Hydro-Line Cylinders

IHM Series Cylinders

ISO 6020-2 Interchangeable

Product Features

Global Design: Engineered for ISO 6020-2/DIN 24554 interchangeability with the durability required for heavy-duty applications. Rod Cartridge Assembly: Quick Change design requires no other cylinder disassembly for rod seal maintenance. SureSealt Sealing System: Carefully selected wiper and seal combinations are mated with a hard chrome plated piston rod to deliver exceptional all-around performance and durability. Special Wearbands: Metal-to-metal contact is eliminated, providing superior wearability, increased load carrying capability, and prolonged cylinder life. Piston Sealing System: This system offers not only a selection of highly efficient seal materials, but also an extra wide wearband that rides smoothly within the precision-honed cylinder body to provide extended piston seal life. Square Head Tie-Rod Design: Suitable for nominal pressure to 160 bar and working pressure up to 210 bar. Full Range of Ports: Including SAE, ISO 228-1 BSPP, and metric to ISO 6149 and DIN standard 3852 to provide the broadest piping flexibility.

Piston Rod: Case hardened, hard chrome plated piston rod in a variety of diameters between 12 and 140 millimeters provides maximum durability and extends seal life. Several different rod end types are available. ISO Standard Seal Grooves: Rod and piston sealing systems both conform to ISO standard groove specifications. Captive Screws: Inadvertent removal of cushion screws and optional air bleed screws is prevented, while still allowing a full range of adjustment. Bore Size Range: Cylinder bores available between 25 and 200 millimeters. Fully Adjustable Cushioning System: This design has been engineered to provide the ability to tune the cushion performance for an optimized deceleration profile. Our patented floating ring cushion seal or an alternate ball check design allows maximum acceleration. This excellent acceleration profile translates into faster cycle times and increased production. Attention to Details: One example is the careful design of the body-to-head joint. The design assures ease of assembly while maintaining tight tolerances for exceptional concentricity between cylinder parts.

Contents
Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 How to Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Mounting Styles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Mounting Style & Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 IHMA Side Lug Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMAK Keyed Side Lug Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DHMG Head Rectangular Mounts (DIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMG Head Rectangular Mounts (ISO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMC Clevis Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMCS Spherical Bearing Mount ......................................................................... IHMP Cap Rectangular Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMTT Intermediate Trunnion Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMW Cap Trunnion Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMU Head Trunnion Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMN Cap Extended Tie Rod Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMM Head Extended Tie Rod Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHML Both Ends Extended Tie Rod Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IHMAD Double Rod End, Side Lug Mount ................................................................. IHMCE Cap Fixed Eye Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Common Options Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Application / Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Cushion Data / Energy Absorbing Potential Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Design Options / Custom Products . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Application Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Specifications

Standard Features
Captured cushion screws Oversized rods Standard BSPP, ISO, and SAE ports Wide rod end selection Piston with wear ring Double lip rod wiper Nonmetallic rod wearband Hardened rods

IHM Options
ISO mounting styles Double rod end Air bleeders Gland drains Low friction seals High temperature seals Rod end couplers Proximity switches Adjustable cushions

Port and Cushion Adjustment Locations

Standard port locations are at No. 1, with optional locations at No. 2, 3 or 4. Standard cushion adjustment location is in location No. 2 (code C), with optional locations at C1, C3 or C4.

Port Types and Sizes

A wide variety of standard ports are available in various sizes based on the bore size of the cylinder selected. The port options are available on pages 33 and 34.

IHM Special Modifications

Special seals Nonstandard mount Oversize ports Bronze bushings Stainless steel rod Stop tube Nonrotating rod Rod boots Custom switches Studded rod ends Port or cushion modifications Double-end rod with different rod ends Special paint or finishes Linear displacement transducer Adjustable stroke Spring extend/return Electroless nickel plated

Specifications
Bore sizes: 25mm through 200mm Pressure rating: 210 bar (3000 PSI) hydraulic Temperature: -20F to 400F optional ISO 6020-2 interchangeable mountings IHM: Hydraulic cylinders incorporate exclusive SureSealTM sealing system, which provides long life and superior leakage control. Black enamel paint is standard. Optional adjustable cushions feature retained adj. screws.

O-Ring Tube End Seals

Cushion Seals

INTO CUSHION

OUT OF CUSHION

O-ring tube end seals in nitrile material are pressure compensating and reusable.

As the cylinder enters cushion, the new floating elastomeric cushion seal aligns itself on the cushion spear or collar. Sealing takes place on the spear or collar diameter and the back of the cushion seal pocket. Air trapped between the cushion and piston seal is metered out past the cushion adjustment needle to create the desired cushioning effect, dependent upon cylinder speed and load. As the cylinder comes out of cushion the cushion seal is unseated from the back of the pocket. Molded feet on the front face of the seal do not allow it to seal on the front of the pocket. Depressions molded into the outer diameter allow air to escape around the seal and work on the entire piston face for a quick break-away and stroke reversal. Due to this self-checking design, there is no need for ball checks.

How To Order
Standard Cylinders
Eaton has created an easy system for ordering Series IHM Cylinders. This system has been developed to improve our service to you. The model code consists of sixteen alpha-numeric digits which fully describe the most common standard options offered on Series IHM cylinders. To specify your Series IHM cylinder, review the following pages for a full description of each option available and select the desired code. This model code system will: D Simplify the re-order process. Each Hydro-Line Series IHM cylinder is assigned a specific model code. That code is unique to a particular cylinder description. That way, when you re-order your Series IHM cylinder, youre assured of exactly the same top quality cylinder design. D Improve identification. Every Series IHM cylinder has its complete model code clearly marked on the product, impression stamped in a metal tag on head/cap. Each modle code completely describes a specific cylinder. This allows seals and replacement components to be easily identified in the field. D Facilitate communications. This fully descriptive model code system allows you to work directly with your local Hydro-Line sales engineer to identify and service your Hydro-Line cylinder. NOTE See pages 6 and 7 for a summary of ISO 6020-2 model code options.

Custom Cylinders
New Cylinders
Although the model code has been arranged to cover the vast majority of available options, there will be occasions when you require an option which cannot be coded. When specifying such an option, enter an X for the appropriate item in the model code, then describe your requirements. For example, if you have an application which requires a custom thread on the end of the piston rod, enter an X for the rod end type. Then add a full description at the end of the model code, such as With 80mm total rod projection and M22 x 1,5 thread 35mm long. The cylinder will then be given a unique design number on receipt of order (as explained below). If more than one of custom option is required, enter an "X" in all the appropriate fields and describe in a suffix. The cylinder will then be given a unique design number on receipt of your order (as explained below).

Replacement Cylinders
Every Hydro-Line custom cylinder is assigned a unique design number. This number is contained in the final suffix of the digit model code. When ordering a replacement cylinder, simply give the complete model code or the design suffix to your local Hydro-Line Sales Representative.

Replacement Parts
Each design number is stored in a quick retrieval computerized storage system. This gives our field sales representatives rapid access to assist you in identifying and specifying genuine Hydro-Line replacement parts.

How to Order an IHM Cylinder

Hydro-Line standard cylinders can be completely and accurately identified with a model number that encodes construction specifications. To develop the model number for ordering a cylinder, see the following example: HOW TO ORDER
Feature Rod Diameter Cushions Stroke Bore Double Rod Description Specify in millimetres Non-cushioned Cushioned both ends (insert locations 1-4) Cushioned head end (insert locations 1-4) Cushioned cap end (insert locations 1-5) Specify in millimetres Specify in millimetres Include ONLY for double-rod cylinder Side lugs, MS2 Cap fixed clevis, MP1 Cap fixed eye, MP3 Cap spherical bearing, MP5 Head rectangular, ME5 No mount All tie rods extended, MX1 Head end tie rods extended, MX3 Cap end tie rods extended, MX2 Cap rectangular, ME6 Intermediate fixed trunnion, MT4 Head trunnion, MT1 Cap trunnion, MT2 ISO 6020/2 interchangeable Style #2 Style #2M (male modified)* Style #4 Style #4M (female modified)* Style #7 Special* BSP/G (ISO 228/1) - (standard) Metric (DIN 3852 form X) Special Urethane U-cup (standard) Viton Special Radial seal with energizer (standard) Low breakaway Teflon radial seal with wearband (standard) Special Position #1 Position #2 Position #3 Position #4 Special Position #1 Position #2 Position #3 Position #4 Position #5 Special Include ONLY if special modifications are required. Air bleeders Rod boots Drainbacks Indicator switches Special seals Four rod end flats Non-std. mount Port or cushion Oversize ports modifications Bronze bushings Double-end rod with Key plate different rod ends SS rod Special paint/plating Stop tube Linear displacement transducer Symbol N B_ H_ C_ D A C CE CS G K L M N P TT U W IHM 2 2M 4 4M 7 M G D X H F X B T X 1 2 3 4 X 1 2 3 4 5 X X

1. Quantity 2. Model number 3. Special modifications if required 4. Completed Application Data Sheet(s) (page 9) if required. 5. Required ship date
Eaton | Hydro-Line
IHMAD-80X100-N-362-G-H-B-1-1-X 1 9 4 0 11 2 3 4 - 1 A 11 5 7 9 - 3 7 5

Mounting Style

Customer Number (if desired) Hydro-Line Serial Number

Model/Series

IHMAD-80X100-N-36 -2-G-H-B-1-1-X

Rod End Style

Ports

Rod Seals

Piston Seals

Port LocationHead

Port LocationCap

Port Locations
Port location #5 is on the center of the back face of the cap.

Special Modifications

*Include drawing or description

IHM
IHM Series Mounting Application Data
Side Mounting
Side lugs mounted cylinders do not absorb force along their centerlines. The thrust of the cylinder is aligned parallel to, but not on, the centerline of the cylinder. For this reason side mounted cylinders produce a turning moment as the cylinder moves the load, this tends to rotate the cylinder about its mounting bolts. For this reason it is important that the cylinder is firmly secured to the mounting surface and the load is firmly guided to reduce side loading on the rod gland and piston. An extended key plate may be specified to provide positive cylinder location. Consult Eaton for details. If a side lugs mounted cylinder is required specify mounting style A. See page 9 for mounting dimensions.

Description
Side Lugs

Hydro-Line Mount
A

ISO Designation
MS2

End and Intermediate Pivot Mountings

Trunnion and clevis mounted cylinders allow the centerline of the cylinder to swing. These cylinders should be used when the actuated load travels through an arc. Trunnion and pivot pins are designed to carry shear loads only. Trunnion and pivot bearings must fit closely for the entire length of the pivot pin. Trunnion bearings should be held rigidly and be accurately aligned. If pivot mounted cylinders are required specify mounts C, CE, CS, U, W, or TT. See the appropriate pages for mounting dimensions.

Description
Cap Fixed Clevis Cap Fixed Eye Cap Spherical Bearing Head Trunnion Cap Trunnion Intermediate Fixed Trunnion

Hydro-Line Mount
C CE CS U W TT

ISO Designation
MP1 MP3 MP5 MT1 MT2 MT4

End Mountings
End mounted cylinders absorb force on the centerline of the cylinder and are suitable for straight line force transfer applications. These mounts allow the thrust or tension forces of the piston rod to be uniformly distributed about the cylinder centerline. If end mounted cylinders are required specify mounts L, N, M, G, or P. See pages 11 thru 22 for mounting dimensions. IHM series cylinders also satisfy all of the requirements of DIN 24 554 specifications.

Description
Tie Rods Extended Head Rectangular Cap Rectangular

Hydro-Line Mount
L, N, M G P

ISO Designation
MX1, MX2, MX3 ME5 (does not meet DIN) ME6

Double Rod Cylinders

Double rod cylinders are available in all mountings except C, CE, CS, and W. Use the basic dimensional information on page 22 combined with dimensions in the other appropriate mounting drawings.

Mounting Accessories
See pages 24-31 for mounting accessories.

ISO Mounting Styles

IHMA Side lug ISO MS2 IHMAK Keyed side lug IHMG Head rectangular ISO ME5

IHMC Cap clevis ISO MP1

IHMCS Spherical bearing ISO MP5

IHMP Cap rectangular ISO ME6

IHMTT Intermediate trunnion ISO MT4

IHMW Cap trunnion ISO MT2

IHMU Head trunnion ISO MT1

IHMN Cap extended tie rod ISO MX2

IHMM Head extended tie rod ISO MX3

IHML Both ends extended tie rod ISO MX1

IHMAD Double rod, side lug

IHMCE Cap fixed eye ISO MP3

IHM Series Mounting Styles & Installation Dimensions

IHMA Side Lug Mounts

traverse along the centerline of the piston rod. The frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. NOTE Limit operating pressure to 70 bar for minimum deflection. For strokes in excess of 600mm, see Stop tube selection on page 37. With unsupported loads, the bearing must absorb more force. For these applications, the larger available rod is recommended, and stop tubes should be considered.

