. Stop LED on.
Press PROG key Press Y or B key Press ENTER key Press ENTER key Press Y key Press ENTER Press Y key Press ENTER key Press DISP key
Access programming mode. Scroll to Level 1 Input Block. Access Input Block. Access Operating Mode parameter. Scroll to change selection. Save selection to memory. Scroll to menu exit. Return to Input Block. Return to Display Mode. Typical display mode. Press ENTER to access INPUT block parameter. Keypad mode shown is the factory setting. Keypad mode shown is the factory setting. At flashing cursor, select desired mode, BIPOLAR in this case. Press ENTER to save selection.
MN720

Reset Parameters to Factory Settings

Sometimes it is necessary to restore the parameter values to the factory settings. Follow this procedure to do so. Be sure to change the Level 2 Motor Data block Motor Rated Amps to the correct value after this procedure (restored factory setting is 999). Note: All specific application parameters already programmed will be lost when resetting the control to factory settings. Note: After factory settings are restored, the drive must be auto tuned. Action
Apply Power
Description
Display
Comments
Press PROG key Press Y or B key Press ENTER key Press Y or B key Press ENTER key Press Y key Press ENTER key Press Y key Press ENTER key
Enter program mode. Scroll to Level 2 Blocks. Select Level 2 Blocks. Scroll to the Miscellaneous block. Select Miscellaneous block. Scroll to Factory Settings parameter. Access Factory Settings parameter. Scroll to YES, to choose original factory settings. Restores factory settings. Loading Presets is first message Operation Done is next No is displayed last. Exit Level 2 blocks. Exit Programming mode and return to Display mode. Display mode. Stop LED on.
V represents blinking cursor.
Press Y key Press Y or B key Press ENTER key
Scroll to menu exit. Scroll to Programming exit. Return to display mode.
MN720

Initialize New Firmware

After new firmware is installed, the control must be initialized to the new firmware version and memory locations. Use the following procedure to Initialize the firmware. Note: All specific application parameters already programmed will be lost when resetting the control to factory settings. Note: After factory settings have been restored, the drive must be auto tuned. Action
Apply Power
Description
Display
Comments
Press PROG key Press Y or B key Press ENTER key Press Y or B key Press ENTER key Press Y key Press ENTER key Press Y key Press ENTER key Press Y key Press ENTER key Press DISP key several times Press ENTER key Press DISP key Press DISP key
Enter program mode. Scroll to Level 2 Blocks. Select Level 2 Blocks. Scroll to the Miscellaneous block. Select Miscellaneous block. Scroll to Factory Settings parameter. Access Factory Settings parameter. Scroll to YES, to choose original factory settings. Restores factory settings. Scroll to menu exit. Return to display mode. Scroll to diagnostic information screen. Access diagnostic information. Display mode showing firmware version and revision installed in the control. Displays exit choice. Display mode. Stop LED on. If you wish to verify the firmware version, enter diagnostic info. Displays commanded speed, direction of rotation, Local/ Remote and motor speed. Verify new firmware version. Press ENTER to exit diagnostic information. Loading Presets is first message Operation Done is next No is displayed last.
V represents blinking cursor.
MN720

Operating the Control from the Keypad
If the control is configured for remote or serial control, the LOCAL MODE must be activated before the control may be operated from the keypad. To activate the LOCAL MODE, first the motor must be stopped via the keypad, remote or serial commands. When the motor has stopped, the LOCAL MODE is activated by pressing the LOCAL key. Selection of the LOCAL MODE overrides any remote or serial control inputs except for the External Trip input, J1-16. Note: If the control has been configured, via parameter settings, for KEYPAD MODE, then no other means of operation are permitted other then the keypad. From the keypad, the control can operate the motor in three ways; keypad entered speed adjustments, Arrow key speed adjustment, or JOG mode commands. Keypad entered speed adjustments Action
Apply Power
Description
Display
Comments
Logo display for 5 seconds. Display mode. Stop LED on. FWD or REV LED on. Speed adjustment display. j represents blinking cursor.
Press FWD or REV key Press ENTER key Press SHIFT key Press Y key Press ENTER key Press FWD or REV key Press STOP key
Commands forward or reverse motor operation at selected speed. Access speed adjustment. Move cursor right one digit. Increase value of 2nd digit. Save new value and return to previous display. Commands forward or reverse motor operation at selected speed. Commands motor to decelerate.
STOP LED is ON when motor reaches 0 RPM.
MN720

Operating the Control from the Keypad Continued
Arrow key speed adjustments Action
Apply Power
Description
Display
Comments
Logo display for 5 seconds. Display mode. Stop LED on. FWD or REV LED on.
Press FWD or REV key Press Y key Press B key Press STOP key Press FWD or REV key
Commands forward or reverse motor operation at selected speed. Increase motor speed. Decrease motor speed. Commands motor to decelerate. Commands forward or reverse motor operation at selected speed.
STOP LED is ON when motor reaches 0 RPM. Motor speed increases to previous set speed.
MN720

Operating the Control from the Keypad Continued
JOG mode commands Action
Apply Power
Description
Display
Comments
Logo display for 5 seconds. Display mode. Stop LED is on. JOG LED is on. Motor runs at programmed JOG speed while FWD or REV key is depressed. JOG LED is on. STOP LED is ON when motor reaches 0 RPM.
Press JOG key
Press and hold FWD or REV key Press STOP key
Enable JOG mode (speed is set in the Level 1 Jog Settings block, JOG Speed parameter value). Increase motor speed. Commands motor to decelerate.
MN720

Parameter Definitions
To make programming easier, parameters have been arranged into the two level structure shown in Table 3-1. Press the PROG key to enter the programming mode and the Preset Speeds programming block will be displayed. Use the Up (Y) and Down (B) arrows to scroll through the parameter blocks. Press ENTER to access parameters within a programing block. Tables 3-2 and 3-3 provide an explanation of each parameter. A complete Parameter Block Values list is located at the end of this manual. This list defines the programmable range and factory preset value for each parameter. The list has a space to record your settings for future reference.
Table 3-1 List of Parameters LEVEL 1 BLOCKS

Preset Speeds Preset Speed #1 Preset Speed #2 Preset Speed #3 Preset Speed #4 Preset Speed #5 Preset Speed #6 Preset Speed #7 Preset Speed #8 Preset Speed #9 Preset Speed #10 Preset Speed #11 Preset Speed #12 Preset Speed #13 Preset Speed #14 Preset Speed #15 Accel / Decel Rate Accel Time #1 Decel Time #1 S-Curve #1 Accel Time #2 Decel Time #2 S-Curve #2 Jog Settings Jog Speed Jog Accel Time Jog Decel Time Jog S-Curve Time Keypad Setup Keypad Stop Key Keypad Stop Mode Keypad Run Fwd Keypad Run Rev Keypad Jog Fwd Keypad Jog Rev Input Operating Mode Command Select ANA CMD Inverse ANA CMD Offset ANA 2 Deadband Output Opto Output #1 Opto Output #2 Opto Output #3 Opto Output #4 Zero SPD Set PT At Speed Band Set Speed Analog Out #1 Analog Out #2 Analog #1 Scale Analog #2 Scale Position Band DC Control Ctrl Base Volts Feedback Filter Feedback Dir ARM PROP Gain ARM INT Gain Speed PROP Gain Speed INT Gain Speed DIFF Gain Position Gain IR COMP Gain TACH Trim Null Force Gain Field Control Field PWR Supply Field ECON Level Forcing Level Field Set Speed Field Step Limit Field REG Gain Output Limits Operating Zone Min Output Speed Max Output Speed PK Current Limit CUR Rate Limit
LEVEL 2 BLOCKS
Motor Data Armature Voltage ARM Rated Amps Motor Rated SPD Motor Field Motor Field Volts Motor Field Amps Feedback Type Encoder Counts Resolver Speed Tachometer Volts PK Power Limit Process Control Process Feedback Process Inverse Setpoint Source Setpoint Command Set PT ADJ Limit Process ERR TOL Process PROP Gain Process INT Gain Process DIFF Gain Follow I:O Ratio Follow I:O Out Master Encoder Auto-Tuning CALC Presets CMD Offset Trim CUR Loop Comp Feedback Tests SPD CNTRLR CALC
Protection Overload External Trip Following Error Torque Proving Miscellaneous Restart Auto/Man Restart Fault/Hr Restart Delay Factory Settings Homing Speed Homing Offset Security Control Security State Access Timeout Access Code
MN720

Table 3-2 Level 1 Parameter Block Definitions
Block Title PRESET SPEEDS Parameter Preset Speeds #1 - #15 Description Allows selection of 15 predefined motor operating speeds. Each speed may be selected using external switches connected to J1-11, J1-12, J1-13 and J1-14 when Operating Mode is set to 15 Speed. For motor operation, a motor direction command must be given along with a preset speed command. Accel time is the number of seconds required for the motor to increase at a linear rate from 0 RPM to the RPM specified in the Max Output Speed parameter in the Level 2 Output Limits block. Decel time is the number of seconds required for the motor to decrease at a linear rate from the speed specified in the Max Output Speed parameter to 0 RPM. S-Curve is a percentage of the total Accel and Decel time and provides smooth starts and stops. Half of programmed S-Curve % applies to Accel and half to Decel ramps. 0% represents no S and 100% represents full S with no linear segment. Note: Accel #1, #1 Decel #1 and S S-Curve Curve #1 are associated together together. Likewise Likewise, Accel #2, Decel #2 and S-Curve #2 are associated together. These associations can be used to control any Preset Speed or External Speed command. command Note: If drive faults occur during rapid Accel or Decel, selecting an S-curve may eliminate the faults. JOG SETTINGS Jog Speed Jog Speed is the programmed speed used during for jog. Jog can be initiated from the keypad or terminal strip. At the Keypad, press the JOG key then press and hold the direction (FWD or REV). At the terminal strip, close the direction input (J1-9 or J1-10) then close the JOG input (J1-12). To cause motor to operate at Jog Speed the FWD or REV key must be pressed and held or external command Forward (J1-9) or Reverse (J1-10). Jog Accel Time Jog Decel Time Jog S-Curve Jog Accel Time changes the Accel Time to a new preset value for jog mode. Jog Decel Time changes the Decel Time to a new preset value for jog mode. Jog S-Curve changes the S-Curve to a new preset value for jog mode.
ACCEL/DECEL RATE
Accel Time #1,2
Decel Time #1,2 S-Curve #1 #1,2 2
Figure 3-2 40% S-Curve Example

