PROJECT: EQPT.

NO :

DESIGN INPUT DATA

DATE:01/03/2014 SHEET..1..OF..32..

1 DESIGN DATA 2 TEMA TYPE 3 INT.DESIGN PRESSURE -Shell side 4 EXT.DESIGN PRESSURE -Shell side 5 INT.DESIGN PRESSURE - Tube side 6 EXT.DESIGN PRESSURE -Tube side 7 DESIGN TEMPERATURE-Shell side 8 DESIGN TEMPERATURE-Tube side 9 DESIGN TEMPERATURE-Tube sht 10 COR. ALLOWANCE - Shell side 11 COR. ALLOWANCE - Tube side 12 RECESS DEPTH - Shell side 13 RECESS DEPTH - Tube side 14 PASS PARTITION GROOVE DEPTH 15 PASS PARTITION GROOVE WIDTH 16 TUBE MATERIAL 17 FLANGE MATERIAL 18 TUBE SHEET MATERIAL 19 FRONT CHANNEL MATERIAL 20 SHELL MATERIAL 21 REAR SHELL MATERIAL 22 REAR HEAD MATERIAL 23 FLOATING HEAD MATERIAL 24 BOLT MATERIAL 25 BAFFEL MATERIAL 26 TIE ROD / SPACER MATERIAL 27 GASKET MATERIAL 28 T/S .ALL.STRESS (DSN) 29 T/S.ALL.STRESS (ATM) 30 FL.ALL.STRESS (DSN) 31 FL.ALL.STRESS (ATM) 32 FR.CHL. .ALL.STRESS (DSN) 33 FR.CHL. .ALL.STRESS (ATM) 34 SHELL ALL.STRESS (DSN) 35 SHELL ALL.STRESS (ATM) 36 REAR SHL.ALL.STRESS (DSN) 37 REAR SHL.ALL.STRESS (ATM) 38 REAR HEAD ALL.STRESS (DSN) 39 REAR HEAD ALL.STRESS (ATM) 40 FLOAT. HD. ALL.STRESS (DSN) 41 FLOAT. HD. ALL.STRESS (ATM) 42 BOLT. ALL. STRESS(DSN) 43 BOLT.ALL.STRESS(ATM) 44 MODULUS OF ELASTICITY -FLG 45 TUBE MATERIAL -DENSITY 46 FACING SKETCH AS PER TABLE 2-5.2 47 EXTERNAL - GASKET FACTOR 48 EXTERNAL - GASKET FACTOR 49 EXTERNAL - GASKET THICKNESS 50 FL. HEAD - GASKET FACTOR 51 FL. HEAD - GASKET FACTOR 52 FL. HEAD - GASKET THICKNESS 53 PASS PARTITION GKT.WIDTH

kg/mm kg/mm kg/mm kg/mm C C C mm mm mm mm mm

Ps Pso Pt Pto Ts Tt T Cs Ct Crs Crt Cp Wp

kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/mm kg/cm kg/mm

S S' Sfo Sfa Sc Sca Ss Ssa Srs Srsa Src Srca Sfh Sfha Sb Sa Es

y m y m tg

kg/mm mm mm

R 0.123 0.000 0.210 0.000 100.00 200.00 250.00 3.00 3.00 5.00 5.00 5.00 5.00 SA 179 SA 266 CL2 SA 516/70 SA 516/70 SA 516/80 SA 516/90 SA 516/75 SA 516/65 SA 193 B7 SA 36 SA 53 SS SPI.WND 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 12.304 17.57 17.57 20216 7.85 11 7.03 3 4.5 7.03 3 3 7.11

PROJECT: EQPT.NO :

DESIGN INPUT DATA

DATE:01/03/2014 SHEET..2..OF..32..