Use high tensile socket head cap screws or hex head bolts tightened to the manufacturers recommended torque. For high shock applications, dowel pins or shear keys should be incorporated in the mounting design. For these applications, consider a keyed side lug mount, IHMAK. For severe side load applications, consult your local Hydro-Line sales engineer.

Side lug mounts are for moving loads along a flat guided surface as in a carriage along rails. The mounting surface should be flat and parallel to the centerline of the piston rod. The load should be guided to J G1
STROKE + PJ

Y
B MM

1
H

2
LH ST

SY

SU STROKE + SS STROKE + ZB

SY XS

C V

SB Bolt hole

3
E TS US

Bore 25 32

Rod MM

(f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

(h10) LH

PJ+ 53 53 56 56 73

SB 6,6 6,6 9 9 11

SS+ 73 73 73 73 98

ST 9 9 13 13 13

SU 19 19 23 23 23

SY 8 8 10 10 10

TS 54 54 63 63 83

US 72 72 84 84 103

XS 33 33 45 45 45

Max ZB+ 121 121 137 137 166

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

19 19 22 22 31

40

50

75

60

38

67

37

74

14

92

19

33

12

102

127

54

176

63

90

60

38

71

44

80

18

86

26

40

17

124

161

65

185

80

115

69

44

77

57

93

18

105

26

40

17

149

186

68

212

100

130

73

44

82

63

101

26

102

32

51

22

172

216

79

225

125

165

80

57

86

82

117

26

131

32

51

22

210

254

79

260

160

205

88

57

86

101

130

33

130

38

63

29

260

318

86

279

200

26

245

107

76

98

122

165

39

172

44

73

35

311

381

92

336

IHMAK Keyed Side Lug Mounts

The mounting surface should be flat and parallel to the centerline of the piston rod. The load should be guided to traverse along the centerline of the piston rod. The frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. NOTE Limit operating pressure to 100 bar for minimum deflection. For strokes in excess of 600mm, see Stop tube selection on page 37.

With unsupported loads, the bearing must absorb more force. For these applications, the larger available rod is recommended, and stop tubes should be considered. Use high tensile socket head cap screws or hex head bolts tightened to the manufacturer s recommended torque. For severe side load applications, consult your local Hydro-Line sales engineer.

Keyed side lug mounts are for moving loads along a flat guided surface as in a carriage along rails.
J STROKE + PJ

G1 Y B MM E/2

1
H

4
KH SY SU S STROKE + SS STROKE + ZB
Bore 25 32 Rod MM 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140 (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26 E 40 40 45 45 63 G1 50 50 50 50 57 H J K 8 8 8 8 8

2
LH ST

SY K C V XS

SB Bolt hole

3
E TS US

Max

S 10 10 12 12 12

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

KH 24 24 27 27 36

(h10) LH 19 19 22 22 31

PJ+ 53 53 56 56 73

SB 6,6 6,6 9 9 11

SS+ 73 73 73 73 98

ST 9 9 13 13 13

SU 19 19 23 23 23

SY 8 8 10 10 10

TS 54 54 63 63 83

US 72 72 84 84 103

XS 33 33 45 45 45

Max ZB+ 121 121 137 137 166

5 25 5 25 5 27 5 27 38 38 38 44 44 57 57 76

40

50

75

60

14

15

67

45

37

74

14

92

19

33

12

102

127

54

176

63

90

60

14

19

71

52

44

80

18

86

26

40

17

124

161

65

185

80

115

69

18

19

77

67

57

93

18

103

26

40

17

149

186

68

212

100

130

73

22

22

82

74

63

101

26

102

32

51

22

172

216

79

225

125

165

80

22

22

86

93

82

117

26

131

32

51

22

210

254

79

260

160

205

88

25

29

86

114

101

130

33

130

38

63

29

260

318

86

279

200

26

245

107

25

35

98

135

122

165

39

172

44

73

35

311

381

92

336

10

DHMG Head Rectangular Mounts (DIN ME5)

The mounting surface should be flat, and the rod end cartridge should be piloted into it. The frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. NOTE For strokes in excess of 600mm, see Stop tube selection on page 37.

and parallel to the centerline of the piston rod. For eccentric loads, the larger of the two available rods in each bore size is recommended. Stop tubes should also be considered. The head rectangular mounts (DHMG and IHMG) are recommended for heavy duty applications. Use high tensile socket head cap screws or hex head bolts tightened to the manufacturer s recommended torque.
RD

These mounts are ideal for straight line force transfer applications in which the cylinder is used in tension (pulling).
STROKE + PJ G1

The force of the load should be perpendicular to the mounting surface

Y

1
B MM H

R E

GF

F C V WF

FB Bolt hole

3
E TO UO (f8) RD 38 38 42 42 62 Max UO 65 65 70 70 110 Max ZB+ 121 121 137 137 166

STROKE + ZB Bore 25 32 Rod MM (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26 E 40 40 45 45 63 Max F 10 10 10 10 10 G1 50 50 50 50 57 GF 25 25 25 25 38

H 5 5 5 5

J 25 25 27 27 38

R 27 27 33 33 41

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

FB 5,5 5,5 6,6 6,6 11

PJ+ 53 53 56 56 73

TO 51 51 58 58 87

WF 25 25 35 35 35

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

40

50

75

16

60

38

38

52

67

14

74

74 75 82 88 82 92 105 92 105 125 105 125 150 125 150 170 150 170 210

105

130

41

176

63

90

16

60

38

38

65

71

14

80

117

145

48

185

80

115

20

69

45

44

83

77

18

93

149

180

51

212

100

130

22

73

45

44

97

82

18

101

162

200

57

225

125

165

22

80

58

57

126

86

22

117

208

250

57

260

160

205

25

88

58

57

155

86

26

130

253

300

57

279

200

26

245

25

107

76

76

190

98

33

165

300

360

57

336

11

IHMG Head Rectangular Mounts (ISO ME5)

The mounting surface should be flat, and the rod end cartridge should be piloted into it. The frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. NOTE For strokes in excess of 600mm, see Stop tube selection on page 37.

and parallel to the centerline of the piston rod. For eccentric loads, the larger of the two available rods in each bore size is recommended. Stop tubes should also be considered. The head rectangular mounts (DHMG and IHMG) are recommended for heavy duty applications. Use high tensile socket head cap screws or hex head bolts tightened to the manufacturers recommended torque.
RD

These mounts are ideal for straight line force transfer applications in which the cylinder is used in tension (pulling).
STROKE + PJ

The force of the load should be perpendicular to the mounting surface

Y B MM

1
H

4
FB Bolt hole C G1 WF STROKE + ZB Rod MM (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 Max F 10 10 10 10 10 (f8) RD 38 38 42 42 62 V

G J

3
E TO UO

Bore 25 32

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G 40 40 40 40 47

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

R 27 27 33 33 41

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

FB 5,5 5,5 6,6 6,6 11

PJ+ 53 53 56 56 73

TO 51 51 58 58 87

Max UO 65 65 70 70 110

WF 25 25 35 35 35

Max ZB+ 121 121 137 137 166

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

40

50

75

16

44

60

38

52

67

14

74

74 75 82 88 82 92 105 92 105 125 105 125 150 125 150 170 150 170 210

105

130

41

176

63

90

16

44

60

38

65

71

14

80

117

145

48

185

80

115

20

49

69

44

83

77

18

93

149

180

51

212

100

130

22

51

73

44

97

82

18

101

162

200

57

225

125

165

22

58

80

57

126

86

22

117

208

250

57

260

160

205

25

58

88

57

155

86

26

130

253

300

57

279

200

26

245

25

76

107

76

190

98

33

165

300

360

57

336

12

IHMC Clevis Mount

(ISO MP1)

These mounts can be used both in compression (push) and tension (pull). Care must be exercised to prevent rod buckling in compression applications with long strokes. See page 39 for stroke limitations. NOTE For strokes in excess of 500mm, see Stop tube selection on page 37.

The centerline of the machine member that attaches to the swivel pin must be perpendicular to the centerline of the piston rod and the curved path must be in one plane only. Any misalignment will cause excess side loading on the bearing and piston. This will lead to premature failure. For applications with small amounts of misalignment, consider the spherical bearing mount, IHMCS.

These mounts are for applications in which the machine member travels in a curved path within one plane.
CW H CB CW

Swivel pin included

MR

STROKE + PJ

Y B MM

CD

3
E

LR J L STROKE + XC G1 C V

Bore 25 32

Rod MM

(f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

Min L 13 13 19 19 19

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

(A16) CB

(f8) CD

Max CW 8,5 8,5 10,5 10,5 12,5

Min LR 12 12 17 17 17

Max MR 12 12 17 17 17

PJ+ 53 53 56 56 73

XC+ 127 127 147 147 172

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

12 12 16 16 20

10 10 12 12 14

40

50

75

60

38

32

67

30

20

18

29

29

74

191

63

90

60

38

32

71

30

20

18

29

29

80

200

80

115

69

44

39

77

40

28

23,5

34

34

93

229

100

130

73

44

54

82

50

36

28,5

50

50

101

257

125

165

80

57

57

86

60

45

34,5

53

53

117

289

160

205

88

57

63

86

70

56

39,5

59

59

130

308

200

26

245

107

76

82

98

80

70

44,5

78

78

165

381

13

IHMCS Spherical Bearing Mount

(ISO MP5)

applications with long strokes. See page 39 for stroke limitations.

NOTE
For strokes in excess of 500mm, see Stop tube selection on page 37. Maximum radial static and dynamic bearing loads must not exceed the recommended ratings shown in the following table.

This mount is for applications in which the machine member travels in a curved path in one plane where some misalignment is unavoidable. The amount of allowable misalignment can be calculated. This mount can be used both in compression (push) and tension (pull) applications. Care must be exercised to prevent rod buckling in compression
EX EP

Z X X Z Angle Z is the recommended maximum angle of misalignment.

To find the maximum recommended X distance, multiply the distance between pivot mounting holes (see IHMCS dimensional drawing) by the tangent of angle Z. Bore Mounting Static Radial Hole Load Rating (mm) (mm) (KN) 25 12 8 32 16 12,5 40 20 20 50 25 32 63 30 50 80 40 80 100 50 125 125 60 200 160 80 320 200 100 500 See page 31 for spherical rod end bearing accessory.

1
H Z E MS

STROKE + PJ

Y B MM

CX

3
E
Rod MM 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140 (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 Min Z 3_ 3_ 3_ 3_ 3_ 3_ 3_ 3_ 3_ 3_ 3_ 3_

J LT STROKE + XO
G1 50 50 50 50 57 H 5 5 5 5 J 25 25 27 27 38 V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6 Y 50 50 60 60 62 CX 12 +0,00/-0,008 12 +0,00/-0,008 16 +0,00/-0,008 16 +0,00/-0,008 20 +0,00/-0,012 EP 8 8 11 11 13 EX 10 +0,00/-0,12 10 +0,00/-0,12 14 +0,00/-0,12 14 +0,00/-0,12 16 +0,00/-0,12 Min LT 16 16 20 20 25

C G1 V
Max MS 20 20 23 23 29

Bore 25 32

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

PJ+ 53 53 56 56 73

XO+ 130 130 148 148 178

40

50

75

60

38

67

25 +0,00/-0,012

17

20 +0,00/-0,12

31

33

74

190

63

90

60

38

71

30 +0,00/-0,012

19

22 +0,00/-0,12

38

40

80

206

80

115

69

44

77

40 +0,00/-0,012

23

28 +0,00/-0,12

48

50

93

238

100

130

73

44

82

50 +0,00/-0,012

30

35 +0,00/-0,12

58

62

101

261

125

165

80

57

86

60 +0,00/-0,015

38

44 +0,00/-0,15

72

80

117

304

160

205

88

57

86

80 +0,00/-0,015

47

55 +0,00/-0,15

92

100

130

337

200

26

245

107

76

98

100
+0,00/-0,020

57

70
+0,00/-0,20

116

120

165

415

14

IHMP Cap Rectangular Mounts (ISO ME6)

These mounts are for straight line force transfer applications in which the cylinder is used in compression (pushing) and tension (pulling) applications. The mounting surface should be flat and perpendicular to the force of the load. The frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments.

The cap rectangular mount (IHMP) is recommended for heavy duty applications. NOTE For strokes in excess of 600mm, see Stop tube selection on page 37. Use high tensile socket head cap screws or hex head bolts tightened to the manufacturer s recommended torque value. 1

STROKE + PJ

Y B MM

R E

J G1 STROKE + ZJ

C V

FB Bolt hole

3
E TO UO

Bore 25 32

Rod MM

(f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

R 27 27 33 33 41

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

FB 5,5 5,5 6,6 6,6 11

PJ+ 53 53 56 56 73

TO 51 51 58 58 87

Max UO 65 65 70 70 110

ZJ+ 114 114 128 128 153

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

40

50

75

60

38

52

67

14

74

105

130

159

63

90

60

38

65

71

14

80

117

145

168

80

115

69

44

83

77

18

93

149

180

190

100

130

73

44

97

82

18

101

162

200

203

125

165

80

57

126

86

22

117

208

250

232

160

205

88

57

155

86

26

130

253

300

245

200

26

245

107

76

190

98

33

165

300

360

299

15

IHMTT Intermediate Trunnion Mount

(ISO MT4)

The Intermediate Trunnion Mount is for longer stroke applications in which the machine member travels in a curved path in one plane. On special orders, the trunnion can be located anywhere along the body. This mount can be used both in compression (push) and tension (pull) applications.

