REPAIR MANUAL

CONTENTS
GROUP 0: GENERAL
General warranty terms ..................................................................................................................................... 2 Technical characteristics : - Light quadricycles category L6e ........................................................................................................................ 3,4 - Heavy quadricycles category L7e ..................................................................................................................... 5,6 Checks to perform before delivering the venicle ............................................................................................... 7 Work to perform during servicing....................................................................................................................... 8 Vehicle identification ......................................................................................................................................... 9

GROUP 1: ENGINE
KUBOTA Z402, Z602 engines - Cooling system................................................................................................................................................... 2 - Lubrication system ............................................................................................................................................. 3 - Injection system ................................................................................................................................................. 4 to 7 - Tightening torques Z402 .................................................................................................................................... 8 - Tightening torques Z602 .................................................................................................................................... 9 - Repairs ............................................................................................................................................................... 10 to 12 LOMBARDINI 523 MPI engine - Cooling system................................................................................................................................................... 13 - Lubrication system ............................................................................................................................................. 14 - Injection system ................................................................................................................................................. 15 - Tightening torques ............................................................................................................................................. 16, 17 - Repairs ............................................................................................................................................................... 18

GROUP 3: REVERSER AXLE

Reverser axle .................................................................................................................................................... 2 Transmission ..................................................................................................................................................... 3 Regulator assembly VSP 2000 LP2 version 2 ................................................................................................... 4 to 23

GROUP 4: FRONT AXLE

Front axle adjustment dimensions

GROUP 5: REAR AXLE

Rear axle adjustment dimensions

GROUP 6: WHEELS-BRAKES
Tire pressure ..................................................................................................................................................... 2 Renewing the brake fluid ................................................................................................................................... 3 Brakes ............................................................................................................................................................... 4, 5 Hand brake........................................................................................................................................................ 6 Summary on aluminum wheels 2010 ................................................................................................................ 7

GROUP 7: BODY
Front frame dimensions CITY ........................................................................................................................... 2 Aluminum cell dimensions CITY ........................................................................................................................ 3 to 5 Front frame dimensions CROSSLINE ............................................................................................................... 10 Aluminum cell dimensions CROSSLINE ........................................................................................................... 11 to 13 Body maintenance............................................................................................................................................. 18 Gluing ................................................................................................................................................................ 19

GROUP 8: ELECTRICITY-INSTRUMENTS
Instrument cluster .............................................................................................................................................. 2 to 20 Fuses ................................................................................................................................................................ 21 Centralised locking ............................................................................................................................................ 22 Guarantee on CLARION radio unit .................................................................................................................... 23 to 26 Changing a lamp ............................................................................................................................................... 27, 28 Electric diagram ................................................................................................................................................ 29 to 33

GROUP 9: PAINT
Body colors ....................................................................................................................................................... 2, 3

REPAIR MANUAL General

INDEX
General terms of warranty ...................................................................................... 2 Technical characteristics Light quadricycles category L6e ....................................................................... 3,4 Heavy quadricycles category L7e ..................................................................... 5,6 Checks to perform before delivering the vehicle ..................................................... 7 Work to perform during servicing ............................................................................ 8 Vehicle identification .............................................................................................. 9

REPAIR MANUAL General

GENERAL TERMS OF WARRANTY
1. All new vehicles in the AIXAM range are guaranteed for a period of two years from their delivery to the client, against all defects or manufacturing flaw. All spare parts or accessories sold by AIXAM are guaranteed against any defect or manufacturing flaw for a period of one year from the date of delivery to the customer. 2. The following is required to benefit from the AIXAM guarantee: - The user manual must be filled with the vehicle identification, name and address of the user customer, and the stamp of the approved dealer. - The AIXAM approved distributor registers the guarantee on the Internet on the day of sale. 3. The guarantee may be requested from any approved dealer in the AIXAM network. The customer will present his user manual bearing the stamp of the vehicle seller, the date of delivery to the customer and stamp of the AIXAM approved dealer having performed servicing and check between 500 and 1 000 km, planned by the manufacturer. 4. Under pain of losing the benefit of the guarantee, the customer will present his vehicle between 500 and 1 000 km to his approved AIXAM dealer. The latter will perform free of charge (except consumables and small supplies) the labour operations required for checking, adjusting, tightening planned by the manufacturer at that mileage. After performing these operations, the AIXAM approved dealer will apply his stamp in the appropriate box, while indicating the date and exact mileage. 5. The guarantee includes replacement or repair, according to manufacturer instructions, of the part recognised faulty, with labour required by this replacement or repair free of charge. Repair on site or towing fees are not included. 6. Interventions within the warranty will not extend its period. However, the use of the warranty does extend its period for a time equal to that necessary for the performance only of the works under warranty, provided the said works require inevitably an immobilisation of the vehicle during at least 7 consecutive days (Act of 18 January 1992 Art. 4) 7. The manufacturer is the rightful owner of the parts removed within the warranty. 8. Elements not covered by the warranty: Any part and equipment which is not an original AIXAM component. Servicing operations, including balancing and adjustment of parallelism of the wheels ; engine and headlight tuning, changing glow plugs, ignition plugs, lamps, belts, transmission belts, parts required for maintenance of regulators, brake pads and linings, brake discs and drums, lubricants and fluids. Damage, breakdowns and damage resulting from: -abuse, accidents, theft, fire, vandalism, -industrial fallout, acid, alkaline, chemical, resin, bird droppings, salt, hail, storms, lighting and others, -non-observance of servicing programs at the planned periods, -improper intervention, -interventions outside the AIXAM network, -use of non-original parts, -use of improper fuel or lubricant or containing foreign bodies or fuel other than recommended, -Overloading, even temporary. The entire vehicle if the latter was subject to modifications or transformations not planned by the manufacturer, particularly when the vehicle no longer matches the original homologation criteria. Normal wear of any element including the exhaust, belts and shock absorbers, as well as ageing of the trims, upholstery, paint and wheel covers. Any vehicle with an odometer which was changed or modified in such a way preventing to establish the actual mileage, with an altered serial number or engine number. Expenses resulting from the immobilisation of the vehicle including direct or indirect or commercial loss incurred by the owner or usual user of the vehicle. 9. Documentations relative to the warranty, servicing, and driving: All benefactors of the AIXAM warranty receive a user manual delivered with the new vehicle. The application of the terms of warranty is subject to the presentation of this user manual. 10. In any case, the AIXAM vehicle benefits from the legal warranty against hidden flaws, in compliance with the provisions of articles 1641 and following of the Civil Code.

REPAIR MANUAL General

TECHNICAL CHARACTERISTICS Light quadricycle category L6e
GENERAL Genre Type and version Steering wheels Drive wheels DIMENSIONS (mm) Front track width Rear track width Wheelbase Front overhang Rear overhang Overall length Overall width Height WEIGHT (kilograms) Gross vehicle weight rating Gross driving weight rating Maximum load: On front axle On rear axle Empty vehicle curb weight: Total On front axle On rear axle 380 230 150 CITY Light quadricycle category L6e SV43AF Front Front CITY 1345 1345 1795 524 401 2720 1500 1470 CITY 640 none 350 400 CROSSLINE

SV42AF

CROSSLINE 1345 1345 2000 524 466 2990 1500 1540 CROSSLINE

ENGINE Brand Type Cycle Number of strokes Number and position of the cylinders Bore (mm) Stroke (mm) Compression ratio Maximum power (kW CE) Maximum power engine speed (rpm) Maximum torque (N/M CEE) Maximum torque engine speed (rpm) Maximum rotation engine speed (rpm) Fuel used Fuel tank (litres) Ignition Engine cooling Sound level at the fixed point: Sound level value (dba) Maximum corresponding engine speed (rpm)

CITY KUBOTA Z402 DIESEL 4 2 INLINE 64 62,2 23 4 3200 14 2400 3200 GASOIL 16 By compression Liquid

CROSSLINE

79 2400

REPAIR MANUAL General

TECHNICAL CHARACTERISTICS Heavy quadricycle category L7e
GENERAL Genre Type and version Steering wheels Drive wheels DIMENSIONS (mm) Front track width Rear track width Wheelbase Front overhang Rear overhang Overall length Overall width Height WEIGHT (kilograms) Gross vehicle weight rating Gross driving weight rating Maximum load: On front axle On rear axle Empty vehicle curb weight: Total On front axle On rear axle ENGINE Brand Type Cycle Number of strokes Number and position of the cylinders Bore (mm) Stroke (mm) Compression ratio Maximum power (kW CE) Maximum power engine speed (rpm) Maximum torque (N/M CEE) Maximum torque engine speed (rpm) Maximum rotation engine speed (rpm) Fuel used Fuel tank (litres) Ignition Engine cooling KUBOTA Z602 DIESEL 4 2 INLINE 72 73,6 24 11,2 3600 34 2200 3600 GASOIL 16 BY COMPRESSION LIQUID 400 240 160 Heavy quadricycle category L7e LOMBARDINI LGW 523MPI GASOLINE 4 2 INLINE 72 62 8,7 15 5000 37 3000 5000 LEAD-FREE GASOLINE 95,98 16 ELECTRONIC LIQUID 350 500 CROSSLINE Heavy quadricycle category L7e ST62AF / ST92AF Front Front 1345 1345 2000 524 466 2990 1500 1540

675 none

REPAIR MANUAL General

TECHNICAL CHARACTERISTICS
MOVEMENT TRANSMISSION
Gear type: continuous variable transmission Clutch type: centrifugal Control mode: automatic Transmission type: Engine regulator reverser reducer axle wheels. Maximum speed: 45km/h light quadricycle category L6e Maximum speed: 75km/h heavy quadricycle category L7e.

SUSPENSION
Front: independent wheels, pseudo Mac Pherson type, double effect hydraulic telescopic shock absorbers and helical springs. Rear: independent wheels with pulled arms, double effect hydraulic telescopic shock absorbers and helical springs.

STEERING Steering type: rack BRAKING

CHARACTERISTICS Type Diameter FRONT Discs 210 mm REAR Drums 160 mm

Service brake The front and rear linings are driven by hydraulic pistons controlled by a double circuit master cylinder. This master cylinder, which includes a brake fluid tank in its upper section, is controlled from inside the vehicle by a pedal within reach of the driver's right foot. A limiter allows automatic reduction of braking effectiveness on the rear axle. Emergency brake

A lever located near the driver's right hand, between both vehicle seats, actuates the rear brakes, by means of a cross-bar with two cables. This brake is adjusted mechanically by a screw on the level of each rear wheel or the crossbar. A pawl allows to hold this brake in the applied position. BODY:
Body: light engine-powered quadricycle (L6e), heavy engine-powered quadricycle intended for transporting persons (L7e) Materials making up the body: thermoformed ABS Number of seats: 2 light quadricycle category L6e, 4 heavy quadricycle category L7e Seats: 2 and bench seat Heavy quadricycle category L7e Number of doors: 2 Nature of materials used for windows: - Windshield: laminated glass - Side windows: tempered glass - Rear window: tempered glass

LIGHTING AND SIGNALING

Headlights: - indicators: 12V/21W - position lights: 12V/21W - low and high beam 12V/50W/60W Rear lights: - rear and stop lights: 12V/21W/5W - fog lights: 12V/21W - backup lights: 12V/21W Front fog lights: - fog lights: 12V/35W Day lights: -LED lights: 12V/ 4W

REPAIR MANUAL General

CHECKS PERFORMED BEFORE VEHICLE DELIVERY:

Check of closing and locking of all closing panels (doors, windows, hood, liftback, glove compartment,.) Check of the board tooling. Level check: - engine oil - reverser axle oil - washer fluid - brake fluid - coolant and antifreeze protection check Sealing check: - brake circuit - cooling circuit Tire pressure check, including the spare wheel. Check tightening of wheels, ball joints, engine, regulator, reverser bridge and screws in general. Check operation of electrical and lighting devices. Adjustment of idle. Check of parallelism. Vehicle test. Cleaning the vehicle interior and exterior Check of the starting battery charge level and tightening of the lugs.

REPAIR MANUAL

General

0
Additional works at 10000 km and every 10000 km o o o

WORK TO BE PERFORMED AT SERVICING

INTERVENTIONS AND CHECKS TO PERFORMED UPON SERVICING engine oil draining and renewal with oil filter change draining the reverser axle and oil change oil level check on the reverser axle (top up if necessary) check of the level of coolant (top up if necessary) o check sealing of the cooling circuit check of the level of brake fluid (top up if necessary) check sealing of the brake circuit check operation of the brakes including the handbrake cleaning and dust removal of the brakes, change the linings if required check of the level of battery electrolyte (top up with demineralised water if required) Adjustment of the reverser lever grease the battery terminals check the condition of the belts and change if necessary removing dust on entire regulator check of regulator gap and replacement of main bearings if required check screw tightening (wheels, engine,.......) change or clean the air filter change fuel filter tire pressure check, including the spare wheel Check sealing of shock absorbers Check the condition of suspension pins (engine, exhaust) Check the condition of the bellows (joints and steering rack) Reprogram the maintenance indicator check the charging circuit check proper operation of the lighting and electrical instrumentation Cleaning the fins of the cooling radiator check and adjust parallelism vehicle test o o o o o 0 o o o o o cleaning o o 0 0 0 0 0 o 0 o o o 0 o o o o o First servicing at 1000 km or 1 year o o Servicing at 5000 km or 1 year and every 5000 km

o o o o o o o

CAUTION: Maintenance work to perform regularly (in addition to servicing recommended)

Annually: renew the brake circuit fluid. Every two years: renew the coolant. Never use super fuel as antifreeze in diesel fuel. Use the products recommended in stores

REPAIR MANUAL General

VEHICLE IDENTIFICATION 1-SERIAL NUMBER COLD PUNCH The serial number is punched on the right-hand cross-member, inner side of the car, under the right-hand seat slider. 2-MANUFACTURER PLATE The manufacturer plate is riveted to the right-hand stringer on the inner side of the car, next to the engraved serial number.

MANUEL DE REPARATION COUPLE DE SERRAGE

COUPLES DE SERRAGE
FONCTION DESIGNATION VISSERIE COEF COUPLE en Mn Mini Maxi

Raidisseur de colonne (vis hautes) DIRECTION Raidisseur de colonne (vis basses) Flector de colonne Colonne de direction Cardan de direction Cremaillere Rotule de cremaillere Volant Frein a main FREINS Maitre cylindre vis creuse limiteur Pedale de frein SIEGES/CEINTU RES Ceintures (attache haute) Ceintures (attache basse) Enrouleur ceinture Boucle ceinture Glissires de Sieges AV Ecrou de Moyeu AV Triangles Suspension AV Rotules Suspension AV Amortisseurs AV (sup) Amortisseurs AV (inf) Axes de Moyeu AR Amortisseurs AR (sup) Bras de Suspension AR Roues Av Roues Arr Variateur Rcepteur

M8*20 M8*35 M8*20+nylstop nylstop M8 M8*35+nylstop M10*60 Nylstop M10*1,25 M12 torx M8*20 M8*25+nylstop vis creuse pas fin M 6 x 16 7/16' 20 UNF 7/16' 20 UNF 7/16' 20 UNF 7/16' 20 UNF M6*30 Nylstop M16*1,5 M10*50+Nylstop Nylstop M12*1,25 Nylstop M10*1,00 Nylstop M12 M12*180+Nylstop M10*65+Nylstop M10*65+nilstop M10*1,25 M10*1,25 Ecrou spiralock M12

2 2 2 3 1 2 2 1 2 2 4 1 2 2 2 2 8 2 4 2 2 2 2 2 4 16 16 1

18,4 27,6 18,4 27,6 18,4 18,4 18,4 36 32 40 18,4 18,4 20 8,8 25 25 25 25 8,8 140 38 40 16 36 64 38 38 40 40 90 27,6 27,6 27,6 54 48 60 27,6 27,6 30 13,2 40 40 40 40 13,2 160 54 60 24 54 96 54 54 60 60 110

TRANSMISSION

ESSIEUX AVANT & ARRIERE

REPAIR MANUAL KUBOTA Z402 and Z602 engines

INDEX
KUBOTA Z402 and Z602 engines: Cooling system .................................................................................................... 2 Lubrication system ............................................................................................... 3 Injection system ................................................................................................... 4 to 7 Tightening torques Z402 ...................................................................................... 8 Tightening torques Z602 ...................................................................................... 9 Repair .................................................................................................................. 10 to 12

LOMBARDINI 523 MPI engine Cooling system .................................................................................................... 13 Lubrication system ............................................................................................... 14 Injection system ................................................................................................... 15 Tightening torques ............................................................................................... 16, 17 Repair .................................................................................................................. 18

REPAIR MANUAL KUBOTA Z402 and Z602 engines

Cooling system Forced circulation cooling system with water pump. Temperature regulation is ensured by a thermostat fastened on the upper water manifold of the cylinder head. The thermostat is controlled as defined below: Start of thermostat valve opening Full opening of the thermostat valve The water pump is centrifugal and driven by the accessory belt. 69.5 to 72.5 C 85 C

1 : Radiator 2 : Water pump 3 : Fan 4 : Thermostat 5 : Cylinder head 6 : Engine block

A: Thermostat closed, short circulation enhancing engine temperature build-up

B: Thermostat open, long circulation to cool the engine.

