BLOCK & BLEED VALVE

High Technology Valve & Fitting Series

BLOCK & BLEED VALVES

CONTENTS
Introduction Application installaltions Specification
Ball valve type OS&Y Needle type Glove Needle Valve type

2 3 4-6

Block & Bleed valve Monoflange valve

7-15 16-19

INTRODUCTION
SUPERLOK's response to the demand for reduction in leakage paths has been the combination of primary and secondary valves into one compact unit. The combining of piping and instrument valves into a single unit has benefitted various markets. SUPERLOK can offer the special combination of double block and bleed valve systems together with fittings, both being designed and produced by BMT. Choise of this combination results in the elimination of taper thread connections and the need for thread sealant.

BLOCK & BLEED VALVES

APPLICATION & INSTALLATION

SOLUTIONS
SUPERLOK instrumentation products provided the ultimate suitable solutions for a integral block & bleed valve, which is consist of one piece forged body it provide many merits, featuring a choice of end connections, body style and

Conventional Installation <1>

A welded flange, connected to a primary ANSI class isolating valve. The primary valve will be connected to a secondary instrument valve. A pressure gauge or transmitter will then be installed downstream of the instrument valve.

SUPERLOK BLOCK & BLEED Valve <2>

A one-piece integral forging incorporating up 3 ball valve or mixture of ball and needle design. Improved safety : leak paths reduced by up to 60% Reduced costs : installation and component costs reduced by up to 70% Reduced weight : by up to 80% Reduced susceptibility to problems caused by vibration.

SUPERLOK Monoange <3>

More compact then SUPERLOK DBB valve, adding further space and weight saving possibilities. Improved safety : leak paths reduced by up to 60%, less susceptibility to vibration Reduced costs : installation and component costs saving up to 80% Reduced weight : up to 85%

BLOCK & BLEED VALVES

SPECIFICATION
Design codes
ANSI / ASME B 16.34 - Designed to meet the pressure and temperature requirements ANSI / ASME B 16.5 - Flange dimensions ANSI / ASME B 1.20.1 - National pipe threads API 607 / BS 6755 - Fire safe designed

Ball Valve
DESCRITION 1 2 3 4 5 6 7 8 9 10 11 12 13 BODY OULET CONNECTOR BALL BALL SEAL SEAT CAPSULE STEM LOWER STEM SEAL UPPER STEM SEAL PACKING GLAND STOP PIN HANDLE STEM WASHER STEM NUT

BODY MATERIAL STAINLESS STEEL CARBON STEEL DUPLEX STAINLESS STEEL

A182 F316 A350 LF2 A182 F51 A182 F316 A350 LF2 A182 F51 A479 TP316 S31803 PTFE / R.PTFE / PEEK A479 TP316 S31803 A479 TP316 S31803 PTFE GRAPHITE A479 TP316 S31803 SS 316 S31803 SS 316 SS 316 A194 8M

316 Stainless steel construction. Maximum cold working pressure rating 6,000 psig(414 bar) with PTFE seats. Temperature rating PTFE seats -54C to 204C (-65F to 400F) Maximum cold working pressure rating 10,000 psig(689 barg) with PEEK seats. Temperature rating PEEK seats -54C to 232C (-65F to 450F)

Features
Two piece body design - minimize leakage paths. Designed to comply with requirements of ANSI/ASME B16.34. Bi-directional. Ball seats choice of seat materials : PTFE(virgin or filled)PVDF , NYLON or PEEK. Bubble tight shutoff. Floating ball principal with dynamic response seats featuring inherent self relief. Anti blowout stem. Integral compression ends available eliminating taper threads and thread sealants. Low torque operation. Connector thread environmentally sealed. Anti static design as standard. Firesafe designed to meet BS 6755 Part2 / API 607,(optional).