NOTE For strokes in excess of 500mm, see Stop tube selection on page 37. It is recommended that rigidly mounted pillow blocks with bearings at least as long as the trunnion pins be used. The pillow blocks should be installed as close to the shoulder of the trunnion as possible.

STROKE + PJ TA

1
B MM R TD

UW

C J G1 XV TL STROKE + ZB V

3
E TM UM
Max UW 63 63 75 75 92 XV* Std* 77 77 89 89 98 Max ZB+ 121 121 137 137 166

TL

Bore 25 32

Rod MM 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

(f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

R 1,5 1,5 1,5 1,5 2,0

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

PJ+ 53 53 56 56 73

TA 17,5 17,5 20,0 20,0 29,0

TD 12 0,016/-0,043 12 0,016/-0,043 16 0,016/-0,043 16 0,016/-0,043 20 0,020/-0,053

TL 10 10 12 12 16

TM 48 48 55 55 76

UM 68 68 79 79 108

Min 82 82 96 96 107

Max+ 72 72 82 82 88

40

50

75

60

38

2,0

67

74

38,5

25 0,020/-0,053

20

89

129

112

117

104

90

176

63

90

60

38

2,0

71

80

42,5

32 0,025/-0,064

25

100

150

126

132

112

91

185

80

115

69

44

2,0

77

93

51,0

40 0,025/-0,064

32

127

191

160

147

123

99

212

100

130

73

44

2,0

82

101

66,0

50 0,025/-0,064

40

140

220

180

158

133

107

225

125

165

80

57

2,0

86

117

84,0

63 0,030/-0,076

50

178

278

215

180

145

109

260

160

205

88

57

2,0

86

130

106

80 0,030/-0,076

63

215

341

260

198

154

104

279

200

26

245

107

76

2,0

98

165

133

100
0,036/-0,090

80

279

439

355

226

181

130

336

* The standard XV dimension is Stroke/2 + XV (std.) unless otherwise specified. + Plus stroke

16

IHMW Cap Trunnion Mounts

(ISO MT2)

Either mount can be used both in compression (push) and tension (pull) applications. When used in compression applications, head trunnion mounts provide a longer maximum stroke than cap trunnion mounts. NOTE For strokes in excess of 500mm, see Stop tube selection on page 37.

an extremely tight fit to the mating machine member and permit curvilinear motion. It is recommended that rigidly mounted pillow blocks with bearings at least as long as the trunnion pins be used. The pillow blocks should be installed as close to the shoulder of the trunnion as possible.

These mounts are for applications in which the machine member travels in a curved path in one plane.
STROKE + PJ

The trunnion pins are an integral part of the head and can be sleeved to provide

Y B MM R

1
H

TD E

C J STROKE + XJ STROKE + ZB Rod MM (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 Max R 1,1 1,1 1,1 1,1 1,1 (h14) TC 38 38 44 44 63 G1 V TL

3
TC UT TL

Bore 25 32

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

PJ+ 53 53 56 56 73

(f8) TD 12 12 16 16 20

TL 10 10 12 12 16

(h15) UT 58 58 68 68 95

XJ+ 101 101 115 115 134

Max ZB+ 121 121 137 137 166

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

40

50

75

60

38

1,1

67

74

76

25

20

116

140

176

63

90

60

38

1,9

71

80

89

32

25

139

149

185

80

115

69

44

1,9

77

93

114

40

32

178

168

212

100

130

73

57

1,9

82

101

127

50

40

207

187

235

125

165

80

70

1,9

86

117

165

63

50

265

209

270

160

205

88

89

1,9

86

130

203

80

63

329

230

305

200

26

245

107

108

1,9

98

165

241

100

80

401

276

360

17

IHMU Head Trunnion Mounts (ISO MT1)

Either mount can be used both in compression (push) and tension (pull) applications. When used in compression applications, head trunnion mounts provide a longer maximum stroke than cap trunnion mounts. NOTE For strokes in excess of 500mm, see Stop tube selection on page 37.

an extremely tight fit to the mating machine member and permit curvilinear motion. It is recommended that rigidly mounted pillow blocks with bearings at least as long as the trunnion pins be used. The pillow blocks should be installed as close to the shoulder of the trunnion as possible.

These mounts are for applications in which the machine member travels in a curved path in one plane.
STROKE + PJ

The trunnion pins are an integral part of the head and can be sleeved to provide

Y B MM R

1
H

TD E

C J G1 XG STROKE + ZB Rod MM (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 Max R 1,1 1,1 1,1 1,1 1,1 (h14) TC 38 38 44 44 63 V TL

3
TC UT TL

Bore 25 32

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

PJ+ 53 53 56 56 73

(f8) TD 12 12 16 16 20

TL 10 10 12 12 16

(h15) UT 58 58 68 68 95

XG 44 44 54 54 57

Max ZB+ 121 121 137 137 166

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

40

50

75

60

38

1,1

67

74

76

25

20

116

64

176

63

90

60

38

1,9

71

80

89

32

25

139

70

185

80

115

69

44

1,9

77

93

114

40

32

178

76

212

100

130

73

44

1,9

82

101

127

50

40

207

71

225

125

165

80

57

1,9

86

117

165

63

50

265

75

260

160

205

88

57

1,9

86

130

203

80

63

329

75

279

200

26

245

107

76

1,9

98

165

241

100

80

401

85

336

18

IHMN Cap Extended Tie Rod Mounts (ISO MX2)

The mounting surface should be flat and the frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. Once fitted into the application framework, the nuts which are provided should be torqued to the values listed in the table (right). NOTE For strokes in excess of 600mm, see Stop tube selection on page 37.

Tie Rod Diameters & Torque Values

Diameters and torque values in the following table apply to all mounting styles.
Bore Tie Rods Torque* (mm) (mm) (Nm) 25 5 5,5 32 6 11 40 8 19 50 12 45 63 12 68 80 16 140 100 16 205 125 22 460 160 27 935 200 30 1520 * Recommended torque values using MoS2 lubricant with 0,12 coefficient of friction.

These mounts are for straight line force transfer applications. The cap extended tie rod mount is recommended for compression (pushing) applications.

STROKE + PJ

Y B MM

1
H

DD (Typ. 4)

AA

TG E

C J BB Bore 25 32 Rod MM 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140 (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26 E 40 40 45 45 63 STROKE + ZJ G1 50 50 50 50 57 H 5 5 5 5 J 25 25 27 27 38 V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6 Y 50 50 60 60 62 AA 40 40 47 47 59 BB 19 19 24 24 35 DD M5 x 0,8 M5 x 0,8 M6 x 1 M6 x 1 M8 x 1 G1 V

3
TG E PJ+ 53 53 56 56 73 TG 28,3 28,3 33,2 33,2 41,7 ZJ+ 114 114 128 128 153

40

50

75

60

38

67

74

46

M12 x 1,25

74

52,3

159

63

90

60

38

71

91

46

M12 x 1,25

80

64,3

168

80

115

69

44

77

117

59

M16 x 1,5

93

82,7

190

100

130

73

44

82

137

59

M16 x 1,5

101

96,9

203

125

165

80

57

86

178

81

M22 x 1,5

117

125,9

232

160

205

88

57

86

219

92

M27 x 2

130

154,9

245

200

26

245

107

76

98

269

115

M30 x 2

165

190,2

299

19

IHMM Head Extended Tie Rod Mounts (ISO MX3)

tie rod mount is recommended for tension (pulling) applications. The mounting surface should be flat and the frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. On head mount applications, the cartridge provides a pilot diameter to align the rod in the mounting frame.

NOTE For strokes in excess of 600mm, see Stop tube selection on page 37. The force on the rod should be perpendicular to the mounting surface and coincide with the centerline of the piston rod. For eccentric loads, the larger of the two available rods in each bore size is recommended. Stop tubes should also be considered.

These mounts are for straight line force transfer applications.The head extended
STROKE + PJ

Once fitted into the application framework, the nuts which are provided should be torqued to the values listed in the table on the previous page.
Y B MM

1
H

AA

TG E

C J G1 WH V

DD (TYP. 4)

3
TG E

BB STROKE + ZB Bore 25 32 Rod MM 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140 (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163 C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26 E 40 40 45 45 63 G1 50 50 50 50 57 H 5 5 5 5 J 25 25 27 27 38 V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6 Y 50 50 60 60 62 AA 40 40 47 47 59 BB 19 19 24 24 35 DD M5 x 0,8 M5 x 0,8 M6 x 1 M6 x 1 M8 x 1 PJ+ 53 53 56 56 73 TG 28,3 28,3 33,2 33,2 41,7 WH 15 15 25 25 25 Max ZB+ 121 121 137 137 166

40

50

75

60

38

67

74

46

M12 x 1,25

74

52,3

25

176

63

90

60

38

71

91

46

M12 x 1,25

80

64,3

32

185

80

115

69

44

77

117

59

M16 x 1,5

93

82,7

31

212

100

130

73

44

82

137

59

M16 x 1,5

101

96,9

35

225

125

165

80

57

86

178

81

M22 x 1,5

117

125,9

35

260

160

205

88

57

86

219

92

M27 x 2

130

154,9

32

279

200

26

245

107

76

98

269

115

M30 x 2

165

190,2

32

336

20

IHML Both Ends Extended Tie Rod Mounts (ISO MX1)

extended tie rod mounts are suited for tension and compression applications or applications where additional hardware is to be attached to cylinders. The mounting surface should be flat and the frame on which the cylinder is mounted must be sufficiently rigid to resist bending moments. Once fitted into the application framework, the nuts which are provided should be torqued to the values listed in the table on page 19.
Y B MM

NOTE For strokes in excess of 600mm, see Stop tube selection on page 37. The force on the rod should be perpendicular to the mounting surface and coincide with the centerline of the piston rod. For eccentric loads, the larger of the two available rods in each bore size is recommended. Stop tubes should also be considered.

These mounts are for straight line force transfer applications. Both ends
STROKE + PJ

1
H

AA

TG E

C G1 WH STROKE + ZJ V

DD (TYP. 8) BB

3
TG E

BB Rod MM 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140 (f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

Bore 25 32

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

AA 40 40 47 47 59

BB 19 19 24 24 35

DD M5 x 0,8 M5 x 0,8 M6 x 1 M6 x 1 M8 x 1

PJ+ 53 53 56 56 73

TG 28,3 28,3 33,2 33,2 41,7

WH 15 15 25 25 25

ZJ+ 114 114 128 128 153

40

50

75

60

38

67

74

46

M12 x 1,25

74

52,3

25

159

63

90

60

38

71

91

46

M12 x 1,25

80

64,3

32

168

80

115

69

44

77

117

59

M16 x 1,5

93

82,7

31

190

100

130

73

44

82

137

59

M16 x 1,5

101

96,9

35

203

125

165

80

57

86

178

81

M22 x 1,5

117

125,9

35

232

160

205

88

57

86

219

92

M27 x 2

130

154,9

32

245

200

26

245

107

76

98

269

115

M30 x 2

165

190,2

32

299

21

IHMAD Double Rod End, Side Lug Mounts (ISO MX1)

Double rod cylinders are specified when equal displacement is desired on both sides of the piston, or when the application is such that another function can be performed simultaneously with a second rod.

The single rod mount application data is also applicable to double rod cylinders. NOTE Limit operating pressure to 100 bar for minimum deflection.

G1 STROKE + PJ1

G1 Y B MM PISTON

1
H

2
LH ST

SY STROKE + XS

SU STROKE + SS1 TWICE STROKE + ZM

SY XS

C V

3
E TS US SB BOLT HOLE

Bore 25 32

Rod MM

(f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

(h10) LH

PJ1+ 51 51 56 56 69

SB 6,6 6,6 9 9 11

SS1+ 85 85 86 86 103

ST 9 9 13 13 13

SU 19 19 23 23 23

SY 8 8 10 10 10

TS 54 54 63 63 83

US 72 72 84 84 103

XS 33 33 45 45 45

ZM++ 151 151 176 176 193

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

19 19 22 22 31

40

50

75

60

67

37

72

14

98

19

33

12

102

127

54

206

63

90

60

71

44

81

18

93

26

40

17

124

161

65

223

80

115

69

77

57

92

18

110

26

40

17

149

186

68

246

100

130

73

82

63

103

26

109

32

51

22

172

216

79

268

125

165

80

86

82

114

26

128

32

51

22

210

254

79

286

160

205

88

86

101

137

33

137

38

63

29

260

318

86

309

200

26

245

107

98

122

160

39

172

44

73

35

311

381

92

356

+ Plus Stroke ++ Plus 2x Stroke

22

IHMCE Cap Fixed Eye Mount

(ISO MP3)

These mounts are for applications in which the machine member travels in a curved path within one plane. These mounts can be used both in compression (push) and tension (pull). Care must be exercised to prevent rod buckling in compression applications with long strokes. See page 39 for stroke limitations.