Quantity of coolant: 2 litres

REPAIR MANUAL KUBOTA Z402 and Z602 engines

Lubrication system 1 : Rocker 2 : Pressure switch 3 : Rocker ramp 4 : Valve 5 : NA on 400 6 : Distribution 7 : Crankshaft 8 : Oil pump 9 : Strainer 10 : Overpressure valve 11 : Oil filter 12 : Push rod 13 : Indexed push rod 14 : Camshaft 15 : Injection pump 16 : Piston

A: Filter OK B: Clogged filter

Quantity of Z402 oil: 1.80 litres Quantity of Z602 oil: 2.50 litres

REPAIR MANUAL KUBOTA Z402 and Z602 engines

Injection system
The injection pump delivers the quantity of fuel required to meet the driver's demand. The injection pump preserves the engine of any overspeeding and ensures idle running stability. The injection pump controls engine stopping when requested. It is divided into four separate parts: Low pressure High pressure Regulation Control

The low pressure circuit comprises the: 1. Fuel tank 2. Strainer 3. Fuel pre-filter 4. Supply pump 5. Main filter The high pressure circuit comprises the: 6. Injection pump 7. Injectors

REPAIR MANUAL KUBOTA Z402 and Z602 engines

Adjusting and tuning The basic adjustments are located on the injection pump or injection pump housing. 1. Engine Stop 2. Min acc. stop 3. Max acc. stop 4. Acceleration lever 5. Idle adjust screw 6. Engine stop lever 7. Max load adjust screw

Idle adjust Idle adjustment is made from screw 5. However, idle speed must be reduced by 50 rpm by the min acceleration stop (2) and compensated with the idle adjust screw (5) to avoid untimely engine stalling. Load adjust Max load adjustment is done with screw 7. However, modifying this adjustment is not authorized. Adjustment of this screw is highly sensitive and may cause excessive smoke or lack of power. In case of problem linked with this adjustment, and once all other causes have been eliminated, call after-sales.

REPAIR MANUAL KUBOTA Z402 and Z602 engines

Regulation principle

1. Accelerator lever 2. Starting spring 3. Regulation lever 4. Regulation spring 5. Intermediate regulation lever 6. 7. Centrifugal regulator 8. 9. 10. Pump camshaft 11. Idle spring 12. Accelerator control 13. Flow control rod

REPAIR MANUAL KUBOTA Z402 and Z602 engines

Upon starting: Spring 2 drives lever 3 to the maximum flow position, the control rod is in the maximum flow position. When the engine starts, the centrifugal force applied to the regulator is stronger that the cold start spring, hence lever 3 is pushed to the minimum flow position, and the control rod pushes the idle spring 11. At idle: Centrifugal force applied to the regulator is sufficient to maintain lever 3 and the control rod on idle spring 11. The spring 11 ensures idle running stability. At full load: Upon acceleration request, lever 1 applies a tension on spring 2, which drives lever 5. Lever 5 drives lever 3, and moves the flow control rod in max load position. When speed reaches the maximum, the centrifugal force applied to the regulator becomes higher than that applied by spring 4, the control rod moves to a flow reduction. Upon engine stop: The engine stop lever pushes lever 3 in min flow position, the force applied to the lever is important enough to completely compact the idle spring, hence cutting engine injection.

REPAIR MANUAL KUBOTA Z402 and Z602 engines

TIGHTENING TORQUES Z402
The screws, bolts and nuts must be tightened at the torque specified using a torque wrench. Several screws, bolts and nuts, such as those on the cylinder head, must be tightened in a specific sequence and torque. 1. Tightening torques for screws, bolts and nuts for particular use For screws, bolts and nuts marked * in the table, smear the threading and seats with motor oil before tightening. The letter M of dimension x pitch means that the dimension of the screw, bolt or nut relies on the metric system. The dimension is the nominal outer diameter of the threadings in mm. The pitch is the nominal distance in mm between two threads. Element * Cylinder head cover nuts * Cylinder head screws * Main bearing fastening screw 1 * Main bearing fastening screw 1 (flywheel side) * Main bearing fastening screw 2 * Flywheel screws * Piston rod screws * Rocker arm support nuts * Gear shaft screw * Crankshaft end bolt * Bearing box cover screws Glow plugs Injector holder assembly Oil pressure switch tapered screw Injection duct fastening nuts Overflow pipe assembly fastening nuts Starter nut B terminal fitting nut Dimension x pitch M6 x 1.0 M8 x 1.25 M6 x 1.0 M8 x 1.25 M7 x 1.0 M10 x 1.25 M7 x 0.75 M6 x 1.0 M6 x 1.0 M12 x 1.5 M6 x 1.0 M8 x 1.0 M20 x 1.5 PT 1/8 M12 x 1.5 M12 x 1.5 M8 N-m 3.9 to 5.9 37.2 to 42.1 12.7 to 15.7 23.5 to 27.4 26.5 to 30.4 53.9 to 58.8 26.5 to 30.4 9.8 to 11.3 9.8 to 11.3 117.6 to 127.4 9.8 to 11.3 7.8 to 14.7 49.0 to 68.6 14.7 to 19.6 24.5 to 34.3 19.6 to 24.5 8.8 to 11.8 Kgf-m 0.4 to 0.6 3.8 to 4.3 1.3 to 1.6 2.4 to 2.8 2.7 to 3.1 5.5 to 6 2.7 to 3.1 1.00 to 1.15 1.00 to 1.15 12.0 to 13.0 1.00 to 1.15 0.8 to 1.5 5.0 to 7.0 1.5 to 2.0 2.5 to 3.5 2.0 to 2.5 0.9 to 1.2

2. Tightening torques for screws, bolts and nuts for general use When tightening torque values are not specified, tighten the screws, bolts, and nuts at the values specified in the following table. Standard screws and Special screws and Grade bolts 4 bolts 7 Unit M6 M8 M10 M12 N-m Kgf-m N-m Kgf-m

Nominal diameter

7.9 to 9.3 0.80 to 0.95 17.7 to 20.6 1.8 to 2.1 39.2 to 45.1 4.0 to 4.6 62.8 to 72.6 6.4 to 7.4

9.8 to 11.3 1.00 to 1.15 23.5 to 27.5 2.4 to 2.8 48.1 to 55.9 4.9 to 5.7 77.5 to 90.2 7.9 to 9.2

The material grade is indicated by numbers engraved on the heads of screws and bolts. Always check the numbers indicated below before tightening. Number engraved None or 4 7

Material grade of the screw or bolt SS41, S20C screw and bolt S43C, S48C special screw and bolt (refined)

REPAIR MANUAL KUBOTA Z402 and Z602 engines

TIGHTENING TORQUES Z602
Tightening torques for screws, bolts and nuts for particular use For screws, bolts and nuts marked * in the table, smear the threading and seats with motor oil before tightening. The letter M of dimension x pitch means that the dimension of the screw, bolt or nut relies on the metric system. The dimension is the nominal outer diameter of the threadings in mm. The pitch is the nominal distance in mm between two threads.

Elements * Rocker cover bolts Injection duct fastening nut Overflow duct fastening nut Injector unit Glow plug * Rocker ramp nut * Cylinder head bolt * Fan drive pulley screw * Intermediate gear shaft fastening screws Injection pump fastening screws * Connecting rod head bolt * Flywheel bolt Main bearing cap cover fastening bolt * Main crankshaft bearing bolt 2 * Main crankshaft bearing bolt 1 Oil pressure switch Injector nose support Starter B terminal fastening nut (electromagnetic drive type) Starter B terminal fastening nut (planetary gear reduction type) Generator pulley nut Alternator pulley nut Drain plug with copper gasket Drain plug with copper gasket Drain plug with rubber coating gasket

Dimension x pitch M6 x 1 M12 x 1.5 M12 x 1.5 M20 x 15 M8 x 1 M6 x 1 M8 x 1.25 M12 x 1.5 M6 x 1 M8 x 1.25 M7 x 0.75 M10 x 1.25 M6 x 1 M7 x 1 M6 x 1 PT 1/8 M8 M8 M10 x 1.25 M12 x 1.25 M22 x 1.5 M22 x 1.5

N-m 6.86 to 11.3 24.5 to 34.3 19.6 to 24.5 49.0 to 68.6 7.8 to 14.7 9.8 to 11.3 37.3 to 42.2 117.7 to 127.5 9.8 to 11.3 17.7 to 21.6 26.5 to 30.4 53.9 to 58.8 9.8 to 11.3 26.5 to 30.4 12.7 to 15.7 14.7 to 19.6 34.3 to 39.2 7.8 to 9.8 5.9 to 11.8

Kgf-m 0.7 to 1.15 2.5 to 3.5 2.0 to 2.5 5.0 to 7.0 0.8 to 1.5 1.00 to 1.15 3.8 to 4.3 12.0 to 13.0 1.00 to 1.15 1.80 to 2.20 2.7 to 3.1 5.5 to 6.0 1.00 to 1.15 2.7 to 3.1 1.3 to 1.6 1.5 to 2.0 3.5 to 4.0 0.8 to 1.0 0.6 to 1.2

Pounds-feet 5.1 to 8.3 18.1 to 25.3 14.5 to 18.1 36.2 to 50.6 5.8 to 10.8 7.2 to 8.3 27.5 to 31.1 86.8 to 94.0 7.2 to 8.3 13.0 to 15.9 19.5 to 22.4 39.8 to 43.4 7.2 to 8.3 19.5 to 22.4 9.4 to 11.6 10.8 to 14.5 25.3 to 28.9 5.8 to 7.2 4.3 to 8.7 28.9 to 32.5 43.0 to 58.2 23.9 to 27.5 47.0 to 54.2 32.5 to 39.8

39.2 to 44.1 4.0 to 4.5 58.3 to 78.9 5.95 to 8.05 32.4 to 37.3 3.3 to 3.8 63.7 to 73.5 6.5 to 7.5 44.1 to 53.9 4.5 to 5.5

REPAIR MANUAL KUBOTA Z402 and Z602 engines

REPAIR

Anomaly No fuel

Possible cause Fill up Purge the air Air in the supply circuit Water in the supply circuit Clogged supply duct Clogged fuel filter Fuel or oil viscosity too high Low hexadecane index fuel Fuel leak due to bad tightening of a fastening nut on the injection duct

Solution

Change the fuel and repair or change the supply system Clean Clean or change Use the fuel or motor oil specified Use the fuel specified Tighten the nut Adjust Change Clean Repair or change

Bad injection timing The engine does Camshaft wear not start Clogged injector Bad operation of the injection pump Seized crankshaft, camshaft, piston, cylinder jacket or main bearing

Repair or change

No compression in the cylinder

Change the cylinder head gasket, tighten the cylinder head screw, change the glow plug and injector holder Readjust or change the timing gear Change Adjust Charge Repair or change Repair or change Connect

Bad timing Worn piston rings and jacket Excess play in timing Battery discharged Faulty starter operation The starter is inoperative Faulty key switch Wiring disconnected

REPAIR MANUAL KUBOTA Z402 and Z602 engines

REPAIR (contd)
Anomaly Possible cause Clogged or dirty fuel filter Clogged air filter Fuel leak due to bad tightening of a fastening nut on the injector duct The engine does not run regularly Bad operation of the injection pump Bad injector opening pressure Stuck or clogged injector Faulty regulator operation Excess motor oil Wear or sticking of a piston ring and a jacket Bad injection timing Exhaust gases Bad compression black, or dark grey Overload Bad quality fuel Clogged fuel filter Clogged air filter Faulty injector Bad injection timing Solution Clean or change Clean or change Retighten the nut Repair or change Adjust Repair or change Repair Reduce to level specified Repair or change Adjust Adjust neutral spaces Reduce the load Use the fuel specified Clean or change Clean or change Repair or change the injector Adjust

The engine moving parts seem to be seized Repair or change Irregular fuel injection Faulty injector Lack of compression Repair or change the injection pump Repair or change the injector Change the cylinder head gasket, tighten the cylinder head screw, the glow plug and injector holder

Insufficient power

The cutting gap is set in the same direction Modify the location of the cutting gap for all piston rings Worn or stuck oil control ring Worn piston ring groove Excessive oil consumption Worn valve stem and guide Change Change the piston Change

Worn crankshaft main bearings or trunnion Change bearings Oil leaked caused by a faulty lining or sealing Change

REPAIR MANUAL KUBOTA Z402 and Z602 engines

REPAIR (contd)
Anomaly Fuel mixed with lubrication oil Water mixed with lubrication oil Possible cause Worn injection pump plunger Faulty injector Injection pump Faulty cylinder head gasket Flaky casing or cylinder head Low motor oil Clogged strainer Discharge valve stuck by dirt Solution Change the pump element or pump Repair or change the injector Change Change Change Top up Clean Clean

Fatigue or broken discharge valve spring Change Too much running gap of a crankshaft bearing Too much running gap of a connecting rod head bearing Too much running gap of a push rod bushing Clogged oil passage Inappropriate type of oil Faulty oil pump Inappropriate type of oil Faulty discharge valve Low motor oil Fan belt broken or loose Low coolant Radiator honeycomb or fins clogged Overheating engine Corroded radiator interior Corroded coolant circuit Faulty radiator plug Run with overload Faulty cylinder head gasket Bad injection timing Inappropriate fuel type Low electrolyte Slipping fan belt Battery discharges Wiring disconnected too fast Rectifier disconnected Faulty fan generator Faulty battery Change Change Change Clean Use the type of oil specified Repair or change Use the type of oil specified Change Top up Change or adjust Top up Clean Clean or change Clean or change Change Reduce the load Change Adjust Use the fuel specified Fill distilled water and charge the battery Adjust belt tension or change it Reconnect Change Change Change

Low oil pressure

High oil pressure

REPAIR MANUAL LOMBARDINI 523 MPI engine

COOLING SYSTEM

3. 4. 5. 6. 7. 8.

Thermostatic valve Cylinder block Coolant temperature indicator thermostat Circulation pump Ventilation helix Radiator

Quantity of coolant: 2 litres

REPAIR MANUAL LOMBARDINI 523 MPI engine

LUBRICATION SYSTEM

1. Pressure switch 2. Rocker stud 3. Connecting rod head stud 4. Oil filter cartridge 5. Main bearing stud 6. Oil change plug 7. Oil gauge 8. Vent 9. Oil fill plug 10. Camshaft 11. Oil pressure adjust valve 12. Oil pump 13. Crankshaft 14. Oil suction filter 15. Hydraulic push rod

Oil quantity (with filter) = 1.3 litres Oil quantity (without filter) = 1.2 litres

REPAIR MANUAL LOMBARDINI 523 MPI engine

INJECTION SYSTEM

1. Filling pipe 2. Tank 3. Fuel pump / gauge plant 4. Filter 5. Supply duct 6. Injector supply pipe 7. Injector 8. Pressure regulator 9. Injector holding spring 10. Pressure regulator return pipe 11. Supply pipe fastening screw

REPAIR MANUAL LOMBARDINI 523 MPI engine

TIGHTENING TORQUES The following tables indicate the tightening torques for standard screws and main components. The tightening torques are also indicated with the tightening methods and sequences, in the indications of fitting of components and/or the plant.
TABLE OF TIGHTENING TORQUES OF STANDARD SCREWS (wide pitch)
Resistance class (R) Grade / Dimensions

Diameter M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

R>400N/mm Nm 0,5 1,1 2,3 3,8 9,4 18 32 51 79 109 154 206 266 394 544 Nm 0,7 1,5 3 5 13 25 43 68 105 145 205 275 355 525 725

R>500N/mm Nm 0,6 1,4 2,8 4,7 12 23 40 63 98 135 193 260 333 500 680 Nm 0,9 1,8 3,8 6,3 16 31 54 84 131 181 256 344 444 656 906

R>600N/mm R>800N/mm R>1000N/mm R>1200N/mm Nm 1 2,2 4,5 7,5 19 37 65 101 158 218 308 413 533 788 1088 Nm 1,4 2,9 6 10 25 49 86 135 210 290 410 550 710 1050 1450 Nm 1,9 4,1 8,5 14 35 69 120 190 295 405 580 780 1000 1500 2000 Nm 2,3 4,9 10 17 41 83 145 230 355 485 690 930 1200 1800 2400

TABLE OF TIGHTENING TORQUES OF STANDARD SCREWS (thin pitch)

Diameter M 8x1 M 10x1 M 10x1.25 M 12x1.25 M 12x1.5 M 14x1.5 M 16x1.5 M 18x1.5 M 18x2 M 20x1,5 M 20x2 M 22x1.5 M 24x2 M 27x2 M 30x2 R>400N/mm Nm 10 21 20 36 38 56 84 122 117 173 164 229 293 431 600 Nm 14 28 26 48 45 75 113 163 157 230 218 305 390 575 800 R>500N/mm Nm 23 26 24 45 42 70 105 153 147 213 204 287 367 533 750 Nm 17 35 33 59 56 94 141 203 196 288 273 381 488 719 1000 R>600N/mm R>800N/mm R>1000N/mm R>1200N/mm Nm 20 42 39 71 68 113 169 244 235 345 327 458 585 863 1200 Nm 27 56 52 95 90 150 225 325 313 460 436 610 780 1150 1600 Nm 38 79 73 135 125 210 315 460 440 640 615 860 1100 1600 2250 Nm 45 95 88 160 150 250 380 550 530 770 740 1050 1300 1950 2700

REPAIR MANUAL LOMBARDINI 523 MPI engine

TIGHTENING TORQUES

Table of tightening torques for the main components

DESCRIPTION Connecting rod Rocker cover Casing (crankshaft fastening screws) Casing (one-piece fastening screws) Timing belt roller nut Rocker stud holder nut Oil sealing ring flange screw (flywheel side) Crankshaft pulley screw (timing side) Camshaft pulley screw Timing shaft bearing panel Camshaft holder flange Small closing flange Suction manifold fastening screw Revolution sensor holder fastening screw Revolution sensor fastening screw Oil pressure switch Oil plug Engine cylinder head screw Flywheel screw Coolant thermostat DIAMETER x PITCH (mm) 8x1 6x1 M 10 M6 M 10 10x1.5 M6 16x1.5 sin 10x1.25 M 6x1 M 6x1 M 6x1 M 6x1 M 6x1 M 8x1.25 12x1.5 12x1.5 10x1.5 TIGHTENING TORQUE (Nm) 40 9 50 10 40 40 12 180(1)* 50 10 10 10 10 10 10 25 40 (2)* 80 30

(1)* Lubricate the lower part of the screw and pulley centre with some Molysilp (2)* For more precise information see Fitting the cylinder head

REPAIR MANUAL LOMBARDINI 523 MPI engine

REPAIR Table of probable anomalies according to symptoms
Jolting once idle running stabilized Difficult starting with warm engine

Difficult starting with cold engine

The engine stops sometimes

Jolting upon reacceleration

Noise (beating or rattling)

The engine does not start

The engine stops at idle

Unstable idle running

Idle running too high

Idle running too low

Jolting acceleration

Overheating motor

High consumption

Damaged catalyst

Low performance

White smoke

Blue smoke

Crackling

Air supply
Air filter Leak on the manifold Butterfly body

Fuel supply
The pressure regulator stays open The pressure regulator stays closed Clogged pipes No pump flow Running injector Poor fuel quality

Ignition
Coil (coil short-circuit) Faulty spark plug cable Worn spark plugs Spark plugs too cold Spark plugs too warm

Exhaust
Leaks on the manifold Oxygen probe

Engine and mechanical

Leaky valve Valve stuck Bad valve sealing guide Jacket / piston wear Embedded combustion chamber Insufficient cooling Damaged cylinder head gasket Damaged revolution sensor phonic wheel Faulty hydraulic push rods Oil level too high

Electrical equipment
Low contact on fuel pump connector Burnt fuse Faulty relay Faulty engine wiring Faulty battery elements Battery terminals sulphated

MANUEL DE REPARATION Air Conditioning

Warning !
When working on air conditioning systems containing refrigerant and requires emptying or opening the circuit, the emptying or opening of the system, it is mandatory that the engineer is qualified and holds the relevant license and that the business premises has also achieved a "Certificate of compliance". It is prohibited to discharge refrigerant into the atmosphere. HOW TO OPERATE THE AIR CONDITIONING: (document Philippe Morel)
How to operate the Air Conditioning Switch fan to position 1 (a).Then press button (b) to operate the air conditioning. Adjust the air recirculation to maximize the air conditioning effectiveness (c). Recirculation (c) can also be used to improve cabin heating efficiency or to reduce external pollution entering the cabin e.g. before entering a tunnel. Attention! Adjusting the recirculation to MAX can lead to condensation inside the vehicle, mainly on the windscreen. The air conditioning must be serviced every two years.