40% Curve 40% Curve 0% Curve 20 % 0% Curve 20 %
Output Speed
20 %
Output Speed 0
20 %
Accel Time Max Accel S-Curves
Decel Time Max Decel S-Curves
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Table 3-2 Level 1 Parameter Block Definitions - Continued
Block Title KEYPAD SETUP Parameter Keypad Stop Key Description Stop Key Allows keypad STOP key to initiate motor stop during remote or serial operation (if Stop key is set to Remote ON). If active, pressing STOP automatically selects Local mode and initiates the stop command.
Keypad Stop Mode
Stop Mode - Selects if the Stop command causes the motor to COAST to a stop or REGEN to a stop. In COAST, the motor is turned off and allowed to p In REGEN, the voltage g and frequency q y to the motor is recoast to a stop. d duced d at t a rate t set t by b Decel D l Time. Ti Run FWD Run REV Jog FWD Jog REV ON makes the keypad FWD key active in Local mode. ON makes the keypad REV key active in Local mode. ON makes the keypad FWD key active in Local Jog mode. ON makes the keypad REV key active in Local Jog mode.
Keypad Run FWD Keypad Run REV Keypad Jog FWD Keypad Jog REV INPUT Operating Mode
Six Operating Modes are available. Choices are: Keypad, Standard Run, 15SPD, Serial, Bipolar, Process, Bipolar Hoist and 7 Speed Hoist. External connections to the control are made at the J1 terminal strip (wiring diagrams are shown in Section 2 Control Circuit Connections). Selects the external speed reference to be used. The easiest method of speed control is to select POTENTIOMETER and connect a 5KW pot to J1-1, J1-2, and J1-3. 5, 10VDC or 4-20mA input command can be applied to J1-4 and J1-5. If long distance is required between the external speed control and the control, the 4-20mA selections at J1-4 and J1-5 should be considered. Current loop allows long cable lengths without attenuation of the command signal. 10VOLT W/EXT CL - when a 10V differential command is present at J1-4 and 5, allows an additional 5V input at J1-1, 2 and 3 which allows reduction in programmed current limit for torque trimming during operation. 10 VOLT W/TORQ FF - when a differential command is present at J1-4 and 5, allows additional 5V torque feedforward input at J1-1, 2 and 3 to set a predetermined amount of torque inside the rate loop with high gain settings. EXB PULSE FOL - selects optional Master Pulse Reference/Isolated Pulse Follower expansion board if installed. 10VOLT EXB - selects optional High Resolution I/O expansion board if installed. 3-15 PSI EXB selects optional 3-15 PSI expansion board if installed. Tachometer EXB- selects optional DC Tachometer expansion board if installed. Serial -selects optional Serial Communications expansion board if installed. Note: When using the 4-20mA input, the JP1 jumper on the main control board must be moved to pins 2 and 3.
Command Select
ANA CMD Inverse
OFF will cause a low input voltage (e.g. 0VDC) to be a low motor speed command and a maximum input voltage (e.g. 10VDC) to be a maximum motor speed command. ON will cause a low input voltage (e.g. 0VDC) to be a maximum motor speed command and a maximum input voltage (e.g. 10VDC) to be a low motor speed command.
ANA CMD Offset
Provides an offset to the Analog Input to minimize signal drift. For example, if the minimum speed signal is 1VDC (instead of 0VDC) the ANA CMD Offset can be set to -10% so the minimum voltage input is seen by control as 0VDC. Allows a voltage threshold to be defined. A command signal level below this voltage will not affect the control output.
ANA 2 Deadband
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Block Title OUTPUT Parameter OPTO OUTPUT #1 - #4 Description Four optically isolated digital outputs that have two operating states, logical High or Low. Each output may be configured to any of the following conditions: Condition Ready Zero Speed At Speed At Set Speed Overload Description Active when power is applied and no faults are present. Active when output frequency to motor is below the value of the Level 1 Output Zero SPD Set Pt parameter. Active when output speed is within the speed range defined by the Level 1 Output At Speed Band parameter. Active when output speed is at or above the Level 1 Output Set Speed parameter. A normally closed contact that is active (opens) during an Overload fault caused by a time out when output current is greater than Rated Current. Active when control is in Local keypad control. Active when a fault condition is present. Active when the motor speed is outside the user specified tolerance band defined by the At Speed Band parameter. Active High when REV direction command received. Active Low when FWD direction command received. Active when control is Enabled and Ready. Active at all times. Logical output state indicates Forward (Open) or Reverse (Closed) direction. Active during a positioning command when control is within the position band parameter tolerance. Active when process feedback signal is outside the range specified by the Level 2 Process Control block, AT Setpoint Band parameter. Turns off when process feedback error is eliminated. Active when drive is Ready, Enabled, Speed or Torque command received with FWD/REV direction issued. Active when field current is greater than 90% of the user programmed motor field amps. Could be used as a torque ready output. May be used to close an external motor armature contactor. This output is high when the control is ready and a forward or reverse command is issued. There is a 16ms delay between M/FWD CONTACT ON and when the control actually engages the output bridge. The delay helps compensate for any contactor bounce. The output turns OFF when forward and reverse are dropped and after the armature current is reduced to zero. Refer to Opto Output description of Section 2.
Keypad Control Fault Following ERR Motor Direction Drive On CMD Direction AT Position -
Over Temp Warn - Active when control heat sink is within 3C of Int Overtemp. Process Error -
Drive Run Running Field -
M/FWD Contact -
MN720

Block Title OUTPUT (Continued) Parameter Zero SPD Set PT Description Sets the speed at which the Zero Speed opto output becomes active (turns on). When the speed is less than the ZERO SPD SET PT, the Opto Output becomes active. This is useful when a motor brake is to interlock operation with a motor. The At Speed Band serves two Opto Output Conditions and the Level 2 Protection block Following Error: Sets the speed range in RPM at which the At Speed opto output turns on and remains active within the range. Sets the Following Error Tolerance Band for the Level 1 OUTPUT, Opto Output condition Following ERR. The opto output is active if the motor speed is outside this band. Sets the no fault operating speed range of the drive. This value is used by the Level 2 Protection block, Following Error parameter (if it is set to ON). If the drive speed falls out of this band, the Level 2 Protection block, Following Error parameter will shut down the drive (if it is set to ON). Sets the speed that the AT Set Speed opto output becomes active (turns on). When the speed is greater than the Level 1 Output SET SPEED parameter, the Opto Output becomes active. This is useful when another machine must not start or stop until the motor exceeds a predetermined speed. Two Analog 0-5VDC linear outputs may be configured to represent any of 19 conditions as follows: Condition ABS Speed ABS Torque Description Represents the absolute motor speed where 0VDC = 0 RPM and +5VDC = MAX RPM. Represents the absolute value of torque where +5VDC = Torque at CURRENT LIMIT. The absolute torque output is scaled by the torque constant. The torque constant or torque per armature amp drops as the field current drops. Thus, in field weakening the torque output remains accurate. Useful as a load meter output. Represents the absolute value of commanded speed where +5VDC = MAX RPM.
At Speed Band
Set Speed
Analog Output #1 and #2
ABS Speed Command
Field Current - 5 VDC = max. supply amps (e.g. 5V = 15 amps for a 15 amp field power supply). CMD Field CUR - 5 VDC = max supply amps. ARM Current - 2.5 VDC = 0.0, +5 VDC = + current limit, 0 VDC = - current limit. CMD ARM CUR - 2.5 VDC = 0.0, +5 VDC = + current limit, 0 VDC = - current limit. Firing Angle ARM Volts Field Volts Torque Power Velocity Overload Position Line Timer Analog Scale #1 & #2 Position Band Firing angle scaled +2.5 V = 0. 0V = max regen. +5V = MAX ADVANCE. Arm volts scaled 2.5V = 0, 0V = Rated, 5V = Rated. Field volts, 4 volts = RATED FIELD VOLTAGE. Bipolar torque output. 2.5V centered, 5V = Max Positive Torque, 0V = Max negative torque. Bipolar power output. 2.5V = Zero Power, 0V = negative rated peak power, +5V = Positive rated peak power. Represents motor speed scaled to 0V = negative max RPM, +2.5V = Zero Speed, +5V = positive max RPM. (Accumulated current)2 x (time), Overload occurs at +5V. (I2t) Position within a single revolution. +5V = 1 complete revolution. The counter will reset to 0 every revolution. Internally used square wave form, phase locked to L1-L2.
Scale factor for the Analog Output voltage. Useful to set the zero value or full scale range for external meters. Sets the acceptable range in digital counts (pulses) at which the AT Position Opto becomes active (turns on).
MN720

Block Title DC Control Parameter CTRL BASE Volts Description This sets the armature voltage where the control begins to go into field weakening to achieve higher speeds from the motor (not available with armature feedback). Chooses lowest voltage between ARMATURE VOLTAGE, 130% of Line Voltage, or the manual setting for CTRL BASE VOLTS. Adjustable range is 0-1000V. Sets the number of scans by the controls microprocessor to filter the encoder input signal. It is automatically set to suit the encoder resolution during the Auto Tuning function. A larger value provides a more filtered signal but at the cost of reduced bandwidth. A smaller value provides smoother low speed operation. Sets the encoders electrical direction of rotation to match that of the motor. Sets the current loop proportional gain. Sets the current loop integral gain. Sets the speed (velocity) loop proportional gain. Sets the speed (velocity) loop integral gain. Sets the speed (velocity) loop differential gain. Sets the position loop proportional gain. Sets gain for armature resistance compensation. Used for armature feedback only. When using armature feedback, begin with a setting of 50 and adjust as needed for removal of speed error (No-Load/Load), smoothness and stability. Scales tachometer voltage to compensate for individual tach voltage scale factor. Adjusts small signal current loop response relative to changes in firing angle. Helps current loop response to be nominal over the entire current range of the control, particularly at light loads. Adjusts a deadband at zero speed when using DC Tachometer feedback. Helps prevent creeping at zero speed.
Feedback Filter
Feedback DIR ARM PROP Gain ARM INT Gain Speed PROP Gain Speed INT Gain Speed DIFF Gain Position Gain IR COMP Gain (See Note 1) TACH Trim Null Force Gain
TACH Offset
Note 1: For Armature Feedback, the IR COMP Gain adjustment compensates for the armature voltage drop. Excessive IR COMP Gain may cause motor speed to become erratic. Shunt wound motors that have a rising speed characteristic (where speed increases with load) may not be suitable for armature feedback. Instead, Tachometer or Encoder feedback should be used for these shunt wound applications. Stabilized shunt wound motors have a very flat speed/torque characteristic and work well with armature feedback but may not work correctly in reversing applications. To set IR COMP Gain: 1. Run motor at base speed with no load. Measure RPM with hand held tachometer and record the RPM. (Do not rely on the RPM display of the control as it may not be accurate with armature feedback.) 2. Run motor at base speed with full load. Measure RPM with hand held tachometer and record the RPM. 3. Adjust IR COMP Gain 5 units. 4. Repeat steps 1 to 3 until no load speed (step 1) and full load speed (step 2) are matched.
MN720