NOTE For strokes in excess of 500mm, see Stop tube selection on page 37.

EW

1
H MR

STROKE + PJ

Y B MM

CD HOLE

3
L E

LR C J STROKE + XC G1 V

Bore 25 32

Rod MM

(f9) B 24 30 26 34 30 34 42 34 42 50 42 50 60 50 60 72 60 72 88 72 88 108 88 108 133 108 133 163

C 10 10 15 17 20 17 14 17 20 17 27 24 20 26 23 23 30 30 26 27 26 26 26

E 40 40 45 45 63

G1 50 50 50 50 57

H 5 5 5 5

J 25 25 27 27 38

L 13 13 19 19 19

V 6 6 10 9 6 9 12 9 5 9 5 9 12 5 9 9 5 5 9 9 7 6 6 6

Y 50 50 60 60 62

(h9) CD

EW 12 12 16 16 20

Min LR 12 12 17 17 17

Max MR 12 12 17 17 17

PJ+ 53 53 56 56 73

XC+ 127 127 147 147 172

12 18
14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

10 10 12 12 14

40

50

75

60

38

32

67

20

30

29

29

74

191

63

90

60

38

32

71

20

30

29

29

80

200

80

115

69

44

39

77

28

40

34

34

93

229

100

130

73

44

54

82

36

50

50

50

101

257

125

165

80

57

57

86

45

60

53

53

117

289

160

205

88

57

63

86

56

70

59

59

130

308

200

26

245

107

76

82

98

70

80

78

78

165

381

23

Accessories

All rod accessories must be torqued against the rod shoulder. Mounting brackets, rod clevises, and rod eyes for all IHM cylinders are available from Eaton. These accessories are detailed below showing part numbers and all pertinent dimensional data. When ordering, please specify the part name and part number.

Plain Swivel Pin (Includes two retaining rings)

ET

EK

EL

Part Number CH-9025-3 CH-9032-3 CH-9040-3 CH-9050-3 CH-9080-3 CH-90100-3 CH-90125-3 CH-90160-3 CH-90200-3

Min.

Max.

Maximum Load
(kN) (lbs)

Weight
(kg)

EK 10 0,013/0,035 12 0,016/0,043 14 0,016/0,043 20 0,020/0,053 28 0,020/0,053 36 0,025/0,064 45 0,025/0,064 56 0,030/0,076 70 0,030/0,076

EL 29 37 45 66 87 107 129 149 169

ET 37,6 45,6 53,4 75,2 96,9 120,5 144,0 164,6 187,4

8 12,5 20 50 80 125 200 320 500

1800 2800 4500 11250 18000 28100 45000 72000 112400

0,023 0,040 0,061 0,182 0,407 0,930 1,635 3,100 5,390

24

Plain Rod Eye

EM ER CK LE CA AW

HW

KK

Part Number CH-9310 CH-9312 CH-9314 CH-9316 CH-9320 CH-9327 CH-9333 CH-9342 CH-9348 CH-9364

Bore 25 32 40 50 63 80 100 125 160 200

Min.

+0,00

Max.

AW 14 16 18 22 28 36 45 56 63 85

CA (js13) 32 0,20 36 0,20 38 0,20 54 0,23 60 0,23 75 0,23 99 0,27 113 0,27 126 0,32 168 0,32

CK (H9) 10 +0,036/0,000 12 +0,043/0,000 14 +0,043/0,000 20 +0,052/0,000 20 +0,052/0,000 28 +0,052/0,000 36 +0,062/0,000 45 +0,062/0,000 56 +0,074/0,000 70 +0,074/0,000

EM (h13) 12 0,27 16 0,27 20 0,33 30 0,33 30 0,33 40 0,39 50 0,39 60 0,46 70 0,46 80 0,46

ER 12 17 17 29 29 34 50 53 59 78

Part Number CH-9310 CH-9312 CH-9314 CH-9316 CH-9320 CH-9327 CH-9333 CH-9342 CH-9348 CH-9364

Bore 25 32 40 50 63 80 100 125 160 200

Min.

Nominal Force
(kN) (lbs)

HW 18 22 20 30 33 40 50 65 90 110

KK* M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3

LE 13 19 19 32 32 39 54 57 63 83

8 12,5 20 32 50 80 125 200 320 500

1800 2800 4500 7200 11250 18000 26100 45000 72000 112400

* Proper rod end type must be selected.

25

Accessories

Spherical Bearing Clevis Bracket (per DIN 24556 / ISO 8133)

CP CG SR GK CS CF LJ FM JO JP HR

KC

KO

KP FO LO CO

DG

HB

UJ

RE

TA GL UK

26

Part Number CSH-133-25 CSH-133-32 CSH-133-40 CSH-133-50 CSH-133-63 CSH-133-80 CSH-133-100 CSH-133-125 CSH-133-160 CSH-133-200

+0,3/+0,1

+0,00

Max.

+2/0

CF (K7) 12 16 20 25 30 40 50 60 80 100
+0,006/0,012 +0,006/0,012 +0,006/0,015 +0,006/0,015 +0,006/0,015 +0,007/0,018 +0,007/0,018 +0,009/0,021 +0,009/0,021 +0,010/0,025

CG 10 14 16 20 22 28 35 44 55 70

CO (N9) 10 0,036 16 0,043 16 0,043 25 0,052 25 0,052 36 0,062 36 0,062 50 0,062 50 0,062 63 0,074

CP (h14) 30 40 50 60 70 80 100 120 160 200

+0,00/0,62 +0,00/0,62 +0,00/0,74 +0,00/0,74 +0,00/0,74 +0,00/0,87 +0,00/0,87 +0,00/1,00 +0,00/1,00 +0,00/1,15

CS 16 22 25 30 35 47 58 68 90 111

DG 12 16 19 24 26 32 41 50 65 80

FM (js11) 40 50 55 65 85 100 125 150 190 210

0,08 0,10 0,10 0,10 0,11 0,11 0,13 0,13 0,15 0,15

FO (js14) 16 18 20 22 24 24 35 35 35 35
0,215 0,26 0,26 0,26 0,26 0,26 0,31 0,31 0,31 0,31

Part GK Number CSH-133-25 M6 CSH-133-32 M6 CSH-133-40 M6 CSH-133-50 M6 CSH-133-63 M6 CSH-133-80 M8 CSH-133-100 M8 CSH-133-125 M10 CSH-133-160 M10 CSH-133-200 M10

0,2

0,2

+0,30/0,00

0,2

0,2

GL (js13) 46 61 64 78 97 123 155 187 255 285

0,20 0,23 0,23 0,23 0,27 0,32 0,32 0,36 0,41 0,41

HB 9 11 14 16 18 22 30 39 45 48

HR 3 3 3 4 4 4 6 6 6 6

JO 29,1 36,7 38,3 48,5 66 77 95,5 116,5 146 154

JP 33,2 42,2 44,7 48,5 66 77 95,5 116,5 146 154

KC 3,3 4,3 4,3 5,4 5,4 8,4 8,4 11,4 11,4 12,4

KO 3,9 5,2 8,5 11 15 21 22,5 27,5 30 45

KP 11,6 18,9 15,6 14 15 21 22,5 27,5 30 45

LJ 29 38 40 49 63 73 92 110 142 152

Part Number CSH-133-25 CSH-133-32 CSH-133-40 CSH-133-50 CSH-133-63 CSH-133-80 CSH-133-100 CSH-133-125 CSH-133-160 CSH-133-200

Max.

Max. Load TA (js13) 40 55 58 70 90 120 145 185 260 300

0,20 0,23 0,23 0,23 0,27 0,32 0,32 0,36 0,41 0,41

Weight
(kg) (lbs)

LO 56 74 80 98 120 148 190 225 295 335

RE (js13) 55 70 85 100 115 135 170 200 240 300

0,23 0,23 0,27 0,27 0,27 0,32 0,32 0,36 0,36 0,41

SR 12 16 20 25 30 40 50 60 80 100

UJ 75 95 120 140 160 190 240 270 320 400

UK 60 80 90 110 135 170 215 260 340 400

(kN)

(lbs)

8 12,5 20 32 50 80 125 200 320 500

1800 2800 4500 7200 11250 18000 26100 45000 72000 112400

0,52 1,05 1,72 2,72 5,15 9,30 18,3 35,0 63,0 109,0

1,15 2,31 3,79 6,00 11,35 20,50 40,3 77,2 138,9 240,3

27

Accessories

Swivel Pin for Spherical Bearing with Retaining Rings

ET

JK

ES Part Number CSH-90-25 CSH-90-32 CSH-90-40 CSH-90-50 CSH-90-63 CSH-90-80 CSH-90-100 CSH-90-125 CSH-90-160 CSH-90-200
Max. Min.

Max. Load
(kN) (lbs)

Weight
(kg)

JK 12 16 20 25 30 40 50 60 80 100
+0,000/0,011 +0,000/0,011 +0,000/0,013 +0,000/0,013 +0,000/0,013 +0,000/0,016 +0,000/0,016 +0,000/0,019 +0,000/0,019 +0,000/0,022

ET 39,6 49,6 60,2 70,2 80,8 94,5 116,5 136,6 179,2 220,4

ES 31 41 51 61 71 81 101 121 161 201

8 12,5 20 32 50 80 125 200 320 500

1800 2800 4500 7200 11250 18000 26100 45000 72000 112400

0,035 0,075 0,145 0,260 0,380 0,895 1,630 2,950 6,730 13,500

Swivel Pin for Spherical Bearing with Locking Plate

KL HL 2 x 45 DC

2 x ZX

DK

ZV

2 x JL SL

Part +0,00 Number DK (h6) CSHB-90-25 12 0,011 CSHB-90-32 CSHB-90-40 CSHB-90-50 CSHB-90-63 CSHB-90-80 16 20 25 30 40
0,011 0,013 0,013 0,013 0,016 0,019 0,019 0,019 0,021

+0,2/0,0

Max. Load JL 4,5 5,5 5,5 5,5 7,5 9,5 10,0 11,0 15,0 15,0 KL 8 8 10 10 13 16 19 20 26 30 SL 40 50 62 72 85 100 122 145 190 235 ZV 10 13 17 22 24 32 41 50 70 90 ZX 1 1 1,5 1,5 2 2 2 2 3 3
(kN) (lbs)

Weight
(kg)

DC 4 4 5 5 6 7 8 9 11 14

HL 3,3 3,3 4,5 4,5 5,5 6,5 9,0 9,0 11,0 13,0

8 12,5 20 32 50 80 125 200 320 500

1800 2800 4500 7200 11250 18000 26100 45000 72000 112400

0,035 0,075 0,150 0,270 0,410 0,950 1,710 3,130 7,140 14,400

CSHB-90-100 50 CSHB-90-125 60 CSHB-90-160 80 CSHB-90-200 100

28

Locking Plate for Swivel Pin

DK (Swivel pin )

SK

CU BU DB

XT/2

XT/2

XT YL

Part Number 7959012 7959016 7959020 7959025 7959030 7959040 7959050 7959060 7959080 7959100

0,2

Ref.

(2 included)

Weight
(kg)

DK 12 16 20 25 30 40 50 60 80 100

BU 15 15 18 18 20 20 25 25 30 40

DB 6,4 6,4 6,4 6,4 6,4 8,4 8,4 10,5 10,5 10,5

SK 3 3 4 4 5 6 8 8 10 12

YL 27 40 40 40 45 62 65 80 90 120

XT 16 25 25 25 30 42 45 55 60 90

CU 9,5 11,5 14,5 16,5 19,0 23,0 29,5 33,5 44,0 56,0

Screw M6 x 12 M6 x 12 M6 x 15 M6 x 15 M6 x 15 M8 x 20 M8 x 20 M10 x 25 M10 x 25 M10 x 25

0,015 0,020 0,032 0,032 0,050 0,078 0,090 0,170 0,250 0,490

29

IHM
Accessories
Selecting Accessories
Rod end accessories are selected by the corresponding rod end threads. Cap end accessories are selected by cylinder bore size. Reference the following tables.

