ST

Chain hoists_
Operating and Maintenance Instructions

Fundamental information
You have purchased a product manufactured by STAHL CraneSystems GmbH.
This chain hoist has been constructed in compliance with the applicable standards
and regulations.
Inspect hoist for damage caused in transit immediately upon delivery.
Report damage caused in transit and after consulting the manufacturer/supplier
repair or have repaired before installation and commissioning.
Do not install or commission a damaged hoist!

Assembly
installation
commissioning
tests
maintenance and elimination of faults

may only be carried out by a qualified person

Terms employed
User
Whoever uses and employs the chain hoist or has it operated by suitable trained personnel is considered to be the user (employer/company).
Trained personnel
Trained personnel are persons who have been instructed and trained in the duties
with which they are entrusted and the risks which may arise from incorrect
behaviour, have been advised on the necessary protective devices, precautions,
applicable regulations, accident prevention regulations and prevailing conditions
and have proven their ability.
Skilled electrician
A skilled electrician possesses knowledge and experience on electrical equipment
arising from specialist training and, with knowledge of the applicable standards and
regulations, is able to assess the work with which he is entrusted and detect and
avoid possible risks.
Definition of a qualified person:
A qualified person is one with the necessary qualification, based on theoretical and
practical knowledge of hoists, for the required activities as listed in the operating
instructions.
The person must be in a position to assess the safety of the installation in
conjunction with the application.
Persons with the authority to undertake certain maintenance work on our products
include service engineers of manufacturer and trained fitters with the corresponding
certification.

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Seminars:
Comprehensive understanding of material handling products is a prerequisite for the
correct use of equipment. Competent and practically oriented, we impart the specialist knowledge required for the correct use, monitoring and care of your installation.
Ask for our seminar programme.

09.07

Table of contents

Safety instructions

1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8

Symbols .......................................................................................................................... 4
Operating instructions.................................................................................................. 4
Use for intended purpose ............................................................................................ 5
Safety-conscious operation........................................................................................ 5
Organisational safety precautions............................................................................. 6
Eletrical equipment....................................................................................................... 6
Warranty......................................................................................................................... 6
Periodic tests................................................................................................................. 6

2 Getting to know the chain hoist

.................................................................................................................................................... 7

3 Installing

3.1
3.2
3.3
3.4
3.5
3.7
3.8
3.9
3.10
3.11

Installing stationary chain hoist ................................................................................. 8

Installing trolley............................................................................................................. 8
Installing trolley on chain hoist .................................................................................. 9
Connecting electric trolley ........................................................................................ 11
Runway endstop ......................................................................................................... 11
Fitting the chain box ................................................................................................... 11
Fitting the control pendant ........................................................................................ 12
Checking screw connections ................................................................................... 12
Mains connection ....................................................................................................... 12
Dismantling .................................................................................................................. 12

4 Commissioning

4.1

Checklist for commissioning ..................................................................................... 13

5 Operating

5.1
5.2
5.3

Duties of crane operator ........................................................................................... 14

Operating control pendant ........................................................................................ 15
Emergency stop .......................................................................................................... 15

6 Maintenance

6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13

Maintenance work ..................................................................................................... 16

Maintenance intervals ............................................................................................... 16
Hook .............................................................................................................................. 17
Load chain.................................................................................................................... 17
Checking function of slipping clutch ....................................................................... 18
Adjusting slipping clutch ........................................................................................... 18
Hoist motor brake ....................................................................................................... 20
Oil change .................................................................................................................... 20
Travel motor brake...................................................................................................... 21
Oil change .................................................................................................................... 21
General overhaul ........................................................................................................ 21
Trolley............................................................................................................................ 21
Operating hours counter (optional) ......................................................................... 21

7 Repairs

7.1

Chain drive ................................................................................................................... 22

8 Wearing parts

8.1
8.2

Hoist .............................................................................................................................. 24
Trolley............................................................................................................................ 24

9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8

Classification in acc. with FEM ................................................................................ 25

Ambient conditions..................................................................................................... 25
Hoist motor data.......................................................................................................... 26
Travel motor data ........................................................................................................ 27
Specifications for mains connection....................................................................... 28
Lubricants..................................................................................................................... 30
Sound level................................................................................................................... 31
Chain certificate.......................................................................................................... 31

Technical data

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Subject to alterations

09.07

1 Safety instructions

1.1 Symbols

In these operating instructions, the following symbols indicate particularly important

information on risks and safety in operation.

Safety at work
This symbol marks all information on safety at work where risks to life and limb are
entailed.

Warning of electrical voltage

Covers such as hoods and caps which are marked with this symbol may only be
opened by "qualified persons or suitably instructed personnel".

Warning of suspended load

It is forbidden for persons to stand under suspended loads. This entails risks to life
and limb!

Safety in operation
Information marked with this symbol must be observed to avoid damage to the chain
hoist or the goods transported.

In these operating instructions, these symbols mark particularly important information on risks and safety in operation.

Operating instructions

Read carefully and follow the operating instructions

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1.2

11.05

1 Safety instructions

1.3 Use for intended purpose

Chain hoists are intended for lifting freely movable and guided loads that cannot
tilt. Depending on their design, they are for stationary or mobile use. If loads are to
be towed horizontally, or in the case of guided loads, automatic operation,
continuous deadweight or constantly repeated hoisting motions, the individual
application must be assessed. Contact the manufacturer in case of doubt.
If the hoist forms "part of a machine," the person placing it on the market must
ensure that the hoist meets the specific regulations of the application.
Runways, suspensions and endstops must be of suitable dimensions.
Do not carry out any alterations or modifications. Additional fitments must be
authorised by the manufacturer. The declaration of conformity may be invalidated.
Load chain hoist only up to the permissible safe working load, following the data on
the rating plate. (Caution: danger of load falling)
Not permitted are for example:
- Exceeding the safe working load
- Transporting persons
- Pulling loads at an angle
- Pulling loads loose, dragging or towing loads
- Manipulating the slipping clutch
- Operating the hoist with slack chain
- Touching the chain during the hoisting motion
- Operating a damaged hoist
- Operating the hoist with the chain twisted
- Approaching the emergency limit switch in normal operation
- Operating the chain hoist without a phase monitoring relay if the control pro-vided
by the customer is not installed in the terminal box on the chain hoist, but for
example in a stationary control cabinet.

1.4 Safety-conscious operation

The ST chain hoists are constructed according to the state of the art and equipped
with a slipping clutch as overload protection. In spite of this, dangers may arise from
incorrect use or use for an unintended purpose.
The operator, see page 2, is responsible for ensuring that work is carried out with
safety in mind and avoiding risks. (EC directive 99/92/EC, Decree on Safety at Work)
Read the operating instructions before starting to work with the chain hoist.
Observe the "Duties of crane operator", see page14.
Before starting work, find out where the EMERGENCY STOP button is (usually in
the control pendant).
Do not place your hand between edges which may pinch or cut. Seesketch
Do not use the emergency limit switch (ultimate limit switch for highest and lowest
hook position) as an operational limit switch.
Report damage and defects to the chain hoist (abnormal noises, impaired braking
function, deformations, ...) to the person responsible immediately. Do not use the
chain hoist until the faults have been eliminated.
Do not remove information plates from the chain hoist. Replace illegible or
damaged plates.
Have hoist inspected by the relevant authority before commissioning.

1.5 Organisational safety precautions Only direct persons to operate the hoist if they have been trained or instructed in

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its use. Observe the legal minimum age!