CHARACTERISTICS: Type of Gas: R134A Gas Qty.: 400g Oil type: ZXL 200 PG Oil Qty.: Compressor coil resistance: 3.5 Compressor belt tension: 90 Hz MAINTENANCE: Every 2 years check the charge of the gas. Every 4 years replace the Filter/Drier The loss of gas: The system is supposed to be tight, but to limit the risk of loss of air conditioning gas must rotate at least every 15 days (especially in winter, at least for 1/4 hours) to improve the flow of oil ( pending with the fluid) to lubricate the joints. The water problem: PAG oils are very hygroscopic, i.e. they have a strong tendency to absorb moisture from the air. The drier the moisture but retains its capacity is limited: 3 grams of water max. The circuit is supposed to be sealed and pressurized water can come from an insufficient degree of vacuum before the refrigerant charge

MANUEL DE REPARATION Air Conditioning

DIRECTIONS: Try parking in the shade to reduce the need for air conditioning to help cool the interior. Open the windows, before engaging the air conditioning system, to remove the maximum amount of heat and then close them as soon as you switch the air conditioning on. In order to prevent sore throats do not aim the vents directly at the face. To ensure correct performance of the system is maintained, reduce refrigerant leaks and ensure the air conditioning system is well maintained, run the air conditioning system for at least 15 minutes each week regardless of external temperatures.

WARNING
When working on air conditioning systems containing refrigerant which requires the emptying or opening of the system, it is mandatory that the engineer is qualified and holds the relevant license and that the business premises has also achieved a "Certificate of compliance". It is prohibited to discharge refrigerant into the atmosphere.

The air entering the passenger compartment during condensation is cooled and dried to remove any moisture it contains. It is normal to find water drops beneath the vehicle when the air conditioning system is active.

MANUEL DE REPARATION Air Conditioning

SCHEMATIC AND COMPONENTS

1 ) 0 5 5

ompressor ondenser 'ilter12rier ,ressure (witch +, (ervice ,ort

Thermal "xpansion #alve $T%#& * "vaporator 3 -, (ervice ,ort 6 ,assenger ompartment fan 17 8otor fan unit

11 'an (hroud 1) +, -i.uid 10 -, 4as 15 +, 4as

1! 1* 13 16

"ngine compartment Outside /ir ooled /ir 2ash ,anel Outside or recycled air

15 ,assenger )7 ompartment

MANUEL DE REPARATION Air Conditioning

COMPONENTS LOCALISATION : Passenger Compartment 1 Compressor - 2 Condenser - 3 Filter/ Drier

Belt Adjustment Bolts and 15A Motor Fan Fuse

3 Filter/Drier 4 Pressure Switch:

MANUEL DE REPARATION Air Conditioning

Passenger compartment 7 Evaporator/Radiator - 6 TXV - 21 Evaporator probe: Evaporator/Radiator is one assembly.

6 TXV - 5 HP Service Port - 8 LP Service Port: The ports are behind the dashboard, passenger side.

20 Three Ways Flap Valve :

MANUEL DE REPARATION Air Conditioning

OPERATION: The compressor increase the gas pressure from low (about 2 bars), to high pressure (about 7-15 bars), thereby the temperature of the gas increases. When the gas passes into the condenser, as it is warmer than outdoor air, it lost heat (J) and becomes liquid. The liquid passes into the bottle desiccant that the filter, removes moisture serves as a buffer reservoir. The high pressure liquid passes through the thermal expansion valve, its pressure and temperature fall quickly to reach about 2 bars and 0 C. In passing through the evaporator, the fluid picks up heat to the air entering the passenger compartment and vaporizes. The air entering the cabin is well cooled and dried by condensation of moisture it contained. The gas then goes back to the compressor inlet. For the compressor to engage requires that the driver presses the air-conditioning, the interior fan motor is at least on the first speed, the pressure switch gives a high pressure value between 2 and 29 bars and that the probe evaporator gives a temperature greater than 3 C. When the pressure switch detects a high pressure of at least 15 bar, it switch on the condenser cooling fan motor and stop it when the pressure drops to 12 bars. OPERATION CHECK-UP: Control that the compressor clutch sticks when air conditioning is turned on otherwise check the resistance of the coil and the power supply. If the pressure in the circuit is less than 2 bars, this means that lack of the gas in the installation thus the pressure switch cuts off power. DIRECTIONS: Try parking in the shade to reduce the need for air conditioning to help cool the interior. Open the windows, before engaging the air conditioning system, to remove the maximum amount of heat and then close them as soon as you switch the air conditioning on. In order to prevent sore throats do not aim the vents directly at the face. To ensure correct performance of the system is maintained, reduce refrigerant leaks and ensure the air conditioning system is well maintained, run the air conditioning system for at least 15 minutes each week regardless of external temperatures.

REPAIR MANUAL Reverser bridge

INDEX
Reverser axle ....................................................................................................... 2 Transmission ....................................................................................................... 3 Regulator set VSP 2000 LP2 version 2................................................................ 4 to 23

REPAIR MANUAL Reverser bridge

REVERSER BRIDGE

REPAIR MANUAL TRANSMISSION

TRANSMISSION

REPAIR MANUAL REGULATOR ASSEMBLY

REGULATOR ASSEMBLY VSP 2000 LP2 VERSION 2

INDEX Important note...................................................................................................... 5 Maintenance frequency........................................................................................ 5 Tools required for handling .................................................................................. 6 Parts of the regulator ........................................................................................... 7 Installing the pulleys on the venhicle ............................................................................ 8 Tightening the screws .......................................................................................... 9 Removing the pulleys from the vehicle ................................................................ 10, 11 Inspecting the belt ................................................................................................ 12 Removing and refitting the pulleys ....................................................................... 13 to 23

REPAIR MANUAL REGULATOR ASSEMBLY

IMPORTANT NOTE All installation, servicing and repair operations must be performed only by skilled personnel. This symbol identifies operations with a risk of severe injury if the instructions are not observed. This symbol identifies a step with a risk of damaging parts or malfunction of the components. CVTech waives any liability for any damage or injury resulting from bad comprehension of the text, inappropriate use of the regulator or the tools recommended. The tightening torques indicated must be observed rigorously. SERVICING FREQUENCY The regulator requires no lubrication. It is designed to run dry. Hence, certain cleanliness rules are applicable upon handling to prevent contact of any products with the regulator components. To increase the lifetime of the regulator, we recommend performing the following checks: Description Leading pulley Fixed flange Sliding flask Assembled centrifugal block Lower main bearing Spring Upper main bearing Led pulley Fixed flange Sliding flask Cam slider Spring Belt Check Periodicity Visual / General condition 10,000 km Visual 10,000 km Visual 10,000 km Visual 10,000 km Visual 10,000 km, change Visual 10,000 km Visual 10,000 km, change Visual / General condition Visual Visual Visual / Dimensional Visual Visual / Dimensional 10,000 km 10,000 km 10,000 km 10,000 km 10,000 km 10,000 km

REPAIR MANUAL REGULATOR ASSEMBLY

TOOLS REQUIRED FOR HANDLING

Flat blade screwdriver

Retaining ring pliers

Torque wrench

Socket 17mm and 30mm

Three legged puller

Press or press drill

Hammer

Vise

* Pulley removal tool 0MDP17

*Led pulley puller OE17

* Leading pulley puller OE13

Please note that the use of impact tools is not recommended.

REPAIR MANUAL REGULATOR ASSEMBLY

REGULATOR PARTS The regulator is composed of three main elements: Leading pulley (3) Led pulley (7) Belt (10)

1. Flywheel 2. Gearbox 3. Leading pulley 4. Lock washer 5. Hex head screw (fastening) 6. Key 7. Led pulley 8. Lock washer 9. Hex head screw (fastening) 10. Belt

REPAIR MANUAL REGULATOR ASSEMBLY

INSTALLING PULLEYS ON THE VEHICLE First of all: For a initial fitting on the vehicle, the installer must have the layout drawing. This drawing includes all specifications of the vehicle, the numbers of the pulleys and belt, as well as the dimensional geometry of the complete assembly. Cleanliness is required on all components. No lubrication product must be used. Installing the led pulley Fit the led pulley (7) onto the gearbox shaft (2) while adding the key (6).

Installing the leading pulley and the belt To ensure easier fitting of the leading pulley and belt, an opening screw no. 0080-0055 (M6x1.0) may be used to open the flasks of the led pulley, and hence loosen the belt. Fit the leading pulley (3) by passing it in the belt (10) and then onto the flywheel shaft (1).

REPAIR MANUAL REGULATOR ASSEMBLY

TIGHTENING THE SCREWS

Once the leading and led pulleys, as well as the belt, installed, screw the two screws of the pulleys using a torque wrench to apply standardized torque.
Nominal screw diameter 8 mm 10 mm Grade 8,8 8,8 Standardized torque (Newton metre) 21 to 28 42 to 54

To tighten the leading pulley, lock the engine rotation with a screwdriver or any other tool while ensuring you do not damage the parts.

Do not forget to remove the opening screw from the led pulley flask. Otherwise, the pulley could be unbalanced.

REPAIR MANUAL REGULATOR ASSEMBLY

REMOVING THE PULLEYS FROM THE VEHICLE

Before removal, identify the rotation direction of the belt so that it turns in the same direction again upon refitting.

Remove the screw (5) from the leading pulley and the screw (9) from the led pulley.

Unscrew the nut holding the leading pulley in the closed position. (Use a 30mm socket)

Avoid dropping the cap and blocks. (Removing free parts is preferable.)

REPAIR MANUAL REGULATOR ASSEMBLY

Use the OE13 leading pulley puller, and if necessary use the EO17 led pulley puller (the led pulley may sometimes be removed manually).

For the leading pulley: Insert the rod of the X-1720A puller inside the shaft and screw the X-1720C adapter at the end of the shaft. (pressurize it by a half-turn) Although not recommended by CVTech, a few slight hammer strokes on the puller may help to separate the leading pulley shaft from the flywheel. For the led pulley: Screw the OE17 adapter inside the shaft. Screw the puller screws until the pulleys leave their location.

REPAIR MANUAL REGULATOR ASSEMBLY

INSPECTING THE BELT The belt must be inspected to avoid breakage, likely to cause personal and/or material damage. Change the belt when cracks appear when turning the belt inside out.

Change the belt when it reaches a width of 28.5 mm, i.e. about 2 mm narrower than the new belt.

REPAIR MANUAL REGULATOR ASSEMBLY

REMOVING AND REFITTING THE PULLEYS Leading pulley

1. Fixed flange 2. Spacing washer 3. Sliding flask 4. Lower main bearing 5. Spacing washer (2mm) 6. Spacing washer (1mm) 7. Spacing washer (0.5mm) 8. Spring 9. Spacing washer (1.21mm) 10. Spacing washer (0.68mm) 11. Upper main bearing 12. Retaining washer 13. Counterweight 14. Centrifugal block 15. Assembled centrifugal block 16. Cap 17. Flat washer 18. Nut 19. Lock washer 20. Fastening screw

REPAIR MANUAL REGULATOR ASSEMBLY

Removing the leading pulley Removing the cover and centrifugal blocks Remove the nut (18) and washer (17). The cover and centrifugal blocks are now released. Inspection recommended Damage to centrifugal blocks Wear of flanges (by belt friction)

Removing the sliding flask Using the 0MDP17 removing tool is indispensable to avoid sudden removal of the sliding flange (spring effect).

Although less securing, a table press (see illustration) or a drill press may be used.

REPAIR MANUAL REGULATOR ASSEMBLY

After removing the sliding flange from the fixed flange shaft, position the latter on the removal tool in order to lower the upper main bearing (11).

Lower the upper main bearing (11) to be able to remove the retaining ring (12) with a flat blade screwdriver.

Rise the sliding flange slowly to remove it. Avoid dropping parts if removing is performed with a table press.

According to the pulleys adjustment, please note that you must carefully observe the quantity and position of the spacer washers (5-6-7) and (9-10) to avoid modifying the initial yield of the pulley. Cleaning the sliding parts with a degreaser is indispensable to maintain optimum performance. Inspection Damage to the main bearings 4 and 11 Wear of the flange (by belt friction) Damage to the spring (8)

REPAIR MANUAL REGULATOR ASSEMBLY

Removing the fixed flange (if required) 1 Fixed flange 1a Bearing 1b Tightening ring

Before each part removing step, clean the shaft carefully.

Using a puller is required to prevent damaging the parts which do not require changing.

Removing the tightening ring (1b)

Removing the bearing (1a)

Inspection Shaft damage. (inside and outside) Wear of the flange (by belt friction) Change the bearing (1a), if required

REPAIR MANUAL REGULATOR ASSEMBLY

Refitting the leading pulley Refitting the sliding flange Refitting the sliding flange is performed by reversing the removal sequence (see removing the sliding flange). Please note to return the spacing washers to their original position. Refitting the fixed flange To refit the flange, we recommend using a press and a tube 32 mm inner diameter and length 125 mm.

As per the illustration: -Insert the bearing (1a). Insert the tightening ring (1b)

Ensure you have perfect contact between the shaft shoulder, bearing and tightening ring without applying pressure with the press to prevent damaging the components.

Before fitting the sliding flange (3) onto the fixed flange (1), it is important to fit the spacing washer (2).

REPAIR MANUAL REGULATOR ASSEMBLY

Fitting the sliding flange onto the fixed flange shaft Ensure you properly centre the spacing washers (5-6 and 7) on the shaft upon assembly.

Fitting the cover and centrifugal blocks Fit the three blocks as shown in the illustration.

Tightening the pulley To tighten the pulley, use a torque wrench with a 30 mm socket. Apply a tightening torque of 95 to 108 Newton metre.

REPAIR MANUAL REGULATOR ASSEMBLY

Led pulley

1. Fixed flange 2. Sliding flask 3. Cam pad 4. Spring 5. Key 6. Cam 7. Retaining washer

Removing the led pulley Please note that the spring position must be observed carefully in the sliding flange and cam. When refitting the pulley, the positions must be the same as upon removal to avoid impacting the performance of the pulley.

REPAIR MANUAL REGULATOR ASSEMBLY

Removing the cam Using the 0MDP17 removing tool is indispensable to avoid sudden removal of the sliding flange (spring effect).

Adjust the locking screw to prevent the pulley from turning.

Lower the cam (3 to 4 mm maximum) to release the retaining washer. Remove the retaining ring using appropriate pliers.

REPAIR MANUAL REGULATOR ASSEMBLY

Carefully refit the cam to release the shaft. Inspection Cam deterioration. Spring deterioration. Visual inspection of the components.

Removing the sliding flask

The cam sliders can be removed using a flat blade screwdriver.

Inspection Changing the cam sliders (3) is required following the wearing of half the initial thickness X. Wear of the flange (by belt friction) Wear of inner bushings of the flange (Parts non replaceable without damaging the flange)

Cleaning the inner bushings with a degreaser is indispensable to maintain optimum performance.

REPAIR MANUAL REGULATOR ASSEMBLY

Fixed flange The fixed flange (1) is not removable without damaging the parts. Just perform an inspection. Inspection Shaft deterioration (internal and external) Wear of the flange (by belt friction) Visual inspection.

Refitting the led pulley Fitting the cam sliders on the sliding flask Fitting cam sliders (3) can be performed using a hammer.

Ensure you do not damage the sliders by excessive use of the hammer.

Fitting the spring onto the sliding flange

Position the spring (4) in the sliding flange (2) at the position noted during removal. Position the key (5) on the shaft of the fixed flange (1).

REPAIR MANUAL REGULATOR ASSEMBLY

Fitting the cam Fitting the cam (6) is performed in the reverse sequence of removal.

Position the spring in the cam at the position noted upon removal. Engage the cam (6) onto the shaft of the fixed flange (1) and onto the key at the same time With the fixed flange (1) locked in rotation, turn the sliding flange (2) by one third (1/3) turn counter clockwise. Lower the cam (6) to engage it onto the cam sliders (3). Fit the retaining washer (7).

