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Polyplex Europa Process Flow Chart: Recycl Material Silo

The document outlines the process flow for producing polyester films at Polyplex Europa. It describes the key stages of raw material feeding, esterification, polycondensation, chips production, film extrusion, casting, orientation, trimming, slitting, packing and dispatch. The process involves raw material unloading, preparation of catalysts, pastes and stabilizers, polymerization reactions, separation processes, crystallization, drying, grinding, filtering, coating, winding, slitting and quality checks at various stages prior to packing and distribution to customers.

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113 views1 page

Polyplex Europa Process Flow Chart: Recycl Material Silo

The document outlines the process flow for producing polyester films at Polyplex Europa. It describes the key stages of raw material feeding, esterification, polycondensation, chips production, film extrusion, casting, orientation, trimming, slitting, packing and dispatch. The process involves raw material unloading, preparation of catalysts, pastes and stabilizers, polymerization reactions, separation processes, crystallization, drying, grinding, filtering, coating, winding, slitting and quality checks at various stages prior to packing and distribution to customers.

Uploaded by

recep1
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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POLYPLEX EUROPA PROCESS FLOW CHART

MEG UNLOADING PTA UNLOADING

RAW MATERIAL FEEDING EG CATALYST PREPARATION PASTA MAKING

CHIPS PLANT PROCESS

STABILIZER PREPARATION

ESTERIFICATION

EG-WATER SEPERATION

EG POLYCONDENSATION

WATER

OLIGOMER RESIDUE RECYCLING PROCESS CHIPS PRODUCTION & TREATMENT LUMPS Cutting Mill 1 RECYCL MATERIAL SILO Cutting mill 2 Slitting Waste & Trim waste Trim Waste/Loose Waste

FILM PLANT SILO

CRYSTALIZATION AND DRYING FLUFF SILO 1 AND 2

TDO online grinder Cast grinder

TDO Film Waste Cast film wastage

EXTRUSION Off line grinder FILTERATION Sliter and winder watage

CASTING FILM PLANT PROSES Primary Gauge Measurment EGS

COMPACTER

Extruder and Screen Changer MACHINE DIRECTION ORIENTATION Die & Strand Water Bath

Coating Solitions

COATING

TRANSVERSE DIRECTION ORIENTATION

Chips Cutter

CONVEYING Secondary Gauge Measurment EGS

Vibro Screen

TRIMMING

WINDING

Jumbo Roll

Jumbo roll Paper cores Consumables Parameters Manpower

INPUT FOR SLITTING

Jumbo loading Threading Splicing Changing pattern Core mounting Machine running Operational Adjustments Slit roll Unloading/Wrapping

SLITTING

SLITTING PROCESS

A grade Slit rolls Feed on Metallize Film wastage Primary Slitting Output

SLITTING OUTPUT

PACKING P&D

DISPATCH TO CUSTOMER

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