At regular intervals, check that work is being carried out in a safety-conscious
manner.
Observe the intervals specified for periodic tests. File the test reports in the test logbook.
Store the operating instructions within easy reach where the chain hoist is
operated.

10.06

1 Safety instructions

1.6 Electrical equipment

Chain hoists, models ST05, ST10, ST20, ST30, ST32, ST50 and ST60, can be supplied
with various versions of electrical equipment.
The chain hoist functions with dangerous electrical voltages.
Disconnect the chain hoist before opening covers marked with this symbol.
The chain hoist may only be opened by qualified personnel (see page 2) or personnel having been instructed.
a) Direct control:
The motor of the chain hoist is switched on and off directly, i.e. without the use of
contactors. Mains voltage and mains current are present in the control pendant. Due
to the limited ampacity of the control pendants, direct control is only available up to
1.6 kW motor output at 400 V, 3 ph, 50 Hz. Direct control is not permissible in various
countries (e.g. Canada, U.S.A.) due to legal stipulations and standards.
b) Contactor control:
The motor of the chain hoist is switched by means of a contactor-transformer combination.
A safety extra-low voltage is present in the control pendant.
Contactor control is available for all motor sizes and outputs and is accepted worldwide. The control voltage generated by the transformer is selected corresponding to
customer requirements and national standards. 48 V or 230 V control voltage is generally used in Europe, 120 V in North America.
c) Version without control:
STAHL chain hoists are available without control. The switchgear (e.g. contactors
and transformer) are then not supplied. The rectifier for activating the brake remains
part of the supply.
Safety note: if the hoist is supplied without control, it is recommended that the customer install a phase monitoring relay. If the control is not installed in the terminal box
on the chain hoist, but in a control cabinet for example, a phase monitoring relay is
obligatory.
If the control is supplied by others, or work carried out on the control, the braking
function must be tested.

1.7 Warranty

The warranty will become invalid if these operating instructions are not observed
for installation, operation, inspection and maintenance.
Repairs and elimination of faults within the scope of the warranty may only be performed by qualified personnel (see page 2) after the manufacturer/supplier has
been consulted and has given his approval.
The warranty will become invalid if the hoist is modified or original spare parts not
used.

1.8 Periodic tests

Hoists and cranes must be inspected by a qualified person, see page 2, at least once
a year. The results of the test must be recorded and filed in the test log book.
The remaining service life of the hoist acc. to FEM 9.755 must also be established
during this inspection.
The periodic tests must be adapted to the hoists use. Intensive use entails shorter
maintenance intervals.

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All tests must be initiated by the user, see page 2.

11.05

2 Getting to know the chain hoist

1 Chain drive
2 Motor
3 Gear
4 Slipping clutch
5 Brake
6 Panel box
7 Chain box
8 Plug for control pendant
9 Plug for travel drive
10 Plug for mains connection
11 Socket for control pendant
12 Socket for travel drive
13 Socket for mains connection
14 Suspension hook
15 Suspension eye
16 Bottom hook block, single fall
17 Load hook
18 Bottom hook block, 2-fall
19 Control pendant
20 Emergency off

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Some illustrations include options

11.05

3 Installation

3.1 Installing stationary chain hoist

ST05

3.2 Installing trolley

Note installation position of suspension eye or suspension hook n sketch!

(Tightening torque ST05 see page12)

ST10 - ST60

3.2.1 Adjusting trolley to runway flange

1. Adjust play of wheel flanges, see sketch and table
2. Tighten nut with specified torque, see page12
3. Fit screw retentions.

Suspend the chain hoist in the centre of the trolley.

Grease wheel gearing.

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Use only original spare parts for modifying the flange width.

11.05

3 Installation

3.3 Installing trolley on chain hoist

1. US-G 10 with ST05

Always suspend chain hoist from centre of trolley. Seesketch, page 8
US-G 10 with ST10
Fit suspension piece with suspension bolt (a) to chain hoist. Note installation
position of suspension piece. Lock bolt (a) with washer (b) and cheese-head
screw (c). Seesketch
KFN 10/32 with ST10/ST20-ST32; ST50 /ST60 1/1
Fit suspension piece with suspension bolt (a) to chain hoist. Note installation
position of suspension piece. Lock bolt (a) with locking plate (b) and cheese-head
screw (c). Seesketch

US-G10 with ST05 1/1 ... 2/1

KFN10/32 1/1

US-G10 with ST10 1/1

KFN10/32 2/1

2. Slide trolley onto runway or push on from below after swivelling the side cheeks
up.
3. Check that screws and nuts are tightened with specified torque, see page12.

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4. The screw retentions must be fitted!

10.06

3 Installation

3.3 Installing trolley on chain hoist

(continued)

1. KFN 63
Fit suspension piece with suspension bolt (a) to chain hoist. Observe installation
position of suspension piece for 1/1 and 2/1 reeving! Lock bolt (a) with washer (b)
and circlip (c). See sketch

KFN 63 2/1

KE-T 22

KFK ..
d

W0761

e d

c
b
a

Wheel
50
63
63
80
125

Max. S.W.L.
[kg]
500
500 (KE-T)
1000
3200
6300

2. Slide trolley onto runway or push on from below after swivelling the side cheeks
up.
3. Check that screws and nuts are tightened with specified torque, see page12.
4. The screw retentions must be fitted!
KFK ..
5. Turn wheel (d) by means of cam (e) until it is in contact with the running surface of
the runway.
Tighten screw (f).

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N.B.: The guide roller must be flush with the wheels.

10

11.05

3 Installation

3.4 Connecting electric trolley

Plug connection cable into chain hoist and secure.

3.5 Fitting guide rollers

KFN / KFK 10/ 32: B t260

KFN / KFK 63 B: t300

3.6 Runway endstop

3.7 Fitting and securing chain box

ST 05

ST 10/ ST20/ ST30

ST 32/ ST50/ST60

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Lubricate chain with the chain lubricant supplied!

Chain box must be able to move freely.
Max. length of chain see sticker on chain box.

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11

3 Installation

3.8 Fitting control pendant

N.B.:
The control pendant must be suspended from from the strain relief wire and not from
the cable!
Ensure sufficient clearance of the cable to the chain by turning the plug if necessary
(360)! The cable must not touch the chain.
1. Plug in and secure cable.
2. Fit strain relief wire.
If the customer connects the control cable by means of a plug kit, the circuit diagram
must be followed (parts marked "A" are supplied loose).
Prepare ends of cable acc. to sketch "Mains connection, plug-type".
For connecting control pendant without plug, see circuit diagram supplied. (Terminal
strip X1, terminals 1...9. Connection is via a cable gland.)

3.9 Checking screw connections

M..
M5
M5*1
M5*2
M5*3
M6
M8
M8*1
M10
M12

[Nm]
6
5
1,0
1,5
10
24
15
48
83

M..
M16
M20
M20x1,5
M24
M30
M36

[Nm]
120
300
300
320
640
1100

Chain guide attachment

Distance bolt on trolley
Trolley suspension
*1 Self-locking/self-tapping screws (ST05)
*2 Plug connection
*3 Cable gland (in plastic)

3.10 Netzanschluss herstellen

Safety note
The chain hoist may only be connected by a skilled electrician.
The mains cable must meet the specifications given in the technical data, see page
28.