REPAIR MANUAL FRONT AXLE

INDEX
Front axle adjustment dimensions .................................................................................. 2

REPAIR MANUAL FRONT AXLE

Front axle adjustment dimensions

City a=0 , -0,5 Crossline a=0 , -0,5

City b=-0,5 +/-1 Crossline b=-0,5 +/-1

City c=5,8 +/-1 Crossline c=5,8 +/-1

REPAIR MANUAL REAR AXLE

INDEX
Rear axle adjustment dimensions................................................................................... 2

REPAIR MANUAL REAR AXLE

Rear axle adjustment dimensions

City a=0 , +0,5 Crossline a=0 , +0,5

City b=0 , +0,5 , -1 Crossline b=0 , +0,5 , -1

REPAIR MANUAL WHEELS-BRAKE

INDEX
Tire pressure........................................................................................................ 2 Renewing brake fluid ........................................................................................... 3 Brakes.................................................................................................................. 4, 5 Hand brake .......................................................................................................... 6 Summary of aluminum wheels 2008 .................................................................... 7

REPAIR MANUAL WHEELS-BRAKE

Tires

145 /70 R13 155 /65 R14

AIXAM
CITY

1,6 1,6 1,6

1,6 1,6 1,6

CROSSLINE L6e CROSSLINE L7e

REPAIR MANUAL WHEELS-BRAKE

Brake fluid

REPAIR MANUAL WHEELS-BRAKE

Brakes Brakes The braking system is of the hydraulic non powered type. The circuit is in X. This means the front right wheel circuit is the same as the rear left wheel. This type of circuit ensures optimum safety in case of failure.

Service brake The system is composed of: Master cylinder Piping Rear braking pressure corrector Calliper Drum brake Tandem master cylinder: 1. Body 2. Pressure chamber 3. Outlet to circuits 4. Fluid tank 5. Thrust rod 6. Intermediate piston 7. Central valve 8. Central valve stop 9. Intermediate cup 10. Main cup 11. Compensation hole

REPAIR MANUAL WHEELS-BRAKE

Rear braking pressure corrector:

The corrector is divided into two separate parts to ensure the braking circuit is safe. The latter is designed to restrict braking pressure to 18 bars maximum.

1 : Body of the limiter 2 : Cap of the limiter 3 : Copper gasket 4 : Main gasket 5 : Piston 6 : Secondary gasket 7 : Rating spring

RR pressure (b)

RR pressure

FR pressure (b)

REPAIR MANUAL WHEELS-BRAKE

Hand brake

General
Operating mode:
Role of ABS (Anti-lock Braking System): Prevent blockages of any wheel to keep control of the vehicle whatever the external con itions are! either by limiting the braking press"re or re "cing it if necessary# $ptimi%e braking istances by avoi ing wheel lock"p# Role of the &B' (&lectronic Brake-force 'istrib"tion): &ns"re the istrib"tion between front(rear braking $ptimi%e the rear braking power in real time

)f ABS light only is on: *he ABS is eactivate as a ma+or fail"re as occ"rre on the system: &B' is still working so the vehicle will remain stable "n er braking

)f ABS light an braking light are on at a time: *he ABS an &B' f"nctions are eactivate as a ma+or fail"re has occ"rre on the system# *he vehicle m"st be stoppe as the stability of the vehicle is no longer g"arantee an the rear brakes will be in f"ll capacity , risk of blockage#

DTAM Diagnostic tool:

-onnection:

-onnect the iagnostic tool to the $B' socket of the vehicle! switch on the ignition key in the vehicle# $nce contact is establishe ! select the vehicle an the f"nction yo" want to "se#

) entification: .ith the i entification! yo" can control the version an the serial n"mber of the ABS calc"lator mo"nte on the vehicle#

'isplay of the efa"lt co es: .ith this f"nction! yo" can rea the potential efa"lt co es liste on the calc"lator#

Settings: *he setting men"! gives yo" the spee meas"re on each of the wheels of the vehicle#

Blee ing the circ"it with the '*A/ tool: *he blee ing of the ABS m"st be one with the '*A/ tool! whenever the hy ra"lic "nit is replace # 0or other interventions! a stan ar blee ing will be s"fficient#

'eleting the efa"lts co es: /anaging an eleting the efa"lt co es will help yo" resetting the calc"lator if nee e #

Save the ata: Saving the ata will help yo" retrieving the information from the calc"lator to the '*A/ tool so that yo" can ownloa them later on! on yo"r comp"ter#

Diagnosis:
Several problems may occ"r: -a"tion: the ABS sensors cannot be iagnose with a stan ar ohmmeter! yo" m"st "se the '*A/ tool# -0a"lty ABS sensor replace the ABS sensor

-Ring (ann"lar gear) irty or "nseale front wheel : place the vehicle on a lift an check the stat"s (cleanliness(sealing) of the ring on the transmission#

on a rear wheel : remove the r"m an check any iscrepancy

-&lectric problem within the beam! between the sensor an the master cylin er ohmmeter the contin"ity of the circ"it between: -

check with the

the sensor socket (to "npl"g) *he bl"e socket next to the master cylin er (make s"re to connect to the correct wire)

1ee two persons to etect the origin of the fail"re! one to shake the harness at vario"s points an the other one to etect potential fail"res of the harness with the ohmmeter# -heck electric power s"pply: permanent 23 after ignition2 an masses# -heck the information isplaye by the brake light switch! positive s"pply#

Wiring diagram:

DESIGNATION
/AR4 &P6 -76 -89 -86 -7:< -7:8 -7:= -7:> -7:; -7:9 -7:6 '&S)51A*)$1 Splice 1"mber 6 Brake light switch 5ray connector 8: channels instr"ment panel Re connector 7; channels instr"ment panel Rear left ABS sensor Rear right ABS sensor 0ront left ABS sensor Rear right ABS sensor 'em"ltiplexer for ABS light activation on instr"ment panel &$B' iagnostic socket ABS "nit connector

Locating connector terminals of the ABS nit !"#$%&

' se location !"($&

REPAIR MANUAL WHEELS-BRAKE

Summary for aluminium wheels 2010

DIAL 14'' Reference Static load 4.5Jx14''ET17 6AG080 200 kg

MONTUPET 14'' 4.5Jx14ET17 6AA080 300 kg

Vehicle
CITY SL CROSSLINE VSP SL

X X

CROSSLINE TQM SL

WE DRAW YOUR ATTENTION TO THE FACT THAT THE 6AG080 WHEEL CANNOT BE FITTED ON THE CROSSLINE VSP AND TQM BECAUSE OF THE STATIC LOAD INDEX.

REPAIR MANUAL BODY

INDEX
Front frame dimensions CITY ........................................................................... 2 Aluminum cell dimensions CITY ....................................................................... 3 to 5 Front frame dimensions CROSSLINE ............................................................... 10 Aluminum cell dimensions CROSSLINE ........................................................... 11 to 13 Body maintenance ............................................................................................ 18 Gluing................................................................................................................ 19

REPAIR MANUAL BODY

Front frame dimensions CITY

REPAIR MANUAL BODY

Aluminium cell dimensions CITY

A B C D

CITY +/- mm 1492 2 1561,2 2 1225 2 1510,6 2

REPAIR MANUAL BODY

Aluminium cell dimensions CITY

E F G H I J K

CITY +/- mm 1178,8 2 1383,3 2 946 2 1147 2 631,3 2 425 2 1185 2

REPAIR MANUAL BODY

Aluminium cell dimensions CITY

L M N O

CITY +/- mm 1257 2 1371,3 2 615 2 1179 2

REPAIR MANUAL BODY

Front frame dimensions CROSSLINE

REPAIR MANUAL BODY

Aluminium cell dimensions CROSSLINE

A B C D

CROSSLINE +/- mm 1492 2 1561,2 2 1225 2 1510,6 2

REPAIR MANUAL BODY

Aluminium cell dimensions CROSSLINE

E F G H I J K

CROSSLINE +/- mm 1178,8 2 1383,3 2 946 2 1352 2 696,3 2 425 2 1281 2

REPAIR MANUAL BODY

Aluminium cell dimensions CROSSLINE

L M N O

CROSSLINE +/- mm 1331,3 2 1371,3 2 615 2 1179 2

REPAIR MANUAL BODY

Bodywork servicing

REPAIR MANUAL BODY

Gluing

Frame tailgate 7AR080 mounting process Materials needed: Tools 1 glue gun Primer machine 1 riveting machine Components 7AR460 1 City TAILGATE DOOR INNER PANEL 7K102A 2 UPPER JOINT HEAD 4 Rivets 4,8X16 2 nitrile washers 7AG358: BODY GLUING KIT 7AG359: WINDSHIELD GLUING KIT

Step 1: preparation of the parts to be glued Sand the part and clean it with degreasing agent on the area that will receive the primer. Then immediately apply the primer on the frame.

Alu primer

Apply the primer on the side of the joint attachment screw and on the faces in contact with the liner and the window.

Apply the primer on the liner.

Left side

Right side

Plastic primer

Step 2: Gluing elements Apply glue to the liner and to the aluminum frame being careful not to spill over the primer

7K358 Glue

Step 3: Setting up the frame Set the armature in the liner making sure that the elements are in contact at the gluing points.

Rivet the tailgate hook with the frame

Step 4: Assemble joints head !"#$A

Rivet the frame adding a washer nitrile with lining at the joints

Apply glue on the frame for gluing the tailgate glass

Windshield glue

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

INDEX
Instrument cluster ............................................................................................. 2 to 20 Fuses ................................................................................................................ 21 Centralised locking ............................................................................................ 22 Guarantee of the CLARION radio unit............................................................... 23 to 26 Changing a lamp ............................................................................................... 27, 28 Electric diagrams .............................................................................................. 29 to 33 Electric schematic per function ......................................................................... 34

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Instrument cluster

INDEX Tachometer................................................................................................................3 Odometer and trip master ..........................................................................................3 Changing kilometres to MILES ..................................................................................4 Fuel level indicator .....................................................................................................4 Clock ..........................................................................................................................4 Maintenance indicator ................................................................................................5 to 7 Outside temperature indication ..................................................................................7 AGB indication ..........................................................................................................8 Brightness adjustment function ..................................................................................8 Indicators and warning lights function ........................................................................9 Automatic warning lights function ..............................................................................10 DIESEL engine preheating function ...........................................................................11 Controlling interior lighting .........................................................................................12 Defrosting function .....................................................................................................13 Engine stop function ..................................................................................................13 Lights forgotten function.............................................................................................13 Buzzer function ..........................................................................................................13 Lamps ........................................................................................................................14 Serigraphy on each model .........................................................................................15, 16 Description of input and output connectors and signals .............................................17 to 18 Summary of the different models ...............................................................................19

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Tachometer: Analog display with needle and stepper motor. Pulse sensor of the Hall type (by COMEX), assembled on the intermediate shaft of the reducing gearbox, with 8 pulses per shaft revolution. The pulse sensor is supplied by the dashboard. If the dashboard receives no pulse for 1 second, the needle returns to the indication 0. If the pulse frequency is excessive, the needle maintains a maximum indication. It the car is reversing, the speed indicated is 0 km/h.

Odometer and tripmaster: Pulse sensor of the Hall type. Same sensor as that used by the tachometer. Odometer with 6 digits and maximum display of 999,999 km or miles. When it reaches 999,999, it is blocked. The odometer value displayed is preceded with the non-used zeroes, e.g. 000234. Tripmaster with 4 digits, 3 plus 1 decimal place. Maximum value 999.9 km or miles. The tripmaster value is not preceded with zeroes, e.g. 31.2 km. When the tripmaster reaches 999.9 km or miles, it returns to 0. The work unit km or miles is displayed next to the odometer value. The odometer and tripmaster are saved when the ignition is cut to preserve the EEPROM. Memorization is guaranteed in case of sudden battery cut.

Display on LCD cluster 1: - The odometer and tripmaster are displayed on the left-hand LCD. - Selection between the odometer and tripmaster is performed by a short press (<3 sec.) on the left-hand button. - Resetting the tripmaster is performed only when it is displayed, by a long press (>3 sec.) on the left-hand button. Display on LCD cluster 2: - The general odometer is displayed on the right-hand LCD. - The tripmaster is displayed on the left-hand LCD. Resetting the tripmaster is performed by a long press (>3 sec.) on the left-hand button.

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

Changing from km to miles or vice-versa: With the left button pressed, and then turn the ignition on. The dashboard changes from km to miles or vice-versa. Fuel level indicator and reserve indicator: - LCD bar-graph display. 6 bars + fuel pump symbol. - When 1 bar remains lit, the bar flashes (2 Hz) and the reserve indicator lights up. - When a circuit is open, all bars are lit, one after the other in a cycle, at a frequency of 2 Hz. Clock: - The clock function is still present. The dashboard maintains maintenance counting by time. - The clock is displayed on the right-hand LCD. - The clock can be of two types, 12 hours (am-pm) or 24 hours. If the work unit is km, then the clock works with the 24 hour style. If the work unit is miles, then the clock works with the 12 hour style (am-pm). - The two points between the hours and minutes are fixed. - Clock precision: 1 second per day. - The clock maintains time counting for maintenance (1 year). - After connecting the battery, the clock displays 12 :00, am pm if the dashboard is in miles. Setting the clock: - Setting the clock is possible only when the vehicle is stopped. - If the clock is being set with the vehicle running, the setting is cancelled. - To enter the hour setting, hold the right-hand button pressed (>3 seconds): the hours flash. - Set the hours by short pressing on the right-hand button. - Hold the right-hand button pressed (>3 seconds) to enter the tens of minutes setting: the tens of minutes flash. - Set the tens of minutes by short pressing on the right-hand button. - Hold the right-hand button pressed (>3 seconds) to enter the minutes setting: the minutes flash. - Set the minutes by short pressing on the right-hand button. - Exit the setting mode by long pressing on the right-hand button (>3 seconds).

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Maintenance indicator function: Maintenance indication can be performed in two ways, per mileage or per time. Maintenance calibration for all models: - 1st maintenance: 1000 km (621 mi) or 1 year. - 2nd and subsequent maintenance: Every 5000 km (3107 mi) or 1 year. Days counter for maintenance per time: The time counter is activated after the first 10 km.

Viewing the maintenance state: After ignition, the maintenance symbol (key) appears for 5 seconds on the left-hand display. Viewing the mileage has priority over viewing the time remaining. If the mileage exceeds 200 km before maintenance, the LCD displays the mileage remaining + the key symbol for 5 seconds. If the mileage is less than 200 km before maintenance, the LCD displays the mileage remaining flashing + the key symbol for 5 seconds.

If the total mileage before maintenance has been exceeded, the LCD displays the mileage in negative flashing + the key symbol for 5 seconds.

If the mileage remaining before maintenance exceeds 200 km and the time remaining is less than 20 days, the LCD displays the number of days flashing + the key symbol + the 1 year symbol for 5 seconds.

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If the total time (days) before maintenance has been exceeded, the LCD displays the mileage in negative flashing + the key symbol and 1 year for 5 seconds.

If the mileage for maintenance is exceeded, the LCD displays the key symbol on the left-hand display, permanently.

If the time before maintenance is exceeded, the LCD displays the key + the "1 year" symbol on the left-hand display, permanently.

Additional function: After ignition, to see the time remaining before the next maintenance, press the two buttons on the display simultaneously.

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ELECTRICITY-INSTRUMENTS
Maintenance Reset: Maintenance can be reset at any time, except when the maintenance mileage or time has been exceeded. To perform a reset: Turn the ignition and wait for the dashboard to be in normal operation (do not exceed 15 sec.) Right after, hold the two buttons pressed (right and left) for 6 seconds.

The rESEt message appears on the left-hand display.

Outside temperature indication function: The outside temperature operates from a resistive sensor (CTN) with a nominal resistor R25 = 5K 1% and a constant B25/50 = 3470K 1%. Displaying the outside temperature is possible only on models with two LCD. It appears in the right-hand LCD. The display unit is always degrees Celsius (C). The display on the right-hand LCD has the negative sign + 2 digits + the C symbol. Display accuracy is 1C. Warning when outer lower temperature below +3C. In this condition, the display flashes.

If the sensor is not connected (circuit open) or if the sensor is in short-circuit, there is no display.

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AGB indication function: This function determines whether the car is in reverse R , forward D , neutral N . The display is made on the left-hand LCD.

Brightness setting function: There are two backlighting modes: day mode and night mode. Day mode: - The car has its lights off. Only the LCD is lit. In this mode, no setting is possible and light intensity is set to maximum. Night mode: - The car has its lights on. The LCD and tachometer are lit. This mode allows to select 8 levels of light brightness. Light intensity setting: By a short press on the right-hand button. Intensity increases by one step whenever the button is pressed and, after the eighth time, it loops back to the lowest intensity. This setting is possible only if the clock setting is not activated. Protection function: If battery voltage exceeds 16 Volts, the lighting switches off and is restored when the voltage drops below 15.7 Volts.

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ELECTRICITY-INSTRUMENTS
Indicators and warning lights function: Right indicator: two 21W lamps + 1 5W lamp, with detection of one or two burnt 21W lamps. The indicator is accompanied with a beep. Left indicator: two 21W lamps + 1 5W lamp, with detection of one or two burnt 21W lamps. The indicator is accompanied with a beep. Warning lights: four 21W lamps + two 5W lamps without burnt lamp detection, plus a beep The dashboard lamp flashes with the warning lights. Indicator in normal operation: - 100 strokes per minute with a 50% cyclic ratio. 300 ms on and 300 ms off. The dashboard lamp flashes with the indicator. - When the indicator is lit, a beep is emitted with a frequency of 2857 Hz and lasting 7 ms. TICK sound simulation. - When the indicator switches off, a beep is emitted with a frequency of 2,581 Hz and lasting 4 ms. TACK sound simulation. Indicator in burnt lamp operating mode: - 200 strokes per minute with a 50% cyclic ratio. 150 ms on and 150 ms off. The dashboard lamp flashes with the indicator. - When the indicator is lit, a beep is emitted with a frequency of 2857 Hz and lasting 7 ms. TICK sound simulation. - When the indicator switches off, a beep is emitted with a frequency of 2,581 Hz and lasting 4 ms. TACK sound simulation. Warning lights: - 100 strokes per minute with a 50% cyclic ratio. 300 ms on and 300 ms off. The dashboard lamp flashes with the three dashboard lamps: right indicator, left indicator and warning. - When the warning is lit, a beep is emitted with a frequency of 2857 Hz and lasting 7 ms. TICK sound simulation. When the warning switches off, a beep is emitted with a frequency of 2,581 Hz and lasting 4 ms. TACK sound simulation.