BLOCK & BLEED VALVES

Outside screw and yoke(OS&Y) needle valve

BODY MATERIAL DESCRITION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 BODY OS & Y BONNET GLAND FLANGE INSERT PACKING BUSHING VEE TIP STEM FLANGE BOLT FLANGE NUT BONNET BOLT BONNET SEAL DUST CAP BAR HANDLE STAINLESS STEEL CARBON STEEL DUPLEX STAINLESS STEEL

A182 F316 A350 LF2 A182 F51 A351 CF8M A352 LCC A182 F51 A351 CF8M A352 LCC A182 F51 A479 TP316 S31803 GRAPHITE A479 TP316 S31803 SS630 + Hard Cr A479 TP316 S31803 A193 B8M A320 L7M A194 8M A194 Gr.7 A453 Gr.660 A193 B8M A320 L7M GRAPHITE NYLON A276 TP316 S31803

316 Stainless steel construction. Maximum cold working pressure rating 10,000 psig(690 bar). Temperature rating -54C to 538C (-65F to 1000F).

Features
Externally adjustable gland. PTFE or Graphite packing for bubble tight sealing. Self centering crimped needle tip for bubble tight shut off and repeatability. All componets stainless steel . Firesafe certified to BS6755 part 2/API 607. Flange gasket seal ensures a bubble-tight between body and yoke. Back seat design provides secondary stem sealing and prevents stem blow out. Rolled stem operating threads. Independent stem thread bush with maximum female thread interface. Colour coded close contact dust cap and function label for easy indentification.

BLOCK & BLEED VALVES

Glove style needle valve

BODY MATERIAL DESCRITION 1 2 3 4 5 6 7 8 9 10 11 BODY BONNET PACKING PACKING GLAND PACKING BOLT STEM VEE TIP LOCK NUT BONNET SEAL DUST CAP BAR HANDLE STAINLESS STEEL SS 316 SS 316 CARBON STEEL DUPLEX STAINLESS STEEL

A350 LF2 A182 F51 A350 LF2 A182 F51 GRAPHITE A479 TP316 S31803 SS 316 A350 LF2 S31803 A479 TP316 S31803 SS630 + Hard Cr SS 316 A350 LF2 S31803 GRAPHITE NYLON A276 TP316 S31803

316 Stainless steel construction. Maximum cold working pressure rating 10,000 psig(690 bar). Temperature rating -54C to 538C (-65F to 1000F).

Features
Rolled stem operating theads for low torque operation. Gland packing in PTFE or Graphite for bubble tight sealing. Colour coded close contact dust cap and function label for easy identification. Self centering crimped needle tip for bubble tight seat sealing. Close contact dust cap for operating thread protection. Packing bolt with easy access. Lock nut for vibration protection.

BLOCK & BLEED VALVES

Block & Bleed valve

Features
ANSI B16.5 flanged inlet connections 1/2" to 3" sizes. Class 150 rated to class 2500 rated. 1/2"-14 to 1"-11.5 NPT(female) standard outlet (depending on bore size). 1/2" NPT(female) standard vent. Standard materials of connection: Stainless steel ASTM A182 F316/F316L, Carbon steel ASTM A350 LF2/A105, Duplex ASTM A182 F51. Optional materials on request. Stainless steel ASTM A182 F316/F316L. Carbon steel ASTM A350 LF2/A105. Duplex ASTM A182 F51. Raised face and ring type joint flange face styles. One-piece forged construction flange as standard. Fire re safe designed (and tested) to meet BS S 6755 Part 2/API 607. 304 stainless steel handles and trim as standard to reduce the risk of corrosion. Designed to meet the pressure and temperature requirements of ASME/ANSI B16.34/B16.5. Pressure boundary designs calculated to ASME VIII Div 1 and verified by testing. Heat code traceable material to EN 10204.3.1. Bubble tight shut off. locking and anti tamper devices for all valve types available option. Positive lever stop. User preferred handles. Permanent affixed reference label.

BLOCK & BLEED VALVES

DB-S1/S2 SERIES

Dimensions
(10mm BORE)
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 DIMENSION (mm) DB - S1 L (RF) 170 179 186 A 89 96 121 134 99 118 130 140 108 124 150 159 127 156 178 203 152 165 216 235 B 60.3 66.7 82.5 88.9 69.8 82.5 88.9 95.2 79.4 88.9 101.6 108.0 98.4 114.3 124.0 146.1 120.6 127.0 165.1 171.5 T 11.2 14.2 20.6 28.8 36.6 12.7 15.7 22.1 31.8 38.2 14.2 17.5 23.9 34.8 41.5 17.5 20.6 27.0 38.2 50.9 22.4 24.0 30.4 44.5 57.2

1/2 (DN15)

3/4 DN(20)