Block Title Field Control Parameter Field PWR Supply Description This is used to select the type of field power supply used with the control. The standard power supply (for controls to 300HP) can supply up to 15 amps for shunt wound motors. If using permanent magnet motors, the field power supply may be disabled by selecting NONE. If the shunt wound motor requires more than 15 amps for its field, an optional 40 amp field power supply may be added. Sets the field voltage applied to the motor during stand-still while the control is disabled. This is used to keep the fields warm to ensure the motor can run to its base speed. Field economy is also often used instead of a space heater. Excessive voltage may cause the field to overheat resulting in premature motor failure. Any value less than 25% (or 100 mA) causes the field economy circuit to be off when disabled and automatically set to 0%. This setting is often used in the hoist mode to over saturate the fields causing a soft start or stop. Only available in Series 20H Line Regen controls and used in BIPOLAR HOIST and 7 SPEED HOIST modes. This sets the speed at which the field voltage is switched from the Forcing Level to the standard field run voltage. Only available in Series 20H Line Regen controls. This sets the ramp rate time when changing from field levels (field force voltage to standard run voltage). Only available in Series 20H Line Regen controls. This sets the proportional gain in the field current control. Selects the gain type for the field regulator. Setting Field Integral to ON selects PI gains. OFF selects proportional only. In most cases, the ON setting will improve the accuracy of the field control current settings. ENTERS LEVEL 2 MENU
Field ECON Level
Forcing Level
Field Set Speed Field Step Limit Field REG Gain Field Integral
LEVEL 2 BLOCK
Figure 3-3 Relationship of Field Control Parameters
Field Set Speed Reached Field Accels at 0 second rate Force Run Stand (ECON) Field Step Limit (Field Steps Follow This Rate) Drive Enabled Field Enable Asserted Field Current
Motor Speed
Field Set Speed
Field Decels at 0 second rate
Drive Disabled
Field Forcing, Field Set Speed and Field Step Limit parameters are not active with Series 20H controls. These parameters are only active for Series 20H Line Regen controls when operated in the Bipolar Hoist or 7 Speed Hoist modes.
MN720

Table 3-3 Level 2 Parameter Block Definitions
Block Title OUTPUT LIMITS Parameter Operating Zone MIN Output Speed Description Sets the operating zone to One Way (Non Line Regenerative) or REGEN. Sets the minimum motor speed in RPM. During operation, the motor speed will not be allowed to go below this value except for motor starts from 0 RPM. The maximum output peak current to the motor. Values above 100% of the rated current are available depending upon the operating zone selected. Limits the motor inrush current to protect the motor commutator. Sets the protection mode to Fault (trip off during overload condition) or to Foldback (automatically reduce the output current below the continuous output level) during an overload. Foldback is the choice if continuous operation is desired. Fault will require the control be Reset after an overload. OFF - External Trip is Disabled. ON - External Trip is enabled. If a normally closed contact at J1-16 is opened, an External Trip fault will occur and cause the drive to shut down. This parameter determines if the control is to monitor the amount of following error that occurs in an application. Following Error is the programmable tolerance for the AT Speed Opto output as defined by the Level 1 Output block, AT Speed Band parameter. Operation outside the speed range will cause a fault and the drive will shut down. When this parameter is set to ON the control tests for armature circuit continuity for a 20ms period. It indicates a torque proving fault if sufficient current is not sensed. This feature is useful in many applications to ensure torque is being applied. In a hoist, for example, torque proving could be used to make sure torque exists before a brake is released. Drive On output, if programmed, will not occur if torque proving fails. Available settings are On and OFF. Factory setting is OFF.
MAX Output Speed Sets the maximum motor speed in RPM. PK Current Limit CUR Rate Limit PROTECTION Overload
External Trip
Following Error
Torque Proving
MN720

Table 3-3 Level 2 Parameter Block Definitions Continued
Block Title MISCELLANEOUS Parameter Restart Auto/Man Description Manual - If a fault or power loss occurs, the control must be manually reset to resume operation. Automatic - If a fault or power loss occurs, the control will automatically reset to resume operation. The maximum number of automatic restart attempts before requiring a manual restart. After one hour without reaching the maximum number of faults or if power is turned off and on again, the fault count is reset to zero. The amount of time allowed after a fault condition for an automatic restart to occur. Useful to allow sufficient time to clear a fault before restart is attempted. Restores factory settings for all parameter values. Select YES and press ENTER key to restore factory parameter values. The keypad Display will show Operation Done then return to NO when completed. Note: When factory settings are reset, the Motor Rated Amps value is reset to 999.9 amps. This Level 2 Motor Data block parameter value must be changed to the correct value (located on the motor rating plate) before attempting to start the drive and auto tune. Homing Speed Homing Offset In Bipolar and Serial modes, this parameter sets the speed that the motor shaft will rotate to a Home position when the orient input switch is closed (J1-11). In Bipolar and Serial modes, this parameter sets the number of digital encoder counts past home at which the motor stop command is issued. Quadrature encoder pulses are 4 times the number of encoder lines per revolution. The recommended minimum number is 100 encoder counts to allow for deceleration distance to allow the motor to stop smoothly. Note: Homing direction is always forward.
Restart Fault/Hr
Restart Delay Factory Settings
MN720

Block Title SECURITY CONTROL Parameter Security State Description Off - No security Access Code required to change parameter values. Local - Requires security Access Code to be entered before changes can be made using the Keypad. Serial - Requires security Access Code to be entered before changes can be made using the Serial Link. Total - Requires security Access Code to be entered before changes can be made using the Keypad or serial link. Note: If security is set to Local, Serial or Total you can press PROG and scroll through the parameter values that are programmed but you are not allowed to change them unless you enter the correct access code. Access Timeout The time in seconds the security access remains enabled after leaving the programming mode. If you exit and go back into the program Mode within this time limit, the security Access Code does not have to be re-entered. This timer starts when leaving the Program Mode (by pressing DISP). A 4 digit number code. Only persons that know the code can change secured Level 1 and Level 2 parameter values. Note: Please record your access code and store it in a safe place. If you cannot gain entry into parameter values to change a protected parameter, please contact Baldor. Be prepared to give the 5 digit code shown on the lower right side of the Keypad Display at the Security Control Access Code parameter prompt. MOTOR DATA Armature Voltage ARM Rated Amps Motor Rated SPD The rated Armature voltage of the motor (listed on the motor nameplate). The rated armature current of the motor (listed on the motor nameplate). If the motor current exceeds this value for a period of time, an Overload fault will occur. The rated speed of the motor (listed on the motor nameplate). In the case of wound field motor nameplates, speed may be indicated as Base Speed/Max Field Weakened Speed. The base speed is entered in the MOTOR RATED SPD parameter. The Max Field Weakened Speed may be entered in the MAXIMUM OUTPUT SPEED parameter located in the Output Limits block, if operation faster than base speed is desired. This indicates the type of field in the motor. Available settings are Shunt and Permanent Magnet. The rated field volts of the motor (listed on the motor nameplate based on the connections you have made). Many motors have a dual voltage field that may be connected in series or parallel. Maximum field voltage = (AC Line Volts) x 0.85. The rated field amps of the motor for base speed operation and based on the connections you have made. Many motors have a dual voltage field. This is stated on the motor nameplate or shown in the motor connection diagram. The standard field supply for controls up to 300HP is 15 Amps. An optional 40 Amp field supply is available for dual voltage field motors and for controls that are 400HP and larger. If the field current drops to less than 0.15A, a Field Loss Fault will be displayed by the control. This designates the type of feedback used by the control. The controls standard feedback options are ENCODER and ARMATURE. Specify ARMATURE if the control is operated open loop and start with the IR Comp Gain set to 50. DC tachometer and resolver feedback are available with the appropriate optional expansion boards. Feedback device must be coupled to the motor shaft or at a 1:1 ratio. The number of counts (pulses) per revolution, if an encoder is feedback type. The speed of the resolver, if a resolver is used for feedback type. The parameter is only active when the optional Resolver to Digital expansion board is installed. The DC volts per 1000 RPM output of the tachometer (V/KRPM). The parameter is only active when the optional tachometer feedback expansion board is installed. This setting is often used as a commutation limiter in permanent magnet servo motors to set the peak current for commutation limits. This parameter is only active when PERM MAGNET is selected for motor field type.
Access Code
Motor Field Motor Field Volts
Motor Field Amps
Feedback Type
Encoder Counts Resolver Speed Tachometer Volts PK Power Limit
MN720

Block Title PROCESS CONTROL Parameter Process Feedback Process Inverse Setpoint Source Setpoint Command Description Sets the type of signal used for the process feedback signal. Causes the process feedback signal to be inverted. Used with reverse acting processes that use a unipolar signal such as 4-20mA. If ON, 20mA will decrease motor speed and 4mA will increase motor speed. Sets the source input signal type to which the process feedback will be compared. If Setpoint CMD is selected, the fixed value of the set point is entered in the Setpoint Command parameter value. Sets the value of the setpoint the control will try to maintain by adjusting motor speed. This is only used when the Setpoint Source is a fixed value Setpoint CMD under Setpoint Source. Sets the maximum speed correction value to be applied to the motor (in response to the maximum feedback setpoint error). For example, if the max motor speed is 1750 RPM, the setpoint feedback error is 100% and the setpoint adjustment limit is 10%, the maximum speed the motor will run in response to the setpoint feedback error is 175 RPM. If at the process setpoint, the motor speed is 1500 RPM, the maximum speed adj limits is then 1325 to 1675 RPM. Sets the width of the comparison band (% of setpoint) with which the process input is compared. The result is that if the process input is within the comparison band the corresponding Opto Output will become active. Sets the PID loop proportional gain. This determines how much adjustment to motor speed (within the Set PT ADJ Limit) is made to move the analog input to the setpoint. Sets the PID loop Integral gain. This determines how quickly the motor speed is adjusted to correct long term error. Sets the PID loop differential gain. This determines how much adjustment to motor speed (within the Set PT ADJ Limit) is made for transient error. Sets the ratio of the Master to the Follower in Master/Follower configurations. Requires the Master Pulse Reference/ Isolated Pulse Follower expansion board. For example, the master encoder you want to follow is a 1024 count encoder. The follower motor you wish to control also has a 1024 count encoder on it. If you wish the follower to run twice the speed of the master, a 1:2 ratio is entered. Fractional ratios such as 0.5:1 are entered as 1:2. Ratio limits are (65,535:1) to (1:20). Note: The Master Encoder parameter must be defined if a value is entered in the Follow I:O Ratio parameter. Note: When using Serial Communications to operate the control, this value is the MASTER portion of the ratio. The FOLLOWER portion of the ratio is set in the Follow I:O Out parameter. Follow I:O Out This parameter is used only when Serial Communications is used to operate the control. A Master Pulse Reference/ Isolated Pulse Follower expansion board is required. This parameter represents the FOLLOWER portion of the ratio. The MASTER portion of the ratio is set in the Follow I:O Ratio parameter. Only used if an optional Master Pulse Reference/Isolated Pulse Follower expansion board is installed. Defines the number of pulses per revolution of the master encoder. Only used for follower drives.
Set PT ADJ Limit
Process ERR TOL Process PROP Gain Process INT Gain Process DIFF Gain Follow I:O Ratio
Master Encoder
MN720