Plug-in mains connection

3.11 Dismantling

12

Mains connection with cable gland

2

Dismantling chain hoist

1. Remove load from hoist
2. Disconnect chain hoist from mains at main isolator
3. Disconnect electrical connections
4. Remove chain hoist
5. Remove trolley, if any
6. Clean chain hoist and oil lightly
7. Seal air vent screw in gear.

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09.07

4 Commissioning

The test before first commissioning must be carried out by a qualified person, see
page 2.
This applies for all chain hoists with electric trolley.
An exception is made for chain hoists with an S.W.L. <1000 kg with push trolley or in
stationary design.* (Monorail with push trolley, or stationary attachment.)
The following test steps must also be performed when recommissioning after a
period in storage or stoppage.

4.1 Checklist for commissioning

Test steps
Remove sticker from air vent screw in gear
Check suspension hook or suspension (visual inspection)
Check tightening torque of screw connections on hooks
Check load chain
- clean and oiled
- must not be twisted on 2-fall reeving
Check chain box
- attachment
Attach chain stopper to chain with hook at floor level and check chain anchorage
Measure and record hook aperture
Check electrical connection
Check runway
- clean, free of grease and paint, even
- end stops present
Check tightening torque of screw connections of suspension piece or trolley suspension.
Open step of travel drive clean and greased.

During the following test steps, you must be able to activate the emergency off button at all times.
Check function of chain hoist
- Direction of movement must correspond to the symbols on the control pendant.
If not, reverse two phases of the mains connection. (Do not open manufacturers
control.)
Check function of slipping clutch without load, see page 18, after a long standstill
the coupling moment may have altered.
Check function of brake, see page 20
Check function of travel drive
- Direction of motion must correspond to the symbols on the control pendant.
- Check function of brake, see page 20.
Check function of overload protection (slipping clutch, see page 18)
Confirm correct commissioning in test logbook.
If required by national regulations, have chain hoist tested before commissioning by
a safety organisation (e.g. TV).

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09.07

The above exceptions do not apply if the chain hoist is operated on a crane!

13

Operating chain hoist

When working with chain hoists, the following must be observed:

Every day before starting work, check brakes, load suspension devices and limit
switches and inspect the installation for any visible defects.
No-one must stand within the danger area of the moving load.
Do not move loads above people.
The crane operator must be able to see the whole of the working area. If this is not
the case, an assistant must guide the operator.
Loads must be attached safely and correctly, do not leave suspended loads unattended. Control and emergency stop devices must be within easy reach.
Do not place your hand between edges which may pinch or cut.
If the chain should become slack, tauten it at slow speed before lifting.
The slipping clutch is a safety device.
It must not be activated during normal operation.
Approach the final positions for lifting, lowering and travelling in normal operation
only if an operational limit switch is fitted.
As far as possible, avoid inching operation (briefly switching on the motor to
achieve small movements.) This could damage switchgear and motors.
Do not move in the opposite direction until the hoist has come to a stop.
Observe the safety instructions, see page 4, 5.

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5.1 Duties of crane operator

14

11.05

Operating chain hoist

5.2 Operating from control pendant

2-step

Emergency stop

Lifting/lowering::

1st step: slow

2nd step: fast
Cross travel: right/left

1st step: slow

2nd step: fast
Long travel: right/left

1st step: slow

2nd step: fast

Safety note
If the rocker switch is no longer depressed by the operator, it returns to the 0 position, the hoist motion is automatically stopped (dead mans control).
If the hoist malfunctions, e.g. the actual motion does not correspond to the motion
intended in activating the rocker switch, release the rocker switch immediately. If the
motion continues, press the emergency stop button.

5.3 Emergency stop

Every hoist must have a means of disconnecting the power supply to all drives under
load from the ground.
After an emergency stop, the operator must not restart the hoist /crane system until a
qualified person has determined that the fault which led to this function being activated has been eliminated and no danger can arise from the continued operation of the
system.

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The emergency stop button is on the control pendant.

Press emergency stop, the system comes to a halt.
To release the emergency stop: turn the button in the direction shown.

09.07

15

6 Maintenance

6.1 Maintenance work

Maintenance work on the chain hoist may only be carried out by qualified persons.
Maintenance work beyond that described in these operating instructions may only
be carried out by the manufacturer or trained after-sales service personnel.
The maintenance intervals below apply to the corresponding mechanism groups in
accordance with FEM 9.511. If the chain hoist is operated in the FEM group specified
by the manufacurer, the correction factors listed below must be applied for quarterly
and annual maintenance work.
.
1Bm
1

1Am
1

2m
2

4m
4

Mechanism group (operation)

Correction factor

Example: Check hook attachment

1 Bm 1 x per quarter
2m
4 x per quarter

6.2 Maintenance intervals

6.2.1 Every day

Check correct functioning of brake(s).
Check load chain (visual inspection)
- clean, lubicated and not twisted
Check bottom hook block (visual inspection)

6.2.2 Every month

Check suspension of control pendant (cable and strain relief wire must be fitted).
Check load chain for wear, see page 17

6.2.3 Every three months

Check hook for wear, see page 17
Check hook attachment
Grease output pinion and open step of gearing on electric trolley
Check attachment of rigid suspension or trolley suspension
Clean and lubricate chain
Check chain attachment (2/1 suspension bolt)

6.2.4 Every year

Check screw connections (tightening torques, corrosion)
Adjust brake
Adjust slipping clutch; function of limit switch is also tested when allowing clutch
to slip under overload
Calculate service life expired. Read operating hours counter if any.
Check chain stopper (visual inspection)

6.2.6 Safety note

Periodic inspections including maintenance every 12 months, possibly earlier if so
prescribed by national regulations, to be performed by a fitter engaged by the manufacturer. Similarly, heavy-duty applications (e.g. multi-shift operation..) or adverse
conditions (dirt, solvents) necessitate shortening the inspection and maintenance
intervals
16

09.07

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6.2.5 Every five years

Gear oil
Change oil, see "Oil change" page 21

6 Maintenance

6.3 Checking hook for wear

- DIN 15405 part 1

Check load hook or suspension hook for wear. The hook dimensions must not exceed
those specified in the following table.

h
h min.
Load hook
z
z max.
h
Suspension h min.
hook
z
z max.

ST05
1/1 2/1
[mm]
19 24
18 22,8
22 29,5
24,2 32,5
24 24
22,8 22,8
29,5 29,5
32,5 32,5

ST10
1/1 2/1
[mm]
19 24
18 22,8
22 29,5
24,2 32,5
24 24
22,8 22,8
31,5 31,5
34,6 34,6

ST20
1/1 2/1
[mm]
24 31
22,8 29,5
29,5 30
32,5 33
37 37
35,1 35,1
41 41
45,1 45,1

ST30
1/1 2/1
[mm]
31 37
29,5 35,2
30 33
33 36,3
37 37
35,1 35,1
41 41
45,1 45,1

ST32
1/1 2/1
[mm]
31 40
29,5 38
30 35
33 38,5
39,5 39,5
37,5 37,5
42 42
46,2 46,2

ST50/ST60
1/1 2/1
[mm]
37
48
35,2 45,6
33
41
36,5 45,1
39,5 39,5
37,5 37,5
42
42
46,2 46,2

If load hook or suspension hook should display distortion, breaks, cracks or corrosion impair the lifting capacity they must be replaced.
N.B.:
Hook safety latch must close automatically, replace if necessary.