54 FACTOR F 55 TUBES 56 OUTSIDE DIAMETER OF TUBE mm do 57 TUBE THICKNESS mm tt 58 PITCH OF TUBE LAYOUT mm p 59 TUBE PATTERN 60 TUBE LENGTH mm Lt 61 NO OF TUBES Nt 62 NO OF PASSES - TUBE SIDE np 63 NO OF TUBES PER PASS nt 64 OUTER TUBE LIMIT - OTL mm OTL 65 AREA OF TUBE LAYOUT mm A 66 PERIMETER OF TUBE LAYOUT mm C 67 FLOATING HEAD FLANGES 68 FL.T/S RECESS OD mm D1 69 FL.T/S GASKET INNER RING ID mm Gri 70 FL.T/S GASKET ID mm Gi 71 FL.T/S GASKET OD mm Go 72 FL.T/S GASKET OUTER RING OD mm Gro 73 FL.HEAD FLANGE RECESS I.D mm D2 74 PASS PARTITION GKT. LG. mm Lg 75 FL. TUBE SHEET O.D mm Dts 76 FL.HEAD FLANGE I.D mm B 77 NO OF BOLTS n 78 BOLT SIZE mm db 79 BOLT AREA mm a 80 TOTAL AREA OF BOLTS Ab 81 BACKING FLANGE ID mm B 82 FL.HEAD FLANGE P.C.D mm C 83 FL.HEAD FLANGE O.D mm A 84 BACKING FLANGE NOSE OD- AT TOP mm 85 BACKING FLANGE NOSE ID- AT BOT. mm 86 BACKING FLANGE NOSE OD- AT BOT. mm 87 BACKING FLANGE NOSE DEPTH mm 88 FL.T/S NOSE ID- AT BOT. mm 89 FL.T/S NOSE OD- AT BOT. mm 90 CL OF FLG. TO CL OF D' HEAD mm hr 91 FL. HEAD CROWN RADIUS mm L 92 FL. HEAD THICKNESS mm t 93 FL. HEAD DEPTH mm df 94 NO OF SPLIT IN BACKING FLANGE Ns 95 FL.HEAD FLANGE THICKNESS mm Tf 96 BACKING FLANGE THICKNESS mm Tb 97 FL.HEAD TUBE SHEET THICKNESS mm Tsf 98 CONNECTING RING THICKNESS mm Tcr 99 FRONT HEAD FLANGES AT STATIONARY TUBE SHEET 100 SHELL I.D mm Ds 101 SHELL THICKNESS mm Ts 102 JOINT EFFICIENCY E 103 FX.T/S RECESS OD mm D1 104 FX.T/S GASKET INNER RING ID mm Gri 105 FX.T/S GASKET ID mm Gi

1 19.05 1.65 23.81 30 6100 44 4 11 247.8 600000.00 50000.00 261 268 276 296 304 307 478 300 268 12 20 225 2700 268 340 390 268 303 303 5 300 300 6.4 222 10 222 1 54 73 26 25 307.1 8.4 1 304.1 311 319 257.325 270 9.525 307 304 264 23.2 18 245 2477.41 264 372 392

9.20

56.68 70.40 32.32

8.4 304.1 313.1

PROJECT: EQPT.NO :

DESIGN INPUT DATA

DATE:01/03/2014 SHEET..3..OF..32..

106 FX.T/S GASKET OD 107 FX.T/S GASKET OUTER RING OD 108 FX. T/S SHELL FLG. RECESS ID 109 PASS PARTITION GKT. LG. 110 FIXED TUBE SHEET OD. 111 NO OF BOLTS 112 BOLT SIZE 113 BOLT AREA 114 TOTAL AREA OF BOLTS 115 FLANGE I.D 116 SHELL FLANGE P.C.D 117 SHELL FLANGE OD 118 SHELL FLANGE THICKNESS 119 STATIONARY TUBE SHEET THK. 120 CHANNEL FLANGE THICKNESS 121 SHELL LENGTH 122 SH. NOZZLE OD - FX. HEAD SIDE 123 SH. NOZ. FLG. OD - FX. HEAD SIDE 124 SH. NOZ. RF.PAD. OD - FX. HEAD SIDE 125 SH. NOZZLE OD - FL. HEAD SIDE 126 SH. NOZ. FLG. OD - FL. HEAD SIDE 127 SH. NOZ. RF.PAD. OD - FL. HEAD SIDE 128 SH.NOZ. CL. FROM FX.HEAD 129 SH.NOZ. CL. FROM REAR SH.FL 130 FRONT CHANNEL FLANGE & COVER 131 FRONT CHANNEL I.D 132 FRONT CHANNEL THICKNESS 133 JOINT EFFICIENCY 134 CH. COVER RECESS OD 135 CH. GASKET INNER RING ID 136 CH.GASKET ID 137 CH. GASKET OD 138 CH. GASKET OUTER RING OD 139 CH. FLG. RECESS ID 140 PASS PARTITION GKT. LG. 141 NO OF BOLTS 142 BOLT SIZE 143 BOLT AREA 144 TOTAL AREA OF BOLTS 145 CH. FLANGE I.D 146 CH. FLANGE P.C.D 147 CH. FLANGE O.D. 148 CHANNEL FLANGE THICKNESS 149 CHANNEL COVER THICKNESS 150 CH. INLET NOZZLE OD 151 CH. INLET NOZZLE FLANGE OD 152 CH. INLET NOZZLE RF PADOD 153 CH. OUTLET NOZZLE OD 154 CH. OUTLET NOZZLE FLANGE OD 155 CH. OUTLET NOZZLE RF PADOD 156 CH. VENT NOZZLE OD