Block Title AUTO TUNING Parameter Description The Auto Tune procedure is used to automatically measure and calculate certain parameter values after motor data has been entered. Run CALC PRESETS, CMD OFFSET TRIM, CUR LOOP COMP and FEEDBACK TESTS with the motor uncoupled from the load. SPD CNTRLR CALC should be run with the load coupled to the motor (if possible). Ensure that both the load and motor are free to rotate freely. This procedure loads preset values into memory that are required to perform Auto Tune. Always run CALC Presets as the first step of Auto Tune. This procedure trims out voltage offsets for the differential analog input at J1-4 and J1-5. Measures current response to pulses of 30 firing angle. This procedure checks the values for ENCODER COUNTS and ENCODER DIR. This is accomplished by accelerating the motor open loop, detecting the phasing of encoder feedback and counting the number of encoder pulses per revolution of the motor. This works for resolvers and determines direction in tachometer systems. Not required for ARMATURE FEEDBACK. This procedure accelerates the motor to measure the current to acceleration ratio. It also adjusts Speed Control Integral Gain and Speed Control Proportional Gain. Because auto-tune is usually done with no load, it will generally set the Speed Control Integral Gain too high for low inertia motors and loads if Current Limit is set too low. If the control is too responsive when loaded, set the current limit to the proper value and rerun this procedure. ENTERS LEVEL 1 MENU
CALC Presets CMD Offset Trim CUR Loop COMP Feedback Tests
SPD CNTRLR CALC
LEVEL 1 BLOCK
MN720
Section 4 Troubleshooting
The Baldor Series 20H Control requires very little maintenance and should provide years of trouble free operation when installed and applied correctly. Occasional visual inspection should be considered to ensure tight wiring connections and to avoid the build up of any dust, dirt, or foreign debris which can reduce heat dissipation. Before attempting to service this equipment, all input power must be removed from the control to avoid the possibility of electrical shock. The servicing of this equipment should be handled by a qualified electrical service technician experienced in the area of high power electronics. It is important to familiarize yourself with the following information before attempting any troubleshooting or service of the control. Most troubleshooting can be performed using only a digital voltmeter having an input impedance exceeding 1 meg Ohm. In some cases, an oscilloscope with 5 MHZ minimum bandwidth may be useful. Before consulting the factory, check that all power and control wiring is correct and installed per the recommendations given in this manual.
No Keypad Display - Display Contrast Adjustment

If there is no visible display, use the following procedure to adjust the contrast of the display. Action
Apply Power Press DISP key
Description
No visible display. Ensures control in Display mode.
Display
Comments
Display mode.
Press SHIFT key 2 times Allows display contrast adjustment. Press Y or B key Press ENTER key Adjusts display contrast (intensity). Saves display contrast adjustment level and exits to display mode.
MN720
Troubleshooting 4-1

How to Access the Fault Log When a fault condition occurs, motor operation stops and a fault code is displayed on
the Keypad display. The control keeps a log of up to the last 31 faults. If more than 31 faults have occurred the oldest fault will be deleted from the fault log to make room for the newest fault. To access the fault log use the following procedure: Description Display Comments
Logo display for 5 seconds. Display mode showing output frequency Press DISP key 5 times Press ENTER key Press Y key Press ENTER key Use DISP key to scroll to the Fault Log entry point. Display first fault type and time fault occurred. Scroll through fault messages. Return to display mode. Typical display. If no messages, the fault log exit choice is displayed. Display mode stop key LED is on. Display mode.
Action
Apply Power
How to Clear the Fault Log Use the following procedure to clear the fault log.
Action
Apply Power Display mode showing output frequency. Press DISP key Press ENTER key Press SHIFT key Press RESET key Press SHIFT key Press ENTER key Press Y or B key Press ENTER key Fault log is cleared. Scroll Fault Log Exit. Return to display mode. No faults in fault log. Press DISP to scroll to the Fault Log entry point. Displays most recent message.
Description
Display
Comments
Logo display for 5 seconds. Display mode.
4-2 Troubleshooting
MN720

How to Access Diagnostic Information
Action
Apply Power Display mode showing motor speed. Press DISP key 5 times Press ENTER key Press DISP key Press DISP key Press DISP key Scroll to Diagnostic Information screen Access diagnostic information. Display mode showing control temperature. Display mode showing % overload current remaining. Display mode showing opto inputs & outputs states. 0=Open, 1=Closed Display mode showing actual drive running time. Display mode showing operating mode, voltage and control type. Display mode showing continuous amps; PK amps rating; amps/volt scale of feedback, power base ID. Display mode showing which Group1 or 2 expansion boards are installed. Display mode showing motor shaft revolutions from the REV home set point. Display mode showing firmware version and revision installed in the control. Displays exit choice. Press ENTER to exit diagnostic information. ID is displayed as a hexadecimal value. Opto Inputs states (Left); Opto Outputs states (Right). HR.MIN.SEC format.
Description
Display
Comments
Logo display for 5 seconds. No faults present. Local keypad mode. If in remote/serial mode, press local for this display. Diagnostic Access screen. First Diagnostic Information screen.
Press DISP key Press DISP key Press DISP key
Press DISP key
Press DISP key
Press DISP key
Press DISP key
MN720
Troubleshooting 4-3

Table 4-4 Troubleshooting
INDICATION ARM V FDBK POSSIBLE CAUSE The control has detected an excessive amount of armature feedback voltage on the armature during powerup. Excessive noise on cables. Defective base ID board. AUTO TUNE ENCODER TEST Encoder miswired. Encoder coupling slipping, broken or misaligned. Excessive noise on encoder lines. CORRECTIVE ACTION The permanent magnet motor may be rotating on powerup.
Separate armature leads from any other power. Call Baldor if problem remains. Correct wiring problems. Correct encoder to motor coupling. Check the position counter in the Diagnostic Information for jittering which will confirm an encoder problem. Use recommended encoder cable. Check encoder connections including shields. Separate encoder leads from power wiring. Cross encoder cables and power leads at 90. Electrically isolate encoder from motor. Install optional Isolated Encoder Feedback expansion board. User entered TACH VOLTS or MAX SPEED has changed the tach board jumper setting. Check tach board info in the DIAGNOSTICS DISPLAY, correct jumper settings. press RESET. Suspect 15V supply fault, wiring between base ID and feedback boards, defective feedback board or TACH board scaling. Check 5VDC at J1-29 and J1-30. Also check at encoder end pins D and F. Correct or replace encoder to motor coupling. Check the position counter in the Diagnostic Information for jittering which will confirm an encoder problem. Check encoder connections. Separate encoder leads from power wiring. Cross encoder cables and power leads at 90. Electrically isolate encoder from motor. Install optional Isolated Encoder Feedback expansion board. Check tach to motor coupling. Check tach connections. Separate tach leads from power wiring. Cross power leads at 90. Use shielded tach leads.
CHK TACH JUMPERS CURR SENSE ENCODER LOSS
Incorrect DC tach expansion board jumper settings. Excessive armature current feedback. Encoder power supply failure. Encoder coupling slipping, broken or misaligned Excessive noise on encoder lines.
TACH LOSS
Tach coupling slipped or broken. Excessive noise on tach lines.
Wrong jumper settings on DC TACH Check jumper selection based on tach output and MAX SPEED of motor. expansion board. Reset at needed. DC Contactor may be open. RESOLVER LOSS Resolver coupling slipped or broken. Incorrect connections to Resolver Feedback expansion board. Excessive noise on resolver lines. Check contactor. Check resolver to motor coupling. Check Resolver Feedback expansion board manual for correct wiring and parameters. Check resolver connections. Separate resolver leads from power wiring. Cross power leads at 90. Use shielded resolver leads.
4-4 Troubleshooting
MN720

INDICATION EXTERNAL TRIP POSSIBLE CAUSE Motor ventilation insufficient.
Continued
CORRECTIVE ACTION
Clean motor air intake and exhaust. Check external blower for operation and proper direction of rotation. Verify motors internal fan is coupled securely. Check motor for overloading. Verify proper sizing of control and motor. Verify thermostat has normally closed contacts. Connect thermostat. Verify connection of all external trip circuits used with thermostat. Disable thermostat input at J1-16 (External Trip Input). Check thermostat connections. Verify connection of external trip circuit at J1-16. Set external trip parameter to OFF if no connection made at J1-16.
Motor draws excessive current. No thermostat connected.
Poor thermostat connections. External trip parameter incorrect.
FOLLOWING ERR
Speed proportional gain set too low. Following error tolerance band set too narrow. Increase Speed PROP Gain parameter value. Current limit set too low. ACCEL/DECEL time too short. Excessive load. Increase Current Limit parameter value. Increase ACCEL/DECEL parameter time Verify proper sizing of control and motor.
Following Error parameter set to ON Set Level 2 Protection block, Following Error parameter to OFF. by mistake. Following Error window too small. INT OVER-TEMP Motor Overloaded. Ambient temperature too high. INVALID BASE ID Control does not recognize HP and Voltage configuration. LOGIC SUPPLY LOST USER DATA MEMORY ERROR mP RESET Power supply malfunctioned. Battery backed memory failure. Increase Level 1 Output block, AT Speed Band parameter RPM. Correct motor loading. Verify proper sizing of control and motor. Relocate control to cooler operating area. Add cooling fans or air conditioner to control cabinet. Press RESET key on keypad. If fault remains, call Baldor. Replace logic power supply. Parameter data was erased. Disconnect power to control and apply power (cycle power). Enter all parameters. Cycle power. If problem persists, contact Baldor. Press RESET key on keypad. If fault remains, call Baldor. Check Opto Outputs and add snubbers if needed. If fault remains, call Baldor. Press RESET key on keypad. If fault remains, call Baldor. Check AC input power. Correct if below minimum requirements.
EEPROM memory fault occurred. Excessive noise on Opto Output lines. A processor error occurred or the 5VDC power was lost.
LOW LINE HIGH LINE FIELD LOSS
The AC input line is below the rated input voltage limits.
The AC input line is above the rated Check AC input power. Correct if above minimum requirements. input voltage limits. Using permanent magnet DC motor. Set control parameters for PERMANENT MAGNET in MOTOR DATA block, FIELD TYPE. Blown fuse in field power supply. Improperly wired motor field. Check fuses and replace as needed. Check motor field connections for correctness and continuity.
MN720
Troubleshooting 4-5