6.4 Checking and lubricating load

chain

- DIN 685 part 5

Operate chain hoist under load. If any loud cracking sounds can be heard, check
chain, chain sprocket and return sheaves for lubrication and wear.
Check chain dimensions, measure chain length over 11 links. The chain dimensions must not exceed the values given in the table below.

dxt
d min
t max
11 t max

Chain gauge (part no. 14 320 00 65 0)

ST05
[mm]
4x12
3,6
12,5
134,4

ST10
[mm]
5x16
4,5
16,8
179,66

ST20
[mm]
7x21,9
6,3
23
245,92

ST30
[mm]
9x27
8,1
28,3
303,18

ST32
[mm]
9x27
8,1
28,3
303,18

ST50/ST60
[mm]
11,3x31
10,2
32,5
350,37

The load chain must be replaced immediately if it displays distortion, breaks,

cracks or corrosion, see page 22
N.B.:
Lubricate the load chain above all at the joints.
Check chain guide, chain sprocket and idler sheave on the bottom hook block and
replace if necessary, see page 22
Check chain anchorage, replace if necessary.

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Caution: Do not turn and refit a used chain suspension bolt!

09.07

17

6 Maintenance

6.5 Checking function of slipping

clutch - without load!
N.B.

1. Without load, run bottom hook block to top or bottom hook position.
2. Allow slipping clutch to slip in top or bottom hook position for a maximum of 3 sec.
The chain must not move, the motor must rotate.
Slipping clutches and brakes may only be adjusted by a qualified person. When starting to adjust the slipping clutch, the chain drive must be off-loaded!
The motor must be at a standstill during all work on the slipping clutch! There is a risk
of accidents, we recommend contacting our after-sales service.Before adjustment,
the function of the slipping clutch must be checked (see 6.5).

6.6 Adjusting slipping clutch

- without load

The slipping clutch can be tested easily with the FMD1 slipping clutch testing device,
and adjusted if required without any danger to the structural steelwork.
125% of nominal capacity is the specified value for the slipping clutch.
The function of the chain hoist must be tested with nominal load at least once a year.
Adjusting the slipping clutch with this testing device does not replace this test!

6.7 Adjusting slipping clutch with

test load

Adjusting the slipping clutch with a test load may only be performed by a qualified
person. Before starting, it must be ensured that the entire suspension structure (such
as crane, crane runway, crane runway suspensions right up to the roof of the building, etc.) can support the increased load on the chain hoist.
Due to the polygon effect, oscillations and tolerances of the friction linings, in accordance with FEM adjustment values between min. 110% and max. 160% of nominal
load are permissible for chain hoists.
If necessary, take the chain hoist down and carry out adjustment on a test stand. The
slipping clutch is factory set to 125% nominal load.

Before adjustment, the function of the slipping clutch must be checked. It is forbidden to hoist test load to top hook position and activate the slipping clutch. The test
load may be lifted by a maximum of 300 mm.
In bottom hook position attach 1.25 x rated load (test load).
Remove cover (1).
A small amount of gear oil may escape when the cover is removed (n/a for ST05)
Bend back locking plate (2) (ST05).
Release slipping clutch setting with clamping screw (2a) (ST32/ST50/ST60)
Adjust slipping clutch by turning the adjusting screw or nut (3).
Turning to the right o the reaction force increases
Turning to the left o the reaction force decreases
If the reaction force is too high, the adjusting screw or nut must be loosened by one
turn.
Adjust slipping clutch so that the test load is just lifted. The rated load must be held
firmly in every position.
Bend locking plate (2) up over 2 surfaces of the adjusting screw (ST05).
Lock slipping clutch setting with clamping screw (2a) (ST32/ST50/ST60)
Replace cover (1) and gasket.

BAST_02.FM

ST 05:
if no further adjustment is possible, replace clutch
ST 10 - ST 60: non-wearing lining

18

09.07

6 Maintenance

ST10/ST 20/ST 30

ST32/ ST50/ST60

BAST_02.FM

ST05

09.07

19

6 Maintenance

6.8 Hoist motor brake

Check brake at regular intervals

6.8.1 Checking brake
1. Attach rated load
2. Activate brake during lifting and lowering.
Slowing-down paths of up to 10 cm are permissible.
ST05
Measure distance between fan cover and motor shaft
1. with motor standing still
2. with motor running
The brake displacement is the difference between these two values. If value (S) is
greater than 1.5 mm, the brake must be adjusted. Nominal dimension: 10.25 mm.

ST10 - ST60
1. Remove fan cover (1)
2. Remove plug (8)
3. Measure air gap (S) with feeler gauge (F). See table for max. permissible air gap
(S). If the max. permissible air gap (S) has been reached, the brake must be
replaced
Clean brake (wear a dust protection mask!)
Check friction surfaces for wear

Hoist motor type

./.E..
./.E..-MF

S max.
[mm]
1
0,6

6.8.2 Adjusting brake

ST05
Set load down.
Calculate number of shims to be removed. The brake displacement is altered by
0.5 mm per shim.
Example:
Brake displacement measured: 0.8 mm
Remove 2 shims:
-1.0 mm
New brake displacement:
0.8 mm
Lever off cover (1) with a screwdriver.
Remove 4 screws (2).
Pull off brake flange (3).
Remove number of shims (4) calculated.
Push on brake flange.
Reassemble in reverse order.
Check brake displacement.
Replace brake/slipping clutch unit if all shims have been removed.
Then reset brake displacement.

BAST_02.FM

Caution: After working on brake, always perform a functional test with rated load.

20

09.07

6 Maintenance

6.9 Travel motor brake

See operating instructions for travel motors

6.10Oil change
Dispose of used oil in accordance with environmental regulations.
Change oil while warm if possible.
See "Technical data" for suitable types and quantity.
Replace copper gaskets.
Screw down oil drain plug (2) and oil filling plug (1) (10 Nm).

6.11 General overhaul

FEM9.511
D [h]

1Bm
400

1Am
800

2m
1600

3m
3200

6.12 Trolley

4m
6400

The drive mechanism (motor and gear; does not apply to wearing parts) of the ST
chain hoist is classified in accordance with FEM 9.511. The theoretical full load lifetime in hours shown opposite (D) is applicable for normal hoist applications.
If the full load lifetime (D) minus the lifetime expired is nought, the chain hoist must be
overhauled by the manufacturer.
The chain drive is classified in accordance with FEM 9.671.
Components which are in the power flux may only be overhauled by the
manufacturer.

Wheels, wheel drive and runway

Visual inspection of wheels for wear. Replace if original diameter is reduced by
max. 5%.
Visual inspection of runway beam for wear.
The running characteristics can be improved by a guide system. This avoids wear
and the flange play can be reduced.
Inspection of flanges for wear.
A high degree of wear on the flanges indicates that the trolley is canting or running
heavily on one side. The cause must be ascertained and eliminated.

d
[mm]
50
63
82
100
125

6.13 Operating hours counter

d1
[mm]
d48
d60
d76
d95
d119

b
[mm]
15,5
17
27,5
33
38

b1
[mm]
t17
t18,5
t29,5
t35
t40

Limit for wear

oReplace

(Option)

BAST_02.FM

The operating hours counter fitted measures the hoisting time only, thus the value
measured must be doubled.
Example: 123 h measured; 246 h to be recorded

09.07

21

7 Repairs

7.1 Chain drive

7.1.1 Replacing load chain

Use only original manufacturer chains. Max. chain length, see sticker on chain box.