Rod End Accessory Combinations

Thread KK Plain Rod Clevis Eye Bracket Plain Pivot Pin M10 x 1,25 CH-134-10 CH-8925 CH-9025-3 M12 x 1,25 CH-134-12 CH-8932 CH-9032-3 M14 x 1,5 CH-134-14 CH-8940 CH-9040-3 M16 x 1,5 CH-134-16 CH-8950 CH-9050-3 M20 x 1,5 CH-134-20 CH-8963 CH-9050-3 M27 x 2 CH-134-27 CH-8980 CH-9080-3 M33 x 2 CH-134-33 CH-89100 CH-90100-3 M42 x 2 CH-134-42 CH-89125 CH-90125-3 M48 x 2 CH-134-48 CH-89160 CH-90160-3 M64 x 3 CH-134-64 CH-89200 CH-90200-3
CW CB ER CW

Cap End Mounting Eye Bracket for IHMC Mount

Bore Diameter (mm) 25 32 40 50 63 80 100 125 160 200 Part No. A min CH-134-10 14 CH-134-12 16 CH-134-14 18 CH-134-16 22 CH-134-20 28 CH-134-27 36 CH-134-33 45 CH-134-42 56 CH-134-48 63 CH-134-64 85 CD CB max 10 12 12 16 14 20 20 30 20 30 28 40 36 50 45 60 56 70 70 80 CE 32 36 38 54 60 75 99 113 126 168 CW 7 9 11 16 16 21,5 26,5 31,5 36,5 41,5 Eye Bracket CH-8925 CH-8932 CH-8940 CH-8950 CH-8963 CH-8980 CH-89100 CH-89125 CH-89160 CH-89200 ERmax KK 12 M10 x 1,25 17 M12 x 1,25 17 M14 x 1,5 29 M16 x 1,5 29 M20 x 1,5 34 M27 x 2 50 M33 x 2 53 M42 x 2 59 M48 x 2 78 M64 x 3 L min 13 19 19 32 32 39 54 57 63 83

CD L

CE A

KK

Plain Rod Clevis

FL CB BD F

All dimensions in millimetres unless otherwise stated.

MR

AA

CD

BA

Eye Bracket
CL

Part No. CH-8925 CH-8932 CH-8940 CH-8950 CH-8963 CH-8980 CH-89100 CH-89125 CH-89160 CH-89200

AA 40 47 59 74 91 117 137 178 219 269

BA 28,3 33,2 41,7 52,3 64,3 82,7 96,9 125,9 154,9 190,2

BD 5,5 6,6 9 13,5 13,5 17,5 17,5 24 30 33

CB 12 16 20 30 30 40 50 60 70 80

CD 10 12 14 20 20 28 36 45 56 70

Fmax FL MRmax 10 23 12 10 29 17 10 29 17 16 48 29 16 48 29 20 59 34 25 79 50 30 87 53 40 103 59 50 132 78

All dimensions in millimetres unless otherwise stated.

CD

Part No. CH-9025-3 CH-9032-3 CH-9040-3 CH-9050-3 CH-9080-3 CH-90100-3 CH-90125-3 CH-90160-3 CH-90200-3

CD 10 12 14 20 28 36 45 56 70

CL min 29 37 45 66 87 107 129 149 169

Plain Pivot Pin

30

All dimensions in millimetres unless otherwise stated.

IHM
Accessories
Rod End Accessory Combinations
Thread KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 Rod Eye with Spherical Bearing Clevis Bracket for Spherical Bearing and Pivot Pin CSH-9310 CSH-133-25 CSH-9312 CSH-133-32 CSH-9314 CSH-133-40 CSH-9316 CSH-133-50 CSH-9320 CSH-133-63 CSH-9327 CSH-133-80 CSH-9333 CSH-133-100 CSH-9342 CSH-133-125 CSH-9348 CSH-133-160 CSH-9364 CSH-133-200 Part No. CSH-9310 CSH-9312 CSH-9314 CSH-9316 CSH-9320 CSH-9327 CSH-9333 CSH-9342 CSH-9348 CSH-9364

Cap End Mounting Clevis Bracket for Spherical Bearing and Pivot Pin for IHMCS Mount
Bore Diameter (mm) 25 32 40 50 63 80 100 125 160 200 Clevis Bracket for Spherical Bearing and Pivot Pin CSH-133-25 CSH-133-32 CSH-133-40 CSH-133-50 CSH-133-63 CSH-133-80 CSH-133-100 CSH-133-125 CSH-133-160 CSH-133-200

CD

EX EU

A min 15 17 19 23 29 37 46 57 64 86

CD

CE min CH ER max EU 42 48 58 68 85 105 130 150 185 240 20 22,5 27,5 32,5 40 50 62,5 80 102,5 120 8 11 13 17 19 23 30 38 47 57

EX 10 14 16 20 22 28 35 44 55 70
+0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,120 +0,000 -0,150 +0,000 -0,150 +0,000 -0,200

JL max 17 21 25 30 36 45 55 68 90 110

KK M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 X 3

ER

3 3
CE CH

KK JL

12 +0,000 -0,008 16 16 +0,000 -0,008 20 +0,000 20 -0,012 25 25 +0,000 -0,012 30 +0,000 30 -0,012 35 40 +0,000 -0,012 45 +0,000 50 -0,012 58 60 +0,000 -0,015 68 +0,000 80 -0,015 92 100 +0,000 -0,020 116

Rod Eye with Spherical Bearing

FO ER LO

All dimensions in millimetres unless otherwise stated.

CP CG CD

LG FM

HB Dia.

LJ

KC

CO TA GL UK RE UJ

Clevis Bracket for Spherical Bearing and Pivot Pin

Part CD No. Pin Dia. +0,019 CSH-133-25 12 +0,001 +0,019 CSH-133-32 16 +0,001 +0,023 CSH-133-40 20 +0,002 +0,023 CSH-133-50 25 +0,002 +0,023 CSH-133-63 30 +0,002 +0,027 CSH-133-80 40 +0,002 +0,027 CSH-133-100 50 +0,002 +0,032 CSH-133-125 60 +0,002 +0,032 CSH-133-160 80 +0,002 +0,038 CSH-133-200 100 +0,003
+0,3 -0,1

CG 10 14 16 20 22 28 35 44 55 70

CO 10 16 16 25 25 36 36 50 50 63
+0,000 -0,058 +0,000 -0,070 +0,000 -0,070 +0,000 -0,084 +0,000 -0,084 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,100 +0,000 -0,120

CP ER max FM 30 40 50 60 70 80 100 120 160 200 12 16 20 25 30 40 50 60 80 100 40 50 55 65 85 100 125 150 190 210

FO 16 18 20 22 24 24 35 35 35 35

GL 46 61 64 78 97 123 155 187 255 285

HB 9 11 14 16 18 22 30 39 45 48

+0,3 -0,0

KC

LG 28 37 39 48 62 72 90 108 140 150

LJ 29 38 40 49 63 73 92 110 142 152

LO 56 74 80 98 120 148 190 225 295 335

RE 55 70 85 100 115 135 170 200 240 300

TA 40 55 58 70 90 120 145 185 260 300

UJ 75 95 120 140 160 190 240 270 320 400

UK 60 80 90 110 135 170 215 260 340 400

31

3,3 4,3 4,3 5,4 5,4 8,4 8,4 11,4 11,4 12,4

All dimensions in millimetres unless otherwise stated.

Common Options Section

Rod End Types

In addition to selecting the correct bore, you must specify the appropriate rod size and rod end configuration for your application. Five different rod end configurations are available. If a custom design is

required, contact your local Hydro-Line sales engineer, and define your requirements. The table on page 39 gives maximum allowable push strokes at various operating pressures for . Code

available rod diameters of Series IHM cylinders. Rod ends on rigid mount cylinders should be supported. Longer strokes are allowable for pull only applications. Contact your local HydroLine sales engineer for application assistance if necessary.

Code

MM NA

CC

MM NA

CC

2
C AI MM NA D across flats

2X
C AX D across flats

MM NA

KK

4
C AF MM
KF

7
D across flats C MM NA A DC 4 holes KK or CC D across flats

5
C

For rod sizes 90, 110, and 140

A or AX

Dimensions in millimetres

Rod MM 12 14 18 22 28 36 45 56 70 90 110 140

D 10 12 15 18 22 30 38 48 62

DC 8 10 12

Metric Thread CC M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 M80 x 3 M100 x 3

AI 14 16 18 22 28 36 45 56 63 85 95 112

AX 22 24 28 32 40 54 66 84 96 128 140 168

KF M8 x 1 M10 x 1,25 M12 x 1,25 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 M80 x 3 M100 x 3

AF 12 14 16 22 28 36 45 56 63 85 95 112

KK M8 x 1 M10 x 1,25 M10 x 1,25 M12 x 1,25 M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3

A 12 14 14 16 18 22 28 36 45 56 63 85

NA 11 13 16,5 20,5 26 34 43 53 67 87 106 136

See pages 9 through 23 for C dimensions.

32

Port Type and Size

Available Ports
Series IHM cylinders are available with SAE straight thread O-ring ports and the alternate ports listed below.

The table below lists the port types and sizes available for each bore diameter. The table on page 40 lists the maximum piston velocities obtainable with each bore diameter and port type combination.

Some mounting styles have location restrictions. Where a port or port boss interferes with cylinder mounting, mounting takes precedence. See page 34 for a table of port location availability.

Code S, T and A

Code U and B

Code F Z (4 places) X

25,4 max. SAE straight thread O-ring seal port

YWhen

0.25

GG A Dia. W Q

boss is required

0.25

Code G and D

Code H and E

25,4 max.

Dimensions in mm Flange Size A Q 19 19,1 47,63 25 25,4 52,37 32 31,6 58,72 38 38,1 69,85

W 23,8 26,2 29,35 34,95

X 11,15 13,1 15,1 17,85

Z M10 x 1,5 M10 x 1,5 M12 x 1,75 M12 x 1,75

GG 22,23 26,19 30,18 35,71

YWhen

boss is required

Port Code S U TA F ISO 6162.2 Code 61 Flange

3/ 3/ 3/ 4-16

GD

Bore SAE J1926 UN Thread (mm) O-ring / Thread Size 25 32 40 50 63 80 100 125 160 200
A D

ISO 228-1 BSPP G1/ G3/ G1/

4

DIN 3852 Form X Metric M14 x 1,5 M14 x 1,5 M22 x 1,5 M22 x 1,5 M22 x 1,5 M27 x 2 M27 x 2 M27 x 2 M33 x 2 M48 x 2 M22 x 1,5Y M22 x 1,5Y M27 x 2Y M27 x 2Y M27 x 2Y M33 x 2Y M33 x 2Y M33 x 2 M42 x 2

ISO 6149-1 M14 x 1,5 M14 x 1,5 M22 x 1,5 M22 x 1,5 M22 x 1,5 M27 x 2 M27 x 2 M27 x 2 M33 x 2 M48 x 2 M22 x 1,5Y M22 x 1,5Y M27 x 2Y M27 x 2Y M27 x 2Y M33 x 2Y M33 x 2Y M33 x 2 M42 x 2Y

9/ 9/ 9/ 9/ 9/ 7/ 7/ 7/

16-18 (-6) 16-18 16-18

3/ 3/ 7/ 7/ 7/

4-16 (-8)Y 4-16 8-14

(-8) (-8) 19 19 19 25 38
4-16 (-8) 4-16

(-6) (-6) (-6)

(-8)Y (-10) (-10)

G1/4
8

16-18 (-6) 16-18

8-14 (-10) 8-14

G1/2
2

G3/8Y G3/8Y G1/2 G3/4Y G3/4Y G1Y G1Y G11/4Y G11/4Y G11/2

8-14 (-10) 8-14 (-10) 8-14

13/16-12 (-14) 11/16-12 (-12) 13/16-12 (-14) 11/16-12 (-12) 13/ 15/
16-12

G3/4 G3/4 G1 G1 G11/

4

(-10) (-16)

(-14)

11/

16-12

(-12)

11/16-12 (-12) 15/8-12 (-20)Y 15/16-12 (-16) 15/

16-12 8-12

(-20)

17/

8-12

(-24)

- Size per ANSI B93.75M. - Conforms to DIN 24554.

33

Port Locations

Port locations are identified by viewing the cylinder from the head end (or from the mounting end of double rod cylinders). The location numbers are shown below. 1

3 Certain port locations cannot be specified with some mounting styles. The table below indicates which of the head and cap port locations are available for each Series IHM mounting style. Ports in location 1 only for 25-32mm bores. Mounting Style Code A AK DHMG G C CS P TT W U N M L K AD GD TTD UD MD LD KD CE Head Locations 1 2 3 A W A A W A A A A A A A A A A A A A A A A A A A A A A A N A A A A A A A A A A A A A A W A A A A A A A A N A A A A A A A A A A A A A Cap Locations 1 2 3 A W A A W A A A A A A A A A A A A A A A A A A A A N A A A A A A A A A A A A A A A A

Description Side lug Keyed side lug Head rectangular Head rectangular Clevis Spherical bearing Cap rectangular Intermediate trunnion Cap trunnion Head trunnion Cap extended tie rod Head extended tie rod Both ends extended tie rod No mount Double rod, side lug Double rod, head rectangular Double rod, intermediate trunnion Double rod, head trunnion Double rod, extended tie rod Double rod, both ends extended tie rod Double rod, no mount Cap fixed eye

4 W W A A A A A A A N A A A A W A A N A A A A

4 W W A A A A A A N A A A A A

A Available N Not available W Port available without port boss only. Proximity switch not available.