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Automatic warning lights activation function: This function controls the warning lights automatically according to sudden speed variations. This function can be activated or inhibited using the buttons on the dashboard: To change the state of this function, ON-OFF or OFF-ON: Turn the ignition on and wait for the dashboard to switch to normal operation. Then, hold the right-hand button pressed for 10 seconds. The message A On or A OFF is displayed in the left-hand LCD.

This message means the automatic warning lights function is activated.

This message means the automatic warning lights function is inhibited.

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Diesel engine preheating function: The temperature sensor sends the signal to the thermostat unit. Whenever the ignition is activated, the preheating relay and preheating lamp are controlled as per the following calibration tables:
Tmprature moteur Temporisation tmoin Temporisation bougies Engine temperature Ohms Lamp timeout (Seconds) Plug timeout (Seconds) Ohms C (Secondes) (Secondes) C "----" 9900 10 16 -30 9052 39 46 -20 4651 22 29 -10 2865 15 22 0 1600 10 16 10 1044 7 12 20 646,9 5 8 30 419,8 3 6 40 300 2 4 "----" 100 10 16

Open-circuit

Short-circuit

If RR >> 990 Si 9900 Si 9800 > R > 9052 Si 9052 > R > 4651 Si 4651 > R > 2865 Si 2865 > R > 1600 Si 1600 > R > 1044 Si 1044 > R > 646 Si 646 > R > 419 Si 419 > R > 300 Si R < 100

If the dashboard detects an open circuit or short-circuit, it takes the default value of 10 seconds for the lamp and 16 seconds for the glow plugs. This function can be activated or inhibited using the buttons on the dashboard: (only on 8AJ033A models)

To change the state of this function, ON-OFF or OFF-ON: Turn the ignition on and wait for the dashboard to switch to normal operation. Then, hold the left-hand button pressed for 10 seconds. The message d On or d OFF is displayed in the left-hand LCD.

This message means the diesel preheating function is activated.

This message means the diesel preheating function is inhibited.

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ELECTRICITY-INSTRUMENTS
Interior lighting control function (dome light): This function is available only on models with 2 LCD: 8AJ033, 8AJ033A, 8AG033A, 8AG033B and 8ME033B. This function controls interior lighting (on 5W lamp) Switching on and off is progressive. This function can be controlled differently: State no.1: If the dome light is off with the door closed. When the door is opened: - The dome light lights up progressively over 5 seconds. - It switches off after 30 seconds. State no.2: State no.1 + ignition: - Progressive extinction of the dome light over 5 seconds, with the door open. State no.3: State no.1 + door closed: - The dome light switches off after 10 seconds. State no.4: State no.2 + door open: - The dome light lights up progressively over 5 seconds. - It switches off after 30 seconds. State no.5: State no.3 + ignition: - Progressive extinction of the dome light over 5 seconds, with the door closed. This function can be activated or inhibited using the buttons on the dashboard: To change the state of this function, ON-OFF or OFF-ON: hold the right-hand button pressed and then, turn ignition on. The message P On or P OFF is displayed in the left-hand LCD.

This message means the dome light control function is activated.

This message means the dome light control function is inhibited.

Protection function: The dome light lamp is protected. If battery voltage exceeds 16 Volts, the function is inhibited, and is restored when the voltage drops below 15.7 Volts.

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Defrosting control function: This function is available only on models with 2 LCD: 8AJ033, 8AJ033A, 8AG033A, 8AG033B and 8ME033B. Operates by short presses (pulses) on the defrosting control. Ignition on and pulse on the defrosting command: control of the defrosting relay starts for 12 minutes (720 seconds) with the associated lamp lit, except for the electric model which has a timeout of 4 minutes (240 seconds). If an additional pulse is produced or if ignition is switched off, control is cancelled and the lamp switches off. Protection function: The defrosting output is protected. If battery voltage exceeds 16 Volts, the function is inhibited, and is restored when the voltage drops below 15.7 Volts.

Engine off control: When the ignition is off, the dashboard activates the engine off relay for 8 seconds. Then the dashboard "falls asleep". The engine off relay is controlled by ignition off.

Lights on alarm: If ignition is off, the car lights are lit: when opening the door the dashboard emits a signal at a frequency of 2581 Hz. This sound signal overrides the warning lights beep.

Buzzer function: See indicator function page 9 See warning light function page 10

Protection function: The buzzer is inhibited if the battery voltage exceeds 16 Volts. It is restored when the voltage drops below 15.7 Volts.

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Lamp:
LEFT INDICATOR (Green) BATTERY CHARGE (Red) RESERVE (Yellow) NEUTRAL (Green) RIGHT INDICATOR (Green) BRAKING (Red) HIGH BEAM (Blue) LOW BEAM (Green)

BRAKE PADS (Yellow)

DEFROSTING (Yellow)

WARNING LIGHTS (Red) FREE

FRONT FOG LIGHT (Green) WATER TEMPERATURE (Red) REAR FOG LIGHT (Yellow)

INJECTION FAILURE (Yellow) OIL TEMPERATURE (Red) DIESEL PREHEATING (Yellow)

Indicators not activated: - Injection failure (Yellow) - Front fog (Green) - Free Indicators for models 8AJ033, 8AJ033A, 8AG033A, 8AG033B and 8ME033B: - Left indicator (Green) Brake pads (Yellow) - Battery charge (Red) Oil temperature (Red) - Fuel reserve (Yellow) Defrosting (Yellow) - Neutral (Green) Diesel preheating (Yellow) - Warning lights (Red) High beam (Blue) - Water temperature (Red) Braking (Red) - Rear fog (Yellow) Right indicator (Green) - Low beam (Green) Indicators for models 8AG033, 8MD033CA and 8MD033BA: - Left indicator (Green) Brake pads - Battery charge (Red) Oil temperature - Fuel reserve (Yellow) - Neutral (Green) Diesel preheating - Warning lights (Red) High beam (Blue) - Water temperature (Red) Braking - Rear fog (Yellow) Right indicator - Low beam (Green)

(Yellow) (Red) (Yellow) (Red) (Green)

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Serigraphy on each model: Models 8AG033 (single LCD)

Model 8AG033A

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Model 8AG033B

Model 8AJ033 and 8AJ033A

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Description of input and output connectors and signals: There are three connectors, J1, J2 and J3. J1 30-pin connector: MOLEX connector

Or FRAMATOME connector

PIN-1: Free PIN-2: NEUTRAL input (see AGB function) PIN-3: ENGINE TEMPERATURE CTN gauge input (Diesel preheating) PIN-4: FUEL gauge input PIN-5: WARNING switch input (Activated by ground connection) PIN-6: POSITION LIGHTS input (Activated by connection to positive) PIN-7: Positive input of the KEY PIN-8: DEFROSTING switch input (Activated by ground connection) PIN-9: LEFT INDICATOR input (Activated by ground connection) PIN-10: Ground (-) for SPEED SENSOR PIN-11: Free Not used on this model PIN-12: REAR FOG input (Activated by connection to positive) PIN-13: LOW BEAM input (Activated by connection to positive) PIN-14: HIGH BEAM input (Activated by connection to positive) PIN-15: BRAKING input (Activated by ground connection) PIN-16: Free PIN-17: OIL TEMPERATURE input (Activated by ground connection) PIN-18: AGB_REVERSE input (see AGB function) PIN-19: Do not use Do not connect cable Private use of FACOMSA PIN-20: RIGHT INDICATOR input (Activated by ground connection) PIN-21: SPEED SENSOR pulse input (Input of open manifold type) PIN-22: Ground (-) for OUTSIDE TEMPERATURE CTN gauge PIN-23: Supply (+) for SPEED SENSOR. PIN-24: Free PIN-25: BATTERY CHARGE input (Activated by ground connection) PIN-26: Input (+) OUTSIDE TEMPERATURE CTN gauge PIN-27: Ground (-) for FUEL gauge PIN-28: DOOR input (Activated by ground connection) PIN-29: BRAKE PADS input (Activated by ground connection) PIN-30: Free Not used on this model

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J2 15-pin connector: MOLEX connector

Or FRAMATOME connector

PIN-1: GROUND (GND) PIN-2: GROUND (GND) PIN-3: BATTERY POSITIVE (+12V) PIN-4: BATTERY POSITIVE (+12V) PIN-5: LEFT INDICATOR output PIN-6: LEFT INDICATOR output PIN-7: RIGHT INDICATOR output PIN-8: RIGHT INDICATOR output PIN-9: DOME LIGHT control output PIN-10: DOME LIGHT control output PIN-11: DEFROSTING RELAY output PIN-12: DIESEL PREHEATING RELAY output PIN-13: ENGINE STOP RELAY output PIN-14: WATER TEMPERATURE Input (Activated by ground connection) PIN-15: Free J3 8-pin connector: Do not use this connector.

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ELECTRICITY-INSTRUMENTS
Summary of the different models:

Reference Box

Designation

Marking on cluster

Marking on Scale tachometer

Electronics non mounted

8AG033 model 1

VSP AIXAM MEGA 80km/h+mi BG Make: FACOMSA 1/12 400D AIXAM Pack Type: LCD 1 Diesel engine VSP AIXAM 80km/h HG Make: FACOMSA 1/12 400D AIXAM Luxe- Type: LCD 2 SL Diesel engine VSP AIXAM 80km/h HG 1/12 400D AIXAM Sport+R Diesel engine

Right LCD Dome light control 80 km/h & AM8KM07A Defrosting control 50 mph Front fog light lamp Injection failure lamp

8AG033A model 2

AM8K07A

80 km/h

Front fog light lamp Injection failure lamp

8AG033B model 3

Make: FACOMSA Type: LCD 2

AM8K07A

80 km/h

Front fog light lamp Injection failure lamp

8AJ033A model 4

1/8

TQM AIXAM 120km/h +mini HG Make: FACOMSA AIXAM 600D + 523 Type: LCD 2 MPI gasoline

AM12KM07A

120 km/h Front fog light lamp & 70 mph Injection failure lamp

Lamps present on all models: Right indicator Left indicator High beam Low beam Water temperature Braking Battery charge Reserve Neutral Brake pad Oil temperature Defrosting (top range) Warning Rear fog Diesel preheating

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ELECTRICITY-INSTRUMENTS
FUSES

FUSE BOXES
Spare Spare Spare Spare Spare Spare

ALLOCATION OF THE FUSES:

position Calibre Color
NA WHITE YELLOW YELLOW BLUE BLUE BLUE BLUE RED GREY WHITE NA YELLOW BLUE BLUE PINK YELLOW BROWN PINK PINK

Allocation Non allocated Centralised locking power windows system Rear window defrosting Engine stop Horn car radio cigarette lighter High beam Low beam Position lights rear fog lights Warning lights control panel Dome light Power windows Non allocated Front wiper/washer Cab fan Daylight road lights (DRL) Reversing radar reversing light Glow plug supply Stop lights Alternator preheating relay Control panel centralised locking defrosting relay

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20

NA 25A 20A 20A 15A 15A 15A 15A 10A 2A 25A NA 20A 15A 3A 15A 20A 7.5A 3A 3A

RELAY ALLOCATION:
Position

C14 C15 C16 C17

Allocation Starting safety relay Preheating relay Engine stop relay Rear window defrosting relay

CAUTION: When you change a fuse, always use the same amperage (risk of fire)

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ELECTRICITY-INSTRUMENTS
CENTRALIZED LOCKING CONNECTION 1. 2. 3. 4. 5. 6. 7. +12V locking output +12V power supply input Ground input +12V unlocking output +12V after-contact input +12V indicator output +12V indicator 2 output

USING A REMOTE CONTROL BUTTON 1 LOCKING: Press this button once: the doors are locked, the indicators flash once. BUTTON 1 BUTTON 2 DOOR UNLOCKING: 1 short pulse (< 1.5 s), the doors are unlocked, the indicators flash twice.
BUTTON 2

Ref: 8AG101 REMOTE CONTROL PROGRAMMING TABLE Please apply the procedure below to enter the programming mode: A Insert the key into the Neiman B Turn the key 5 times from the OFF position to the Contact (Ignition) position. Switching from OFF to contact must be performed in less than 3 s. At the last key turn, stay in the Contact position for 3 s. C The indicators will then be lit for 2 s.: programming a remote control Please refer to the table below to program a remote control: N Number Programmabl of key e function turns
1 2 3 4 5

After the N key turns, the indicators flash: 3 TIMES

After the 5th key turn (key on ACC) the indicators are lit steady for 2 s. Before 10 s., press the remote control you wish to code on the vehicle. The indicators flash twice to validate this new remote control. Restart the operation for the other remote controls before 10 s. After 10 s. (or key set to OFF), you quit the programming mode, the indicators flash 3 times.

Coding a remote control

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GUARANTEE OF CLARION RADIO UNITS

CLARION EUROPE handles directly the guarantee of their radio CD units over Europe. You will find herein a summary of procedure before exchanging a product as well as the exchange request form. Please address a copy of each of your complaints to be able to monitor quality of these radio units. This copy must be sent to 00 33 (0)4 79 34 03 88. If this procedure is not followed, we are unable to intervene with CLARION.

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ELECTRICITY-INSTRUMENTS
Form

PRIOR EXCHANGE OR RETURN REQUEST FORM FOR PREPARATION OF A PRODUCT (UNDER & OUT OF GUARANTEE) Please return to Clarion France by fax at: (0033) (0)3 83 49 57 24

PRIOR EXCHANGE

RETURN FOR REPAIR

1. Information on requester Point of sales Contact Phone no. Email address (if exists) Exact address Postal code 2. Information on client (end consumer) Name Address Postal code 3. Information on product Exact reference Serial no. (14 characters) Date of 1st registration Antitheft code (if exists) Fitted by private individual reseller Town Town Fax No.

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

Form

4.

Conditions of occurrence of the problem Description Failure upon unpacking Permanent Running Stopped Under guarantee Intermittent Out of guarantee

Status Frequency Engine condition

Other

On certain radio stations When starting the vehicle

Upon connecting Vehicle electronic consumption

5. Information on the vehicle Make Model IMPORTANT: All the fields appearing in bold characters must be filled for the prior exchange request to be validated by our services. Nevertheless, we also prompt you to fill in the optional fields (non bold characters) in order to provide us with maximum information, allowing us to improve our service constantly. In addition, we draw your attention to the fact that entering your email address allows virtually instant issuance of the exchange approval. I the undersigned certify having read the terms of prior exchange of Clarion products and commit hereby to pay the invoice issued by Clarion France (invoicing in usual condition plus a penalty of 48) in case of non return of the faulty product within 10 days after receiving the product overhauled or excluded from the guarantee (invoicing within 45 days) due to improper installation, abnormal use or non compliant maintenance by the end consumer.

Date:

Signature and company stamp

Fax Clarion France After-sales:

(0033) (0)3 83 49 57 24

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

SUMMARY OF THE PROCEDURE APPLICABLE BEFORE EXCHANGING A PRODUCT (UNDER & OUT OF GUARANTEE).
To offer a high quality service, please follow systematically the procedure below in the presence of a faulty Clarion product.

1 After having observed the symptom described by the consumer, fill in the appropriate form while ensuring all fields in bold characters are
filled.

2 Send this duly filled form to the Clarion national operator (fax no. 00 33 3 83 49 57 24) or by Email: [email protected] 3 If your request is accepted, you then receive in the shortest times a form with the authorization no., as well as the details related to the product
exchange (reference, serial no.) 4 You receive within 48 H an overhauled product, with the same reference, packaged in a specific packing. 5. You repackage the faulty product in this specific package while sticking the pre-printed label supplied onto the said package (shipping costs paid by Clarion). CAUTION: when sending several products, the authorization no. must match the product concerned. Also, the product must always be returned bare, without accessory. 6. From then, you are given 10 days to return the faulty product under guarantee. This shipping is performed thanks to the shipping bill you received with the exchanged product. A phone number will allow you to call the carrier to organize collection of the said product. Reshipping the faulty product must be performed within a maximum time of 10 days, otherwise, the product will be billed to you in the following conditions: Product returned out of time: billing with 60% discount in respect of usual conditions (by credit note) plus 48 penalties. Product not returned: billing in usual conditions plus 48 penalty. Period and coverage of the guarantee Products distributed by Clarion Europe S.A.S are covered by a legal two-year guarantee on parts and labour applicable from the date of purchase by the end user for all products sold after 1 January 2002. Products marketed and installed in pre-equipment by AIXAM in the vehicles of its make are covered by this same guarantee for a time of three years. The application of this legal
st

guarantee will be effective only in the presence of the date of 1 registration.

Therefore, this date must always be filled upon the exchange request. This legal guarantee excludes products damaged following improper installation, abnormal use or maintenance not conforming with the instructions of use supplied by Clarion Europe S.A.S (e.g. products faulty following improper connection, intervention by a non-approved technician)

Return for repair To provide a high quality consumer service, Clarion Europe S.A.S reserves the right to resort to a product return for repair when various conditions do not allow prior exchange within the lead time allocated. The point of sales is then informed of this situation in the shortest possible times and may in no event dispute this decision. All included costs for exchanging products out of guarantee. Preliminary exchange also applies to products out of guarantee within the limit of the stocks available and in all inclusive conditions available upon your request. The lump sum variable according to the type of device includes the return shipping costs.