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

Go Gro D2 Lg Dtf n db a Ab B C A Ts Tss Tc Ls

345 353 356 478 353 16 20 225 3600 327 395 445 61 28 61 5800 114 254 220 114 254 220 250 250 257.4 7.8 1 254.5 276 284 310 318 321 254 12 20 225 2700 276 350 400 54 33 60.3 152.5 60.3 60.3 152.5 60.3 42

9.5 356.0 353.0 23.9 18.0 245.0 3361.0 326.9 392.7 447.0 60.6 32.3 60.6

254.8 243.8

Dc Tc E D1 Gri Gi Go Gro D2 Lg n db a Ab B C A Tcf Tcc

7.0 254.4 263.4 9.5 321.0 23.9 18.0 245.0 2761.0 276.0 356.0 402.0 49.9 35.7

PROJECT: EQPT.NO :

DESIGN INPUT DATA

DATE:01/03/2014 SHEET..4..OF..32..

157 CH. VENT NOZZLE FLANGE OD 158 CH. DRAIN NOZZLE OD 159 CH. DRAIN NOZZLE FLANGE OD 160 CH. IN/OUT NOZ. C.L FROM FX.T/S 161 CH. V/D NOZ. C.L FROM FX.T/S 162 FRONT CHANNEL LENGTH 163 REAR SHELL COVER FLANGE 164 REAR SHELL I.D 165 REAR SHELL THICKNESS 166 INSIDE CROWN RADIUS 167 INSIDE KNUCKLE RADIUS 168 REAR HEAD THICKNESS 169 JOINT EFFICIENCY -SHELL 170 JOINT EFFICIENCY-HEAD 171 SHL. COV.FLANGE RECESS ID 172 SH.COV. GASKET INNER RING ID 173 SH.COV.GASKET ID 174 SH.COV. GASKET OD 175 SH.COV. GASKET OUTER RING OD 176 REAR SH.. FLG. RECESS OD 177 NO OF BOLTS 178 BOLT SIZE 179 BOLT AREA 180 TOTAL AREA OF BOLTS 181 SHELL FLANGE I.D 182 SH.COV. FLANGE P.C.D 183 SH.COV.FLANGE O.D 184 SHELL COVER FLANGE I.D 185 REAR SHELL FLANGE THICKNESS 186 SHELL COV. FLANGE THICKNESS 187 SH. VENT NOZZLE OD 188 SH. VENT NOZZLE FLANGE OD 189 SH. DRAIN NOZZLE OD 190 SH. DRAIN NOZZLE FLANGE OD 191 SH. V/D NOZ. C.L FROM COV. FLG 192 REAR SHELL LENGTH 193 BAFFELS & OTHER DETAIL 194 BAFFLE CUT - ( V / H) 195 BAFFEL OD 196 NO OF BAFFELS 197 BAFFEL CUT DIST. FROM C.L 198 SUP.PL. WINDOW CUT - HOR 199 SUP.PL. WINDOW CUT - VER 200 BAFFLE SPACING - CNNTER 201 BFL. SPACING - FX.T/S TO 1st BFL. 202 BFL. SPACING - SUP.PL. TO n-th BFL. 203 BFL. SPACING - FL.T/S TO SUP.PL 204 1st-BAFFEL THICKNESS 205 2nd -BAFFEL THICKNESS 206 n-1th-BAFFEL THICKNESS 207 nth-BAFFEL THICKNESS 208 CENTER BAFFEL THICKNESS