34

Sealing Systems

Three different sealing systems are available in Series IHM cylinders. Determine the correct seal codes for your application, then enter them in the model code. Code H, B F Fluid Mineral oil, petroleum base Automotive transmission fluid Mineral oil Water glycol (HFC) Oil-in-water emulsions (HFA) Water-in-oil emulsions (HFB) Mineral oil Phosphate esters, petroleum oil blends Fyrquel 220, 550, 1000 Hought-O-Safe 1340 Pydraul 200, 230C, 280, 312C, 540C, A200 Temperature (C) 35 to 80 35 to 120 10 to 70 Max. Speed (m/s) 0,7 5 1 Application Normal, typical industrial Low friction servo Fire retardant fluids

25 to 200 0 to 200

5 5

High temperature Fire retardant fluids

Gland Drain Option

Gland drains are primarily used for long stroke cylinders (over 1 m) and when extended speed exceeds retract speed. The gland drain is used to return any accumulated fluid, between the rod seal and wiper, to tank. This is used in servo applications, for ultra-low leakage requirements, or for remote visual monitoring of rod seal leakage for preventive maintenance purposes.

Air Bleed Option

Usually cylinders will bleed themselves of air when ports are vertical, on top. Bleed ports are often desirable to remove entrapped air, when the ports are on the bottom. High performance and high speed or heavy load applications are a few examples where air bleeds are desirable.

35

Proximity Switches

Proximity switches for Series IHM cylinders are inductive type switches with a sensing probe that looks at the cushion collar or button to provide full extend or full retract indication. Since the probe is inside the cylinder, harsh external environments dont affect sensing. The 2-wire circuit will operate on AC or DC and works as reliably as a programmable controller. Proximity switches meet UL requirements for 210

bar hydraulic cylinders. Hydro-Line switch adaptor allows full 360 rotation. Short Circuit Protection is a standard feature on the Proximity Switch. SCP protects the switch from shorts in the load or line. Upon sensing a short condition, the switch assumes a non-conducting mode. The fault condition must be removed and power turned off in order to reset the switch.

This feature prevents unintended automatic restarts. The switch indicates when it is in SCP mode by flashing both LEDs. Torque 1/420 mounting screws to 20 Nm (15 ft-lb). O-rings required: Size 115 One per switch Size 116 One per spacer Dimensions in millimetres Bore 25 Rod 12 18 Cap 14 22 Cap 18 22 28 Cap 22 28 36 Cap 28 36 45 Cap 36 45 56 Cap 45 56 70 Cap 56 70 90 Cap 70 90 110 Cap 90 110 140 Cap Max. D N/A N/A N/A N/A N/A N/A 94 94 94 94 104 97 97 97 113 113 113 113 115 115 121 115 132 121 121 121 157 157 157 157 157 167 165 157 189 182 182 182

Series 2-wire AC/DC Proximity Switches Pressure Sensing range Operating temperature range Repeatability Switching differential Supply voltage On-State voltage drop Load current man. Inrush current Quiescent current Indicating LEDs (standard)

210 bar 2,0 mm 10% 20 to +70C 0,025 mm 10% 20220 V AC/DC 10V @ 5500 mA 0,5 Amp 3 Amp 1,7 mA max. 1 lit: Power on non-conducting 2 lit: Target present (both flashing = SCP mode)

32

40

50

63

81,28 29,21 52,07

80

100 58,42 125

160 With the new Hydro-Line switch adaptor, the proximity switch can rotate 360. Use the chart on previous page for available proximity switch locations for the various mounting styles.

200

36

Application / Engineering Data

Stop Tube Selection

The following table lists the maximum stroke permissible without the use of a stop tube. Strokes are listed for rigid mounting styles as well as clevis and trunnion pivot mounts. Bore (mm) 25 32 40 50 63 80 100 125 160 200

As the stroke length of a cylinder increases, the resultant bearing loads on the piston rod become greater. To keep these bearing loads from exceeding design limitations, and to obtain optimum life from a cylinder, stop tubes should be specified according to the following procedure:

To order a stop tube, enter an X suffix in the model code. Then specify the cylinders working stroke and the required stop tube length. Specify 25 mm of stop tube for each 250 mm (or fraction thereof) of stroke in excess of the maximums listed in the table.

Maximum Stroke (mm) Pivot Rigid mounts Mounts Unsupported Rod 500 600 500 600 600 750 600 750 750 965 750 965 750 965 900 1000 900 1000 900 1000

Supported Rod 1000 1000 1200 1200 1200 1200 1200 1200 1200 1200

Stop Tube Designs

Three typical stop tube designs are illustrated below.

minimum distance between bearing points.

Design A
Used for cylinders not cushioned on the rod end.

Through tie rods

Tie rod center support

Tie Rod Spacers and Center Supports

A tie rod spacer or center support should be applied when the stroke length exceeds 20 times the bore diameter.

Design B
Used for cushioned hydraulic cylinders.

The center support has side mounting lugs similar to side lug mount heads and serves as an additional mounting location. The tie rods are threaded into the center support and it becomes a load-carrying component of the cylinder assembly. The exact location of the tie rod center support is generally optional, which greatly increases the flexibility in mounting a long stroke cylinder.

Tie rod spacer

Tie rod spacers and center supports are used to improve the structural rigidity of long stroke tie rod cylinders. The spacers have through holes for the tie rods and are held in place on the cylinder barrel with a small tack weld or set screw. The spacer keeps the tie rod in the proper position around the centerline of the cylinder and acts much like a truss in preventing excessive deflection in a long stroke cylinder that is not rigidly mounted (clevis mount, etc.).

Design C
The best choice for a cylinder with an exceptionally long stop tube requirement. Note that the pistons effective bearing area is doubled, in addition to gaining the normal increased

Tapped tie rods

Mounting lug similar to Style IHMA

37

Bore & Rod Diameters

Cylinder Size Selection
To choose the proper size of cylinder for your application, first determine the maximum push and/or pull force required to do the job. Then use the table below to select the cylinder that will provide that force. Remember that force capabilities derived from charts

and formulas may be theoretically correct, but other factors must be considered. Be sure to allow for pressure drop between the pump outlet and the cylinder port. Also, some of a cylinder s force is used up overcoming seal friction and, to a lesser extent, the inertia of the piston itself. In Hydro-Line cylinders, the amount of extra force needed to compensate for these factors has been limited to 5% or less of the

cylinder s theoretical powerwithout sacrificing sealing performance. For maximum reliability and fatigue life of the piston rod, the largest rod offered in a given bore size should be specified. The smaller rods for a given bore are primarily intended for short stroke push loading or reduced pressure applications.

Bore
(mm)

Rod
(mm)

Work Area
(cm2)

Maximum Force (kN) At Working Pressure (bar) 30 50 70 100

(bar) (bar) (bar) (bar)

140
(bar)

160
(bar)

210
(bar)

25

32

40

50

63

80

100

125

160

200

12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140

4,9 3,8 2,4 8,0 6,5 4,2 12,6 10,0 8,8 6,4 19,6 15,8 13,5 9,5 31,2 25,0 21,0 15,3 50,3 40,1 34,4 25,6 78,5 62,6 53,9 40,1 122,7 98,1 84,2 59,1 201,1 162,6 137,5 106,0 314,2 250,5 219,2 160,2

1,47 1,13 0,71 2,41 1,95 1,27 3,77 3,01 2,63 1,92 5,89 4,75 4,04 2,84 9,35 7,50 6,30 4,58 15,08 12,03 10,31 7,69 23,56 18,79 16,18 12,02 36,82 29,43 25,27 17,73 60,32 48,77 41,24 31,81 94,25 75,16 65,75 48,07

2,45 1,89 1,18 4,02 3,25 2,12 6,28 5,01 4,38 3,20 9,82 7,92 6,74 4,73 15,59 12,51 10,50 7,63 25,13 20,04 17,18 12,82 39,27 31,32 26,96 20,03 61,36 49,04 42,12 29,55 100,53 81,29 68,73 53,01 157,08 125,27 109,58 80,11

3,44 2,64 1,65 5,63 4,55 2,97 8,80 7,02 6,14 4,49 13,74 11,08 9,44 6,62 21,82 17,51 14,70 10,69 35,19 28,06 24,06 17,94 54,98 43,84 37,74 28,04 85,90 68,66 58,97 41,37 140,74 113,80 96,22 74,22 219,91 175,38 153,41 112,15

4,91 3,78 2,36 8,04 6,50 4,24 12,57 10,02 8,77 6,41 19,63 15,83 13,48 9,46 31,17 25,01 21,00 15,27 50,27 40,09 34,37 25,64 78,54 62,64 53,92 40,06 122,72 98,09 84,24 59,10 201,06 162,58 137,46 106,03 314,16 250,54 219,15 160,22

6,87 5,29 3,31 11,26 9,10 5,94 17,59 14,03 12,27 8,97 27,49 22,17 18,87 13,24 43,64 35,02 29,39 21,38 70,37 56,12 48,11 35,89 109,96 87,69 75,48 56,08 171,81 137,32 117,94 82,74 281,49 227,61 192,45 148,44 439,82 350,76 306,82 224,31

7,85 6,04 3,78 12,87 10,40 6,79 20,11 16,03 14,03 10,25 31,42 25,33 21,57 15,13 49,88 40,02 33,59 24,43 80,42 64,14 54,99 41,02 125,66 100,22 86,27 64,09 196,35 156,94 134,79 94,56 321,70 260,12 219,94 169,65 502,65 400,87 350,65 256,35

10,31 7,93 4,96 16,89 13,66 8,91 26,39 21,05 18,41 13,46 41,23 33,25 28,31 19,86 65,46 52,53 44,09 32,06 105,56 84,18 72,17 53,83 164,93 131,53 113,23 84,12 257,71 205,99 176,91 124,11 422,23 341,41 288,67 222,66 659,73 526,14 460,22 336,46

38

Maximum Allowable Push Strokes

In push applications, a cylinder acts as a loaded column. There are two basic ways to measure the column length. Pivot mounts: The length is measured from the pivot point to the end of the rod in the fully extended position.

Flange and other rigid mounts: The exposed piston rod is considered to be the column length with a fixed end at the cylinder which allows longer strokes. To use the table below, first go to the section for your mounting style. Then locate the column which is closest to, but not below, your applications operating pressure. The intersection of

operating pressure and bore/rod size represents the maximum allowable push stroke. This maximum stroke is based on column loading analysis only and does not consider side loading, stop tube requirements or other cylinder stroke limiters. For pressures above 210 bar, consult your local Hydro-Line representative.

Maximum Stroke (mm) at Working Pressure (bar) Rigid Mounts (A, AK, CE, G, Cap Swivel Mounts BORE ROD
(mm) 25 32 40 (mm) 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 90 70 90 110 90 110 140 L, M, N, P, AD, GD, LD, and MD) (C, CS, and W)

Trunnion Mounts
(TT, TTD, U, and UD)

30
(bar) 758 1754 797 2042 1058 1612 2649 1261 2091 3508 1623 2748 4348 2116 3377 5298 2645 4183 6623 3275 5228 8769 3986 6754 10212 5290 8058 13245

50
(bar) 566 1339 591 1556 786 1216 2020 935 1579 2677 1204 2077 3318 1572 2551 4040 1965 3158 5050 2432 3948 6693 2953 5102 7782 3930 6079 10100

70
(bar) 460 1114 475 1293 635 999 1680 753 1299 2228 971 1711 2761 1269 2099 3359 1587 2599 4199 1963 3248 5571 2376 4199 6467 3173 4995 8398

100
(bar) 361 910 366 1054 491 799 1370 580 1041 1820 750 1374 2254 983 1683 2740 1229 2082 3425 1518 2603 4551 1828 3366 5269 2457 3995 6850

160
(bar) 243 684 230 787 317 569 1025 367 745 1367 479 989 1691 634 1206 2050 792 1490 2563 976 1863 3418 1151 2412 3933 1584 2844 5126

210
(bar) 175 569 145 651 211 446 850 234 588 1138 311 785 1407 422 953 1701 527 1175 2126 644 1469 2846 724 1905 3254 1054 2228 4252

30
(bar) 337 780 355 908 471 717 1178 561 930 1560 722 1222 1934 941 1502 2356 1176 1860 2945 1457 2325 3900 1773 3004 4542 2353 3584 5890

50
(bar) 252 595 263 692 350 541 898 416 702 1191 536 924 1475 699 1134 1797 874 1405 2246 1082 1756 2976 1313 2269 3461 1748 2703 4491