INDICATION MOTOR HAS WRONG RESPONSE TO SPEED COMMAND MOTOR WILL NOT START POSSIBLE CAUSE
Continued
CORRECTIVE ACTION
Analog input common mode voltage Connect control input source common to control common to minimize may be excessive. common mode voltage. Maximum common mode voltage at terminals J1-4 and J1-5 is 15VDC referenced to chassis common. Speed is 4 times the commanded speed, with encoder feedback Not enough starting torque. Motor overloaded. Check if A and B are reversed. Increase Current Limit setting. Check for proper motor loading. Check couplings for binding. Verify proper sizing of control and motor. Change to Shunt or PERM Magnet as required. Place control in local mode. Change Level 2 Output Limits, MAX Output Speed parameter. Change Command Select parameter to match wiring at J1. Verify control is receiving proper command signal at J1. Change Level 2 Motor Data, Field Volts or Field Amps parameter(s). Adjust MAX Output Speed parameter value. Check for mechanical overload. If unloaded motor shaft does not rotate freely, check motor bearings. Verify control is set to proper operating mode to receive speed command. Verify control is receiving proper command signal at input terminals. Check velocity loop gains. Change Level 2 Motor Data, Field Volts or Field Amps parameter(s). Replace potentiometer. Adjust MIN Output Speed parameter value. Verify control is receiving proper command signal at input terminals. Verify control is set to receive speed command. Replace potentiometer. Motor stops when STOP key is pressed or control is disabled. Add TACH or Encoder feedback to improve zero speed performance. Change Level 2 Output Limits block, Operating Zone parameter to REGEN.
Motor field parameter incorrect. Control not in local mode of operation. MAX output speed parameter set to zero (0). Incorrect Command Select parameter. Incorrect speed command. Motor Field Volts or Field Amps parameters are not correct. MOTOR WILL NOT REACH MAXIMUM SPEED Max Output Speed set too low. Motor overloaded. Improper speed command.
Motor Field Volts or Field Amps parameters are not correct. Speed potentiometer failure. MOTOR WILL NOT STOP ROTATION MIN Output Speed parameter set too high. Improper speed command. Speed potentiometer failure. Using Armature feedback and commanding 0 speed. MOTOR WILL NOT REVERSE Incorrect control parameter.
4-6 Troubleshooting
MN720

INDICATION NO DISPLAY POSSIBLE CAUSE Lack of input voltage. Loose connections. Adjust display contrast. Encoder +VDC and common wires may be reversed. NEW BASE ID Software parameters are not initialized on newly installed control board.
Continued
CORRECTIVE ACTION
Check input power for proper voltage. Verify fuses are good (or breaker is not tripped). Check input power termination. Verify connection of operator keypad. See Adjust Display Contrast in Section 2 of this manual. Check encoder connections and correct any mistakes. Press RESET key on keypad to clear the fault condition. Cycle power (turn power OFF then ON). Reset parameter values to factory settings. Access diagnostics and compare power base ID number to list in Table 4-5 to ensure a match. Re-enter the Parameter Block Values you recorded in the User Settings at the end of this manual. Autotune the control. Change Operating Mode in the Level 1 Input block to one that does not require the expansion board. Install the correct expansion board for selected operating mode. Check connections of board to control or other group board. Check expansion board manual for correct connections. Call Baldor if problem remains. Increase PK Current Limit parameter in the Level 2 Output Limits block, not to exceed drive rating. Increase ACCEL/DEC parameters in the Level 1 ACCEL/DECEL Rate block. Install reverse biased diodes across all external DC relay coils as shown in the Opto Output circuit examples of this manual. See Electrical Noise Considerations in Section 4 of this manual. Install RC snubbers on all external AC coils. See Electrical Noise Considerations in Section 4 of this manual. Reduce the motor load. Verify proper sizing of control and motor. Increase the Level 2 Output Limits block, CUR Rate Limit parameter time value. Check PK Current Limit parameter in the Level 2 Output Limits block. Change Overload parameter In the Level 2 Protection block from Trip to Foldback. Check motor for overloading. Increase ACCEL/DECEL times. Reduce motor load. Verify proper sizing of control and motor. Check the Level 2 Output Limits block, Max Output Speed parameter. Increase the Level 1 DC Control block, Speed PROP Gain parameter. Check continuity from control to motor windings and verify motor connections and brushes. This check is only performed when motor is started and when control is first enabled.
NO EXB INSTALLED
Incorrect operating mode programmed. Need expansion board. Defective EXB.
OVERCURRENT
Current Limit parameter set to fast for motor commutation. ACCEL/DECEL time too short. Electrical noise from external DC coils. Electrical noise from external AC coils. Excessive load. Current Rate Limit parameter set too fast for motor commutation.
OVERLOAD
Excessive Current.
OVER SPEED
Motor exceeded 110% of MAX Speed parameter value.
TORQUE PROVE Measured current to motor was insufficient. UNKNOWN
Fault occurred but cleared before its Check AC line for high frequency noise. source could be identified. Check input switch connections and switching noise. Verify ground connections at Control and Motor. Fault detected by custom software. Refer to custom software fault list.
USER FAULT TEXT
MN720
Troubleshooting 4-7

Table 4-5 Power Base ID - Series 20H
130VAC Control Ca a og Numbers u be s Catalog BC20H103CL BC20H107CL BC20H110CL BC20H115CL BC20H120CL BC20H125CL BC20H135CL BC20H140CL BC20H150CL Power Base ID F1 F9 101 109 111 119 121 129 131 230VAC Control Ca a og Numbers u be s Catalog BC20H205CL BC20H210CL BC20H215CL BC20H220CL BC20H225CL BC20H240CL BC20H250CL BC20H260CL BC20H275CL BC20H2125CL Power Base ID 0F2 0FA 102 10A 112 11A 112 12A 132 182 460VAC Control Catalog Numbers BC20H410CL BC20H420CL BC20H430CL BC20H440CL BC20H450CL BC20H475CL BC20H4100CL BC20H4125CL BC20H4150CL BC20H4200CL BC20H4250CL BC20H4300CL BC20H4400EL BC20H4500EL BC20H4600EL Power Base ID 13C 144 14C 154 15C 164 16C 174 17C 1A4 184 18C 1AC 194 19C
Note: The Power Base ID number of a control is displayed in a Diagnostic Information screen as a hexadecimal value.
4-8 Troubleshooting
MN720

Control Circuit Board Test Points Figure 4-1 Test Point Description
JP1
1 2 3 Pins 1&2 2&3 Command Signal Voltage 4-20mA
J6 Test Points
AV AI FI TH GND ARM Volts (5VDC=+1000, 2.5VDC=0, 0VDC=1000) ARM Current (5VDC=125% at Rating, 0VDC=125% at Rating Field Current (5VDC=50 AT, 0VDC=0 AT) Heatsink Temperature (4VDC=100C) Ground
MN720
Troubleshooting 4-9

Electrical Noise Considerations All electronic devices are vulnerable to significant electronic interference signals
(commonly called Electrical Noise). At the lowest level, noise can cause intermittent operating errors or faults. From a circuit standpoint, 5 or 10 millivolts of noise may cause abnormal operation. At the extreme level, significant noise can cause damage to the drive. Therefore, it is advisable to prevent noise generation and to follow wiring practices that prevent noise generated by other devices from reaching sensitive circuits. In a control, such circuits include inputs for speed, torque, control logic, and speed and position feedback, plus outputs to some indicators and computers. Relay and Contactor Coils Among the most common sources of noise is the coil of a contactor or a relay. When these highly inductive coil circuits are opened, transient conditions often generate spikes of several hundred volts in the control circuit. These spikes can induce several volts of noise in an adjacent wire that runs parallel to a controlcircuit wire. Figure 4-2 illustrates noise suppression for AC and DC operated coils.
Figure 4-2 AC & DC Coil Noise Suppression

RC snubber
0.47 mF 33 W
AC Coil
DC Coil
Diode
Wires between Controls and Motors Output leads from a typical 460 VAC drive controller contain rapid voltage rises created by power semiconductors switching 650V in less than a microsecond, 1,000 to 10,000 times a second. These noise signals can couple into sensitive drive circuits. If shielded pair cable is used, the coupling is reduced by nearly 90% compared to unshielded cable. Even input AC power lines contain noise and can induce noise in adjacent wires. In some cases, line reactors may be required. To prevent induced transient noise in signal wires, all motor leads and AC power lines should be contained in rigid metal conduit, or flexible conduit. Do not place line conductors and load conductors in same conduit. Use one conduit for 3 phase input wires and another conduit for the motor leads. The conduits should be grounded to form a shield to contain the electrical noise within the conduit path. Signal wires - even ones in shielded cable should never be placed in the conduit with motor power wires.
4-10 Troubleshooting
MN720

Electrical Noise Considerations Continued
Special Drive Situations
For severe noise situations, it may be necessary to reduce transient voltages in the wires to the motor by adding load reactors. Load reactors are installed between the control and motor. Reactors are typically 3% reactance and are designed for the frequencies encountered in PWM drives. For maximum benefit, the reactors should be mounted in the drive enclosure with short leads between the control and the reactors.
Control Enclosures
Motor controls mounted in a grounded enclosure should also be connected to earth ground with a separate conductor to ensure best ground connection. Often grounding the control to the grounded metallic enclosure is not sufficient. Usually painted surfaces and seals prevent solid metallic contact between the control and the panel enclosure. Likewise, conduit should never be used as a ground conductor for motor power wires or signal conductors. Motor frames must also be grounded. As with control enclosures, motors must be grounded directly to the control and plant ground with as short a ground wire as possible. Capacitive coupling within the motor windings produces transient voltages between the motor frame and ground. The severity of these voltages increases with the length of the ground wire. Installations with the motor and control mounted on a common frame, and with heavy ground wires less than 10 ft. long, rarely have a problem caused by these motorgenerated transient voltages.
Special Motor Considerations
Sometimes motor frame transient voltages are capacitively coupled to feedback devices mounted on the motor shaft. To prevent this problem, add electrical isolation between the motor and the feedback device. The most simple isolation method, shown in Figure 4-3, has two parts: 1) A plate of electrical insulating material placed between the motor mounting surface and the feedback device. 2) An insulating coupling between motor shaft and the shaft of the feedback device.
Figure 4-3 Isolated Mounting Method

