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Pipe Support

This document contains calculations for pipe support designs for four different pipe sections with varying weights, diameters, materials, and lengths. For each pipe section, it provides general data on weight, safety factor, number of supports, and sketch. It then provides pipe data and material properties. It calculates compressive and bending stresses and checks if the stresses are below allowable limits. It references appendices for allowable compressive stress tables for different steel grades.

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Aditya Bagus M
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© Attribution Non-Commercial (BY-NC)
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Download as PDF, TXT or read online on Scribd
3K views

Pipe Support

This document contains calculations for pipe support designs for four different pipe sections with varying weights, diameters, materials, and lengths. For each pipe section, it provides general data on weight, safety factor, number of supports, and sketch. It then provides pipe data and material properties. It calculates compressive and bending stresses and checks if the stresses are below allowable limits. It references appendices for allowable compressive stress tables for different steel grades.

Uploaded by

Aditya Bagus M
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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CALCULATION OF PIPE SUPPORT JN-1106 - 44" TRUNKLINE SSIV - WEIGHT 550 T 20 SUPPORT LOCS.

General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 505000,00 1,5 20 37875,00 1200 kg = 1113335 lbs

kg mm

= =

83500 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs Slenderness Ratio,

=
2

1,00 126,10 11,47

' c

2 E Q sQ a S

= =

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 44,30 94,00 MPa MPa = = 6425 13633 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

31,4% 57,4%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

31,4%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

87,1%

CALCULATION OF PIPE SUPPORT JN-1106 - 44" INLINE TEE - WEIGHT 113 T 12 SUPPORT LOCS.
General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 113000,00 1,5 12 14125,00 1200 kg = 249122 lbs

kg mm

= =

31140 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs


2

1,00 126,10 11,47

Slenderness Ratio,

' c

2 E Q sQ a S =
=

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 16,52 35,06 MPa MPa = = 2396 5084 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

11,7% 21,4%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

11,7%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

32,5%

CALCULATION OF PIPE SUPPORT JN-1106 - APACHE KUFPEC FLOWLINE SSIV - WEIGHT 337 T 16 SUPPORT LOCS.
General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 337000,00 1,5 16 31593,75 1200 kg = 742958 lbs

kg mm

= =

69652 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs


2

1,00 126,10 11,47

Slenderness Ratio,

' c

2 E Q sQ a S =
=

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 36,95 78,41 MPa MPa = = 5359 11372 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

26,2% 47,9%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

26,2%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

72,7%

CALCULATION OF PIPE SUPPORT JN-1106 - 24" AND 14" FLOWLINE SSIV - WEIGHT 377 T 16 SUPPORT LOCS.
General Data Total Weight, W Safety Factor, SF Number of pipe, N Calculated Weight, W c = W*SF/N Total Length, Lt Sketch : W = = = = = 377000,00 1,5 16 35343,75 1200 kg = 831143 lbs

kg mm

= =

77920 47,24

lbs in

Pipe Support

Z Y X

Lt

Support Plate

Pipe Data ( 12 Sch STD ) Outside Diameter, OD Inside Diameter, ID Nominal Thickness, tnom Minimum Thickness, tmin Calculated Inside Diameter, CID Section Area, A Moment of Inertia x-x, Ix Section Modulus x-x, Sx Radius of Gyration x-x, rx = = = = = = = = = 304,80 284,18 10,31 9,02 286,75 8384,6 9177 602 105 mm mm mm mm mm mm2 cm4 cm3 mm = = = = = = = = = 12,000 11,188 0,406 0,355 11,290 13,00 220,49 36,75 4,12 in in in in in in2 in4 in3 in

Material Data (SA-106 B) Elastic Modulus, E Allowable Yield Stress, Sa Allow. Tensile Stress, Sta = 0.6*S Allow. Comp. Stress, Sca Allow. Bending Stress, Sba = 0.66*Sa Allow. Shear Stress, Ssa = 0.4*Sa Allow. Shear Stress, Sbra = 0.9*Sa = = = = = = = 199947,95 248,21 148,93 141,20 163,82 99,28 223,39 MPa MPa MPa MPa MPa MPa MPa = = = = = = = 29000000 36000 21600 20480 23760 14400 32400 psi psi psi psi psi psi psi

Allow. Comp. Stress Effective Length Factor, K Ratio of Effective Profile Area, Q = 1,00

Axial Stress Reduction Factor, Qs


2

1,00 126,10 11,47

Slenderness Ratio,

' c

2 E Q sQ a S =
=

K.Lt rx
K.Lt / r x C 'c
Allow. Comp. Stress, Sca *

= =

0,091 141,20 MPa = 20480 psi

Stress Calculation Compressive Stress, Sc = W c / A Bending Stress, Sb = W c OD / (2 Sx) = = 41,34 87,72 MPa MPa = = 5996 12722 psi psi

Calc'n Check Compressive Stress Bending Stress Unity Check: Coefficient Applied to Bending, Cmx Euler Stress,
F ' ex = 12 2 E KLt 23 rx Cmx
2

= = = =

SAFE SAFE 1 1135090

Ratio Ratio

= =

29,3% 53,5%

Formula 1.6-1a,

Sc + Sca Sc 1 Sb F ' ex

OK

Ratio

29,3%

Formula 1.6-1b,

Sc Sb + St a Sba

OK

Ratio

81,3%

Appendices

475

APPENDIX L

ALLOWABLE COMPRESSIVE STRESS FOR COLUMNS, F A

Above = 130, use Table L-3 which is for steel of 36,000 psi

20

40

60

80 100 120 Slenderness Ratio (L/r)

140

160

180

200

Reprinted by permission of the James F. Lincoln Arc Welding Foundation

(a)
(b) (c) (d)

Buckled shape of column is shown by dashed line

Theoretical K value Recommended design value when ideal conditions are approximated

0.5 0.65

0.7

1.0 1.2

1.0 1.O

i'
(e)

2.0

0.80

2.10

2.0

--

"t"
End condition code

Rotation fixed and translation fixed Rotation free and translation fixed Rotation fixed and translation free Rotation free and translation free

7
p

476

Pressure Vessel Design Manual Table L-2


33,000-psi-Yield Steel

Above Ur of 130, the higher-strength steels offer no advantage as to allowable compressive stress (fa). Above this point, use Table L-3 for the more economical steel of 36,000-psi-yield strength.

Table L-3
36,000-psi-Yield Steel

Above U r of 130, the higher-strength steels offer no advantage as to allowable compressive stress (fa). Above this point, use this table.

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