mm mm mm mm mm mm mm mm mm mm mm

Lc Drs Trs R r Trh E E D1 Gri Gi Go Gro D2 n db a Ab B C A B Trs Trh

108 42 108 150 450 600 403 10 362.7 68.51 10 1 1 460 418 426 452 460 462 20 20 225 4500 327 495 545 426 50 60 42 108 42 108 200 600 V 1366.00 7 328.0 574 850 594 961 1070 505 16 16 16 16 16

191.8 387.6 494.3 402.0 8.4

8.4

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

463.0 409.0 9.5 460.0 33.8 18.0 245.0 3545.2 327.0 497.0 547.0 426.0 49.2 60.0

Lrs

130.0 548.0

762 930 425 -140 6.35 10 10 10 6.35

PROJECT: EQPT.NO :

DESIGN INPUT DATA

DATE:01/03/2014 SHEET..5..OF..32..

209 SUPPORT PLATE THICKNESS 210 PASS PARTITION PLATE THICKNESS 211 IMPINGEMENT PLATE THICKNESS 212 TIE ROD OD 213 TIE ROD QTY. 214 TIE ROD SLEVE OD 215 TIE ROD SLEVE THICKNESS 216 SEALING ROD OD 217 SEALING ROD QTY 218 SEALING STRIP WIDTH 219 SEALING STRIP QTY 220 SEALING STRIP THK 221 SLIDING STRIP WIDTH 222 SLIDING STRIP QTY 223 SLIDING STRIP THK 224 TUBE HOLE DIA. IN TUBE SH. 225 TUBE HOLE DIA. IN BAFFLE 226 BAFFLE CLEARENCE TO SHELL 227 TUBE TO TUBE SHEET JOINT TYPE 228 TUBE SHEET CLADDING THK. D:\Sudhanshu\Calculation sheets\[AES.XLS]FSFL

16 14 10 14 10 16 2 16 6 50 4 8 50 2 16 19.304 19.45 0.8 f 0

10 10 10 4

PROJECT: EQPT.NO :

DESIGN REVIEW

DATE:01/03/2014 SHEET..6..OF..32..

