CL-99

YALE

QUICK OPENING CLOSURES

YALE QUICK OPENING CLOSURES

For fast, easy and economical accessibility to pipelines and other vessel applications, think first of the broad family of Yale closures. Yale closures feature quick-opening threaded or swing-bolt caps. The Yale product line includes a low pressure series of Swing-Bolt Figure 510 closures and high pressure Figure 500 , 500R and 515 threaded closures.

Yale Figure 510 Swing-Bolt Closures Yale Figure 500R Closures

The Figure 500R was designed for larger diameter closure applications. Figure 500R closures are machined with a bevel seat. The bevel seat on the hub provides the operator an accurate stabbing section and reduces the risk for thread and seal damage. All Figure 500R closures also have a minimum of 3" thread length for greater safety and mechanical sealing integrity. The Figure 500R design is available in sizes 16" or larger. Swing-Bolt closures consist of an ellipsoidal cap hinged to a hub. Heat treated, high tensile eye bolts, pinned to lugs on the hub, swing clear of the cap after the nuts are loosened. For faster operation, CAMLOCK bolts can be furnished. Figure 510 SwingBolt closures are designed to enable fast, frequent opening into low pressure vessels and lines. They are available in sizes 8"-36".

Yale Figure 500 The Original Threaded Closure

Over 45 years of reliable field service has made Yale the leader in the industry. With the original Figure 500 closure, Yale was first to develop the inherent safety and operating ease of a threaded closure. The Figure 500 closure design combines simplicity and reliability through the use of a rugged, modified Acme thread to fasten the cap to the hub. The pressure seal is achieved by an O-ring set in the face of the hub. Figure 500 closures are manufactured in sizes 2"-14".

Yale Figure 515 Closures

The Figure 515 flanged closure offers a bolted flange-to-flange configuration. A rugged Acme thread fastens the cap to the hub, making the Figure 515 the safest in the industry. The pressure seal is achieved by an Oring set in the face of the hub. Figure 515 closures are available in diameter from 2"-72" and ANSI class 150 through 2500.

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE QUICK OPENING CLOSURES

DESIGN FEATURES AND SAFETY PROTECTION

Yale Figure 500 - 500R - 515 Design Features

Double Safety Protection The most important feature of the Yale closures is safety. Preventing serious injuries, or even deaths, is of primary concern to R&M Energy Systems. Pressure Alert Valves (PAV ), standard on 6" and larger closures, provide warning of internal pressure. Furthermore, the threaded design makes Yale closures among the safest in the industry. For example, if pressure was trapped behind the cap of the closure, it would be extremely difficult to unscrew the cap because of the thread friction. However, if the cap was rotated less than 1/4 turn, the pressure energized O-ring would relax and the trapped pressure would bleed around the threads. At this point, there would still be over 90% of thread engagement holding the cap onto the hub. Pressure Alert Valve (PAV ) A Pressure Alert Valve (PAV ) is furnished as standard equipment on all 6" and larger closures (may be purchased as an option on smaller sizes). The PAV is installed on the closure hub. A chain attaches the PAV stem to the closure cap (see photo below). Before the cap can be rotated, the valve stem must be removed from the PAV body. This action is designed to warn the operator of any residual pressure in the vessel before the closure cap is loosened. The PAV is NOT designed to function as a bleed down or blowdown valve.

Field Weldable Hubs The closure hub is field weldable using welding instructions furnished with each closure. When attaching the closure hub to high-strength, thin-wall pipe, the O.D. of the hub weld bevel can be increased to compensate for the different Specified Minimum Yield Strengths (SMYS) as recommended in ASME B16.5, B31.4 and other pipeline codes. Thus, the standard closure hub of SA 350 LF2-CL1 forged steel can be jointed to pipe having a SMYS of up to 1.5 times the SMYS of SA 350 LF2-CL1. Materials to match higher strength pipe are available on request.

A Yale Figure 500R Closure installed on pig launcher.