70
(bar) 205 495 211 575 282 444 747 335 578 991 432 761 1228 564 934 1494 706 1156 1867 873 1445 2477 1057 1867 2876 1411 2222 3735

100
(bar) 161 405 163 469 219 355 609 258 463 810 333 611 1003 437 748 1219 546 926 1523 675 1158 2024 813 1497 2343 1093 1777 3046

160

210

30

50

70

100

160

210

50

63

80

100

125

160

200

(bar) (bar) (bar) (bar) (bar) (bar) (bar) (bar) 108 78 404 302 246 193 130 94 304 253 936 714 595 486 365 304 102 64 425 315 254 195 123 77 350 289 1090 831 690 562 420 347 141 94 565 419 339 262 169 112 253 198 860 649 533 426 304 238 456 378 1414 1078 896 731 547 454 163 104 673 499 402 309 196 125 331 261 1116 843 693 556 398 314 608 506 1872 1429 1189 971 730 607 213 138 866 643 518 400 255 166 440 349 1466 1109 913 733 528 419 752 626 2321 1771 1473 1203 903 751 282 187 1129 839 677 525 338 225 536 424 1802 1361 1120 898 644 508 912 756 2827 2156 1793 1462 1094 908 352 234 1412 1049 847 656 423 281 663 523 2232 1686 1387 1111 795 627 1140 945 3534 2695 2241 1828 1368 1134 434 286 1748 1298 1047 810 521 344 828 653 2790 2107 1733 1389 994 784 1520 1266 4680 3572 2973 2429 1824 1519 512 322 2127 1576 1268 975 614 386 1073 847 3605 2723 2241 1796 1287 1017 1749 1447 5450 4153 3451 2812 2099 1736 705 469 2823 2097 1693 1311 846 562 1265 991 4300 3244 2666 2132 1518 1189 2279 1891 7068 5390 4482 3656 2735 2269

39

Port Selection
Use this table to determine which bore diameter, rod diameter, and port combination will provide the piston velocity required for your application. Fluid Req. per Bore Rod 10 mm of of Stroke (mm) (mm) (l) 25 Cap 0,0049 12 0,0038 18 0,0024 32 Cap 0,0080 14 0,0065 22 0,0042 40 Cap 0,0126 18 0,0100 22 0,0088 28 0,0064 50 Cap 0,0196 22 0,0158 28 0,0135 36 0,0095 63 Cap 0,0312 28 0,0250 36 0,0210 45 0,0153 80 Cap 0,0503 36 0,0401 45 0,0344 56 0,0256 100 Cap 0,0785 45 0,0626 56 0,0539 70 0,0401 125 Cap 0,1227 56 0,0981 70 0,0842 90 0,0591 160 Cap 0,2011 70 0,1626 90 0,1375 110 0,1060 200 Cap 0,3142 90 0,2505 110 0,2192 140 0,1602 Port Codes B, E and U Piston Flow Velocity (l/min) (m/s) 23,2 0,79 23,2 1,02 23,2 1,64 23,2 0,48 23,2 0,60 23,2 0,91 35,6 0,47 35,6 0,59 35,6 0,68 35,6 0,93 35,6 0,30 35,6 0,38 35,6 0,44 35,6 0,63 35,6 0,19 35,6 0,24 35,6 0,28 35,6 0,39 78,6 0,26 78,6 0,33 78,6 0,38 78,6 0,51 78,6 0,17 78,6 0,21 78,6 0,24 78,6 0,33 78,6 0,11 78,6 0,13 78,6 0,16 78,6 0,22 176,6 0,15 176,6 0,18 176,6 0,21 176,6 0,28 176,6 0,09 176,6 0,12 176,6 0,13 176,6 0,18 Port Codes A, D, F, and T Piston Flow Velocity (l/min) (m/s) 13,4 0,46 13,4 0,59 13,4 0,94 13,4 0,28 13,4 0,34 13,4 0,53 23,2 0,31 23,2 0,39 23,2 0,44 23,2 0,60 23,2 0,20 23,2 0,24 23,2 0,29 23,2 0,41 23,2 0,12 23,2 0,16 23,2 0,18 23,2 0,25 56,4 0,19 56,4 0,23 56,4 0,27 56,4 0,37 56,4 0,12 56,4 0,15 56,4 0,17 56,4 0,24 108,3 0,15 108,3 0,18 108,3 0,21 108,3 0,30 108,3 0,09 108,3 0,11 108,3 0,13 108,3 0,17 261,7 0,14 261,7 0,17 261,7 0,20 261,7 0,27

Port Code S Piston Flow Velocity (l/min) (m/s) 13,4 0,46 13,4 0,59 13,4 0,94 13,4 0,28 13,4 0,34 13,4 0,53 13,4 0,18 13,4 0,22 13,4 0,25 13,4 0,35 13,4 0,11 13,4 0,14 13,4 0,17 13,4 0,24 13,4 0,07 13,4 0,09 13,4 0,11 13,4 0,15 35,6 0,12 35,6 0,15 35,6 0,17 35,6 0,23 35,6 0,08 35,6 0,10 35,6 0,11 35,6 0,15 35,6 0,05 35,6 0,06 35,6 0,07 35,6 0,10 56,4 0,05 56,4 0,06 56,4 0,07 56,4 0,09 108,3 0,06 108,3 0,07 108,3 0,08 108,3 0,11

Port Code G Piston Flow Velocity (l/min) (m/s) 4,5 0,15 4,5 0,20 4,5 0,32 4,5 0,09 4,5 0,12 4,5 0,18 13,4 0,18 13,4 0,22 13,4 0,25 13,4 0,35 23,2 0,20 23,2 0,24 23,2 0,29 23,2 0,41 23,2 0,12 23,2 0,16 23,2 0,18 23,2 0,25 56,4 0,19 56,4 0,23 56,4 0,27 56,4 0,37 108,3 0,12 108,3 0,29 108,3 0,33 108,3 0,45 108,3 0,15 108,3 0,18 108,3 0,21 108,3 0,30 108,3 0,09 108,3 0,11 108,3 0,13 108,3 0,17 176,6 0,09 176,6 0,12 176,6 0,13 176,6 0,18

Port Code H Piston Flow Velocity (l/min) (m/s) 13,4 0,46 13,4 0,59 13,4 0,94 13,4 0,28 13,4 0,34 13,4 0,53 23,2 0,31 23,2 0,39 23,2 0,44 23,2 0,60 56,4 0,48 56,4 0,59 56,4 0,70 56,4 0,99 56,4 0,30 56,4 0,38 56,4 0,45 56,4 0,62 108,3 0,36 108,3 0,45 108,3 0,53 108,3 0,70 108,3 0,23 108,3 0,29 108,3 0,33 108,3 0,45 176,6 0,24 176,6 0,30 176,6 0,35 176,6 0,50 176,6 0,15 176,6 0,18 176,6 0,21 176,6 0,28 261,7 0,14 261,7 0,17 261,7 0,27 261,7 0,27

40

Cushioning System
Hydro-Line cylinders have standard features that are extra cost options or not available on other look-alike ISO/DIN cylinders. IHM Series hydraulic cylinders are available with a patented floating ring cushion seal or alternate solid design with check valve that provide positive cushion sealing with minimum wear and maximum piston acceleration on the return stroke.

To accomplish this, the cushion collar contacts a floating sleeve or cylinder head which permits a very close seal contact without high loading. The sleeve seats against the head and provides a very effective seal to trap the fluid. Consistent performance and long life are provided. Hydro-Line advanced cushions permit higher cylinder speed, shorter cycle time, and more work per hour.

Cushion Features
D Cushion design provides consistent long wearing seal between cushion collar and head. D Floating design self-aligns to minimize wear. D Check valve action of sleeve provides rapid acceleration out of the cushion.
Typical Straight Cushion Hydro-Line Solid Profiled Cushion

Cushion Pressure

Advanced Cushions Provide Faster Cycle Times

Cylinder cushions are designed to decelerate the piston velocity near the end of each cylinder stroke to prevent excessive mechanical shock.

Theoretical Ideal Cushion

Cushion Travel Cushions are recommended when piston speed exceeds 0,13 m/s. Any heavy loads attached to the piston rod should be absorbed by external means such as shock absorbers or springs.

The sleeve design is also free to move in an axial direction and functions as a fluid check. When the fluid flow is reversed, the sleeve moves off its seat, and fluid flows around the slots in the outer sleeves diameter permitting nearly full flow for quick acceleration.

41

Application Data

Cushioning System
Key Assumptions & Limitations
These assumptions provide parameters for determining maximum cushion performance. Actual performance may be different than determined by these methods, particularly if assumptions are not maintained. Efficiency factors are applied to the energy calculations that attempt to reflect characteristics of the Eaton cushion design. The following assumptions should be considered when calculating cushion capacity: D Maximum cushion pressure is 310 bar (4500 psi). D The upper limit of velocity is 0.5 m/s. D If velocity is below 0,13 m/s, the cushions become ineffective on cylinders smaller than 80 mm bore. D Friction force is assumed to be zero. D The cylinder is used in a linear system (not for rotary applications). D Fluid viscosity is equivalent to 25 centistoke. D The driving pressure is equal to the maximum system pressure, usually the relief valve setting. D Cushion adjustment screws are provided to tune cushion performance within limits. D Cushion efficiency (Ceff) is 0.67 for velocities between 0,1 and 0,3 m/s., or 0,5 for velocities between 0,3 and 0,5 m/s.

Application 1
M

Application 2

Application 3

Application 1:
E = (1/Ceff)[0,5 M V2] extend or retract

Application 2:
E = (1/Ceff) f[0.5 M V2] [9,81 M (Lhc/1000 (sin ) ]g extend E = (1/Ceff) f[0.5 M V2] + [9,81 M (Lcc/1000 (sin ) ]g retract

Application 3:
E = (1/Ceff) f[0.5 M V2] + [9,81 M (Lhc/1000 (sin ) ]g extend E = (1/Ceff) f[0.5 M V2] [9,81 M (Lcc/1000 (sin ) ]g retract

Calculations for IHM Cylinder

Units (US) E Energy M Mass V Velocity Driving pressure Pd Head cushion length LH LC Cap cushion length g Gravity constant joule kg m/s bar mm mm 9,81/1000

Example
IHM cylinder in application 3 and extending: Using an IHM cylinder with a 100 mm bore, 45 mm rod is mounted at a 45_ angle from horizontal with rod down. A 1300 kg mass is attached to the rod and system pressure is 100 bar. The cylinder is moving the mass at 0,3 m/s. Using the calculation for application 3:
E = (1/Ceff) f[0.5 M V2] + [9,81 M (Lhc/1000 (sin ) ]g E = (1/0.67)f[0.5 * 1300 * 0,32] + [9,81 * 1300 * (33/1000) * sin(45)]g E = 531 newton-m (joule)

Pick the chart (see page 43) for IHM cylinder, rod extending, and first rod. The curve is for the 100/45 bore/rod. Enter the vertical axis at 531 newton-m and the horizontal axis at 100 bar. The point of intersection is below the 100/45 curve so the cushion is acceptable. The maximum allowable pressure on the cap end is 160 bar which is greater than the specified system pressure of 100 bar.

42

Cushion Data

Bore Rod Diameter Diameter (mm) (mm) 25 25 32 32 40 40 40 50 50 50 63 63 63 80 80 80 100 100 100 125 125 125 160 160 160 200 200 200 12 18 14 22 18 22 28 22 28 36 28 36 45 36 45 56 45 56 70 56 70 80 70 90 110 90 110 140

Model Code Designation Bore/Rod BB BE 2C 2G CE CG CJ DG DJ DL EJ EL EN GL GN GQ HN HQ HS KQ KS KU LS LU LW NU NW NZ

Max. Cap Pressure (bar) 210 112 210 136 210 158 124 210 210 91 210 160 115 210 210 118 210 210 131 210 210 119 210 210 141 210 210 136

LC Effective Cap End Cushion Length (mm) 17 17 17 17 26 26 26 26 26 26 26 26 26 30 30 30 32 32 32 40 40 40 40 40 40 55 55 55

LH Effective Head End Cushion Length (mm) 20 20 20 20 23 25 30 28 28 30 21 30 30 30 30 35 33 35 35 40 40 35 40 38 37 40 40 40

43

Energy Absorbing Potential Charts

IHM Cap Cushion - Rod Retracting First Rod

IHM Rod Cushion - Rod Extending First Rod

100000

Bore/Rod

100000

Bore/Rod

200/90 10000 160/70 125/56 100/45 80/36 1000 63/28 50/22 40/18

Energy Absorbing Potential Joule

Energy Absorbing Potential Joule

10000

200/90 160/70 63/28 1000 80/36 125/56

100/45

32/14 100 25/12

100

25/12

50/22 40/18 32/14 0 40 80 120 160 200

10 0 40 80 120 160 200

10

Driving Pressure bar

Driving Pressure bar

44

IHM Cap Cushion - Rod Retracting Second Rod

IHM Rod Cushion - Rod Extending Second Rod

100000

Bore/Rod

100000

200/110 200/110 160/90 125/70 100/56 80/45 1000 63/36 50/28 40/22 32/22 25/18 100 100 63/36 25/18 32/22 50/28

Energy Absorbing Potential Joule

10000

Energy Absorbing Potential Joule

10000

160/90

125/70

1000 100/56

40/22

80/45

10 0 40 80 120 160 200

10 0 40 80 120 160 200

Driving Pressure bar

Driving Pressure bar

45

IHM Cap Cushion - Rod Retracting Third Rod

IHM Rod Cushion - Rod Extending Third Rod

100000

Bore/Rod

100000

200/140

160/110

Energy Absorbing Potential Joule

10000 125/90 100/70 80/56 63/45 1000 50/36 40/28

Energy Absorbing Potential Joule

10000

125/90 80/56 1000

200/140 160/110

100/70 63/45 50/36

100

100

40/28 10 0 40 80 120 160 200 10 0 40 80 120 160 200

Driving Pressure bar

Driving Pressure bar

46

Weights

The following table lists approximate net weights of Series IHM cylinders. Weights shown are based on cylinders with standard rod diameter and single rod end. All weights are expressed in kilograms. Double rod cylinder weight is equal to 1,15 times chart weight plus weight due to stroke.