DISCRIPTION PROVIDED TEMA/CODE RESULT TUBES OUTSIDE DIAMETER OF TUBE mm do 19.05 19.05 1.65 TUBE THICKNESS mm tt 1.65 23.8125 0.00 PITCH OF TUBE LAYOUT mm p 23.81 6100.00 TUBE LENGTH mm Lt 6100 247.80 OUTER TUBE LIMIT - OTL mm OTL 247.8 FLOATING HEAD FLANGES 9.53 0.48 FL.T/S GASKET WIDTH mm N 10 23.22 (11.22) NO OF BOLTS n 12 18.00 2.00 BOLT SIZE mm db 20 245.00 (20.00) BOLT AREA mm a 225 2477.41 222.59 TOTAL AREA OF BOLTS mm Ab 2700 FL. TUBE SHEET O.D mm Dts 300 304.00 (4.00) 264.00 4.00 FL.HEAD FLANGE I.D mm Bf 268 268.00 0.00 BACKING FLANGE ID mm Br 268 342.00 (2.00) FL.HEAD FLANGE P.C.D mm C 340 392.00 (2.00) FL.HEAD FLANGE O.D mm A 390 222.00 FL. HEAD DEPTH mm df 222 10.00 FL. HEAD THICKNESS mm t 10 56.68 (2.68) FL.HEAD FLANGE THICKNESS mm Tf 54 70.40 2.60 BACKING FLANGE THICKNESS mm Tb 73 32.32 (6.32) FL.HEAD TUBE SHEET THICKNESS mm Tsf 26 FRONT HEAD FLANGES AT STATIONARY TUBE SHEET 306.00 1.10 SHELL I.D mm Ds 307.1 8.40 0.00 SHELL THICKNESS mm Ts 8.4 9.53 3.48 FX.T/S GASKET WIDTH mm N 13 23.86 (7.86) NO OF BOLTS n 16 18.00 2.00 BOLT SIZE mm db 20 245.00 (20.00) BOLT AREA mm a 225 3361.02 238.98 TOTAL AREA OF BOLTS mm Ab 3600 326.90 0.10 FLANGE I.D mm B 327 411.00 (16.00) SHELL FLANGE P.C.D mm C 395 447.00 (2.00) SHELL FLANGE OD mm A 445 FIXED TUBE SHEET OD. mm Dtf 353 353.00 0.00 60.62 0.38 SHELL FLANGE THICKNESS mm Ts 61 32.32 (4.32) STATIONARY TUBE SHEET THK. mm Tss 28 60.62 0.38 CHANNEL FLANGE THICKNESS mm Tc 61 SHELL LENGTH mm Ls 5800 5944.00 (144.00) 254.80 (4.80) SH.NOZ. CL. FROM FX.HEAD mm 250 243.80 6.20 SH.NOZ. CL. FROM REAR SH.FL mm 250 FRONT CHANNEL FLANGE & COVER 307.10 (49.70) FRONT CHANNEL I.D mm Dc 257.4 7.00 0.80 FRONT CHANNEL THICKNESS mm Tc 7.8 9.53 3.48 CH. GASKET WIDTH mm N 13 23.90 (11.90) NO OF BOLTS n 12 BOLT SIZE mm db 20 18.00 2.00 245.00 (20.00) BOLT AREA mm a 225 TOTAL AREA OF BOLTS mm Ab 2700 2760.97 (60.97) 276.00 0.00 CH. FLANGE I.D mm B 276

O.K O.K O.K O.K O.K O.K O.K O.K NOT O.K O.K NOT O.K O.K O.K NOT O.K NOT O.K O.K O.K NOT O.K O.K NOT O.K O.K O.K O.K O.K O.K NOT O.K O.K O.K NOT O.K NOT O.K O.K O.K NOT O.K O.K O.K NOT O.K O.K NOT O.K O.K O.K O.K O.K NOT O.K NOT O.K O.K

PROJECT: EQPT.NO :

DESIGN REVIEW

DATE:01/03/2014 SHEET..7..OF..32..

CH. FLANGE P.C.D CH. FLANGE O.D. CHANNEL FLANGE THICKNESS CHANNEL COVER THICKNESS CH. IN/OUT NOZ. C.L FROM FX.T/S CH. V/D NOZ. C.L FROM FX.T/S FRONT CHANNEL LENGTH REAR SHELL COVER FLANGE REAR SHELL I.D REAR SHELL THICKNESS REAR HEAD THICKNESS SH.COV. GASKET OD NO OF BOLTS BOLT SIZE BOLT AREA TOTAL AREA OF BOLTS SHELL FLANGE I.D SH.COV. FLANGE P.C.D SH.COV.FLANGE O.D SHELL COVER FLANGE I.D REAR SHELL FLANGE THICKNESS SHELL COV. FLANGE THICKNESS SH. V/D NOZ. C.L FROM COV. FLG REAR SHELL LENGTH BAFFELS & OTHER DETAIL BAFFLE CUT - ( V / H) BAFFEL OD BAFFLE SPACING - CNNTER BFL. SPACING - FX.T/S TO 1st BFL. BFL. SPACING - SUP.PL. TO n-th BFL. BFL. SPACING - FL.T/S TO SUP.PL 1st-BAFFEL THICKNESS 2nd -BAFFEL THICKNESS n-1th-BAFFEL THICKNESS nth-BAFFEL THICKNESS CENTER BAFFEL THICKNESS SUPPORT PLATE THICKNESS PASS PARTITION PLATE THICKNESS IMPINGEMENT PLATE THICKNESS TIE ROD OD TIE ROD QTY. TUBE HOLE DIA. IN TUBE SH. TUBE HOLE DIA. IN BAFFLE BAFFLE CLEARENCE TO SHELL TUBE SHEET CLADDING THK.