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557 R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE QUICK OPENING CLOSURES

CLOSURE DESIGN OPTIONS

Closure Design Options

To accommodate most applications Yale closures are available for HORIZONTAL, VERTICAL or ANGLE installations. Horizontal closures are equipped with side arm hinges or jib arm hinges depending on closure size and pressure rating. Side arm hinges are hinged on the left side (facing the closure) unless ordered otherwise. Jib arm hinges will permit the cap to swing to either side after opening, thus providing greater installation and operational flexibility. Six inch and larger closure caps for vertical installations are suspended from a davit hinge by a threaded center pin having the same thread pitch as the closure. Angled closure hinges are custom designed to match the specified incline or decline angle. All closure hinges are adjusted at the factory to support the entire weight of the closure cap. This prevents the cap from resting on the threads of the mating hub and allows even the heaviest of caps to be easily rotated off and on the threaded hub. If field adjustment is necessary, the horizontal jib and the 26" and larger vertical davit have adjustment in two planes permitting fast, positive positioning of the cap relative to the hub. Twenty-four inch and smaller vertical davits have adjustments in the vertical plane only.

Angled Closure
(Inclined shown, declined available)
NOTE: From pipeline horizontal centerline, incline angles up, decline angles down.

Twelve inch and smaller closures can be ordered with any of the following options or combinations.

Cap and hub only Cap and hub with chain and swivel Cap and hub with Figure 500 bleeder plug Cap and hub with PAV Cap and hub with hinge (excluding 2") Closure caps 12" and smaller can be center drilled and tapped 1/4", 1 /2" or 3/4" NPT. Cap pins on vertically hinged closures can be drilled and tapped as follows: Sizes 8" to 14" drilled 1/4" thru and tapped 3 /8" NPT; sizes 16" and larger, drilled 1/2" thru and tapped 1/2" NPT. Larger NPT couplings available upon request.

Horizontal Closure
(Side arm hinge shown)

Vertical Closure

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE QUICK OPENING CLOSURES

MATERIALS AND TESTING

Code Compliance
Yale closures are designed and proof tested in accordance with the requirements of ASME Section VIII, Division 1 Boiler and Pressure Vessel Code. The table on page 6 lists suggested allowable working pressures based on ANSI B16.5 class designations. It is important to provide R&M Energy Systems with system design pressure, line size, operating temperature, and application code to ensure the most economical closure selection.

Materials
Standard materials used in closures are made to ASTM specifications and are types permitted under ASME Section VIII, Division 1, Boiler and Pressure Vessel Code. Closure hubs and most 14" and smaller caps use SA 350 LF2-CL1. The standard material for 16" and larger caps is SA 516 Grade 70 normalized. Standard material for flanges for Figure 515 closures is SA105N. Materials for special applications, including hinges for offshore service, can be furnished upon request.

O-Ring Material
Pressure, temperature and chemical environments need to be considered when selecting O-Ring material. The standard O-ring material for Yale closures is Nitrile (NBR) which has both excellent resistance to the effects of most hydrocarbons and very good flexibility at low temperature. The maximum operating temperature is 250 F. FKM (Viton) O-rings are recommended for higher temperature applications to 400 F. Ethylene Propylene (EP) Rubber compounds are available for glycol and steam service up to 300 F. Other elastomers are available for specific service conditions.

ASME Code Stamped Closures Yale closures can be code stamped and U-2A Partial Data Reports furnished. Code stamping verifies shop inspection of the closure and materials by an ASME Authorized Inspector. Manufacturers Statement of Code Compliance A manufacturers statement of code compliance can be furnished affirming that the closure is manufactured in accordance with the requirements of an applicable code including ASME, API 6-H, ANSI, DOT and customer specifications.

Viton is a registered trademark of E.I. DuPont.

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE QUICK OPENING CLOSURES

APPLICATION DATA

How to Order Yale Closures

To assure proper handling of your order, the following information must be provided: 1. Maximum design pressure or ANSI rating and minimum and maximum design temperature. 2. Design factor. 3. Maximum field test pressure. 4. O.D., wall thickness and grade of material of the matching pipe. 5. Type of hinge as determined by position of the installation: (a) Horizontal Horizontal hinges Sizes 3"-14" are hinged on the left side (facing the closure) unless ordered otherwise. Larger sizes are hinged in the center and will swing to either side. (b) Vertical Vertical hinge. (c) Angle Angle hinge (specify inclined or declined and degree of angle) refer to photo on pg. 4. (d) Flanged for bolt up applications.
YALE Figure 500 with PAV

6. Mating flange type and rating. 7. Service to determine proper O-Ring material. Use only factory replacement O-Rings. 8. Specific codes or special material requirements applicable to the closure design.
ASME B16.5 Class Designations and Pressures Closure Series
150 300 400 600 900 1500 2500

