Power Transformers

Electro Electric Systems

Electro Electric Systems

Contents

1. Production Capacity & Manpower 2. Production Range 3. Production History 4. Research & Development Framework 5. Manufacturing Process 6. Major Manufacturing & Testing Facilities 7. Performance Record of Power Transformer (above 1300kv BIL)

Electro Electric Systems

Production Capacity & Manpower

1) Annual Production Capacity 2) Production Voltage 3) Production Capacity 4) Factory Space : 100,000MVA : up to 800kv : up to 1,300MVA (3 phase) : 53,000(570,000ft)

5) Manpower for Transformer Factory 78 Design Engineers (and 17 drafters & general affairs) 960 Workers 30 Test Engineers

15 R & D Engineers
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Production Range
1) Oil Immersed Power transformer 2) Distribution transformer (Below 36kV, 30MVA) 3) Cast resin transformer (Up to 36kV, 10MVA) 4) Reactor 5) SF6 Gas Insulated Power Transformer 6) Special purpose transformer Phase shift transformer Furnace transformer Mobile transformer

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Power Transformer

Distribution Transformer

Cast Resin Transformer

Shunt Reactor

Traction Transformer

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SF6 Gas Insulated Power Transformer 1PH 60Hz 20MVA 154/23kV OLTC

Mobile Transformer 3PH 60Hz 40MVA 154/23kV

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Regional Distribution of Annual Production MVA

NORTH AMERICA (38.8%) OTHERS (5%) EUROPE (3.4%) ASIA (6.9%) OTHERS (5.1%) EUROPE (3.5%) ASIA (3.0%) NORTH AMERICA (46.1%)

KOREA (14.3%)

KOREA (13.5%)

MIDDEL EAST (31.6%)

MIDDEL EAST (28.1%)

Year of 2007

Year of 2008

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Production History
Voltage class vs. Develop Year Annual Produced MVA
67,800

765 kV 500kV
36,900 40,200

61,400

400kV
25,900

345kV 220kv 154kV

2004 2005 2006 2007 2008

1978 1979

1985

1993

1997

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Research & Development Framework Electro Mechanical Research Institute

-Electro Magnetic Analysis -Thermal & Fluid Analysis

Industrial Research Institute

VIT(Ukraine Transformer Research Institute)

-Material -Mechanical strength

Technology Development Center Hyundai Technologies Center Hungary Ltd.

Maritime Research Institute

-Vibration & Noise

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Manufacturing Process
COIL
MANUFACTURE

INSULATION
MANUFACTURE

CORE
SLITTING/ CUTTING

CLAMP
PRE-TREATMENT

TANK / COVER
PRE-TREATMENT

RADIATOR
PRE-TREATMENT

8 INSIDE COATING

WINDING

LAMINATION

PAINTING

PAINTING PAINTING/DRYING

SIZING/DRYING

9 10

OLTC, NLTC LEAD CONNECTION

CORE/COIL ASSEMBLY 11

LEGEND
DRYING
: HOLD

& CHECK POINT PROCESS

: MANUFACTURING

12

TANKING

BUSHING, BCT, ACCESSORIES

FINAL ASSEMBLY

13 FINAL PAINTING

OIL FILLING

TEST

14

15

PACKING

DELIVERY

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Major Manufacturing &Testing Facilities

1) Lightning Impulse Test System 2) AC Voltage Test System 3) Partial Discharge Measuring Equipment 4) Condenser Bank 5) M/G Set 6) Auxiliary Transformer 7) Sweep Frequency Response Analyzer 8) Over-Head Crane (heaviest) : : : : : : : : 4000 kV / 600 kJ 1200 kV, 4 A PD detector, RIV meter 3158kV, 225 MVAR 1500kW Motor, 23MVA Generator 3100MVA 6.6/100-250 kV Doble M5100 2 x 300 Ton, 23m(H) 600 Ton Transporter 9) Vapor phase Drying Plant (max.) : L 13.8 x W 5.8 x H 7.2

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Pictures of Major Testing Equipment

Lightning Impulse Tester Condense Bank

AC Voltage Tester

Frequency Response Analyzer :M5100

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Clean Room Facilities Core & Coil Assembly Shop Entrance Winding Manufacturing Shop

Air Shower Room Temperature : 28 Maximum Humidity : 65% Particles : 100,000 EA/ft ( 0.5m) Air Shower

Temperature Humidity Control Equipment

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Insulation Material Moisture Content 0.5%

Insulation Oil Moisture Content Breakdown Voltage Particle Count 10 ppm 60 kv Class 4 NAS 1638

Vapor Phase Drying Plant

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400kV New Factory Establish Date : Nov. 25. 2008 Factory Space : W106 x L120 x H36[m] (12,300 )

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Facilities of the 400kV New Factory

Overhead crane: 2x 250 tons Dustproof System Vapor phase Drying Plant : 4units Air Transporter :2 x 300 tons 400kv Test Facilities W5.8 x L13.8 x H7.2[m]