175 179 186 170 179 186 170 179 186 200 179 186 200 208

1 (DN25)

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

BLOCK & BLEED VALVES

Dimensions
(14mm BORE)
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 DIMENSION (mm) DB - S1 L (RF) 208 218 224 208 218 224 227 208 218 224 238 218 224 238 246 A 99 118 130 140 108 124 150 159 127 156 178 203 152 165 216 235 B 69.8 82.5 88.9 95.2 79.4 88.9 101.6 108.0 98.4 114.3 124.0 146.1 120.6 127.0 165.1 171.5 T 12.7 15.7 22.1 31.8 38.2 14.2 17.5 23.9 34.8 41.5 17.5 20.6 27.0 38.2 50.9 22.4 24.0 30.4 44.5 57.2

3/4 DN(20)

1 (DN25)

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

(20mm BORE)
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 DIMENSION (mm) DB - S1 L (RF) 235 244 251 235 244 251 265 244 251 265 273 A 108 124 150 159 127 156 178 203 152 165 216 235 B 79.4 88.9 101.6 108.0 98.4 114.3 124.0 146.1 120.6 127.0 165.1 171.5 T 14.2 17.5 23.9 34.8 41.5 17.5 20.6 27.0 38.2 50.9 22.4 24.0 30.4 44.5 57.2

1 (DN25)

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

BLOCK & BLEED VALVES

DB-D1/D2 SERIES

Dimensions
(10mm BORE)
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 DIMENSION (mm) DB - S1 L (RF) 235 254 267 235 254 267 235 254 267 235 254 267 314 254 267 314 334 A 89 96 121 134 99 118 130 140 108 124 150 159 127 156 178 203 152 165 216 235 B 60.3 66.7 82.5 88.9 69.8 82.5 88.9 95.2 79.4 88.9 101.6 108.0 98.4 114.3 124.0 146.1 120.6 127.0 165.1 171.5 T 11.2 14.2 20.6 28.8 36.6 12.7 15.7 22.1 31.8 38.2 14.2 17.5 23.9 34.8 41.5 17.5 20.6 27.0 38.2 50.9 22.4 24.0 30.4 44.5 57.2

1/2 (DN15)

3/4 DN(20)

1 (DN25)

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

10

BLOCK & BLEED VALVES

Dimensions
(14mm BORE)
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 DIMENSION (mm) DB - S1 L (RF) 235 254 267 235 254 267 273 235 254 267 334 254 267 334 A 99 118 130 140 108 124 150 159 127 156 178 203 152 165 216 235 B 69.8 82.5 88.9 95.2 79.4 88.9 101.6 108.0 98.4 114.3 124.0 146.1 120.6 127.0 165.1 171.5 T 12.7 15.7 22.1 31.8 38.2 14.2 17.5 23.9 34.8 41.5 17.5 20.6 27.0 38.2 50.9 22.4 24.0 30.4 44.5 57.2

3/4 DN(20)

1 (DN25)

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

(20mm BORE)
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 DIMENSION (mm) DB - S1 L (RF) 235 254 267 273 235 254 268 334 254 173 334 A 108 124 150 159 127 156 178 203 152 165 216 235 B 79.4 88.9 101.6 108.0 98.4 114.3 124.0 146.1 120.6 127.0 165.1 171.5 T 14.2 17.5 23.9 34.8 41.5 17.5 20.6 27.0 38.2 50.9 22.4 24.0 30.4 44.5 57.2

1 (DN25)

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

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BLOCK & BLEED VALVES

Dimensions

(REDUCER BORE)
SIZE (inch) BORE (mm) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 RF FLANGE L 279 285 301 370 396 364 372 390 415 475 400 410 428 441 500 T 19.5 22.6 30.8 40.2 52.9 21.1 27.9 33.8 46.5 59.2 25.9 30.9 40.2 46.5 56.2 DIMENSION (mm) RTJ FLANGE L T 292 25.9 301 30.8 370 40.2 399 54.4 377 27.5 393 35.3 418 48.0 478 60.7 413 32.3 431 41.7 444 48.0 503 57.7 A T

1-1/2 (DN40)

25.4

298

132

2 (DN50)

38.1

325

147

3 (DN75)

50.8

452

170

*Dimensions are for reference only and are subject to change.