ANSI Working Pressure -20 to 250 F PSI bar kPa

285 740 990 1480 2220 3705 6170 19.6 51.1 68.3 102.1 153.2 255.3 425.5 1960 5110 6828 10210 15320 25530 42550

Hydrostatic Test Pressure PSI

450 1125 1500 2225 3350 5575 9275

bar
30 77 103 154 230 383 639

kPa
3000 7700 10300 15400 23000 38300 63900
R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

YALE QUICK OPENING CLOSURES

H SWING RADIUS

DIMENSIONAL DATA
V SWING RADIUS U

H SWING RADIUS

G E

A T

BORE A

BORE
C B

O RING

O RING

A C F B
BORE

B C F

Horizontal 3" - 14" Closure Size & Series

(Note 1)
2 3 4 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 22 22 24 24 26 26 28 28 30 30 32 32 34 34 36 36 36 38 38 38 40 40 42 42 150/900 150/900 150/900 150/600 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/300 400/600 900 150/300 400/600 900 150/300 400/600 150/300 400/600

Horizontal 16" and Larger Horizontal B C Hub Cap/Hub Length Makeup

25/8 25/8 31/2 41/2 5 51/2 51/2 51/2 51/2 51/2 51/2 81/2 91/4 10 91/4 10 11 13 11 13 11 13 11 13 11 13 12 16 12 16 12 16 13 15 16 14 15 17 13 15 13 15 31/4 31/4 5 53/4 63/4 73/4 8 101/2 8 111/4 8 141/4 141/2 153/4 151/4 16 163/4 191/2 173/4 191/4 19 201/2 181/2 211/4 19 213/4 201/2 221/4 21 261/4 211/2 27 221/4 251/4 271/4 233/4 253/4 283/4 231/2 261/4 233/4 263/4

Vertical Vertical G Min.

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 22 21/4 3 21/4 3 31/4 41/4 41/4 31/4 31/4 31/4 31/4 41/4 31/4 41/4 31/4 5 31/4 5 31/4 5 4 5 5 4 5 5 5 5 4 5

A Cap O.D.
43/8 51/2 63/4 93/4 111/4 121/4 137/8 153/8 153/8 163/4 18 183/4 197/8 207/8 221/8 231/8 243/8 251/2 267/8 281/4 29 305/8 311/4 327/8 331/2 351/8 357/8 371/2 381/8 397/8 401/4 423/8 403/8 423/8 441/2 423/4 447/8 47 447/8 47 467/8 491/4

H Swing Radius

T Height
7 7 11 12 141/4 141/4 14 141/4 131/2 141/4 24 25 261/4 253/4 27 271/2 283/4 281/4 291/2 291/2 30 341/2 341/2 361/4 361/2 363/4 381/2 401/2 521/4

V Swing Radius
83/4 91/4 13 141/4 151/4 181/2 20 20 21 22 28 30 301/2 321/4 323/4 341/4 351/8 363/4 371/2 39 40 431/2 453/4 47 491/4 511/4 561/4 571/4 593/4

6 7 9 91/2 131/2 143/4 151/2 151/2 151/2 171/4 24 243/4 243/4 253/4 253/4 271/2 291/2 281/2 291/4 353/4 353/4 353/4 393/4 403/4 403/4 413/4 501/4 423/4 511/4 433/4 511/4 531/4 531/4 531/4 541/2 551/2 541/2 551/4 551/2 561/2 561/2

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 203/8 203/8 213/8 213/8 275/8 275/8 287/8 287/8 303/8 303/8 313/8 291/4 301/4 301/4 311/4 331/4 323/4 341/4 333/4 341/4 361/4 361/4 361/4 371/2 381/4 371/2 391/2 381/4 391/4 391/4

7 8 101/2 11 131/2 131/2 131/4 131/2 131/4 131/2 243/4 253/4 261/4 261/4 263/4 271/2 291/2 281/2 30 291/4 331/2 321/2 341/4 331/4 341/4 333/4 351/4 34 381/4 341/2 39 36 381/4 401/4 37 383/4 431/4 371/2 39 373/4 391/2

