HVAC System Design: PES Institute of Technology
HVAC System Design: PES Institute of Technology
HVAC System Design: PES Institute of Technology
Objective
Goal: To develop an automotive air-conditioning system
that is smaller and lighter than with conventional technology.
The Challenge:
The system must be capable of keeping a temperature of 22C inside a stationary black vehicle with four occupants, with an outside temperature of 40C. Also, the system must be an efficient heating system, keeping an internal temperature of 15C with an outside temperature of 0C.
H.V.A.C
H.V.A.C Heating, Ventilation and Air
Conditioning system
Refrigeration Cycle
3 2
Enthalpy kJ/kg
Cabin design cooling and heating requirements Temperature and Humidity range Placement of Vents and Ducts Space considerations Effect on car performance Efficiency Environmental Impact
Results
Evaporator Pressure = 3.38 bar Condenser Pressure = 11.9 bar Heat Load = 5.287 KW Condenser Cooling Load= 6.308 KW Compressor Work = 1.02 KW Mass Flow Rate = 1.94 l/min
Selection Basis
Scroll Compressors Compact design and High Volumetric Efficiency ( around 98% ). Refrigerant R134a Minimized environmental impact. Plate-Fin Heat ExchangerCompact size, Higher heat transfer capability. Simple design incorporated to minimize cost.
Compressor
Heart of the system, belt driven pump that fastened to engine. Responsible for compressing and transferring refrigerant.
Two interleaved scrolls with involute geometry. One scroll fixed while the other orbits eccentrically to compress fluid
Advantage:
Very high volumetric efficiency (almost 98%) Lesser Noise and lighter compared to rotary compressor.
Weight
5.8 kg
Displacement
Maximum Speed Rated Voltage
90 ml/ revolution
12000 rpm 12 V
Condenser
Responsible for heat dissipation The condenser is designed to radiate heat.
Accumulator
Depending on the vehicle, the A/C system will either have a receiver dryer or an accumulator. Components contain a desiccant, chemical that attracts moisture. Prevents formation of corrosive acids on mixture of water and acid. Also act as temporary storage for refrigerant to prevent starving of evaporator
Evaporator
Heat absorption component. Used remove heat from the inside of vehicle. Secondary benefit - dehumidification. Unconditioned air passes through a filter before entering the evaporator. Plate-fin evaporator with micro channels used.
Overall heat transfer coefficient = 98 W/m2K Area calculated Fan Flow Rate = 3.04 m2 = 90 l/s
Layout of Components
Looking Ahead
Finalize and validate results based on inputs from other teams. Improvise on the current design and form a cost effective solution. Documentation and reports.
Thank You !