Established in: For AIXAM,

on:

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

CHANGING A LAMP Changing a lamp on a light

1. Position light lamp - Swivel the lamp holder by a quarter turn to the left and pull it out. - Remove the lamp by pulling to change it. - Refit the lamp holder while ensuring the locating pins (one large, one small) is opposite the corresponding notches on the back of the projector. - Turn it by a quarter turn to the right while pressing it to push the seal. 2. Low beam, high beam lamp - Remove the headlight cover. To unlock, press the upper clip and remove it. - Remove the sealing lens on the rear face of the headlight and pull on it to remove it from the lamp socket. - Press the lamp locking wire by sliding it to the right and lowering it. - Pull out the lamp. - Refit the new lamp while ensuring its spigots enter their housings (do not touch the glass part of the lamp with your fingers). - Fold its locking wire and press it by sliding it to the left. - Reposition the sealing lens onto the lamp socket. - Engage the lens on the rear face of the headlight. - CAUTION: do not omit the two previous operations, otherwise water may enter the headlight and damage it. - Engage the protection cover on the seal while ensuring the cut for passing the electric harness is vertical, otherwise the clip cannot be engaged and you may lose the cover. 3. Indicator light lamp - Swivel the lamp holder by a quarter turn to the left and pull it out. - Press the lamp by pivoting it to the left and pull it out. - Fit the new lamp onto the holder by aligning the spigots facing the cuts in the holder, press the latter while turning it to the right. - Refit the lamp holder onto the headlight while positioning its spigots (one large, one medium, one small) opposite the appropriate cuts in the headlight. - Press the lamp holder and turn it by a quarter turn to the right

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

Changing a lamp on a fog light

- Remove the lamp holder by turning it to the left. The lamp is fully part of the holder. - Refit the lamp holder while ensuring the fastening spigots match those on the rear face of the headlight and turn it to the right.

Changing a lamp on a rear light

- Open the rear window Push the custode lining away - Release the connector - Pull it out and change the lamp
-

1. Rear light and stop light lamp 2. Indicator light lamp 3. Backup light lamp 4. Rear fog light lamp

Changing the interior lighting lamp

Unclip the interior lighting from the dome light to change the lamp.

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ELECTRIC DIAGRAMS Dashboard harness

REPAIR MANUAL ELECTRICITY-INSTRUMENTS

Engine harness

Vue de face

C40 boite a fusible

Interconnection Moteur /TDB C51
C37 Combin de bord
1 1 1
2 3
4 5 4 5

14

15 2

25 12

26 13

Interconnection Moteur /TDB C1

8 8 1
2 3 4 5 6 7

PC 26 VOIE BT1-1379208-2 01 COUVERCLE DI1379209-2 12 MICROTIMER CT962876-1 12 SEAL MICROTIMER DI964971-1 03 STANDAR POWER TIMER CT968037-2 03 SEAL STANDAR POWER TIMER DI963245-1 10-Bouchon micro timer DI963531-1 1-Bouchon Power timer DI172749-2

Sens de sortie des fils

8 8 9 9

4 5 6 7

C38 Combin de bord

9 9

10 11 12 13 14 15 16

10 11 12 13 14 15 16

12 13

16

12 13

16

C2-B demarreur

Douille Demelec Rf:CR6005 +manchon 4.8 de long 30mm

PC Tyco16 voies vert Rf 185760-2

Cosse 6mm ESCUBEDO Rf:3582-02 +manchon 6.4 de long 30mm 17 CLIP MTA Rf: CT1708336 6 CLIP MTA Rf: CT1708332 14 CLIP MTA Rf: CT1708330

PC Tyco16 voies Noir Rf 185760-1

02 Clips FCI 2.8 Rf 211CC3S2120 12 Clips FCI 1.5 Rf 211CC2S1160

04 Clips FCI 2.8 Rf 211CC3S2120 07 Clips FCI 1.5 Rf 211CC2S1160

cosse 8 G & H Rf:CT1881409d53199 +manchon 12.7 de long 40mm

C2-A demarreur

C4 T eau

C5 Exitation et tmoin
charge alternateur
15 1413121110 9 8 7 6 5 4 3 2 1
Porte module 15voies rouge MOLEX Rf:98625-2002 01 Galette PC 15 voies noir Molex Rf:98627-1001 13 Clips REPRO Rf:985870014

Interconnection Moteur/tableau de bord C1&C51

1514 13121110 9 8 7 6 5 4 3 2 1 1514 13121110 9 8 7 6 5 4 3 2 1
Porte module 30voies gris MOLEX Rf:98631-2001 Couvercle porte module gris Molex Rf:98633-1001 01 Galette PC 15 voies noir Molex Rf:98627-1001 13 Clips REPRO Rf:985870014 01 Galette PC 15 voies naturel Molex Rf:98627-1002 11 Clips REPRO Rf:985870014

A B

Protecteur 6.35blanc Rf:82810 01 Clip GHW Rf:25632

C2 demarreur C3 pression d'huile C6

C51 -8
+PER centrale de verrouillage/module WR

C51 C51 -6 -2
+APC ventilateur chauffage Commande Plafonnier

C51 -12
+PER plafonnier

C51 -1
+PER Allume cigare/auto radio

C51 -9
+APC centrale de verrouillage

C51 -13

C51 -16
+ACC Lve vitre

C51 -5
Feux de brouillad AR

C1 -5
+APC essuie glace AR

C1 C1 C51 -2 -10-15
Point neutre

PINNING C108
1 2 3 5 6 8 910 11 12 14 16 18 20 26

C3 pression d'huile
Cosse 4 MM GHW Rf:25203LE +manchon 4.8 de long 30mm

C26- Commodo essuie glace

1 A 2 4 5 6 A

B6 B5 B1 B2 A1 B3 A6 B4 1 2 4 3 5

C26- Commodo essuie glace

EPM

Cde essuie glace

B
P.C MIC 11V gris REEMI Rf:144521-4 02 Clips Rf: 144180-1 06 Clips Rf: 144181-1

P.C 2 voies blanc Tyco Rf: 172130-1 02 Clips GHW Rf:26640

Exitation et tmoin charge alternateur

C102 C103C104C105 CAPTEUR ABS

C7 Masse chassis
cosse 8 G& H Rf:25938212178

C7
Masse chassis

+APCC

C19 moteur essuie glace

cosse 4 607044000 + manchon 4.8 L30

Protecteur 6.35blanc Rf:82810 01 Clip GHW Rf:25640

PC 1 voie blanc YAZAKI Rf:7123-2215 01 clips YAZAKI Rf:7116-2030

C8 bougie de prchauffage C9 thermo contact C10 arret moteur C12 Pompe lave glace

E9

Essuie glace vitesse 2

+APCC Essuie glace vitesse 1 Essuie glace vitesse intermitant

+PER

+APCC
C40-E4 C40-E5

+APC
Themo contact

E18
Arret moteur

Cde Relai de prchauffage

Contacteur stop

C51-4 C1-15

clignotant gauche

Interconnection Moteur /TDB C1&C51

C40-E20

C40-E19C40-E18 C40-E17 C40-E16 C40-E15 C40-E14 C40-E13 C40-E12 C40-E11 C40-E1 C40-E2 C40-E3
Lve - vitre G 25A Feux de position Feux brouillard 15A Dgivrage AR 20A Allume Cigare Auto radoi Avertisseur sonor 15A Arret Moteur 20A Plafonnier 2A Feux de Route 15A Feux de croissement 15A

C40-E6 C40-E7 C40-E8 C40-E9 C40-E10

clignotant drite

C1-11

PC 2 voies blanc IMP Rf:180907 02 Clips GHW Rf:26640

1 2

Libre

3 17 14 25 11 12 13 4 29 27 8 2 9 COMBINE DE BORD C37 C38 3 4 7 14 13 6 18 20 9 12 5 1 2 28 22 26 15 7 8 5 6

29 21 23 10 15

Interconnection Moteur /TDB C51

1 1 9 9
4 5

Alternateur Commande relais prchauffage 5A

Cobin De bord (clignotant) 10A

Essuie Glace AV 20A

Conbin De bord Centrale Verroullage C de relais dgivage 3A

Prchauffage Puissance 20A

Lve vitre 25A

Essuie glace AR Feux de recul 15A

Feux de stop 7.5A

Feu 3A

Ventilateur chauffage 15A

E11
Feux de position

8 8

2 3 4 5 6 7

2(-)

1(+)

PC 2 voies gris YAZAKI : 7123-8520-40 02 Clips YAZAKI Rf: 7116-1305 Seal Rf:347874-1 Verrou vert rfrence : DI71577729-60

C90 clignotant droit C91 feux de position droit

EM3

10 11 12 13 14 15 16

C1-14

12 13

16

Clignotant av D

C40-S20C40-S19C40-S18 C40-S17 C40-S16 C40-S15 C40-S14 C40-S13 C40-S12 C40-S11 C40-S1 C40-S2 C40-S3 C40-S4 C40-S5

C40-S6 C40-S7 C40-S8 C40-S9 C40-S10

PC Tyco16 voies vert Rf 185760-2

04 Clips FCI 2.8 Rf 211CC3S2120 07 Clips FCI 1.5 Rf 211CC2S1160

E8 EA E2 E13
Cde essuie glace AR

PC 2 voies gris TYCO Rf:967078-1 02 Clips Tyco Rf:965906-1 02 seal Rf:DI7165-0622

Pc 3voies 7 mm noir CINCH Rf:4034022-1 03 Clips drapeau Rf:56509

C92 feux de croisement

C M R

C1-6

Interconnection Moteur /TDB C1

1 1
2 3
4 5

Feux de route

8
6 7

4 5

Feux de croisement

E17 R1=1.2KOhm E7

E5
C de clignotant gauche C de clignotant droite

10 11 12 13 14 15 16

Dgivrage AR

C1-8 C1-13

12 13

16

C28 C de
Protecteur 6.35blanc Rf:82810 01 Clip GHW Rf:25640

PC Tyco16 voies Noir Rf 185760-1

02 Clips FCI 2.8 Rf 211CC3S2120 12 Clips FCI 1.5 Rf 211CC2S1160

lave glace

Feux de brouillard AR

Feux de Croisement

C20 Niveau

Feux de position

Feux de route

LOOKED

A B

C1-12
Alimentation Signal

02 Protecteur 6.35blanc Rf:82810 02 Clip GHW Rf:25640

C21 capteur de vitesse

1 2

C21 capteur de vitesse

2(-)

1(+)

PC 2 voies gris YAZAKI : 7123-8520-40 02 Clips YAZAKI Rf: 7116-1305 Seal Rf:347874-1 Verrou vert rfrence : DI71577729-60

C70 clignotant gauche C71 feux de position gauche

E10 E12

Clignotant av G

B3 B5 b3 A1 a3 A2 A4 B1 Commodo feux a1 b1 b2 B2 B4 A5
+ PER avertisseur
+ PER Feux de crissement + PER Feux de position

E4
EPM

1 2 3
PC 3voies noir SUPERSEAL TYCO Rf:282087-1 03 Clips TYCO Rf:282110 03 Seals rouge FCI Rf:60993403

Masse

C27 C36

E19
C107 Prise Diag

E6 E15
+ APC + Bat

E21

EPM

C107 : Prise Diag

1 4 5 7 16

PC 2 voies grisTYCO Rf:967078-1 02 Clips Tyco Rf:965906-1 02 seal Rf:DI7165-0622

Feux de position

C M R

Pc 3voies 7 mm noir CINCH Rf:4034022-1 03 Clips drapeau Rf:56509

C72 eclairage gauche

Feux de route

P/C 16 VOIES BT48204EV16F1 NOIR 05 contacts rf 211CC2S1160

EPM

1 2 3 4 5

C106

Feux de croisement

C106 :
8 6 4 2 7 5 3 1

3 4

1 2
C102 contacteur de dmarage

1 2
C101 contacteur de dmarage

1 2
C100 contacteur de dmarage

5 1 2 3 4

1 2 3 4

1 2 3 4
C17 Relai de dgivrage

S4 S5 S6 E1 E4:E6 5 S1 5A 20A 15A 5A

C40A Porte Fusible
Borne batterie +

C33 inter warning

C33 inter warning
1 2 3 4 P.C 4 voies noir rf:49341EV4M1 04 clips FCI : 211CC2S1160

C16 C15 C14 Relai de demarrage Relai de prechauffage Relai de arret moteur

C32 Anvertisseur C22

Borne batterie -

1 2 3 4 C22 C23 C60 + Batterie Antibrouillard AV

C35 T Ext only HG

C35 T Ext only HG
1 2

E22
1 C18 Bis Contacteur Stop

C102 contacteur de C101 contacteur de C100 contacteur de dmarage dmarage dmarage

2 1 2 1 2 1
R23

C15
R21 R24 R22 R25

C17
R11 R14 R12 R13 R15

F1

F2

F3

C23

C32 Anvertisseur
Avertisseur

C60 Antibrouillard AV

C27 Commodo C36 Commodo feux phares

A1 A2

Boitier JST XADRP-08V 8 voie naturel 05 clips CTSXA- 01T-P0.6 01 Retainer DI XADS-8 V-K

12

11

10

C18 Bis Contacteur Stop

9 F6 F5

7 F4

P.L 8mm 2voies noir REEMI Rf:01544484-1 P.L 8mm 2voies gris REEMI Rf:01544484-2 P.L 8mm 2voies brin Rf:8493309 01 Languette 8mm TYCO Rf:70285 01 Languette 8mm TYCO Rf:70282 01 Languettes 8mm TYCO Rf:70285 01 Languette 8mm TYCO Rf:70282 01 Languettes 8mm TYCO Rf:70282 01 Languette 8mm TYCO Rf:70285

C40A
1

1 2 3 4
P/C Superseal tyco 282088-1 04 clips tyco Rf:282110 04 seals GHW Rf:60993403 PC 2voies noir Tyco Rf:282080-1 02 clips tyco Rf:282110 02 seals GHW Rf:60993403

B1 B2 B3
P.C MIC 5V blanc REEMI Rf:144518-1 04 Clips Rf: 144180-1 0.35..1mm2 01 Clip Rf:144181-1 1..3mm2

21
PC 2 voies Blanc Demelec Rf:45200229 02 Clips Demelec Rf:56710 4D

R31

R41 R44 R42 R33

R34 R32

R43

R45

R35

Cosse batterie MTA (+) Rf:1506720 + Manchon HALSTT12.7-40

Cosse batterie MTA (-) Rf:1506658

02 Protecteur 6.35blanc Rf:82810 02 Clip GHW Rf:25640

C14

C16

Ind Rv date

Objet de la modification

Origine

Plan lectrique PDB

CLIENT

6 21/03/2011 Ind Rv date

Plan Electrique amlior Objet de la modification

Date: 22-06-2010 1:1 Echelle: Vrifie par: Abdellatif Jardak

Rf: 8AP043A & 8AR043A

ROUTE DE MAHDIA KM 10 3054 Sfax (Tunisie) Tl. 00 216 74 83 25 10 Fax. 00 216 74 83 25 10 Site web:www.sidilec.com.tn

SIDILEC & CLIENTDess par:Mahmoud BEN AMAR

Origine

REPAIR MANUAL PAINT

INDEX
Body colors .......................................................................................................... 2, 3

MANUEL DE REPARATION PEINTURE

Preparation of parts to be painted Recommendations of employment of parts to be painted: Do not use solvent or diluent it would permanently damage the body part Step 1: Sanding: Lightly sand the item to paint with sandpaper to improve the adherence and "break the surface of PMMA" Step 2: Smooth cleaning of the surface to paint: Use only isopropyl alcohol to clean the whole surface to be painted Step 3: Priming: Apply a primer coating adhesion layer preferably a special plastic hydo (sand if necessary) Step 4: Paint the element: Apply a layer of paint preferably hydo (base + varnish, or 2 layers lacquer) Paint line up to 80C max.

REPAIR MANUAL PAINT

BODY COLORS
AIXAM reference AKZO NOBEL SIKKENS reference DUPONT reference

9
SPIES HECKER STANDOX reference reference Page 133 Page 134

Navy blue

A 507

Page 132

Metal orange

A 202

Page 135

Page 136

Page 137

Page 138

Metal black

A 409

Page 139

Page 140

Page 141

Page 142

Pearl white

A 408

Page 143

Page 144

Page 145

Page 146

Silver grey

A 707

Page 147

Page 148

Page 149

Page 150

Steel grey

A 708

Page 151

Page 152

Satin black (roof)

A 411

Red

M 306

Page 153

Pure white

A 407

Page 154

Page 155

Page 156

Page 157

Aluminum structure black A 410

Page 158

Page 159

Page 160

Page 161

REPAIR MANUAL PAINT

NAVY BLUE A 507 DUPONT Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A507 NAVY BLUE CROMAX CROMAX 2 COAT: BASECOAT P From/To Years Brand Panel # Lead Free Color Variance Formulation Date Y

9
2010 - 2010

Oct 14, 2010

Quantity To Mix Ingredient 1640WB 1650WB 1430W 1427W 1507W 1418W 1405W 1541W

1.0LTR (100% Fill) Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER BLUE SHADE GREEN H.S. GREEN SHADE BLUE H.S. LILAC PEARL BRIGHTNESS ADJUSTER JET BLACK - BLUE SHADE VERY COARSE ALUMINUM

Display Units GRAMS Amount 493.9 164.6 97.7 76.4 68.8 57.9 40.1 20.3 Accum. Amount 493.9 658.5 756.2 832.6 901.4 959.3 999.4 1019.7

REPAIR MANUAL PAINT

NAVY BLUE A 507 SPIES HECKER Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A507 BLEU MARINE 280 280 - PERMAHYD BASISLACK 2 COAT: BASECOAT P 1.0LTR (100% Fill) Description LASURTIEFBLAU SPEZIALSCHWARZ LEUCHTSILBER PERLROSA EFFEKT DUNKELVIOLETT From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 850338 Y Oct 14, 2010

Quantity To Mix Ingredient WB854 WB803 WB815 WB871 WB800 WB856

Display Units GRAMS Amount 334.2 253.5 220.9 154.1 57.3 7.3 Accum. Amount 334.2 587.7 808.6 962.7 1020.0 1027.3

Code 858-SH 858-SH 858-SH 858-SH 858-SH 858-SH

Language ALL Region Language EUROPE CZECH EUROPE DANISH EUROPE DUTCH EUROPE ENGLISH EUROPE ESTONIAN EUROPE FRENCH

Region Text ODSTIN NENI PRESNE DOSAZITELNY KUN TIL HELLAKERING KLEUR NIET EXACT TE BEREIKEN APROXIMATE MATCH ONLY UELEVAERVIMISEKS AINULT FORMULE APPROCHANTE

REPAIR MANUAL PAINT

NAVY BLUE A 507 STANDOX Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A507 BLEU MARINE STHYD STANDOHYD BASECOAT 2 COAT: BASECOAT P 1.0LTR (100% Fill) Description SPEZIALSCHWARZ BLAU ROT BRILLANTSILBER METALLIC-ADDITIV VIOLETT From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 833850 Y Oct 14, 2010