NO HINGE 83/4 91/4 13 15 16 18 18 20 20 22 32 33 33 33 33 47 47 47 47 48 48 48 48 48 48 48 59 48 59 48 59 59 59 59 60 59 59 59 59 60 60

7 8 8 81/2 9 111/2 123/4 121/4 121/2 13 183/4 20 20 21 21 22 23 231/4 231/4 251/4 251/4 273/4 283/4 29 30 31 36 36 373/4

411/4 413/4

38 39

611/2 633/4

Sizes 44" and larger available upon request. Note 1: All Dimensions Nominal. Dimensions are for higher numbered series shown. Dimension drawings upon request at time of order. N/A - not applicable

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE QUICK OPENING CLOSURES

CLOSURE ACCESSORIES

Closure Caps

Pipeline Union

Thread Inspection Gauge

Conversion: Closure to Figure 505 Pipeline Union Twelve inch and smaller ANSI Series 150 - 600 closures can be converted to Yale Figure 505 unions. This is a convenient method to extend the pipeline without welding. Pressure Alert Valve (PAV) An additional safety feature a PAV is furnished as standard equipment on all 6" and larger closures and may be purchased as an option on smaller sizes. Before the cap can be rotated, the seating screw must be removed from the PAV body. This action will warn the operator of any residual pressure in the vessel before the closure cap is loosened. The PAV is NOT designed to release internal pressure.

Closure Actuator Tool For easy operation, 16" and larger closures are furnished with a Closure Actuator Tool (CAT). The CAT tool is designed to assist in both opening and closing the closure.

Thread Inspection Gauge/Training Corroded, severely worn or damaged threads can be a safety hazard. Thread gauges and seminars are available for training field personnel in proper maintenance and thread inspection procedures. Yale Lug Wrench Closure caps, 4" - 14", are formed with the characteristic Yale lugs. A specially designed detached wrench slips over the lugs for quick closure closing and opening.

Closure Actuator Tool

(shown in closing position)

Yale Detached Lug Wrench

(shown on closure in opening position)

Pressure Alert Valve (PAV)

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE SWING-BOLT CLOSURES

SWING-BOLT CLOSURES

CAMLOCK Bolt
Figure 510 Swing-Bolt Closures provide a simple, fast and economical means of access to low pressure vessels and lines. Three pressure ranges are available in Type 100, Type 200 and Type 300 closures, as shown on page 11. Design Features Swing-Bolt Closures consist of an ellipsoidal cap hinged to a hub. Heat treated, high strength eye bolts, pinned to lugs on the hub, swing clear of the cap after the nuts are loosened. If faster operation is desired, CAMLOCK bolts can be furnished. An O-ring in the cap provides a positive pressure energized seal. The mating surfaces are machined to provide self-alignment between the cap and hub. Safety Features The holding lugs on the cap are angled inward. This feature insures that the bolt cannot slide off the top lugs under load or in the course of tightening the nut. It also requires that the nut be loosened a few extra turns to clear the cap lugs, thus permitting the cap to lift and bleed any residual pressure that might be present while the cap remains securely retained.

Swing-Bolt

Swing-Bolt

CAMLOCK Bolt

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE FIGURE 510 SWING-BOLT CLOSURES

MATERIALS & HOW TO ORDER

Materials Standard materials used in all components of Swing-Bolt closures are made to ASTM specifications and are the types permitted under ASME Section VIII, Division I, Boiler and Pressure Vessel Code. Standard Swing-Bolt closure material is SA 516 Grade 70 normalized. Bolts are SA 449 and lugs are SA 36 steel. All sizes of closures can be furnished with stainless steel parts upon request. Code Compliance Swing-Bolt closures are designed in accordance with the requirements of ASME Section VIII, Division 1, Boiler and Pressure Vessel Code and can be provided with the code stamp and U-2A Partial Data Report. O-Ring Materials Swing-Bolt closure O-Rings are available in Nitrile (NBR), FKM, (Viton) and Ethylene Propylene (EP) materials. Pressure, temperature and chemical environments need to be considered when selecting O-Ring material. See page 5 of this catalog for more O-Ring material recommendations. Vertical Installations The specification table gives the approximate force required to open the vertical closure cap. On larger closures, hinge springs are an available option to assist in opening.