ST05

ST10 - ST60

The welds of the upright chain

links must point to the outside
over the chain sprocket.

1. Attach a fitting aid, e.g. cable tie, to last link.

2. Let chain run into guide at slow speed.
Caution: risk of injury!
7.1.2 Replacing chain stopper
Min. projecting chain length X of free chain end
ST05
ST10-ST30
ST32-ST60

X = 130 mm
X = 100 mm
X = 150 mm

7.1.3 Checking and fitting chain anchorage

ST05

ST10 - ST30

ST32/ST50/ST60

BAST_02.FM

Secure chain suspension bolt (1) with lock (2).

Replace chain suspension bolt if any grooves or distortion are visible.
Caution: Do not turn over and refit a used chain suspension bolt!

22

11.05

7 Repairs

7.1 Chain drive (continued)

7.1.4 Replacing single-fall bottom hook block

7.1.5 Replacing two-fall bottom hook block

1. Unscrew chain anchorage.
2. Run chain into new bottom hook block.
3. Refit chain anchorage.
4. Grease moving parts.
5. Run through hook path, check that chain is not twisted.

BAST_02.FM

7.1.6 Replacing return sheave

10.06

23

8 Wearing parts

8.1 Hoist

Designation
1*1
Chain
2 Chain drive

ST05

ST10

ST20

ST30

ST32

331 005 9
331 006 9
331 001 9
331 004 9
331 004 9
nBh
nBh
nBh
nBh
nBh
32 320 96 30 0 14 320 00 41 0 16 320 00 41 0 13 320 00 41 0 17 320 00 41 0
kBh
kBh
kBh
kBh
kBh
32 320 96 30 0 14 320 01 41 0 16 320 01 41 0 13 320 01 41 0 18 320 02 41 0

Chain
32 320 01 27 0 14 320 01 27 0 16 320 01 27 0 17 320 00 27 0 17 320 00 27 0
stopper
4 Brake/
slipping 32 320 90 30 0
clutch
Brake/
E21
E31
E31
E40/42
5
brake set
14 320 09 64 0 16 320 39 64 0 16 320 39 64 0 567 167 0 -100V
567 168 0 -190V
E22
E32
E32
567 169 0 -240V
14 320 10 64 0 16 320 40 64 0 16 320 40 64 0
567 170 0 -290V
6 Chain box 32 320 00 26 0
12m
8m
6m
6m
35 322 04 32 0 35 32204 32 0 35 320 04 32 0 17 320 00 32 0
32 320 03 20 0
25m
16m
10m
20 m
*2
33 320 26 26 0 33 320 26 26 0 33 32026 26 0 18 322 00 32 0
7

Suspension bolt
8 Suspension bolt

32 322 10 92 0
-

14 320 00 24 0 16 320 00 24 0 13 320 00 24 0

17 320 00 24 0

9 Single-fall
125 kg
14 320 01 59 0 16 320 02 59 0 17 320 00 59 0 17 320 00 59 0
bottom 32 320 00 50 0
hook block
250 kg
32 320 01 50 0
10

Two-fall
32 320 00 50 0 14 320 01 50 0 16 320 03 50 0 13 320 01 50 0 17 320 01 50 0
bottom
hook block

ST50

ST 60

331 013 9
nBh
18 320 00 41 0
kBh
18 320 01 41 0

331 023 9
nBh
19 320 00 41 0
kBh
19 320 01 41 0

18 320 02 27 0

18 320 02 27 0

E40/42
567 167 0 -100V
567 168 0 -190V
567 169 0 -240V
567 170 0 -290V
8m
18 320 00 26 0
12m
18 322 00 32 0

E40/42
567 167 0 -100V
567 168 0 -190V
567 169 0 -240V
567 170 0 -290V
8m
18 320 00 26 0
12m
18 322 00 32 0

18 320 00 24 0

18 320 00 24 0

18 320 00 59 0

18 320 00 59 0

18 320 01 50 0

19 320 01 50 0

80
a
03 250 01 64 0
b
03 250 00 64 0

125
a
05 250 04 40 0
b
05 250 03 41 0

8.2 Trolley
12

Designation
Brake disc

13 Brake housing
15

Wheel

SF .. ... 123
567 100 0
SU-A 14 .. 1..
51 250 79 37 0

SF .. ... 133
567 100 0
SU-A 14 .. 2..
51 250 78 37 0

50
a

63 - KE-T
a
02 250 01 40 0
b
02 250 01 41 0

b
01 250 00 41 0

63 - KF. 10
a
02 250 03 40 0
02 250 02 41 0

Replacement and repairs may only be performed by skilled personnel!

24

BAST_02.FM

*1 Please state length

*2 for chain hoist with KE-T trolley
nBh = standard headroom
kBh = short headroom

10.06

9 Technical data

9.1 Classification in acc. with

FEM (ISO)
1Bm
(M3)

1Am
(M4)

320
1600
3200

250
250
400
500
1000
1250
1600
2500
2500

1/1
2m
(M5)
[kg]
125
200
200
320
400
800
1000
800
1000
1600
1250
2000
2000

9.2 Ambient conditions

3m
(M6)

4m
(M7)

1Bm
(M3)

1Am
(M4)

125
100
160
160
250
320
630
800
630
1250
800
1250
1000
1600
1600

630
-

630
3200
6300

500
500
800
1000
2000
2500
3200
5000
5000

2/1
2m
(M5)
[kg]
400
400
630
800
2000
1600
2000
3200
2500
4000
4000

Type
3m
(M6)

4m
(M7)

320
320
500
630
1600
1250
1600
2500
2000
3200
3200

1250
-

ST 0501-8
ST 0501-16
ST 0502-8
ST 0503-6
ST 1004-16
ST 1005-..
ST 2006-12
ST 2008-16
ST 2010-8
ST 2010-12
ST 3212-16
ST 3016-8
ST 3216-8
ST 3216-12
ST 5025-..
ST 6032-6

The hoist is designed for use in industry and for the ambient conditions usual in
industry.
Special measures must be taken for particular applications such as e.g. high degree
of chemical pollution, outdoor use, offshore application, etc.
The manufacturer will be pleased to advise you.
Protection against dust and moisture in acc. with EN 60 529
IP55

BAST_02.FM

Permissible ambient temperatures

-20C ... +40C (operation)
-20C ... +60C (storage)

11.05

25

9 Technical data

9.3 Hoist

Type

Motor
type

kW

2A04
2/8A04
2A04
2/8A04
2A04
2/8A04
2A04
2/8A04
2E21
2/8E21
2E22
2/8E22
2E31
2/8E31
2E31
2/8E31
2E32
2/8E32
2E32
2/8E32
2E42
2/8E42
2E40
2/8E40
2E42
2/8E42
2E42
2/8E42
2E42
2/8E42
2/8E42

0,2
0,2/0,05
0,4
0,4/0,1
0,4
0,4/0,
0,4
0,4/0
0,8
0,8/0,2
1,2
1,2/0,3
1,5
1,5/0,37
1,5
1,5/0,37
2,3
2,3/0,57
2,3
2,3/0,57
3,8
3,8/0,9
2,4
2,4/0,6
3,8
3,8/0,9
3,0
3,0/0,76
3,8
3,8/0,9
3,8/0,9

DC
%

c/h

40
35/15
40
35/15
40
35/15
40
35/15
60
40/20
60
40/20
60
40/20
60
40/20
60
40/20
60
40/20
60
33/17
60
40/20
60
33/17
70
40/20
60
33/17
33/17