Insulating Coupling Insulating plate
Encoder or other feedback device Mounting bracket
Analog Signal Wires
Analog signals generally originate from speed and torque controls, plus DC tachometers and process controllers. Reliability is often improved by the following noise reduction techniques:
Use twisted-pair shielded wires with the shield grounded at the drive end only. Route analog signal wires away from power or control wires (all other wiring types). Cross power and control wires at right angles (90) to minimize inductive noise coupling.
MN720
Troubleshooting 4-11

Electrical Noise Considerations Continued
Wiring Practices
The type of wire used and how it is installed for specific applications makes the difference between obtaining reliable operation and creating additional problems. Power Wiring Conductors carrying power to anything (motor, heater, brake coil, or lighting units, for example) should be contained in conductive conduit that is grounded at both ends. These power wires must be routed in conduit separately from signal and control wiring.
Controllogic Conductors Typically, operators controls (push buttons and switches), relay contacts, limit switches, PLC I/Os, operator displays, and relay and contactor coils operate at 115VAC or 24VDC. Although these devices usually operate at low current levels, they contain switching noise caused by contact open/closure and solidstate switch operations. Therefore, these wires should be routed away from sensitive signal wires and contained within conduits or bundled away from open power and signal wires. DC Tachometer Circuits Among the most sensitive circuits is the DC Tachometer. Reliability of a DC tachometer circuit is often improved by the following noise reduction techniques:

Analog Signal Wires
Connect a 0.1 mF capacitor across the tachometer terminals to suppress AC noise. Use twisted-pair shielded wires with the shield grounded at the control end only. You should avoid grounding the shield to the tachometer case or conduit. Follow the practices for analog signal wiring.
Analog signals generally originate from speed and torque controls, plus DC tachometers and process controllers. Reliability is often improved by the following noise reduction techniques:

Encoder Circuits
Use twisted-pair shielded wires with the shield grounded at the drive end only. Route analog signal wires away from power or control wires (all other wiring types). Cross power and control wires at right angles (90) to minimize inductive noise coupling.
Adjustable speed drives are especially sensitive to high frequency noise on encoder signal lines. Because these input signals cannot be heavily filtered special care must be taken to avoid transient noise from entering these signal lines. Drive reliability can be greatly improved by using the following noise reduction techniques:

Plant Ground
Use line driver output encoders to reduce the encoder output impedance. Select line driver inputs on the adjustable speed drive. Install twisted-pair shielded wire for power to the encoder and having each output with its own return. (Avoid common conductors with multiple outputs or with an output and the power source.) Never connect the encoder ground to the power ground terminal of the control. Run all encoder wires independently from all other power wires.
Connecting electrical equipment to a good ground is essential for safety and reliable operation. In many cases, what is perceived as a ground isnt. Result: equipment malfunctions or electrical shock hazard exists. It may be necessary to retain the services of an electrical consultant, who is also a licensed professional engineer experienced in grounding practices to make the necessary measurements to establish if the plant ground is really grounded.
4-12 Troubleshooting
MN720
Section 5 Specifications and Product Data

Specifications:
Enclosure: Horsepower Open Type (Chassis Mount) 2-50 HP @ 115VAC 3-125 HP @ 230VAC 5-600 HP @ 460VAC 50/60 HZ 5% 0 to (1.13 x Input VAC)VDC (REGEN) 0 to (1.30 x Input VAC)VDC (ONE-WAY) See Ratings Table 5-1 1.0 Continuous See Ratings Table 5-1 30 C to +65 C
Input Frequency Output Voltage Output Current Service Factor Duty Overload Capacity Rated Storage Temperature:
Operating Conditions:
Voltage Range: 115 VAC Models 230 VAC Models 460 VAC Models Input Frequency Variation: Input Line Impedance: Ambient Operating Temperature: Ambient Temperature: Humidity: Altitude: Shock: Vibration: 105-130 VAC 3f 60 Hz 180-264 VAC 3f 60 Hz / 180-230 VAC 3f 50 Hz 340-528 VAC 3f 60 Hz / 340-460 VAC 3f 50 Hz 5%, 8.0Hz/Second Maximum Slew Rate 5% Maximum 0 to +40 C Derate Output 2% per C over 40 C to 55 C Max 0 C to +40 C 10 to 90% RH Non-Condensing Sea level to 3300 Feet (1000 Meters) Derate 2% per 1000 Feet (303 Meters) above 3300 Feet 1G 0.5G at 10Hz to 60Hz
460VAC control requires 230VAC 1f for cooling fans on some B and C size controls. See Table 5-1.
MN720
Specifications and Product Data 5-1

Keypad Display:
Display Keys Functions Backlit LCD Alphanumeric 2 Lines x 16 Characters 12 key membrane with tactile response Output status monitoring Digital speed control Parameter setting and display Diagnostic and Fault log display Motor run and jog Local/Remote toggle Forward run command Reverse run command Stop command Jog active 100 feet (30.3m) max from control
LED Indicators
Remote Mount
Control Specifications:
Control Method Speed Regulation Feedback Type: Armature Encoder Tachometer (optional) Resolver (optional) Current (Rate Limit) - Time to peak current Accel / Decel Time S-Curve Time JOG Speed Minimum Output Speed Maximum Output Speed Auto Restart IR Compensation Gain Velocity Loop Bandwidth Current Loop Bandwidth Selectable Operating Modes Three phase, full wave, bi-directional regenerative DC control with 6 total pulses per cycle and 6 controlled pulses per cycle. NEMA Type C. 1% of base speed 0.1% of set speed 1% of set speed 0.1% of set speed 0.008 Seconds - 1.0 Seconds 0 - 3600 Seconds for 2 assignable presets plus JOG 0 - 100% 0 - Maximum speed 0 - Maximum speed 0 - Maximum speed Manual or Automatic Available for Armature Feedback Adjustable to 20Hz Adjustable to 70Hz Keypad Standard Run 3 Wire 2 Wire Control with 15 Presets Serial Bipolar Speed/Torque Process Mode Bipolar Hoist Seven Speed Hoist, 2 Wire
5-2 Specifications and Product Data
MN720

Field Power Supply:
Type Voltage Current Voltage Limited, Current Regulated Full Wave Single Phase 0-85% of AC Line Input (in DC Volts) 0.1 - 15 Amperes maximum standard (Standard to 300HP) 0.3 - 40 Amperes maximum optional (Standard 400HP) Off for Permanent Magnet Motors Off, 25 - 100% 100 - 125%
Field Economy Level Field Forcing Level (hoist modes only)
Differential Analog Input:

Common Mode Rejection Full Scale Range Auto-selectable Resolutions Update rate 40 db 5VDC, 10VDC, 4-20 mA 12 bits + sign below 1VDC command 9 bits + sign above 1VDC command 2.7 msec with a 60Hz line
Other Analog Input:

Full Scale Range Resolution Update Rate 10 VDC 9 bits + sign 2.7 msec with a 60Hz line
Analog Outputs:
Analog Outputs Full Scale Range Source Current Resolution Update Rate 2 Assignable 0 - 5 VDC 1 mA maximum 8 bits 2.7 msec with a 60Hz line
MN720

Digital Inputs:
Opto-isolated Logic Inputs Rated Voltage Input Impedance Leakage Current Update Rate 9 Assignable 10 - 30 VDC (closed contacts standard) 6.8 K Ohms 10 mA maximum 16.6 msec
Digital Outputs:
Opto-isolated Logic Outputs ON Current Sink ON Voltage Drop Update Rate Maximum Voltage 4 Assignable 60 mA Max 2 VDC Max 16.6 msec 30 VDC
Diagnostic Indications:
Current Sense Fault Instantaneous Over Current Microprocessor Failure Over temperature (Control) Over speed ARM Volts Sense Fault Field Sense Fault Check Tach Jumpers Ready Parameter Loss Overload Torque Proving Expansion Board Fault External Trip (Motor Over Temp) High Line Fault Low Line Fault Following Error Encoder Loss Tach Loss Field Loss Resolver Loss Invalid Power Base ID Phase Loss
Note: All specifications are subject to change without notice.
MN720

Ratings Table 5-1 Ratings
Input VAC 115 115 115 115 115 115 115 115 115 230 230 230 230 230 230 230 230 230 230 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 Catalog Number BC20H103CL BC20H107CL BC20H110CL BC20H115CL BC20H120CL BC20H125CL BC20H135CL BC20H140CL BC20H150CL BC20H205CL BC20H210CL BC20H215CL BC20H220CL BC20H225CL BC20H240CL BC20H250CL BC20H260CL BC20H275CL BC20H2125CL BC20H410CL BC20H420CL BC20H430CL BC20H440CL BC20H450CL BC20H475CL BC20H4100CL BC20H4125CL BC20H4150CL BC20H4200CL BC20H4250CL BC20H4300CL BC20H4400EL BC20H4500EL BC20H4600EL Volts 140 140 140 140 140 140 140 140 140 240 240 240 240 240 240 240 240 240 240 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 Max. Output RMS Peak HP KW Amps Amps 3 2.2 20 60 7 5.2 40 120 10 7.5 60 150 15 11.2 75 190 20 14.9 100 250 25 18.6 140 420 35 26 180 480 40 29.8 210 540 50 37.3 270 680 5 3.7 20 60 10 7.5 40 120 15 11.2 60 150 20 14.9 75 190 25 18.6 100 250 40 29.8 140 420 50 37.3 180 480 60 44.8 210 540 75 56 270 680 125 93 420 1050 10 7.5 20 60 20 14.9 40 120 30 22.4 60 150 40 29.8 75 190 50 37.3 100 250 75 56 140 420 100 74.6 180 480 125 93 210 530 150 112 270 680 200 149 350 875 250 187 420 1050 300 224 500 1250 400 298 670 1340 500 373 840 1680 600 448 960 1920 Size A A A B B C C C C A A A B B C C C C D A A A B B C C C C D D D G G G Cooling Blower Voltage 115VAC 115VAC 115VAC 115VAC 115VAC 230 VAC 230 VAC 230 VAC 230 VAC 230/460 VAC 230/460 VAC 115VAC 230/460VAC 230/460VAC 230/460VAC 230/460VAC 230/460VAC 230/460VAC 230/460VAC Blower Power Requirement 1x24 Watt 2x24 Watt 2x24 Watt 2x24 Watt 1x1.9 Watt 1x24 Watt 2x24 Watt 2x24 Watt 2x24 Watt 1x.95A/.48A 1x.95A/.48A 1x24 Watt 1x.95A/.48A 1x.95A/.48A 1x.95A/.48A 1x.95A/.48A 1x.95A/.48A 1x.95A/.48A 1x.95A/.48A Internal Connection Internal Connection Internal Connection
Controls built before 2nd quarter 1996 have 230VAC fans. Peak Amps are Rated for 3 Seconds Maximum. 150% of motor amps 60 seconds 200% of motor amps 8 seconds 300% of motor amps 3 seconds (Within peak current capacity limits of control) Note: All specifications are subject to change without notice.
MN720