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

C A Tcf Tcc

Lc Drs Trs Trh Go n db a Ab B C A B Trs Trh Lrs

350 400 54 33 150 450 600 403 10 10 13 20 20 225 4500 327 495 545 426 50 60 200 600 V 1366.00 594 961 1070 505 16 16 16 16 16 16 14 10 14 10 19.304 19.45 0.8 0

354.00 402.00 49.91 35.67 191.76 387.61 494.30 402.00 8.40 8.40 9.53 33.81 18.00 245.00 3545.20 327.00 497.00 547.00 426.00 49.22 60.03 130.00 548.00

(4.00) (2.00) 4.09 (2.67) (41.76) 62.39 105.70 1.00 1.60 1.60 3.48 (13.81) 2.00 (20.00) 954.80 0.00 (2.00) (2.00) 0.00 0.78 (0.03) 70.00 52.00

NOT O.K NOT O.K O.K NOT O.K NOT O.K O.K O.K O.K O.K O.K O.K O.K O.K NOT O.K O.K O.K NOT O.K NOT O.K O.K O.K NOT O.K O.K O.K

303.9 762 930 425 -140 6.35 10 10 10 6.35 10 10 10 4 19.304 0.4 4.8 0

1062.10 (168.00) 31.00 645.00 645.00 9.65 6.00 6.00 6.00 9.65 6.00 4.00 10.00 4.00 6.00 0.00 19.05 (4.00) 0.00

O.K O.K NOT O.K NOT O.K NOT O.K O.K O.K O.K O.K O.K O.K O.K O.K O.K O.K O.K O.K NOT O.K O.K

PROJECT: EQPT.NO.: 600

EXCHANGER SETTING PLAN WEIGHT ESTMATION 5800

DATE:01/03/2014 SHEET:..8..OF..32.. 600

73
70.4

54 26 32.3
56.7

310 O.D

400 O.D 350 P.C.D D 20 SIZE E S 257.4 I.D 12 NOS

445 O.D

345 O.D

353 O.D

345 O.D

445 O.D

E 307.1 I.D 20 SIZE S 20 NOS 545 O.D D 495 P.C.D

452 O.D

426 I.D 390 O.D

304 O.D

296 O.D

390 O.D

545 O.D E 20 SIZE S 20 NOS 495 P.C.D D

400 O.D

284 I.D

276 I.D

327 I.D

319 I.D

319 I.D

327 I.D

327 I.D

268 I.D

276 I.D

268 I.D

426 I.D

350 P.C.D D E 20 SIZE S 12 NOS

395 P.C.D D E 20 SIZE S 16 NOS

E 20 SIZE S 16 NOS D 395 P.C.D

D 340 P.C.D 20 SIZE E 12 NOS S

WEIGHT ESTIMATION FRONT CHANNEL COVER FRONT CHANNEL COVER FLANGE FRONT CHANNEL SHELL FRONT CHANNEL FLANGE AT T/S STATIONARY T/S SHELL FLANGE AT STAT. T/S SHELL REAR SHELL FLANGE REAR COVER FLANGE REAR SHELL REAR HEAD FLOATING HEAD FLANGE FLOATING HEAD COVER BACKING FLANGE FLOATING HEAD T/S BAFFELS TIE RODS WEIGHT OF TUBES

REAR SHELL COVER THICKNESS FLOATING COVER THICKNESS 32.55 27.91 30.61 34.26 21.51 34.26 379.08 58.60 42.74 61.11 15.65 26.73 6.92 36.13 14.81 979.10 92.14 190 04 BAFFEL OD BAFFEL THICKNESS BAFFEL CUT % NO OF BAFFELS TIE ROD SIZE NO OF TIE RODS TUBE OD TUBE LENGTH TUBE THICKNESS NO OF TUBES

ESTIMATED TUBE BUNDLE WEIGHT TOTAL ESTIMATED WEIGHT(w/o tubes) TOTAL ESTIMATED WEIGHT

E 20 SIZE S 12 NOS D 340 P.C.D

10.00 10.00 1366.00 16.00 24.01 7 14.00 10 19.05 6100 1.65 44

1298 1894 2084

kg kg kg

403 I.D

10