240
120/240
240
120/240
240
120/240
240
120/240
360
120/240
360
120/240
360
120/240
360
120/240
300
120/240
300
120/240
360
100/200
360
120/240
360
100/200
420
120/240
360
100/200
100/200

230V
2,3
2,3/1,9
2,3
2,3/1,9
2,3
2,3/1,9
2,3
2,3/1,9
3,4
3,7/2,1
5,4
7,1/3,8
6,3
6,8/3,7
6,3
6,8/3,7
9,0
9,9/5,2
9,0
9,9/5,2
15,7
16,0/7,0
9,7
10,3/5,4
15,7
16,0/7,0
11,1
12,7/6,9
15,7
16,0/7,0
16,0/7,0

50 Hz
In
400V
500V
[A]
1,3
1,0
1,3/1,1 1,0/0,9
1,3
1,0
1,3/1,1 1,0/0,9
1,3
1,0
1,3/1,1 1,0/0,9
1,3
1,0
1,3/1,1 1,0/0,9
1,6
2,0
2,2/1,2 1,7/1,0
2,5
3,1
4,1/2,2 3,3/1,8
2,9
3,6
3,9/2,1 3,1/1,7
2,9
3,6
3,9/2,1 3,1/1,7
4,6
5,7
5,7/3,0 4,6/2,4
5,7
4,6
5,7/3,0 4,6/2,4
7,2
9,0
9,2/4,0 7,4/3,2
4,5
5,7
5,7/3,0 4,6/2,4
7,2
9,0
9,2/4,0 7,4/3,2
5,1
7,3
7,3/3,8 5,8/3,2
7,2
9,0
9,2/4,0 7,4/3,2
9,2/4,0 7,4/3,2

230V
5,7
5,7/2,1
5,7
5,7/2,1
5,7
5,7/2,1
5,7
5,7/2,1
20,0
15,8/4
28,2
20,5/6,8
28,9
25,6/7,3
28,9
25,6/7,3
55,7
42,6/10,6
55,7
42,6/10,6
66,8
55,7/14,3
55,7
43,5/10,8
66,8
55,7/14,3
66,8
55,7/14,3
66,8
55,7/14,3
55,7/14,

Ik
400V
[A]
3,3
3,3/1,2
3,3
3,3/1,2
3,3
3,3/1,2
3,3
3,3/1,2
11,5
9,1/2,3
14,3
11,8/3,9
16,6
14,7/4,2
16,6
14,7/4,2
24,5
24,5/6,1
24,5
24,5/6,1
38,4
32,0/8,2
25,0
25,0/6,2
38,4
32,0/8,2
38,4
32,0/8,2
38,4
32,0/8,2
32,0/8,2

cos Mk
500V
2,6
0,88
2,6/1,0 0,88/0,83
2,6
0,88
2,6/1,0 0,88/0,83
0,88
2,6
2,6/1,0 0,88/0,83
0,88
2,6
2,6/1,0 0,88/0,83
0,79
9,2
7,3/1,8 0,89/0,73
0,85
13,0
9,4/3,1 0,93/0,77
0,82
13,3
11,8/3,4 0,92/0,80
0,82
13,3
11,8/3,4 0,92/0,80
0,90
19,6
19,6/4,9 0,90/0,79
19,6
0,90
19,6/4,9 0,90/0,79
0,8
30,7
25,6/6,6 0,86/0,82
0,87
25,6
20,0/5,0 0,87/0,74
0,80
30,7
25,6/6,6 0,86/0,82
0,80
30,7
25,6/6,6 0,86/0,82
0,80
30,7
25,6/6,6 0,86/0,82
25,6/6,6 0,86/0,82

230 V
6
6
6
6
6
6
6
6
10
6
10
10
16
10
16
10
20
16
20
16
20
20
20
16
20
20
20
20
20
20
20

Mains fuse
400 V 500 V
6
6
6
6
6
6
6
6
6
6
6
6
10
6
10
6
10
10
10
10
16
16
16
10
16
16
16
16
16
16
16

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
10
10
10
10
16
10
10
10
16
10
16
10
16
10
10

BAST_02.FM

ST 0501-8
ST 0501-8/2
ST 0501-16
ST 0501-16/4
ST 0502-8
ST 0502-8/2
ST 0503-6
ST 0503-6/1
ST 1005-8
ST 1005-8/2
ST 1005-12
ST 1005-12/3
ST 2006-12
ST 2006-12/3
ST 2010-8
ST 2010-8/2
ST 2010-12
ST 2010-12/3
ST 3016-8
ST 3016-8
ST 3212-16
ST 3212-16/4
ST 3216-8
ST 3216-8/2
ST 3216-12
ST 3216-12/3
ST 5025-6
ST 5025-6/1
ST 5025-8
ST 5025-8/2
ST6032-6/1

9.3.1 Hoist motor data 50Hz

26

11.05

9 Technical data

9.3.2 Hoist motor data 60 Hz

Type

ST 0501-8
ST 0501-8/2
ST 0501-16
ST 0501-16/4
ST 0502-8
ST 0502-8/2
ST 0503-6
ST 0503-6/1
ST 1005-8
ST 1005-8/2
ST 1005-12
ST 1005-12/3
ST 2006-12
ST 2006-12/3
ST 2010-8
ST 2010-8/2
ST 2010-12
ST 2010-12/3
ST 3016-8
ST 3016-8
ST 3212-16
ST 3212-16/4
ST 3216-8
ST 3216-8/2
ST 3216-12
ST 3216-12/3
ST 5025-6
ST 5025-6/1
ST 5025-8
ST 5025-8/2
ST 6032-6/1

Motor
type

kW

2A04
2/8A04
2A04
2/8A04
2A04
2/8A04
2A04
2/8A04
2E21
2/8E21
2E22
2/8E22
2E31
2/8E31
2E31
2/8E31
2E32
2/8E32
2E32
2/8E32
2E42
2/8E42
2E40
2/8E40
2E42
2/8E42
2E42
2/8E42
2E42
2/8E42
2/8E42

0,24
0,24/0,06
0,48
0,48/0,12
0,48
0,48/0,12
0,48
0,48/0,12
0,96
0,96/0,24
1,4
1,4/0,36
1,8
1,8/0,44
1,8
1,8/0,44
2,8
2,8/0,68
2,8
2,8/0,68
4,6
4,6/1,1
2,9
2,9/0,72
4,6
4,6/1,1
3,6
3,6/0,91
4,6
4,6/1,1
4,6/1,1

DC
%

c/h

40
35/15
40
35/15
40
35/15
40
35/15
60
40/20
60
40/20
60
40/20
60
40/20
60
40/20
60
40/20
60
33/17
60
40/20
60
33/17
70
40/20
60
33/17
33/17

240
180/360
240
120/240
240
120/240
240
120/240
360
120/240
360
120/240
360
120/240
360
120/240
360
120/240
360
120/240
360
100/200
360
120/240
360
100/200
420
120/240
360
100/200
100/200

400V

9.4 Trolley

Type

SU-A
SF 14

1,6
1,6/1,3
1,6
1,6/1,3
1,6
1,6/1,3
1,6
1,6/1,3
2,2
2,5/1,4
3,6
4,7/2,5
4,1
4,5/2,4
4,1
4,5/2,4
6,6
6,6/3,5
6,6
6,6/3,5
10,4
10,6/4,6
6,4
6,6/3,5
10,4
10,6/4,6
7,4
8,4/4,4
10,4
10,6/4,6
10,6/4,6