Torque Specifications Table 5-2 Tightening Torque Specifications
Catalog g Number BC20H103CL BC20H107CL BC20H110CL BC20H115CL BC20H120CL BC20H125CL BC20H135CL BC20H140CL BC20H150CL BC20H205CL BC20H210CL BC20H215CL BC20H220CL BC20H225CL BC20H240CL BC20H250CL BC20H260CL BC20H275CL BC20H410CL BC20H420CL BC20H430CL BC20H440CL BC20H450CL BC20H475CL BC20H4100CL BC20H4125CL BC20H4150CL BC20H4200CL BC20H4250CL BC20H4300CL BC20H4400EL BC20H4500EL BC20H4600EL
L1 L2 & L3 L1, lb-in 160 160 160 275 275 275 275 275 275 160 160 160 275 275 275 275 275 275 160 160 160 275 275 275 275 275 275 375 375 375 375 375 375 Nm 18.1 18.1 18.1 31 31 31 31 31 31 18.1 18.1 18.1 31 31 31 31 31 31 18.1 18.1 18.1 31 31 31 31 31 31 42.4 42.4 42.4 42.4 42.4 42.4 lb-in 30 30 30 200 200 200 200 200 200 30 30 30 200 200 200 200 200 200 30 30 30 200 200 200 200 200 200 375 375 375 375 375 375
A1
Nm 3.4 3.4 3.4 22.6 22.6 22.6 22.6 22.6 22.6 3.4 3.4 3.4 22.6 22.6 22.6 22.6 22.6 22.6 3.4 3.4 3.4 22.6 22.6 22.6 22.6 22.6 22.6 42.4 42.4 42.4 42.4 42.4 42.4 lb-in 30 30 30 275 275 275 275 275 275 30 30 30 275 275 275 275 275 275 30 30 30 275 275 275 275 275 275 375 375 375 375 375 375
A2
Nm 3.4 3.4 3.4 31 31 31 31 31 31 3.4 3.4 3.4 31 31 31 31 31 31 3.5 3.5 3.5 31 31 31 31 31 31 42.4 42.4 42.4 42.4 42.4 42.4
Field Power
lb-in 12 12 12 5 5 5 5 5 5 12 12 12 5 5 5 5 5 5 12 12 12 5 5 5 5 5 5 5 5 5 32 32 32 Nm 1.4 1.4 1.4 .56 .56 .56 .56 .56 .56 1.4 1.4 1.4 .56 .56 .56 .56 .56 .56 1.4 1.4 1.4 .56 .56 .56 .56 .56 .56 .56 .56 .56 3.5 3.5 3.5 lb-in 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
J1
Nm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Ground Lug
lb-in 50 50 50 200 200 200 200 200 200 50 50 50 200 200 200 200 200 200 50 50 50 200 200 200 200 200 200 200 200 200 375 375 375 Nm 5.6 5.6 5.6 22.6 22.6 22.6 22.6 22.6 22.6 5.6 5.6 5.6 22.6 22.6 22.6 22.6 22.6 22.6 5.6 5.6 5.6 22.6 22.6 22.6 22.6 22.6 22.6 22.6 22.6 22.6 42.4 42.4 42.4
Thermal Terminals
lb-in 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Nm .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56
Control Ground
lb-in 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Nm .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56 .56
MN720

Inter-connect Diagram Size A D Controls
MN720

Dimensions Size A Control
.25 2 PLACES
SEE DETAIL A
A2 F1 F2
L1
L2
L3
GND
GND FU8 FU9 FU4 FU1 FU2 FU3
FU5
FU6
FU7
18.00 18.75
20.60
.25
G N A 1 P 1 P 2 G N D
9.87
10.25 11.00
DETAIL A
MN720

Dimensions Continued Size B Control
.25 2 PLACES
A2
L1
L2
L3
A1
FU4
FU1
FU2
FU3
GND
FU8 FU9
FU5 FU6 FU7
SEE DETAIL A C B A
T1
T2
.25 10.25 11.00 Input Voltage 230V 460V A 23.12 24.19 B 23.87 24.94 C
G F F 2 P P G 1 2 N D
11.125
N 1 D
25.70 26.75
DETAIL A
MN720

Dimensions Continued Size C Control
2 PLACES A2 L1 L2 L3
FU4
FU1
FU2
FU3
FU8 FU9
FU5 FU6 FU7
SEE DETAIL A
GND
T1
T2
A B C A1
.28 Blower
Blower
10.25 11.00 11.75 Input Voltage 230V 460V A 23.90 24.65 B C
10.63
24.65 32.90 25.40 33.65
G F N 1 D
F 2
P 1
P 2
G N D
DETAIL A
MN720

Dimensions Continued Size D Control
16.87 15.19 .72 .38 13.75 12.43 12.06
A2
L1
L2
L3
43.80 40.00
39.25
A1
Blower
Blower
MN720

Dimensions Continued Size G Control
3.72 (94,6) 8.63 (219) 24.00 (609,6)
Removable Conduit Mounting Plates (Customer Power Connections)
12.41 (315)
8.63 (219)
2.66 (67,6)
31.50 (800)
23.63 (600)
Air Outlet Grill
90.55 (2300) 93.00 (2362) Air Inlet Grills (6)
47.25 (1200)
4.00 (101,6)
MN720
Appendix A
Field Supply Module

The standard field supply modules provide up to 85% of the incoming AC voltage as its maximum DC output voltage. Standard output current is 15 amps mounted to the control chassis with an optional separately mounted 40 amp maximum supply available from Baldor Electric. It is possible to run motors with fields above 85% of the incoming AC voltage with the Series 20H control. Doing so requires a voltage stepup transformer to be added between the field supply modules Ll L2 connection. Note that this connection is phase sensitive with Ll and L2. Maximum AC input voltage to the field supply module should be limited to 528 VAC on 60 Hz. Required step up transformer is calculated: Minimum AC Input Volts + Example: Motor field volts required is 300 VDC, AC input is 230 VAC Required Maximum Motor Field Voltage + 300 + 366VAC Minimum AC Input 0.85 0.85 Minimum stepup ratio for the transformer is calculated: Calculated Minimum AC Input Volts AC Line Input Volts Transformer KVA is calculated by: Transformer KVA = Max Field Volts x Max Field Amps In the case of the voltage stepup transformer, the FIELD RATED VOLTS parameter should be calculated by: Field Rated Volts + Rated Field Volts Example from above: Field Rated Volts + 300VDC Input Volts Output Volts Required Maximum Motor Field Voltage 0.85
230 366
+ 188VDC
MN720
Appendix A-1

The standard field connection is shown in Figure A-1.
Figure A-1 Standard Field Connection

L1 L2 L3 L1 L2 L3 Series 20H Control
A10 Field Power Module L1 L2 F+ F Field Volts DC
When using a transformer to boost the AC input to the field supply module to get a field voltage more than 85% of the AC line will be connected as shown in Figure A-2.
Figure A-2 Field Transformer Connection (to increase field output voltage)
f1 f2 f3 f1 f2 f3 Series 20H Control
Control Transformer
A10 Field Power Module L1 L2 F+ F Field Volts DC
Note that the wire that connects f2 with L2 of the Field Power Module is removed and the control transformer is connected. 1. 2. 3. 4. Output field voltage is adjusted as specified for the application. Maximum Motor Field Voltage = 0.85 x V L1-L2 V L1*L2 + V
f1*f2
) N
f1*f2
Where N=Control transformer voltage ratio (Secondary/Primary) Minimum control transformer VA rating = (Maximum Field Amps DC) x NVf1-f2
A-2 Appendix
MN720
Appendix B
Parameter Values Parameter Block Values Level 1

Level 1 Blocks Block Title PRESET SPEEDS Parameter PRESET SPEED #1 PRESET SPEED #2 PRESET SPEED #3 PRESET SPEED #4 PRESET SPEED #5 PRESET SPEED #6 PRESET SPEED #7 PRESET SPEED #8 PRESET SPEED #9 PRESET SPEED #10 PRESET SPEED #11 PRESET SPEED #12 PRESET SPEED #13 PRESET SPEED #14 PRESET SPEED #15 ACCEL/DECEL RATE ACCEL TIME #1 DECEL TIME #1 S-CURVE #1 ACCEL TIME #2 DECEL TIME #2 S-CURVE #2 JOG SETTINGS JOG SPEED JOG ACCEL TIME JOG DECEL TIME JOG S-CURVE TIME KEYPAD SETUP KEYPAD STOP KEY P# 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1101 1102 1103 1104 1105 1106 1201 1202 1203 1204 1301 Adjustable Range 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0-MAX Speed 0 to 3600 Seconds 0 to 3600 Seconds 0-100% 0 to 3600 Seconds 0 to 3600 Seconds 0-100% 0-MAX Speed 0 to 3600 Seconds 0 to 3600 Seconds 0-100% REMOTE ON (Stop key active during
remote operation). REMOTE OFF (Stop key inactive during remote operation).
Factory Setting 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 0 RPM 3.0 SEC 3.0 SEC 0% 3.0 SEC 3.0 SEC 0% 200 RPM 3.0 SEC 3.0 SEC 0% REMOTE ON
User Setting
KEYPAD STOP MODE KEYPAD RUN FWD KEYPAD RUN REV KEYPAD JOG FWD KEYPAD JOG REV
1302 1303 1304 1305 1306
COAST, REGEN ON, OFF ON, OFF ON, OFF ON, OFF
REGEN ON ON ON ON
MN720
Appendix B-1
Parameter Block Values Level 1

Level 1 Blocks - Continued Block Title INPUT Parameter OPERATING MODE P# 1401
Continued
Adjustable Range KEYPAD STANDARD RUN 15SPD SERIAL BIPOLAR PROCESS MODE BIPLOAR HOIST 7 SPEED HOIST POTENTIOMETER +/-10 VOLTS +/-5 VOLTS 4 TO 20 mA 10V W/EXT CL 10V W/TORQ FF EXB PULSE FOL 5V EXB 10V EXB 4-20mA EXB 3-15 PSI EXB TACHOMETER EXB SERIAL NONE ON, OFF -20% TO +20% 0-10.00 V READY ZERO SPEED AT SPEED OVERLOAD KEYPAD CONTROL AT SET SPEED FAULT FOLLOWING ERR MOTR DIRECTION DRIVE ON CMD DIRECTION AT POSITION OVER TEMP WARN RUNNING FIELD PROCESS ERROR DRIVE RUN M/FWD CONTACT 0-MAX Speed 1000 RPM 0-MAX Speed
Factory KEYPAD
User Setting
COMMAND SELECT
1402
POTENTIOMETER
ANA CMD INVERSE ANA 2 OFFSET ANA 2 DEADBAND OUTPUT OPTO OUTPUT #1
1403 1404 1405 1501
OFF 0.0 0.20 V READY
OPTO OUTPUT #2
1502
ZERO SPEED
OPTO OUTPUT #3
1503
AT SPEED
OPTO OUTPUT #4
1504
FAULT
ZERO SPD SET PT AT SPEED BAND SET SPEED
1505 1506 1507
200 RPM 100 RPM Rated Motor Speed
B-2 Appendix
MN720