(FULL BORE)
SIZE (inch) BORE (mm) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 RF FLANGE L 272 279 292 364 377 361 367 384 402 463 390 398 416 481 T 16.2 19.5 25.9 36.8 43.5 19.5 22.6 30.8 40.2 52.9 21.1 24.9 33.8 46.5 DIMENSION (mm) RTJ FLANGE L T 285 22.6 292 25.9 364 36.8 377 43.5 374 25.9 384 30.8 402 40.2 466 54.4 403 27.5 419 35.3 484 48.0 A T

1 (DN25)

25.4

298

132

1-1/2 (DN40)

38.1

325

147

2 (DN50)

50.8

452

170

*Dimensions are for reference only and are subject to change.

12

BLOCK & BLEED VALVES

SAMPLING VALVE
This manifold range is designed to replace conventional multiple-valve installations where sampling of the process stream is required. This design has been developed to remove a sample directly from the process stream at full system pressure.

Sampling probe
The probe length must be specified from the raised face to the end of the probe in mm , to the nearest mm. Probes are supplied to suit the insertion length required by the pipeline and thus must be specified by the customer

CHEMCAL INJECTION VALVE

This manifold range is designed to replace conventional multiple-valve installations where injection into the process stream is required. This design has been developed to inject directly into the process stream at full system pressure.

Injection quill
The probe length must be specified from the raised face to the end of the probe in mm . Probes length shall be decided in consideration of injection insert length in the pipeline and customer's request.

Non return check valve

This poppet type spring return valve has a viton soft seal(SUPERLOK standard)
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BLOCK & BLEED VALVES

FUGITIVE EMISSION
ISO 15848 parts 1&2 (defining a classification system and qualification procedures, and production acceptance test of industrial valves, respectively) specify new ultra low standards for emissions. This standard is becoming the requirement for oil and gas and petrochemical organizations worldwide. The standard was originally created for process valves and control valves but is now being applied to Instrument valves which include primary isolation valves, especially on environmentally sensitive projects. Meeting these low levels is a challenge, which BMT Instrument has solved with the new ball and needle valve designs used in these DBB valves and mono flanges. These designs meet the highest class A level over the temperature range -29C to +180C, alongside the standard instrumentation manifold pressure ranges. Production testing and certification is available upon request. Please specify sample quantity required for production testing with your order.

Valve Specication
Tightness class A >1 x 10-6 mg.s-1.m-1. Maximum cold working pressure rating 6,000 psig. Temperature rating -29C to 180C (-20F to 356F) ISO15848-1 prototype tested using global helium vacuum method. Perfoemance class -ISO FE AH-CO1-SSA1-t(RT, 180C)-ANSI2500-ISO 15848-1

The ISO 15848 standard effectively sets a requirement for zero emissions for processes involving volatile air pollutants and hazardous fluids.This design has been developed to minimise fugitive emissions.
14

BLOCK & BLEED VALVES

Ordering Information
Example-1) :

LOK- DB-S11-F8R1N8-PE-FS-SS
3 4 5 3 4 6 7 8

Example-2) :

LOK- DB-D11-FB-F8R3-PE-FE-M
1 2 3 4 5 6 7 8

1. Valve Series SERIES IDENTIFY SINGLE BLOCK & BLEED VALVES S1 / D1 1 2 3 1 2 3 1 2 3 4 5 6 1 2 3 4 1st ISOLATE BALL OS & Y NEEDLE BALL BALL NEEDLE BALL NEEDLE OS & Y NEEDLE 4. Connection size (inch) 4 - 1/4 16 - 1 6 - 3/8 24 - 1-1/2 8 - 1/2 32 - 2 12 - 3/4 48 - 3 2st ISOLATE VENT NEEDLE OS & Y BALL OS & Y NEEDLE NEEDLE OS & Y BALL NEEDLE OS & Y NEEDLE

SB

S2 / D2

S1 / D1 DB DOUBLE BLOCK & BLEED VALVES S2 / D2

OS & Y NEEDLE

2. Bore size (mm) (NIL) - 10mm(STANDARD) 14 - 14mm 20 - 20mm RB - Reducing Bore FB - Full Bore

3. Connection type F - RAISED FACE FLANGE J - RING JOINT FLANGE N - FEMALE NPT M - MALE NPT FF - FLAT FACE FLANGE BW - BUTT WELD SW - SOCKET WELD 6. Ball seat material (NIL) - R.PTFE(STANDARD) PV - PVDF PE - PEEK PC - PCTFE DE - DEVLON-V