60 Hz
In
460V
575V
[A]
1,4
1,1
1,4/1,1 1,1/0,9
1,4
1,1
1,4/1,1 1,1/0,9
1,4
1,1
1,4/1,1 1,1/0,9
1,4
1,1
1,4/1,1 1,1/0,9
1,6
2,0
2,2/1,2 1,7/1,0
2,5
3,1
4,1/2,2 3,3/1,8
2,9
3,6
3,9/2,1 3,1/1,7
2,9
3,6
3,9/2,1 3,1/1,7
4,1
5,7
5,7/3,0 4,6/2,4
5,7
4,1
5,7/3,0 4,6/2,4
7,2
9,0
9,2/4,0 7,4/3,2
4,5
5,6
5,5/3,0 4,6/2,4
7,2
9,0
9,2/4,0 7,4/3,2
5,1
6,4
7,3/3,8 5,8/3,0
7,2
9,0
9,2/4,0 7,4/3,2
9,2/4,0 7,4/3,2

400V
4,0
4,0/1,5
4,0
4,0/1,5
4,0
4,0/1,5
4,0
4,0/1,5
13,2
10,5/2,6
18,6
13,6/4,5
19,1
16,9/4,8
19,1
16,9/4,8
28,2
28,2/7,0
28,2
28,2/7,0
44,2
36,8/9,4
36,8
28,8/7,1
44,2
36,8/9,4
44,2
36,8/9,4
44,2
36,8/9,4
36,8/9,4

Ik
460V
[A]
3,5
3,5/1,3
3,5
3,5/1,3
3,5
3,5/1,3
3,5
3,5/1,3
11,5
9,3/2,3
16,2
11,8/3,9
16,6
14,7/4,2
16,6
14,7/4,2
24,5
24,5/6,1
24,5
24,5/6,1
38,4
32,0/8,2
32,0
25,0/6,2
38,4
32,0/8,2
38,4
32,0/8,2
38,4
32,0/8,2
32,0/8,2

cos Mk
575V
2,8
2,8/1,0
2,8
2,8/1,0
2,8
2,8/1,0
2,8
2,8/1,0
9,2
7,3/1,8
13,0
9,4/3,1
13,3
11,8/3,4
13,3
11,8/3,4
25,6
19,6/4,9
25,6
19,6/4,9
30,7
25,6/6,6
25,6
20,0/5,0
30,7
25,6/6,6
30,7
25,6/6,6
30,7
25,6/6,6
25,6/6,6

400 V
0,88
0,88/0,83
0,88
0,88/0,83
0,88
0,88/0,83
0,88
0,88/0,83
0,79
0,89/0,73
0,85
0,93/0,77
0,82
0,92/0,80
0,82
0,92/0,80
0,90
0,90/0,79
0,90
0,90/0,79
0,80
0,86/0,82
0,87
0,87/0,74
0,80
0,86/0,82
0,78
0,78/0,49
0,80
0,86/0,82
0,86/0,82

Mains fuse
460 V 575 V

6
6
6
6
6
6
6
6
6
6
10
6
10
10
10
10
10
10
10
10
16
16
16
16
16
16
16
16
16
16
16

6
6
6
6
6
6
6
6
6
6
6
6
10
6
10
6
10
10
10
10
16
16
16
10
16
16
16
16
16
16
16

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
10
10
10
10
16
16
10
10
16
16
16
16
16
16
16

9.4.1 Pole-changing travel motors 50Hz

Motor
Typ

kW

2/8A04 0,07/0,32
8/2F12 0,09/0,37

ED
%

c/h

20/40
20/40

230V
1,9/2,1
1,7/2,3

50 Hz
In
400V
500V
[A]
1,1/1,2 0,9/1,0
1,0/1,3 0,8/1,0

230V
2,1/5,6
2,4/5,6

Ik
400V
[A]
1,2/3,2
1,4/3,2

cos Mk
500V
1,0/2,6
1,1/2,6

230 V
0,84/0,89
0,74/0,9

Mains fuse
400 V 500 V
-

9.4.2 Pole-changing travel motors 60Hz

BAST_02.FM

Type

SU-A
SF 14

11.05

Motor
Typ

kW

2/8A04 0,09/0,38
8/2F12 0,11/0,44

ED
%

c/h

20/40
20/40

400
1,3/1,4
1,2/1,5

60 Hz
In
460V
575V
[A]
1,2/1,3 0,9/1,0
1,0/1,3 0,8/1,0

400V
1,4/3,7
1,6/3,7

Ik
460V
[A]
1,3/3,5
1,4/3,2

cos Mk
575V
1,0/2,6
1,1/2,6

400 V
0,84/0,89
0,76/0,89

Mains fuse
460 V 575 V

27

9 Technical data

9.5 Specifications for mains

connecction

Specifications for mains connection

All poles of the mains cable must be disconnected by a lockable switch.
The mains voltage must correspond to that stated on the rating plate.
Fixed installed cables e.g. NYM, NYY
Flexible cables e.g. RN-F, NGFLGu, H07VVH2-F
Cable cross-section min. 1.5 mm2
Mains voltage 380-415 VAC, 50 Hz
Other mains voltages are available as options.
In accordance with EN 50014 a radio interference suppression module FEM1 must
be installed for all motors d1 kW
If a current-operated circuit-breaker is used, a fault current of approx. 17 mA must
be taken into account for each FEM1.
9.5.1 Max. length of supply cable

Direct control

50 Hz
Chain hoist
Connecting cable cross-section

Hoist motor type

*

2A04
2/8A04
2E21
8/2E21
2E22
8/2E22
2E31
8/2E31

Max. cable length with direct control [m]

With trolley along runway *2
2.5 mm
1.5 mm
2.5 mm
230 V
400 V
500 V
230 V
400 V
500 V
230 V
400 V

Stationary *1
230 V

1.5 mm
400 V

500 V

57

170

269

94

283

29

80

120

49

17
18
13
14
11
11

50
55
38
42
34
34

79
87
60
65
53
53

28
31
21
23
19
19

84
92
64
70
57
57

131
144
99
109
89
89

10
11
8
8
7
7

30
33
23
25
21
21

47
52
36
39
32
32

17
18
13
14
11
11

50
55
38
42
34
34

79
87
60
65
53
53

500 V

Contactor control

50 Hz

Hoist motor type

*

Chain hoist
Connecting cable cross-section
2A04
8/2A04
2E21
8/2E21
2E22
8/2E22
2E31
8/2E31
2E32
8/2E32
2E40
8/2E40
2E42
8/2E42

230 V
113

1,5 mm
400 V
340

36
40
27
30
24
24
15
15
-

109
122
81
90
73
73
45
45
45
45
32
36

Max. cable length with contactor control [m]

Stationary *3
With trolley along runway *4
2,5 mm
1,5 mm
2,5 mm
500 V
230 V
400 V
500 V
230 V
400 V
500 V
230 V
400 V
531
71
214
334
118
170
190
112
141
113
114
60
70
62
71
50
56