Level 1 Blocks - Continued Block Title OUTPUT (Continued) Parameter ANALOG OUT #1 P# 1508
Continued
Adjustable Range ABS SPEED ABS TORQUE SPEED COMMAND FIELD CURRENT CMD FIELD CUR ARM CURRENT CMD ARM CUR FIRING ANGLE ARM VOLTAGE FIELD VOLTAGE TORQUE POWER VELOCITY OVERLOAD POSITION LINE TIMER 10-100% 10-100% 0-32767 CNTS 0-1000 0-7 FORWARD, REVERSE 1-500 0-30 0-500 0-9.99 Hz 0-100 0-9999 0-1000 90-110% 0-100 2% NONE, 15 AMP MAX, 40 AMP MAX 0, 25 - 100% 100 - 125% 0 - MAX RPM 0 - 5 SEC 0 - 255 OFF, ON
Factory ABS SPEED
User Setting
ANALOG OUT #2
1509
ARM CURRENT
ANALOG #1 SCALE ANALOG #2 SCALE POSITION BAND DC CONTROL CTRL BASE VOLTS FEEDBACK FILTER FEEDBACK ALIGN ARM PROP GAIN ARM INT GAIN SPEED PROP GAIN SPEED INT GAIN SPEED DIFF GAIN POSITION GAIN IR COMP Gain TACH TRIM NULL FORCE GAIN TACH Offset FIELD CONTROL FIELD PWR SUPPLY FIELD ECON LEVEL FORCING LEVEL FIELD SET SPEED FIELD STEP LIMIT FIELD REG GAIN Field Integral LEVEL 2 BLOCK PRESS ENTER FOR PROGRAMMING EXIT ENTERS LEVEL 2 MENU
1510 1511 1512 1601 1602 1603 1604 1605 1606 1607 1608 1609 1610 1611 1612 1613 1701 1702 1703 1704 1705 1706 1707
100% 100% CALC CALC CALC FORWARD 20 10.0 Hz 10 1.00 Hz 0 CALC 0 100% 0 0% 15 AMP MAX 67% 100% 0 0 40 ON
Exit programming mode and return to display mode.
MN720
Appendix B-3

Level 2 Blocks Block Title OUTPUT LIMITS Parameter OPERATING ZONE MIN OUTPUT SPEED MAX OUTPUT SPEED PK CURRENT LIMIT CUR RATE LIMIT PROTECTION OVERLOAD EXTERNAL TRIP FOLLOWING ERROR TORQUE PROVING MISCELLANEOUS RESTART AUTO/MAN RESTART FAULT/HR RESTART DELAY FACTORY SETTINGS HOMING SPEED HOMING OFFSET SECURITY CONTROL SECURITY STATE ACCESS TIMEOUT ACCESS CODE MOTOR DATA ARMATURE VOLTAGE ARM RATED AMPS MOTOR RATED SPD MOTOR FIELD MOTOR FIELD VOLTS MOTOR FIELD AMPS FEEDBACK TYPE ENCODER COUNTS RESOLVER SPEEDS TACHOMETER VOLTS PK POWER LIMIT P# 2001 2002 2003 2004 2006 2101 2102 2103 2104 2201 2202 2203 2204 2205 2206 2301 2302 2303 2401 2402 2403 2404 2405 2406 2407 2408 2409 2410 2411 Adjustable Range ONE WAY, REGEN 0-MAX Speed 0-5000 RPM 0-PEAK RATED CURRENT 0.008-1.00 SEC FAULT, FOLDBACK ON, OFF ON, OFF ON, OFF AUTOMATIC, MANUAL 0-10 0-120 SECONDS YES, NO 0-MAX Speed 0-65535 CNTS OFF, LOCAL, SERIAL, TOTAL SECURITY 0-600 SEC 0-9999 0-600 VOLTS 0-999.9 0-5000 RPM SHUNT, PERM MAGNET 0-600 0-40 ARMATURE, ENCODER, TACHOMETER, RESOLVER 50-65535 CNTS 0 to 10 0 - 2000V PER 1000 RPM 50 - 300% Factory REGEN 0 RPM Rated Motor Speed 1.5 X Motor ARM Rating CALC FOLDBACK OFF OFF OFF MANUAL 0 0 SEC NO 100 RPM Encoder Counts OFF 0 SEC 9999 Factory Set Factory Set 1750 RPM SHUNT CALC 0.3 ARMATURE 1024 PPR 1 50 100 User Setting
B-4 Appendix
MN720

Level 2 Blocks - Continued Block Title PROCESS CONTROL Parameter PROCESS FEEDBACK P# 2501
Continued
Adjustable Range POTENTIOMETER +/-10VOLTS +/-5 VOLTS 4 TO 20mA 5V EXB 10V EXB 4-20mA EXB 3-15 PSI EXB TACHOMETER EXB NONE ON, OFF SETPOINT CMD POTENTIOMETER +/-10VOLTS +/-5 VOLTS 4 TO 20mA 5V EXB 10V EXB 4-20mA EXB 3-15 PSI EXB TACHOMETER EXB NONE 100% to +100% 0-100% 1-100% 0-200 0-9.99 HZ 0-1000 (1 - 65535) : (1 - 20) 1-65535 50-65535
Factory NONE
User Setting
PROCESS INVERSE SETPOINT SOURCE
2502 2503
OFF SETPOINT CMD
SETPOINT COMMAND SET PT ADJ LIMIT PROCESS ERR TOL PROCESS PROP GAIN PROCESS INT GAIN PROCESS DIFF GAIN FOLLOW I:O RATIO FOLLOWER I:O OUT MASTER ENCODER
2504 2505 2506 2507 2508 2509 2510 2511 2512
0.0 % 10.0 % 10 % 0 0.00 HZ 0 1:1 1 1024
MN720
Appendix B-5

Level 2 Blocks - Continued Block Title AUTO-TUNING Parameter P# CALC AU1
Continued
Adjustable Range YES, NO -
Factory NO -
User Setting
CALC PRESETS CMD OFFSET TRM

Measures and trims out offset voltage at Analog Input #2 (J1-4 & J1-5).
CUR LOOP COMP
AU2
Measures current response while running motor at one half the rated motor current.
FEEDBACK TESTS
AU3
This procedure checks the values entered in Encoder Counts, Resolver Poles and Feedback direction. This is accomplished by accelerating the motor open loop, detecting the phasing of encoder feedback and counting the number of encoder pulses per revolution of the motor. It also check for output when a DC tach is specified and sets the feedback direction. Press the ENTER key to run auto tuning test. Not required for ARMATURE FEEDBACK.
SPD CNTRLR CALC
AU4
Measures the motor current to acceleration ratio during motor rotation. This procedure adjusts the Speed INT Gain and Speed PROP Gain parameters. LEVEL 1 BLOCK PRESS ENTER FOR PROGRAMMING EXIT Enters Level 1 Menu Exit programming mode and return to display mode.
B-6 Appendix
MN720
Appendix C
MN720
Appendix C-1
Remote Keypad Mounting Template

4.00 2.500 (A) (A)
Four Places Tapped mounting holes, use #29 drill and 8-32 tap (Clearance mounting holes, use #19 or 0.166 drill)
1-11/16 diameter hole Use 1.25 conduit knockout
4.810
5.500
(B)
1.340
(A)
(A)
1.250
Note: Template may be distorted due to reproduction.
C-2 Appendix
MN720
Baldor District Offices
BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 72901-2400 (479) 646-4711 Fax (479) 648-5792 www.baldor.com
Baldor Electric Company MN720 Printed in USA 2/06
Series 20H Line Regenerative DC SCR Control
MN720

Series 20H Line Regenerative Digital DC SCR Control: Installation & Operating Manual

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Series 20H Line Regenerative Digital DC SCR Control: Installation & Operating Manual

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SERIES 20H Line Regenerative Digital DC SCR Control

Installation & Operating Manual

Section 1 General Information

General Information 1-1

1-2 General Information

Section 1 General Information

Continued on next page

General Information 1-3

Section 1 General Information

Caution: Caution: Caution:

1-4 General Information

Section 2 Receiving & Installation

Receiving & Installation 2-1

Section 1 General Information

2-2 Receiving & Installation

Section 1 General Information

Figure 2-1 Recommended System Grounding

Safety Ground Driven Earth Ground Rod (Plant Ground)

Receiving & Installation 2-3

Section 1 General Information

2-4 Receiving & Installation

Section 1 General Information

Receiving & Installation 2-5

Section 1 General Information

Fast Action Fuses: Very Fast Action: Time Delay Fuses:

Table 2-2 Isolation Transformer KVA Selection

Single Phase Power

2-6 Receiving & Installation

Section 1 General Information

Table 2-3 Recommended Wire Size 115VAC

Table 2-4 Recommended Wire Size 230VAC

Receiving & Installation 2-7

Section 1 General Information

Table 2-6 Fuses

2-8 Receiving & Installation

Section 1 General Information

Figure 2-1 20H Enclosure Component Locations

FU3 FU4 FU1 FU2 FU3

JP1 12 3 JP1 12 3 J1 Terminal Strip J1 Terminal Strip A1 J1 Terminal Strip JP1 12 3

JP1 mounted on control board (opposite side of swing out panel).

Receiving & Installation 2-9

Section 1 General Information

Figure 2-2 Three Phase AC Power Connections

*Optional Line Reactor

* Optional components not provided with control.

Baldor Series H Control

Figure 2-3 230VAC/460VAC Blower Connections (Single Phase)

Blue Orange Black Red

Blue Orange Black Red

2-10 Receiving & Installation

Section 1 General Information

* Optional components not provided

Figure 2-4 Motor Connections

Baldor Series H Control

Figure 2-5 Optional MContactor Connections

GND To Customer Provided Power Source (Rated Coil Voltage)

RC Device Electrocube RG1781-3

Note: Close Enable after M contact closure.

M=Contacts of optional M-Contactor