5. Flange rating (class) R4 - 900 R1 - 150 R2 - 300 R5 - 1500 R3 - 600 R6 - 2500

7. Option SP - SAMPLING PROBE IQ - INJECTION QUILL FE - FUGITIVE EMISSION LD - LOCKING DEVICE AT - ANTI TAMPER KEY FS - FIRE SAFETY

8. Body material SS(NIL) - ASTM A182 F316 105 - ASTM A105 LF2 - ASTM A350 LF2 F51 - ASTM A182 F51 M - MONEL ALLOY 400

15

BLOCK & BLEED VALVES

0RQRDQJH YDOYH
Features
ANSI B16.5 flanged inlet connections 1/2" to 2" sizes. Class 150 rated to class 2500 rated. 1/2"-14 NPT(female) standard outlet. 1/4"-18 NPT(female) standard vent. Standard materials of connection: Stainless steel Optional materials on request. Stainless steel ASTM A182 F316/F316L Carbon steel ASTM A350 LF2/A105 Duplex ASTM A182 F51, Super Duplex Monel, Hastelloy, 6Mo, Incoloy. Combined needle and OS & Y valves available. Raised face and ring type joint flange face styles. One-piece forged construction flange as standard. Fire safe designed to meet BS 6755 Part 2 / API 607. (As option) Pressure boundary designs calculated to ASME VIII Div 1 and verified by testing. Heat code traceable material to EN 10204.3.1. Bubble tight shut off valve seats 17-4 PH tips standard. Optional PEEK tips available. Colour coded functional valves. Locking and anti tamper devices for all valve types available. (as option) Permanent marked body with full order and specification details.

16

BLOCK & BLEED VALVES

MF-V1 Series

MF-V2 Series

MF-V3 Series

17

BLOCK & BLEED VALVES

MF-V4 SERIES

Dimensions
SIZE (inch) RATING (lb) 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 2500 150 300 600 900/1500 L(RF) 64 DIMENSION (mm) L(RTJ) A 89 96 68 64 121 134 99 118 130 140 108 124 150 159 127 156 178 203 152 165 216 B 60.3 66.7 82.5 88.9 69.8 82.5 88.9 95.2 79.4 88.9 101.6 108.0 98.4 114.3 123.8 146.1 120.6 127.0 165.1

1/2 (DN15)

64 68 73 64 68 73 64 69 73 82 69 73 82

68 73 68

3/4 DN(20)

1 (DN25)

73 68 69 73 84 73 75 84

1-1/2 (DN40)

2 (DN50)

*Dimensions are for reference only and are subject to change.

18

BLOCK & BLEED VALVES

Ordering Information
Example) :

LOK- MF - V11 - F8R1N8-SS-AT

1 2 3 4 2 3 5 6

1. Valve Series SERIES IDENTIFY V1 V2 MF V3 1 2 1 2 1 2 1 2 3 4 1st ISOLATE NEEDLE OS & Y NEEDLE OS & Y NEEDLE OS & Y NEEDLE OS & Y 2st ISOLATE NEEDLE NEEDLE OS & Y NEEDLE OS & Y VENT NEEDLE -

V4

NEEDLE

2. Connection type F - RAISED FACE FLANGE J - RING TYPE JOINT FLANGE N - NPT BW - BUTT WELD SW - SOCKET WELD

3. Connection size (inch) 4 - 1/4 16 - 1 6 - 3/8 24 - 1-1/2 8 - 1/2 32 - 2 12 - 3/4

4. Flange rating (class) R1 - 150 R4 - 900 R2 - 300 R5 - 1500 R3 - 600 R6 - 2500

5. Body Meterial SS(NIL) - ASTM A 182 F316 105 - ASTM A105 LF2 - ASTM A350 LF2 F51 - ASTM A182 F51 M - MONEL ALLOY 400

6. Option BB - BOLTED BONNET FE - FUGITIVE EMISSION LD - LOCKING DEVICE AT - ANTI TAMPER KEY FS - FIRE SAFETY

19

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