60
67
45
50
40
40
21
25
22
25
18
20

181
203
135
150
121
122
75
75
66
76
54
60

283
317
121
234
189
190
99
117
103
118
93
93

27
29
20
22
18
18
11
12
-

81
89
61
67
55
55
34
34
31
35
25
28

126
139
96
104
86
86
46
54
48
55
43
43

44
49
34
37
30
30
16
19
17
19
14
15

134
148
102
111
91
91
57
57
58
58
42
46

500 V
210
231
159
174
143
142
77
90
80
91
72
72

BAST_02.FM

* Allocation to chain hoists see "Motor data" table

*1 Voltage drop 2.5%
*2 Voltage drop 1.5%
*3 Voltage drop 5.0%
*4 Voltage drop 4.0%

28

11.05

9 Technical data

9.5.2 M1ax. length of supply cable

Direct control

60 Hz

Hoist motor type

*

Chain hoist
Connecting cable cross-section
2A04
2/8A04
2E21
8/2E21
2E22
8/2E22
2E31
8/2E31

230 V

1.5 mm
400 V

14
16
12
12
10
10

44
48
30
36
30
30

Max. cable length with direct control [m]

Stationary *1
With trolley along runway *2
2.5 mm
1.5 mm
2.5 mm
460 V
230 V
400 V
460 V
230 V
400 V
460 V
230 V
400 V

58
64
39
48
40
40

24
27
20
20
16
16

73
80
49
61
50
50

97
106
65
80
66
66

9
10
7
7
6
6

26
29
18
22
18
18

35
38
23
29
24
24

14
16
12
12
10
10

44
48
30
36
30
30

460 V

58
64
39
48
40
40

Contactor control

60 Hz

Hoist motor type

*

Chain hoist
Connecting cable cross-section
2A04
8/2A04
2E21
8/2E21
2E22
8/2E22
2E31
8/2E31
2E32
8/2E32
2E40
8/2E40
2E42
8/2E42

400 V
113

1.5 mm
460 V
340

36
40
27
30
24
24
15
15
-

109
122
81
90
73
73
45
45
45
45
32
36

Max. cable length with contactor control [m]

Stationary *3
With trolley along runway *4
2.5 mm
1.5 mm
2.5 mm
575 V
400 V
460 V
575 V
400 V
460 V
575 V
400 V
460 V
531
71
214
334
118
170
190
112
141
113
114
60
70
62
71
50
56

60
67
45
50
40
40
21
25
22
25
18
20

181
203
135
150
121
122
75
75
66
76
54
60

283
317
121
234
189
190
99
117
103
118
93
93

27
29
20
22
18
18
11
12
-

81
89
61
67
55
55
34
34
31
35
25
28

126
139
96
104
86
86
46
54
48
55
43
43

44
49
34
37
30
30
16
19
17
19
14
15

134
148
102
111
91
91
57
57
58
58
42
46

575 V
210
231
159
174
143
142
77
90
80
91
72
72

BAST_02.FM

* Allocation to chain hoists see "Motor data" table

*1 Voltage drop 2.5%
*2 Voltage drop 1.5%
*3 Voltage drop 5.0%
*4 Voltage drop 4.0%

11.05

29

9 Technical data

9.6 Lubricants
ST05

Lubrication point
a = Hoist gear

ST10
ST20
ST30
ST32
ST50
ST60

Type of
Designation
lubricant
DIN 51502
Oil
CLP 460
(PG 220)

Grease

GOOF
(GPGOOK)

Quantity
ST 10: 700 ml
ST 10: 1000 ml*1
ST 20: 1200 ml
ST 20: 1500 ml*1
ST 30: 1200 ml
ST 30: 1500 ml*1
ST 32: 2000 ml
ST 32: 2500 ml*1
ST 50/ST60: 2000 ml
ST 50/ST60: 2500 ml*1
ST 05: 250 ml

Characteristics, makes
1
2

1 Viscosity 460 cSt/40C, pour point -20C, flash point +265C

e.g. Fuchs Renep Compound 110*, Aral Degol BG 460, BP Energol GR-XP 460, Esso Spartan EP 460, Mobilgear 634, Shell
Omala Oil 460, Texaco Meropa 460
2 Viscosity 460 cSt/40C, pour point -40C, flash point +320C
e.g. Shell Tivela Oil WB

3
4

3 Soap base: natron, dripping point approx. +150C,

penetration: 400-430, operating temperature: -30C to 80C
e.g. Aralub PDP 00, BP Energrease HT 00 EP, ESSO Liquid Gear
Grease
4 Soap base: Li / polyglycol oil, dripping point approx. + 180C,
penetration 400 - 430, operating temperature: down to -40C
e.g. Esso liquid grease S 420

b = Trolley gear

c = Hoist motor
bearing, shaft seal
d = Wheel gearing
e = Chain

Grease

Grease
Grease
Oil

GOOF
(GPGOOK)

GOOF
(GPGOOK)
GOOF
(GPGOOK)
-

SU-A: 180 g
SF 14-1... 100 g
SU-A: 180 g
SF 14-1... 100 g
ST 05:
approx. 50 g

3
4

5 Oil or liquid grease

Normal ambient conditions: Ceplattyn Chain Lubricant Fluid
Extreme applications, food industry, medicinal baths: SKD 3000

3
4
3
4
5

BAST_02.FM

( (Lubricant for low ambient temperatures, max. -40C)

*1 Short headroom, dual chain hoist

30

11.05

9 Technical data

9.7 Sound pressure level

Hoist
Sound level at 1 m from chain hoist, averaged out for an operating cycle of 50% with
rated load and 50% without load.
Typ
ST05 - ST 60

[dB A]
74

Travel drives
The sound pressure level was measured at a distance of 1 m from the crane. The
mean noise level calculated for one operating cycle (50% with nominal load, 50%
without load) can be seen from the tables.

W0923

Instead of stating an emission value based on a workplace, the values from the
tables at measuring distance "h" can be used.
Indoors

2m
75
69
75

[db (A)] + / - 3
h [m]
4m
72
66
72

8m
69
66
69

16 m
66
63
66

2m
72
66
72

[db (A)] + / - 3
h [m]
4m
66
60
66

8m
60
54
60

16 m
54
48
54

Travel drive
type
SU-A ..
SF .. 2.. ...
SF .. 8.. ...

1m
78
72
78

Outdoors
Travel drive
type
SU-A ..
SF .. 2.. ...
SF .. 8.. ...

1m
78
72
78

9.8 Chain certificate

*1

Order No.

*2

*3

1/1
[mm]
ST 05
ST 10
ST 20
ST 30
ST 32
ST 50
ST 60

4
5
7
9
9
11.3
11,3

331 005 9
331 006 9
331 001 9
331 004 9
331 004 9
331 013 9
331 023 9

[kg]

[kN]

[kN]

320
500
1000
1600
1600
2500
3200

12,5
20
40
63
63
100
100

20
32
60
100
100
160
160

2/1
3
[m]

HW + 0,3
HW + 0,5
HW + 0,6
HW + 0,6
HW + 0,7
HW + 0,7
HW + 0,7

2xHW + 0,4
2xHW + 0,6
2xHW + 0,7
2xHW + 0,8
2xHW + 1,0
2xHW + 1,0
2xHW + 1,0

BAST_02.FM

*1 Tractive force on chain

*2 Test load
*3 Minimum breaking load

10.06

31

F-BA-1.8-EN-01.08-mp

Tochtergesellschaft
subsidiary
Vertriebspartner
sales partner

Europe

Austria

Steyregg

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+43 732 641111-33

[email protected]

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STAHL CraneSystems GmbH, Daimlerstr. 6, 74653 Knzelsau, Germany

Tel +49 7940 128-0, Fax +49 7940 55665, [email protected]