Quantity To Mix Ingredient WB372 WB359 WB331 WB398 WB009 WB355 Language ALL Code 858-SX 858-SX 858-SX 858-SX 858-SX 858-SX Region EUROPE EUROPE EUROPE EUROPE EUROPE EUROPE Language CROATIAN CZECH DUTCH ENGLISH FINNISH FRENCH

Display Units GRAMS Amount 254.5 335.6 154.7 221.8 57.5 7.3 Region Text Accum. Amount 254.5 590.1 744.8 966.6 1024.1 1031.4

PRIBLIZNA RECEPTURA JEN VE VERZI S OBSAHEM PB - OZNACTE SYMB FORM. SLECHTS BIJ BENADERING BEREIKBAAR APPROXIMATE MATCH ONLY LYIYLLINEN: T-VAADITTU FORMULE APPROCHANTE

REPAIR MANUAL PAINT

METAL ORANGE A 202 AKZO NOBEL SIKKENS

SIKKENS reference AIX 202 Compositions Autowave MM Layer 1 361 744 527 568 Layer 1 Q065 Q326 Q160 Q271 Q348 227,2 683,4 687,7 715,9 987,8 Q235 Q431 Q941M Q943M Q065 Q070 959,3 962,6 980,6 1009,3 Autobase plus Layer 2 2,9 9,3 36,7 100,7 311 914,5 267 568 333PG 666 Layer 2 4 6 55,9 998,6

REPAIR MANUAL PAINT

METAL ORANGE A 202 DUPONT UNDERCOAT Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A202 ORANGE CROMAX CROMAX 3 COAT - EUROPE: 3-COAT UNDERCOAT S From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 Y Dec 04, 2009

Quantity To Mix 1.0LTR (100% Fill) Ingredient 1640WB 1650WB 1445W 1453W 1443W 1407W SHADE Color Owner Paint Code Color Name Quality Coat S-M-P Ind Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER TRANSPARENT YELLOW ORANGE BRIGHT YELLOW BLACK L.S. 692.3 122.1 147.2 41.8 4.1 3.8

Display Units GRAMS Amount Accum. Amount 692.3 814.4 961.6 1003.4 1007.5 1011.3

AIXAM A202 ORANGE CROMAX CROMAX 3 COAT - EUROPE: 3-COAT BASECOAT P

From/To Years Brand Panel # Lead Free Color Variance Formulation Date

2010 - 2010 Y Dec 04, 2009

Quantity To Mix Ingredient 1640WB 1650WB 1505W

1.0LTR (100% Fill) Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER GOLD PEARL

Display Units GRAMS

Amount 932.2 49.1 20.5

Accum. Amount 932.2 981.3 1001.8

REPAIR MANUAL PAINT

METAL ORANGE A 202 SPIES HECKER UNDERCOAT Color Owner AIXAM Paint Code Color Name Quality Coat S-M-P Ind A202 ORANGE STHYD STANDOHYD BASECOAT 3 COAT - EUROPE: 3-COAT UNDERCOAT S 1.0LTR (100% Fill) Description ORANGE GELB WEISS OXIDROT SCHWARZTONER From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 881136 Y Nov 30, 2009

Quantity To Mix Ingredient WB379 WB380 WB370 WB367 WB364 SHADE Color Owner Paint Code Color Name Quality Coat S-M-P Ind

Display Units GRAMS Amount 521.4 284.7 141.0 99.6 6.9 Accum. Amount 521.4 806.1 947.1 1046.7 1053.6

AIXAM A202 ORANGE STHYD STANDOHYD BASECOAT 3 COAT - EUROPE: 3-COAT BASECOAT P 1.0LTR (100% Fill) Description GELB GELB ORANGE OXIDROT BRILLANTROT MARON

From/To Years Brand Panel # Lead Free Color Variance Formulation Date

2010 - 2010 881136 Y Nov 30, 2009

Quantity To Mix Ingredient WB302 WB380 WB379 WB367 WB376 WB383

Display Units GRAMS Amount 443.1 443.0 86.1 37.5 29.8 11.7 Accum. Amount 443.1 886.1 972.2 1009.7 1039.5 1051.2

REPAIR MANUAL PAINT

METAL ORANGE A 202 STANDOX UNDERCOAT Color Owner AIXAM Paint Code Color Name Quality Coat S-M-P Ind A202 ORANGE STHYD STANDOHYD BASECOAT 3 COAT - EUROPE: 3-COAT UNDERCOAT S 1.0LTR (100% Fill) Description ORANGE GELB WEISS OXIDROT SCHWARZTONER Display Units GRAMS Amount 521.4 284.7 141.0 99.6 6.9 From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 881136 Y Nov 30, 2009

Quantity To Mix Ingredient WB379 WB380 WB370 WB367 WB364 SHADE Color Owner Paint Code Color Name Quality Coat S-M-P Ind

Accum. Amount 521.4 806.1 947.1 1046.7 1053.6

AIXAM A202 ORANGE STHYD STANDOHYD BASECOAT 3 COAT - EUROPE: 3-COAT BASECOAT P 1.0LTR (100% Fill) Description GELB GELB ORANGE OXIDROT BRILLANTROT MARON

From/To Years Brand Panel # Lead Free Color Variance Formulation Date

2010 - 2010 881136 Y Nov 30, 2009

Quantity To Mix Ingredient WB302 WB380 WB379 WB367 WB376 WB383

Display Units GRAMS Amount 443.1 443.0 86.1 37.5 29.8 11.7 Accum. Amount 443.1 886.1 972.2 1009.7 1039.5 1051.2

REPAIR MANUAL PAINT

METAL BLACK A 409 AKZO NOBEL SIKKENS

SIKKENS reference AIX 409 Compositions Autowave MM 245 888EC 666 971 342 974 Autobase plus Q766 Q160 Q811U Q140 Q550 Q065 327,3 351,5 380,6 540,3 745,8 968,6 486 494,3 527,5 588,9 773,3 1012,6

REPAIR MANUAL PAINT

METAL BLACK A 409 DUPONT Color Owner Paint Code Color Name Quality Coat S-M-P Ind Quantity To Mix Ingredient 1640WB 1405W 1427W 1432W 1420W 1418W 1402W 1535W AIXAM A409 NOIR CROMAX CROMAX 2 COAT: BASECOAT M 1.0LTR (100% Fill) Description LOW VISCOSITY BINDER JET BLACK - BLUE SHADE GREEN SHADE BLUE H.S. YELLOW SHADE GREEN VIOLET BRIGHTNESS ADJUSTER WHITE L.S. COARSE BRIGHT ALUMINUM From/To Years Brand Panel # Lead Free Color Variance Formulation Date Y

9
2009 - 2009

Feb 01, 2010

Display Units GRAMS Amount 795.8 88.7 45.6 23.5 19.0 18.3 11.5 4.1 Accum. Amount 795.8 884.5 930.1 953.6 972.6 990.9 1002.4 1006.5

REPAIR MANUAL PAINT

METAL BLACK A 409 SPIES HECKER Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A409 NOIR 280 280 - PERMAHYD BASISLACK 2 COAT: BASECOAT P From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2009 - 2009 837273 Y Dec 16, 2009

Quantity To Mix Ingredient WB803 WB815 WB854 WB868 WB823 WB893 WB871

1.0LTR (100% Fill) Description SPEZIALSCHWARZ LEUCHTSILBER LASURTIEFBLAU PERLLILA LASURROETLICHGELB PERLBLAU PERLROSA

Display Units GRAMS Amount 729.3 60.0 100.0 42.2 53.2 28.1 10.2 Accum. Amount 729.3 789.3 889.3 931.5 984.7 1012.8 1023.0

REPAIR MANUAL PAINT

METAL BLACK A 409 STANDOX Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A409 NOIR STHYD STANDOHYD BASECOAT 2 COAT: BASECOAT P From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2009 - 2009 827337 Y Dec 16, 2009

Quantity To Mix Ingredient WB372 WB359 WB398 WB380 WB321 WB303 WB331

1.0LTR (100% Fill) Description SPEZIALSCHWARZ BLAU BRILLANTSILBER GELB AMETHYST BLAU ROT

Display Units GRAMS Amount 726.4 99.6 59.8 53.0 42.0 28.0 10.1 Accum. Amount 726.4 826.0 885.8 938.8 980.8 1008.8 1018.9

REPAIR MANUAL PAINT

PEARL WHITE A 408 AKZO NOBEL SIKKENS

SIKKENS reference AIX 408 Compositions Layer 1 98 971 744 558 93 0,2 0,5 8,6 0 332YA 334WB 666 Layer 2 0,5 2,5 10,5 86,5

REPAIR MANUAL PAINT

PEARL WHITE A 408 DUPONT UNDERCOAT
Color Owner Paint Code Color Name AIXAM A408 BLANC Quality Lead (Pb) Free Owner Region Coat EU Stock # / Alt # Hiding () Value Shade X7216 / 0 16 2 Formula Standard # Formulation Date Mar 24, 2009 NEW FORMULA CROMAX CROMAX Y EUROPE 3-COAT UNDERCOAT

Quantity To Mix Ingredient 1640WB 1650WB 1401W 1482W 1407W 1453W

1.0LTR (100% Fill) Ingr Quality Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER WHITE H.S. YELLOW OXIDE BLACK L.S. ORANGE
AIXAM A408 BLANC Quality Lead (Pb) Free Owner Region Coat

Display Units GRAMS Amount 275.4 275.4 522.7 14.9 10.0 0.5 Accum. Amount 275.4 550.8 1073.5 1088.4 1098.4 1098.9

SHADE
Color Owner Paint Code Color Name CROMAX CROMAX Y EUROPE 3-COAT BASECOAT

EU Stock # / Alt # Hiding () Value Shade

X7216 / 0 0 0

Formula Standard # Formulation Date Mar 24, 2009 NEW FORMULA

Quantity To Mix Ingredient 1640WB 1650WB 1511W 1514W 1501W 1505W 1403W

1.0LTR (100% Fill) Ingr Quality Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER SATIN WHITE PEARL RUTILE RED PEARL WHITE PEARL GOLD PEARL CRYSTALLINE FROST

Display Units GRAMS Amount 765.1 135.1 69.9 19.6 15.9 6.2 1.8 Accum. Amount 765.1 900.2 970.1 989.7 1005.6 1011.8 1013.6

REPAIR MANUAL PAINT

PEARL WHITE A 408 SPIES HECKER UNDERCOAT Color Owner AIXAM Paint Code Color Name Quality Coat S-M-P Ind A408 BLANC 280 280 - PERMAHYD BASISLACK 3 COAT - EUROPE: 3-COAT UNDERCOAT S 1.0LTR (100% Fill) Ingr Quality H017 H017 H017 H017 WEISS SCHWARZLASUR BLUTORANGE GELB Description From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2008 - 2009 823901 Y Feb 17, 2009

Quantity To Mix Ingredient WB801 WB825 WB835 WB851 SHADE Color Owner Paint Code Color Name Quality Coat S-M-P Ind

Display Units GRAMS Amount 1102.8 46.8 6.1 5.4 Accum. Amount 1102.8 1149.6 1155.7 1161.1

AIXAM A408 BLANC 280 280 - PERMAHYD BASISLACK 3 COAT - EUROPE: 3-COAT BASECOAT P 1.0LTR (100% Fill) Ingr Quality H017 H017 H017 H017 H017 H017 Description TRANSPARENT PERLFEINWEISS WEISS OCKERGELB SCHWARZLASUR ROT

From/To Years Brand Panel # Lead Free Color Variance Formulation Date

2008 - 2009 823901 Y Feb 17, 2009

Quantity To Mix Ingredient WB888 WB870 WB801 WB821 WB825 WB811

Display Units GRAMS Amount 827.3 168.7 8.6 8.7 8.6 7.1 Accum. Amount 827.3 996.0 1004.6 1013.3 1021.9 1029.0

REPAIR MANUAL PAINT

PEARL WHITE A 408 STANDOX UNDERCOAT Color Owner AIXAM Paint Code Color Name Quality Coat S-M-P Ind A408 BLANC STHYD STANDOHYD BASECOAT 3 COAT - EUROPE: 3-COAT UNDERCOAT S 1.0LTR (100% Fill) Ingr Quality S017 S017 S017 S017 Description WEISS SCHWARZTONER ORANGE SONNENGELB From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2008 - 2009 890123 Y Feb 17, 2009

Quantity To Mix Ingredient WB370 WB364 WB379 WB378 SHADE Color Owner Paint Code Color Name Quality Coat S-M-P Ind

Display Units GRAMS Amount 1098.4 46.6 6.1 5.4 Accum. Amount 1098.4 1145.0 1151.1 1156.5

AIXAM A408 BLANC STHYD STANDOHYD BASECOAT 3 COAT - EUROPE: 3-COAT BASECOAT P 1.0LTR (100% Fill) Ingr Quality S017 S017 S017 S017 S017 S017 Description TRANSPARENT WEISS OCKERTONER WEISS SCHWARZTONER OXIDROTTONER

From/To Years Brand Panel # Lead Free Color Variance Formulation Date

2008 - 2009 890123 Y Feb 17, 2009

Quantity To Mix Ingredient WB399 WB329 WB368 WB370 WB364 WB384

Display Units GRAMS Amount 824.0 168.0 8.7 8.6 8.5 7.0 Accum. Amount 824.0 992.0 1000.7 1009.3 1017.8 1024.8

REPAIR MANUAL PAINT

METAL GREY A 707 AKZO NOBEL SIKKENS

SIKKENS reference AIX 707 Compositions Autobase 334WA 533 550 400 0 333DF 633,6 639,3 644,9 654,4 673,9 986

REPAIR MANUAL PAINT

Formula Standard # EU Stock # / Alt # Color Name Formula Owner Region Formulation Date Coat EU Alt Color Change Color Owner Asia Color Variance Quantity To Mix Ingredient 1640WB 1650WB 1531W 1401W 1501W 1405W 1464W 1427W 1.0LTR (100% Fill) Ingr Quality Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER MEDIUM FINE ALUMINUM WHITE H.S. WHITE PEARL JET BLACK - BLUE SHADE MAGENTA GREEN SHADE BLUE H.S. AIXAM METAL GREY A 707 DUPONT 253428 Years Used M6081 / 0 GRIS EUROPE Nov 06, 2001 BASECOAT Lead (Pb) Free PCP Quality Value Shade Paint Code 1999 - 2000 Y N

9
CROMAX CROMAX 4 A707 Overall Repair

Display Units GRAMS Amount 616.8 108.8 216.6 43.8 13.6 8.5 2.7 2.6 Accum. Amount 616.8 725.6 942.2 986.0 999.6 1008.1 1010.8 1013.4

REPAIR MANUAL PAINT

METAL GREY A 707 SPIES HECKER Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A707 GRIS 285 285 - PERMAHYD PERLMUTT BASISLACK 2 COAT: BASECOAT P From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
1999 - 2000 78704 Y Oct 03, 2001

Quantity To Mix Ingredient WB891 WB817 WB801 WB827

1.0LTR (100% Fill) Ingr Quality H018 H018 H018 H018 Description PERLWEISS MICROSILBER EXTRA WEISS LASURSCHWARZ

Display Units GRAMS Amount 746.0 248.7 49.7 24.9 Accum. Amount 746.0 994.7 1044.4 1069.3

REPAIR MANUAL PAINT

METAL GREY A 707 STANDOX

9
1999 - 2000 839110 Y S!H+ Jun 03, 2008

Color Owner Paint Code Color Name Quality Coat S-M-P Ind

AIXAM A707 GRIS STHYD STANDOHYD BASECOAT 2 COAT: BASECOAT P

From/To Years Brand Panel # Lead Free Color Variance Formulation Date

Quantity To Mix Ingredient WB339 WB302 WB313 WB329 WB370 WB384 WB324 WB388

1.0LTR (100% Fill) Ingr Quality S017 S017 S017 S017 S017 S017 S017 S017 Description SAPHIRBLAU GELB MONDSILBER WEISS WEISS OXIDROTTONER HELLGRUEN AZURBLAU

Display Units GRAMS Amount 371.7 265.0 182.8 100.0 54.6 52.6 43.6 1.2 Accum. Amount 371.7 636.7 819.5 919.5 974.1 1026.7 1070.3 1071.5

REPAIR MANUAL PAINT

STEEL GREY A 708 AKZO NOBEL SIKKENS

SIKKENS reference AIX 708 Compositions Autowave MM 666 971 0 335 379 744 888CC 888EC 645 663,5 685,1 712,5 759,7 864,3 913,6 1025,6

REPAIR MANUAL PAINT

STEEL GREY A 708 DUPONT Formula Standard # EU Stock # / Alt # Color Name Formula Owner Region Formulation Date Coat EU Alt Color Change Color Owner Asia Color Variance AIXAM 757844 X2066 / 0 GRIS EUROPE Nov 25, 2004 BASECOAT Years Used Lead (Pb) Free PCP Quality Value Shade Paint Code 2005 - 2005 Y N

CROMAX CROMAX 5 A708

Quantity To Mix Ingredient 1640WB 1650WB 1535W 1405W 1401W 1418W 1420W 1424W

1.0LTR (100% Fill) Ingr Quality Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER

Display Units GRAMS Amount 385.8 256.8 252.2 47.1 23.7 19.6 14.7 11.3 Accum. Amount 385.8 642.6 894.8 941.9 965.6 985.2 999.9 1011.2

COARSE BRIGHT ALUMINUM JET BLACK - BLUE SHADE WHITE H.S. BRIGHTNESS ADJUSTER VIOLET ORGANIC BLUE

REPAIR MANUAL PAINT

RED M 306 AKZO NOBEL SIKKENS

SIKKENS reference AIX 306 Compositions First layer 358 744 955 Autobase 359 956 00 744 636,5 964,4 987,2 988 534,4 535 1014,2

REPAIR MANUAL PAINT

PURE WHITE A 407 AKZO NOBEL SIKKENS

SIKKENS reference AIX 306 Compositions Autowave MM 98 342 360 744 558 1161,4 1161,6 1162,1 1162,6 1165,5

REPAIR MANUAL PAINT

PURE WHITE A 407 DUPONT Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A407 BLANC PUR CROMAX CROMAX 2 COAT: BASECOAT S From/To Years Brand Panel # Lead Free Color Variance Formulation Date Y

9
2009 - 2009

Mar 30, 2009

Quantity To Mix Ingredient 1640WB 1650WB 1401W 1407W 1482W 1431W

1.0LTR (100% Fill) Ingr Quality Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER WHITE H.S. BLACK L.S. YELLOW OXIDE BLUE SHADE GREEN L.S.