Approximate Cylinder Weights

Bore (mm) 25 32 40 50 63 80 100 125 160 200 Rod (mm) 12 14 18 22 28 36 45 56 70 90 Zero Length Weight (kg) IHMA IHMCS IHMAK IHMN IHMC IHMM IHMCE 1,2 1,2 1,6 1,6 3,5 3,7 5,3 5,5 7,4 7,8 14,2 14,9 19,2 20,2 37,6 39,5 61,6 64,7 113,0 118,6 IHMG IHMP IHMTT 1,7 2,2 4,9 7,3 10,4 19,9 26,9 47,4 77,6 142,4 IHMW IHMU IHML 1,2 1,6 3,6 5,5 7,7 14,7 20,0 39,1 64,0 117,5 Single Rod Weight per mm of Stroke
(kg)

Double Rod Weight per mm of Stroke

(kg)

0,004 0,006 0,009 0,013 0,019 0,031 0,046 0,074 0,113 0,158

0,005 0,007 0,011 0,016 0,024 0,039 0,058 0,093 0,143 0,208

47

IHM
IHM Series Standard Design Options
Double Lip Rod Wipers
A double lip Rod Wiper provides increased rod seal life by removing abrasive contamination from the rod in severe applications.

Rod Wearbands
Rod wearbands fitted to the rod cartridge eliminate metalto-metal contact on the cartridge/rod O.D. Bronze-filled Teflon wearband material reduces friction and wear in applications where side-load is present.

Air Bleeders Rod Boot

A boot surrounds the piston rod with an external, expandable cover to protect the rod surface from external contamination. Requires additional rod length which is determined by the cylinder stroke. Bleeders are located in the head and cap when specified, . bleed screws are captive and may be located in positions 1, 2, 3, or 4.

Special Rod Ends

Modifications of standard rod ends or completely special rod end styles are available to meet unique rod end connection requirements.

Stainless Steel Piston Rods

Chrome plated piston rods in 17-4 PH stainless steel are available for those applications requiring increased corrosion resistance.

Special Ports
Metric, NPTF, SAE, Manifold, Flange and other porting options are available to meet specific requirements.

Special Coating and Painting

Cylinders can be prepared with a primer coat or epoxy, lacquer, or enamel paint finish coatings to customer specifications. Synergistic, Nitrocarburizing and other material treatments are also available for special applications.

Electronic Feedback
A complete line of precision cylinder position sensing and feedback devices are available. These packaged cylinder systems can handle virtually any application requiring feedback throughout the cylinder stroke pneumatic or hydraulic, large or small bore, long or short strokes, with or without velocity monitoring with resolutions of 0.00004mm or better. (See the Hydro-Line Systems Cylinder Catalog).

Plating
Electroless Nickel, Cadmium and other plating finishes are available for corrosive, washdown, pharmaceutical, and other applications.

Special Materials
Bronze, brass, aluminum, stainless steel, or other special materials are available to meet most unique material requirements.

48

IHM
IHM Series Cylinder Types

Single/Double Acting Cylinder

Standard HM Series cylinders are double acting, with fluid power driving the piston in both directions. Single acting cylinders have fluid power driving the piston in one direction, relying on either the load or an external force to return the piston after the pressure is released.

Back-to-Back Cylinders
Back-to-back cylinders are two single rod cylinders mounted together at the caps. Combinations of positions (3 positions) are possible through various combinations of piston actuation.

Double End Cylinders Back-to-Back

Double end cylinders mounted back-to-back have common piston rod and tie rods and the same stroke length.

Tandem Cylinders
Tandem Cylinders consist of two cylinders interconnected (piston and rod assemblies are connected). Pressure can act on two effective piston areas allowing the cylinder to be used as a force multiplier. This type of cylinder can also be used in air/oil systems to provide smooth, metered flow because of equal volumes in one chamber of both cylinders.

Multiple Position Cylinders

Multiple position cylinders are similar to tandem cylinders (except that the piston and rod assemblies are not connected) in that the output force is increased. Additionally, they may act as a precision multiple positioning device by actuating each cylinder successively or independently.

Spring Return/Extend Cylinders

Spring Return/Extend Cylinders provide thrust in one direction only (can be either direction). One port is used for pressure to act against the load while the inactive port is vented. An internal spring is used to return the cylinder to its normal position.

Systems Cylinders
Systems cylinders integrate electronics with hydraulics and pneumatics to provide precision cylinder sensing and feedback. Internal magnetostrictive or linear potentiometer transducers are added to the cylinder. Valve manifold blocks can also be added to provide a compact feedback cylinder package. (See Hydro-Line Systems Catalogue.)

Pumping Units
Pumping units consist of a standard hydraulic cylinder coupled with a volume displacing lance cylinder via tie-bars. Special seals and lance surface treatments are available to provide compatibility with resins and chemicals used in the pumping process. Single and double ended designs are available.
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IHM

Adjustable Stroke Cylinders

Adjustable stroke cylinders are furnished with a stroke adjusting screw in the cap end of the cylinder. Adjusting this screw in or out limits the retract stroke to the precise length desired.

Non-Rotating Cylinders
Non-rotating cylinders are furnished with internal guide rods which prevent piston rod rotation throughout the stroke. Rotational torque and stroke length determine the amount and diameter of the guide rods.

Custom Cylinders
For Special Applications
Eatons full line of cylinder products and options fit most customers application requirements, however, a special cylinder is often required to meet custom specifications. These custom cylinders are often needed to solve difficult application problems, upgrade existing equipment or are designed into new machinery. Eatons Sales, Engineering and Manufacturing groups are cylinder specialists and have many years of experience in the interpretation of requirements, design and manufacture of custom cylinder products. Our capabilities include: Bore diameters to 760mm Stroke lengths to 7600mm Operating pressures to 700 bar or higher Operating mediums ranging from shop air to nitrogen, or from standard hydraulic fluid to special synthetic fluids Tie rod, welded, threaded, and bolted cylinder construction Finite element analysis Application simulation in our testing laboratories

= Solutions
Eaton would appreciate an opportunity to submit a proposal to solve your application problem or fulfill your current cylinder requirements. Simply copy and complete the Application Data Sheet on the following page and fax to Eaton or an authorized Hydro-Line distributor.

50

Hydro-Line Cylinders Application Data Sheet

Company Name: Contact: Phone Number: QUANTITY Fax Number: Distributor Name: Contact: Phone Number: Fax Number: ______________

Model Numbering System

SEALS PORT LOC
H C MODEL BORE STROKE CUSHION ROD DIA ROD STY PORTS ROD PSTN

MODEL/SERIES MOUNT

DOUBLE END ROD STYLE ADDITIONAL ROD LENGTH NEEDLE LOCATION

KEYPLATE 4-FLAT

BLEEDERS BRONZE BUSHING DRAININD. BACK SWITCH MODEL PREFIX

C
HEAD

C
CAP HEAD CAP HEAD CAP

Stop Tube Length

Trunnion XI Dimension

Stainless Steel Rod Type

Please fill in all available information above. Refer to the Hydro-Line Model Numbering System on Pages 2.

WHAT IS THE OPERATING ENVIRONMENT?

Fluid Media Operating Pressure Air Minimum Oil Typical Other Maximum Fluid Type psi psi psi Temperature at Cylinder Minimum F Typical F Maximum F Load Push Pull

WHAT IS THE WORK BEING PERFORMED?

lbs. lbs. Rod Speed Extend Retract Cycles per Minute in./sec. in./sec. (in and out)

WHAT IS THE MOUNTING?

Attitude Vertical Rod Up Rod Down Angle Degrees From Vertical Rod Up Rod Down Horizontal Rod End Connection Firmly Guided Supported Unsupported Known Side Load lbs.

WHAT ENVIRONMENTAL CONDITIONS IS THE CYLINDER SUBJECTED TO?

Standard Factory Corrosive Washdown Chemical? Outdoors Other

WHAT IS THE PRESENT CYLINDER TYPE AND MODEL NUMBER?

WHAT IS THE PRESENT PROBLEM?

WHAT INDUSTRY IS THE CYLINDER USED IN?

WHAT TYPE OF MACHINE IS THE CYLINDER USED ON?

WHAT IS THE CYLINDER NAME THE APPLICATION?

APPLICATION SKETCH:

DESCRIPTION OF APPLICATION OR SPECIAL REQUIREMENT:

PREPARED BY: CUSTOMER DRAWING NUMBER:

FRM-24-011, 8/01

DATE:

REVIEWED BY: REVISION DATES:

DATE: HYDRO-LINE QUOTE NUMBER: 51

HYDRO-LINE Actuation Products

N5 SERIES CYLINDERS
NFPA interchangeable N53000 psi nominal hydraulic AN5 to 250 psi very heavyduty pneumatic LAN5 to 250 psi very heavyduty pneumatic permanently lubricated All steel construction

R5 SERIES CYLINDERS
NFPA interchangeable A5/R5 to 250 psi pneumatic LA5/LR5 to 250 psi pneumatic permanently lubricated HA5 to 400 psi hydraulic HR5 1500 psi nominal hydraulic

HM SERIES CYLINDERS
Conform to international metric specifications ISO 6020/2 and DIN 24 554 25 mm to 200 mm bore sizes 210 BAR nominal hydraulic All steel construction

ROCKFORD SERIES CYLINDERS

ASAE interchangeable agricultural cylinders Rockford 25002500 psi hydraulic Rockford 30003000 psi hydraulic

SERIES 20/30 BOOSTERS

Standard series to 5000 psi output Custom designs to 20,000 psi

ELECTRONIC FEEDBACK CYLINDERS

Hydraulic or pneumatic cylinders which incorporate cylinder position sensing and feedback throughout the stroke. Available in N5, R5, A5, Q6, HM, HW, SM or special cylinders.

HW SERIES CYLINDERS
Welded construction Heavy duty industrial grade 3000 psi nominal hydraulic

TSAVER CYLINDERS
Threaded body construction To 250 psi pneumatic To 1000 psi nominal hydraulic

T SERIES AIR/OIL TANKS

All steel construction

Q6T SERIES AIR/OIL TANKS

Aluminum end caps and translucent tubing

SM SERIES CYLINDERS
Steel mill type construction MSM2000 psi nominal hydraulic HSM3000 psi nominal hydraulic ASMPneumatic

Q6 SERIES CYLINDERS
NFPA Interchangeable Q6250 psi pneumatic permanently lubricated HQ6400 psi hydraulic 3/4 to 8 Bores

CUSTOM CYLINDERS
Custom cylinders to meet special requirements Bores to 48 Strokes to 300 Pressures to 10,000 psi or higher

1112 Brooks Street S.E. Decatur, Alabama 35601 U.S.A. tel: 256-350-2603 fax: 256-351-1264 www.hydro-line.com

2425 W. Michigan Avenue Jackson, Michigan 49202 U.S.A. tel: 517-787-7220 fax: 517-787-3450

7638 Pacific Avenue White City, Oregon 97503-1091 U.S.A. tel: 541-826-2131 fax: 541-826-3344

14615 Lone Oak Road Eden Prairie, MN 55344 USA Italy tel: 952 937-9800 fax: 952 974-7722

Eaton Corporation is a global $8 billion diversified industrial manufacturer that is a leader in fluid power systems; electrical power quality, distribution and control; automotive engine air management and fuel economy; and intelligent truck systems for fuel economy and safety. Eatons 54,000 employees work in 29 countries on six continents. For more information, visit www.eaton.com.

2003 Eaton Corporation. All Rights Reserved. Printed in USA. Form No. IHM-EN-0603. June 2003