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Performance Record of Power Transformer (above 1300kv BIL) 1) Middle East & Asia
Country Irag Customer(Application) State Organization of Electricity(SOE) (Super Grid 400kv Substation) SIEMENS-KWU/ADWEA (AL-TAWEELAH PROJECT) DEWA (JEBEL ALI D POWER) Korea Electric Power Corporation (Dang-Jin TPP) KOREA Korea Electric Power Corporation (Shin- Soesan substation) (Shin-Gapheung substation) (Shin-Ansung substation) Qty 52 3 1 3 7 4 7 18 6 Capacity 1PH 83.3MVA 3PH 190/280MVA 3PH 228/340MVA 3PH 137.8/176MVA 1PH 204MVA 1PH 370MVA Rated Voltage 400/138.6/11 ( 1300 BIL ) 15.75/420 (1425 BIL) 10.5-10.5/420 (1425 BIL) 15/450 ( 1425 BIL ) 20.9/765 ( 2050 BIL ) 765/345/23 ( 2050 BIL ) 765/345/23 ( 2050 BIL ) Delivery 1986,7,8 1999 1999 2001 1999/2000 1999 2000 2002 2004

UAE

1PH 667MVA

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2) South & North America(1)

Country Customer(Application) Interconexion Electrica S.A. E.S.P (ISA) (BM75) Colombia Interconexion Electrica S.A. E.S.P (ISA) (TPS-202) Canada British Columbia Hydro and Power Authority (BCHP) Zachry Construction Corporation (GEORGIA GENERATING PROJECT) 3 1PH 90/120/150MVA Qty 3 Capacity 1PH 90/120/150MVA Rated Voltage 500/230/34.5 ( 1550 BIL ) 500/230/34.5 ( 1550 BIL ) 512.5/242/25.2 ( 1550 BIL ) 18-18/500 ( 1425 BIL ) 16/525 ( 1425 BIL ) 16/525 ( 1425 BIL ) 525/30/34.5KV (1425 KV BIL) Delivery 1997

1997

2 2+1 2 1 3

3PH 305/400/500MVA 3PH 234/312/390MVA 3PH 126/168/210MVA 3PH 156/208/260MVA 1PH 170/226/283MVA

1994 2000,1 2001 2001 2001

USA

SIEMENS-WESTINGHOUSE (BIG SANDY PROJECT)

OREGON TRANSMISSION LINE (TRACY SUBSTATION)

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- Continuance Country Customer(Application) Qty 2 1 3 1 2 1 Capacity 3PH 169/225/281MVA 3PH 187/249/312MVA 3PH 115/153/192MVA =>55(65:215MVA) 3PH 265/353/442MVA =>55(65:495MVA) 3PH 169/225/281MVA 3PH 187/249/312MVA Rated Voltage 16/525KV (1550KV BIL) 16/525KV (1550KV BIL) 18/525KV (1425KV BIL) 22/525KV (1425KV BIL) 16/525KV (1550KV BIL) 16/525KV (1550KV BIL) 525/120/13.8KV (1550KV BIL) Delivery 2002 2002 2003 2003 2003 2003

TRAC-10 (HOT SPRINGS COUNTY PROJECT)

USA

GILBERT/TENASKA (FLUVANNA GEN. S/S PROJECT)

TRAC-10 (CHOCTOW GAS PROJECT)

Southern California Edison(SCE) (VALLEY S/S)

3PH 336/448/560MVA

2004

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400kV Transformer
SOE Super Grid / Iraq 1PH 400/138.6/11KV 83.3MVA Auto-Transformer 1986~1988 / 52 units
Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V 400 H.V 50/66.7/83.3 M.V 138.6 M.V 50/66.7/83.3 OA / FA / FOA H.V 1,300 M.V 550 (YNa0d1) Neutral 110 L.V 110 ON Load Tap Changer L.V 11 L.V 15/20/25

Tap Changer type Cooling System Insulation Level (kV) Winding Connection

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500kV Transformer
BC Hydro / Canada 3PH 512/242/25.2KV 500MVA Auto-Transformer 1994 / 2 units
Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V 512 H.V 305/400/500 M.V 242 M.V 305/400/500 OA / FA / FOA H.V 1,550 M.V 850 YNa0d1 Neutral 150 L.V 150 Off Circuit Tap Changer L.V 25.2 L.V 75/84/123

Tap Changer type Cooling System Insulation Level (kV) Winding Connection

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500kV Transformer
Tracy SS / USA 1PH 525/230/34.5kV 283 MVA Auto-Transformer 2001 / 3 units
Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V 525 H.V 283 M.V 230 M.V 283 Off Circuit Tap Changer OA / FA / FOA H.V 1,425 M.V 750 (YNa0d1) Neutral 150 L.V 200 L.V 34.5 L.V 47

Tap Changer type Cooling System Insulation Level (kV) Winding Connection

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500kV Transformer
Tenaska Power / USA 3PH 18/525kV 215 MVA 3PH 22/525kV 495 MVA GSU Transformer 2003 / 3+1 units

Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V 525 H.V 115/153/192(215) L.V 18 L.V 115/153/192(215)

Tap Changer type Cooling System Insulation Level (kV) Winding Connection H.V 1425

Off-Circuit Tap Changer ONAN/ONAF/ONAF H.V.N 150 YNd1 L.V 150

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765kV Transformer
(1) 1PH 765/20.9kV 204 MVA GSU Transformer (7units/1999-2000)

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765kV Transformer
(2) 1PH 765/345/23KV 370MVA Tie-Transformer (4units / 1999)

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765kV Transformer
(3) 1PH 765/345/23KV 667(2x333.3)MVA Auto-Transformer

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765KV 370MVA Transformer under testing

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Thank you very much.

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