Display Units GRAMS Amount 386.4 165.6 548.4 1.3 0.7 0.1 Accum. Amount 386.4 552.0 1100.4 1101.7 1102.4 1102.5

REPAIR MANUAL PAINT

PURE WHITE A 407 SPIES HECKER Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A407 BLANC PUR 280 280 - PERMAHYD BASISLACK 2 COAT: BASECOAT S From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2009 - 2009 827838 Y Jun 17, 2009

Quantity To Mix Ingredient WB801 WB825 WB811 WB851

1.0LTR (100% Fill) Description WEISS SCHWARZLASUR ROT GELB

Display Units GRAMS Amount 1148.5 7.5 6.0 0.4 Accum. Amount 1148.5 1156.0 1162.0 1162.4

REPAIR MANUAL PAINT

PURE WHITE A 407 STANDOX Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A407 BLANC PUR STHYD STANDOHYD BASECOAT 2 COAT: BASECOAT S From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2009 - 2009 883827 Y Jun 17, 2009

Quantity To Mix Ingredient WB370 WB384 WB364 WB378

1.0LTR (100% Fill) Description WEISS OXIDROTTONER SCHWARZTONER SONNENGELB

Display Units GRAMS Amount 1153.1 6.0 7.5 0.4 Accum. Amount 1153.1 1159.1 1166.6 1167.0

REPAIR MANUAL PAINT

ALUMINUM STRUCTURE BLACK A 410 AKZO NOBEL SIKKENS

SIKKENS reference AIX 410 Compositions Autowave MM 245 Autobase plus Q140 Q326 Q065 726,6 738,7 959,4 1014

REPAIR MANUAL PAINT

ALUMINUM STRUCTURE BLACK A 410 DUPONT Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A410 NOIR CROMAX CROMAX 2 COAT TINTED CLEAR: BASECOAT TC P 1.0LTR (100% Fill) Description LOW VISCOSITY BINDER JET BLACK - BLUE SHADE RED OXIDE WHITE H.S. SATIN BLUE PEARL FINE ALUMINUM From/To Years Brand Panel # Lead Free Color Variance Formulation Date Y

9
2010 - 2010

Mar 31, 2010

Quantity To Mix Ingredient 1640WB 1405W 1484W 1401W 1512W 1533W

Display Units GRAMS Amount 831.5 142.6 12.2 10.9 5.4 4.0 Accum. Amount 831.5 974.1 986.3 997.2 1002.6 1006.6

Language ALL Region Code 858-DRE Region EUROPE Language ENGLISH Text OVERALL REPAIR

955-DRE

EUROPE

ENGLISH

COLOR NEEDS FLAT CLEARCOAT

REPAIR MANUAL PAINT

ALUMINUM STRUCTURE BLACK A 410 SPIES HECKER Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A410 NOIR 280 280 - PERMAHYD BASISLACK 2 COAT TINTED CLEAR: BASECOAT TC S 1.0LTR (100% Fill) Description SPEZIALSCHWARZ BRILLANTBLAU LASURROETLICHGELB GRANADAROT WEISS From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 839666 Y Apr 08, 2010

Quantity To Mix Ingredient WB803 WB859 WB823 WB843 WB801

Display Units GRAMS

Amount 710.5 157.7 93.1 51.5 4.9

Accum. Amount 710.5 868.2 961.3 1012.8 1017.7

Language ALL Region Code 955-SH 955-SH 955-SH Region EUROPE EUROPE EUROPE Language ENGLISH GERMAN POLISH APPLY FLAT CLEARCOAT MATTKLARLACK EINSETZEN NANIESC MATOWY LAKIER BEZBARWNY Text

REPAIR MANUAL PAINT

ALUMINUM STRUCTURE BLACK A 410 STANDOX Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A410 NOIR STHYD STANDOHYD BASECOAT 2 COAT TINTED CLEAR: BASECOAT TC S 1.0LTR (100% Fill) Description SPEZIALSCHWARZ GELB VELOURSBLAU RUBINROT WEISS From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2010 - 2010 866639 Y Apr 08, 2010

Quantity To Mix Ingredient WB372 WB380 WB358 WB361 WB370

Display Units GRAMS Amount 713.4 93.4 158.4 51.7 4.9 Accum. Amount 713.4 806.8 965.2 1016.9 1021.8

Language ALL Region Code 955-SX 955-SX 955-SX 955-SX 955-SX Region EUROPE EUROPE EUROPE EUROPE EUROPE Language CROATIAN ENGLISH GERMAN SERBIAN SLOVENIAN Text UPOTRJEBITE 2K SUPERMATT BEZBOJNI LAK APPLY STANDOCRYL 2K CLEAR SUPER MAT MATTKLARLACK EINSETZEN UPOTREBITE 2K KLARLACK SUPERMATT UPORABITE 2K KLARLACK SUPERMATT

MANUEL DE REPARATION PEINTURE

Rouge nacr A308 AKZO NOBEL SIKKENS

Rfrence SIKKENS AIX 308 Compositions Autowave MM sur 100grs Couche de fond 527 400 666 355 888DF 335 Couche de finition 666 350 527 82.50 4.50 13.00 +CBP040 9.00 4.00 64.00 6.00 16.00 6.00

MANUEL DE REPARATION PEINTURE

Rouge nacre A308 LECHLER

Rfrence LECHLER AIX308 Compositions sur 100 Gr fond 485 256 48 186 390 221 689 487 base HF582 143 221 43,86 3,51 2,63 26,45 8,4 3,6 1,32 4,2 7,93 2,43 45,67

MANUEL DE REPARATION PEINTURE

Noir Brillant A412 NOBEL SIKKENS

MANUEL DE REPARATION PEINTURE

Noir Brillant A412 DUPONT

MANUEL DE REPARATION PEINTURE

Noir Brillant A412 SPIES HECKER

MANUEL DE REPARATION PEINTURE

Noir Brillant A412 STANDOX

MANUEL DE REPARATION PEINTURE

Jaune mtal A103 NOBEL SIKKENS

MANUEL DE REPARATION PEINTURE

Jaune mtal A103 DUPONT TEINTE DE FOND

TEINTE

MANUEL DE REPARATION PEINTURE

Jaune mtal A103 SPIES HECKER TEINTE DE FOND

TEINTE

MANUEL DE REPARATION PEINTURE

Jaune mtal A103 STANDOX TEINTE DE FOND

TEINTE

MANUEL DE REPARATION PEINTURE

GRIS TITANE A710 DUPONT Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A710 GRIS TITANE CROMAX 2 COAT: BASECOAT M From/To Years Brand Panel # Lead Free Color Variance Formulation Date Y

9
2012 - 2013

Aug 23, 2012

Quantity To Mix Ingredient 1640WB 1650WB 1535W 1405W 1401W 1532W 1427W 1418W 1420W 1484W

1.0LTR (100% Fill) Description LOW VISCOSITY BINDER HIGH VISCOSITY BINDER COARSE BRIGNT ALUMINUM JET BLACK BLUE SHADE WHITE H.S FINE BRIGHT ALUMINIUM GREEN SHADE BLUE H.S BRIGHTNESS ADJUSTER VIOLET RED OXIDE

Display Units GRAMS Amount 518.5 222.3 117.4 39.5 38.1 27.7 14.6 13.2 12.6 5.0 Accum. Amount 518.5 740.8 858.2 897.7 935.8 963.5 978.1 991.3 1003.9 1008.9

MANUEL DE REPARATION PEINTURE

GRIS TITANE A710 STANDOX Color Owner Paint Code Color Name Quality Coat S-M-P Ind AIXAM A710 GRIS TITANE STANDOHYD BASECOAT 2 COAT: BASECOAT M 1.0LTR (100% Fill) Description SATINSILBER SPEZIALSCHWARZ GROBSILBER WEISS KUPFER BLAU VIOLETT METALLIC-ADDITIV From/To Years Brand Panel # Lead Free Color Variance Formulation Date

9
2012 - 2013 806670 Y Aug 23, 2012

Quantity To Mix Ingredient WB311 WB372 WB393 WB370 WB382 WB359 WB355 WB009 Language ALL Code 858-SX 858-SX 858-SX 858-SX 858-SX 858-SX Region EUROPE EUROPE EUROPE EUROPE EUROPE EUROPE Language CROATIAN CZECH DUTCH ENGLISH FINNISH FRENCH

Display Units GRAMS Amount 519.7 103.1 161.1 66.6 100.7 54.4 17.2 13.3 Region Text Accum. Amount 519.7 622.8 783.9 850.5 951.2 1005.6 1022.8 1036.1

PRIBLIZNA RECEPTURA JEN VE VERZI S OBSAHEM PB - OZNACTE SYMB FORM. SLECHTS BIJ BENADERING BEREIKBAAR APPROXIMATE MATCH ONLY LYIYLLINEN: T-VAADITTU FORMULE APPROCHANTE

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM M306 ROUGE VIF CL718544 Modell-Jahr: 2004 2004 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: MS982263 Alle Anwendungen Anw.:

Kommentar:

Erstellt: 31-JUL-00 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5
Kommentar:

M4 A201 A352 A148 A031

118.7 40.3 39.6 1.3 .1

601.7 806.0 1006.7 1013.3 1013.8

1203.4 1611.9 2013.4 2026.5 2027.6

1805.0 2417.9 3020.0 3039.8 3041.3

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A710 GRIS ACIER MET CL903696 Modell-Jahr: 2012 2013 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL6571684 Nur Ganzlackierung Anw.:

Kommentar:

Erstellt: 25-JAN-13 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6 7 8 9
Kommentar:

M4 M99/01 M99/00 A997 A097 A032 A589 A149 M1

126.6 8.2 6.5 24.8 5.0 5.0 4.5 1.1 18.4

322.0 342.8 359.2 422.3 434.9 447.5 459.0 461.9 508.7

644.0 685.6 718.4 844.6 869.8 895.1 918.0 923.8 1017.4

1287.9 1371.1 1436.9 1689.2 1739.6 1790.1 1836.1 1847.7 2034.9

1931.9 2056.7 2155.3 2533.8 2609.5 2685.2 2754.1 2771.5 3052.3

637 675 707 826 846 870 893 899 1000

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A708 GRIS ACIER MET CL713862 Modell-Jahr: 2004 2008 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL1959985 Beilackierung Anw.:

Kommentar:

Erstellt: 08-OCT-04 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6 7 8
Kommentar:

M4 M99/03 A105 A503 A926 A427 A031 A306

138.4 28.0 8.5 8.5 7.1 5.8 2.6 1.1

355.7 427.6 449.5 471.3 489.5 504.4 511.0 513.9

711.3 855.2 898.9 942.6 979.0 1008.8 1021.9 1027.7

1422.7 1710.4 1797.8 1885.2 1957.9 2017.6 2043.8 2055.5

2134.0 2565.7 2696.7 2827.7 2936.9 3026.5 3065.8 3083.2

704 840 876 917 955 986 995 1000

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A707 GRIS MET CL596546 Modell-Jahr: 2000 2008 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL1217148 Alle Anwendungen Anw.:

Kommentar:

Erstellt: 12-JUL-01 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6 7 8
Kommentar:

M4 M99/01 M506 M99/00 A032 A532 A927 M1

132.3 13.3 9.6 8.4 17.1 7.6 5.1 6.6

337.8 371.6 396.2 417.5 461.2 480.6 493.7 510.5

675.6 743.2 792.3 834.9 922.3 961.2 987.4 1020.9

1351.1 1486.5 1584.6 1669.9 1844.6 1922.4 1974.7 2041.9

2026.7 2229.7 2376.9 2504.8 2767.0 2883.7 2962.1 3062.8

668 730 773 815 897 937 964 1000

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A507 BLEU MARINE NACRE MET CL885809 Modell-Jahr: 2010 2011 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL4934483 Beilackierung Anw.:

Kommentar:

Erstellt: 28-JUL-11 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6 7
Kommentar:

M4 E440 M99/21 A503 A926 A640 M1

127.4 8.0 2.7 34.6 12.5 4.3 10.6

323.5 343.8 350.5 438.3 470.1 480.9 507.9

647.0 687.5 701.0 876.7 940.2 961.8 1015.9

1294.0 1375.1 1402.1 1753.4 1880.4 1923.6 2031.7

1941.0 2062.6 2103.1 2630.1 2820.5 2885.5 3047.6

640 674 685 853 920 942 1000

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A412 NOIR CL903695 Modell-Jahr: 2012 2013 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL6571080 Beilackierung Anw.:

Kommentar:

Erstellt: 24-JAN-13 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2
Kommentar:

M4 90-1250

142.9 57.1

358.1 501.3

716.1 1002.5

1432.2 2005.1

2148.3 3007.6

708 1000

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A409 NOIR NACRE CL867417 Modell-Jahr: 2010 2010 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL4088547 Beilackierung Anw.:

Kommentar:

Erstellt: 28-MAY-10 Gendert:

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5
Kommentar:

M4 M506 M99/21 A924 A503

138.3 3.4 .7 42.8 14.7

348.6 357.2 359.1 467.0 504.0

697.2 714.4 718.1 934.1 1008.1

1394.3 1428.8 1436.3 1868.1 2016.1

2091.5 2143.2 2154.4 2802.2 3024.2

690 705 708 929 1000

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A408 BLANC NACRE CL842474 Modell-Jahr: 2008 2008 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL3332240 Alle Anwendungen Anw.:

Kommentar:

Erstellt: 17-MAR-09 Gendert: 28-APR-11

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 Schicht: 2
Pos.

M4 A031 A105 A926 Preisgruppe:

Basisfarbe

82.7 115.4 1.1 .8

263.6 631.4 634.9 637.5

527.2 1262.8 1269.8 1275.1

1054.5 2525.6 2539.6 2550.1

1581.7 3788.4 3809.5 3825.2

521 989 995 1000

SDB-Nummer: 99
200 g 0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6

M4 M5 M010 M176 A032 M1

56.9 115.0 16.1 4.6 2.8 4.6

144.2 435.5 476.2 487.9 494.9 506.5

288.4 870.9 952.5 975.8 989.8 1013.1

576.8 1741.9 1905.0 1951.6 1979.5 2026.1

865.3 2612.8 2857.5 2927.4 2969.3 3039.2

285 868 941 962 975 1000

Kommentar: Step 1 basecoat - use prior to midcoat application Step 2 midcoat - must clearcoat

11

11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A308 ROUGE CANDY NACRE CL903691 Modell-Jahr: 2012 2013 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL6570517 Nur Ganzlackierung Anw.:

Kommentar:

Erstellt: 03-FEB-10 Gendert: 23-JAN-13

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 Schicht: 2
Pos.

M4 M99/01 Preisgruppe:
Basisfarbe

142.9 57.1

369.6 517.5

739.2 1034.9

1478.5 2069.8

2217.7 3104.8

731 1000

SDB-Nummer: 99
200 g 0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6 7 8

M4 M5 M319 A347 A378 A323 A177 M1

65.0 103.6 7.7 13.2 8.3 .6 .4 1.3

163.4 423.8 443.1 476.3 497.1 498.6 499.6 502.9

326.8 847.7 886.3 952.6 994.1 997.2 999.2 1005.9

653.6 1695.3 1772.6 1905.2 1988.2 1994.5 1998.3 2011.8

980.4 2543.0 2658.9 2857.7 2982.4 2991.7 2997.5 3017.7

323 844 878 945 988 991 993 1000

Kommentar: Step 1 basecoat - use prior to midcoat application Step 2 midcoat - must clearcoat

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11-OCT-13

Farbton-Information Hersteller: Colorcode: Name: Std.-Number: Color ID: AIX AIXAM A103 OR NACRE CL903686 Modell-Jahr: 2012 2013 Variante: 00 Auxcode: Glasurit Fab. Nr.:

Lsungs-Information Reihe: 90 EUR Solution ID: CL6570503 Nur Ganzlackierung Anw.:

Kommentar:

Erstellt: 23-JAN-13 Gendert: 23-JAN-13

Formel Schicht: 1
Pos.

Preisgruppe:
Basisfarbe 200 g

SDB-Nummer: 99
0,5 l 1l 2l 3l 1000-Vol

1 2 3 Schicht: 2
Pos.

M4 A031 A926 Preisgruppe:

Basisfarbe

83.9 113.8 2.3

266.1 626.7 634.0

532.2 1253.4 1268.1

1064.4 2506.9 2536.2

1596.6 3760.3 3804.2

526 985 1000

SDB-Nummer: 99
200 g 0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 Schicht: 3
Pos.

M4 A143 A148 A031 A926 Preisgruppe:

Basisfarbe

108.1 54.2 30.4 6.5 .9

293.6 440.8 523.2 540.9 543.2

587.1 881.5 1046.4 1081.7 1086.5

1174.2 1763.1 2092.8 2163.5 2172.9

1761.4 2644.6 3139.3 3245.2 3259.4

581 865 973 995 1000

SDB-Nummer: 99
200 g 0,5 l 1l 2l 3l 1000-Vol

1 2 3 4 5 6 7

M4 M5 E910 E620 M011 A143 A115

9.0 185.2 1.9 1.3 .5 1.3 .8

22.6 487.6 492.3 495.6 496.9 500.2 502.2

45.1 975.3 984.6 991.2 993.8 1000.5 1004.4

90.2 1950.5 1969.1 1982.4 1987.7 2000.9 2008.9

135.3 2925.8 2953.7 2973.5 2981.5 3001.4 3013.3

Kommentar: ALTERNATIVE 285-__/05 Groundcoat Step 2 - Basecoat - apply prior to midcoat application Step 3 - Midcoat - must clearcoat Use groundcoat or tinted primer before applying basecoat.

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