10 B

37 1 2
1 FLAT 16

D A

E F

How to Order Figure 510 Swing-Bolt Closures

Please specify: 1. Design Pressure 2. Maximum and minimum design temperature 3. O.D. and wall thickness of matching pipe 4. Type of Bolt (bolted or CAMLOCK) 5. O-ring material 6. Closure material (carbon steel-standard, stainless steel-optional) 7. Bolt and nut material 8. ASME Code Stamp, if required

Viton is a registered trademark of E.I. DuPont.

10

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

YALE FIGURE 510 SWING-BOLT CLOSURES

Working Pressure (PSI) Type 100 200 300
150 120 100 100 115 95 115 110 115 115 115 110 110 115 240 200 200 200 200 200 200 200 200 200 200 200 200 200 200 300 300 300 300 300 300 300 300 300 300 300 300 275 275 275

DIMENSIONAL DATA
Force Required To Lift Cap (lbs.) 300
30 45 60 78 90 125 160 200 220 285 325 375 455 509 565

No. of Bolts & Size 100

3 5/8 3 5/8 3 5/8 4 5/8 4 3/4 4 3/4 6 3/4 5 7/8 6 7/8 7 7/8 8 7/8 9 7/8 10 7/8 91

Weight (lbs.) 100

35 42 49 65 87 105 140 157 185 202 239 262 285 318

Size
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

Type 200
3 5/8 4 5/8 4 3/4 5 3/4 6 3/4 6 7/8 7 7/8 71 81 91 11 1 9 11/4 10 11/4 11 11/4 12 11/4

300
4 5/8 5 3/4 6 3/4 8 3/4 9 3/4 9 7/8 91 10 1 11 11/4 14 1 12 11/4 12 11/4 14 11/4 16 11/4 18 11/4

Type 200
27 40 50 70 80 110 135 165 185 210 235 334 357 405 447

100
11 14 16 22 29 35 47 53 62 68 81 89 96 108

Type 200
9 12 18 21 27 33 46 49 58 66 80 120 140 155 175

300
10 15 20 26 30 42 54 68 74 96 110 127 154 173 192

Standard Materials Head - SA 516 Gr. 70 Bolts - SA 449 Lugs - SA 36 Lift Handles - Size 18" and up (optional on smaller sizes). All Parts available in stainless steel upon request.

SIZE
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

A OD
85/8 103/4 123/4 14 16 18 20 22 24 26 28 30 32 34 36

100
75/8 93/4 113/4 13 15 17 19 21 23 25 27 29 31 33 35

ID Type 200
75/8 93/4 113/4 13 15 17 19 21 23 25 27 283/4 303/4 323/4 343/4

B 300
75/8 93/4 113/4 13 15 17 19 21 23 243/4 263/4 283/4 301/2 321/2 341/2 11 131/2 16 171/4 191/4 211/2 231/2 26 28 30 32 341/2 361/2 381/2 401/2

C
103/4 13 151/4 161/2 181/2 203/4 223/4 25 27 29 31 331/2 351/2 371/2 391/2

D Min.
11/2 21/4 21/4 21/4 21/4 3 3 31/2 31/2 31/2 3 31/4 31/4 31/4 31/4

E Max.
41/2 51/2 6 61/2 7 8 9 10 101/2 11 111/2 111/2 12 121/2 13

F Min.
/2 /4 5 /8 5 /8 5 /8 7 /8 7 /8 1 1 1 3 /4 5 /8 5 /8 5 /8 5 /8
1 3

Can be taper bored to match other I.D.s Dimensions are nominal.

NOTE: R&M Energy Systems reserves the right to alter designs, materials and specifications given in this publication without notice. All general Terms and Conditions of Sales, including limitations to our liability, apply to all products and services sold.
R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557 R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

11

R&M Energy Systems 10906 F.M. 2920 Tomball, Texas, U.S.A. 77375-8934 (800) 654-5603 (281) 351-2222 Fax: (281) 351-6557

R&M Energy Systems Canada 3703 - 98th Street Edmonton, Alberta, Canada T6E 5N2 (877) 465-9500 (780) 465-9500 Fax: (780) 465-9535

Web Site: www.rmenergy.com E-mail: [email protected]

2005 by R&M Energy Systems. Yale and Swing-Bolt are registered trademarks of R&M Energy Systems. Figure 500, Figure 500R, Figure 505, Figure 510, Figure 515 and PAV are trademarks of R&M Energy Systems.

Printed in U.S.A. 205