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Basic Compactlogix and Rslogix 5000 Tutorial: 5.1.1 Setup The Physical Hardware

This document provides instructions for setting up a basic CompactLogix and RSLogix 5000 control system, including connecting hardware such as a processor, input and output cards, and defining tags to read sensor data and control outputs. It also outlines creating a simple ladder logic program to read a digital input and turn on an output, and adding timing logic to introduce a 2 second delay before turning the output on. The steps covered include hardware setup, defining I/O modules and tags, writing the initial ladder program, downloading it to the processor, and testing the program's functionality.

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kainan83
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29 views

Basic Compactlogix and Rslogix 5000 Tutorial: 5.1.1 Setup The Physical Hardware

This document provides instructions for setting up a basic CompactLogix and RSLogix 5000 control system, including connecting hardware such as a processor, input and output cards, and defining tags to read sensor data and control outputs. It also outlines creating a simple ladder logic program to read a digital input and turn on an output, and adding timing logic to introduce a 2 second delay before turning the output on. The steps covered include hardware setup, defining I/O modules and tags, writing the initial ladder program, downloading it to the processor, and testing the program's functionality.

Uploaded by

kainan83
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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Basic CompactLogix and RSLogix 5000 Tutorial

Software and Hardware needed, RSLogix 5000 RSLinx Classic L32E compact logix processor based control system misc IO cards

5.1.1 Setup the Physical Hardware


1. (If not already done) Complete the wiring connections as needed including 4 sensors on the DC and AC inputs, use the first inputs on the first DC and AC cards. Set up the cards in the order listed below. CPU / Power Supply DC Inputs DC Outputs AC Inputs AC Outputs Relay Outputs 2. Refer to the manuals for the hardware on the Allen Bradley web site. Note that the Installation Guides only provide mechanical and wiring information. The Users Manuals will be useful when programming. 3. Plug in the rack and check for a steady green module status light on the PLC. This will indicate that the module is generally operating correctly. Check the lights on the hub for correct operation.

5.1.5 Creating Your First Program


1. Run RSLogix 5000 Enterprise Series. Create a new project using File then New.... This will bring up a New Controller window. Enter the following settings then select OK. Type: 1769-L32E Revision: 13 Name: tutorial File Directory - If you have a flash drive it would make sense to store the program there instead of on the hard drive. 2. A new set of project windows is created. On the left side are general settings, including tags. 3. First we will add some I/O. Near the bottom left is a tab labelled CompactBus Local. Right-click and select New Module. Select and add the modules connected to the PLC in order beginning with the DC input module. First Module: Type: IQ-16 16 point 24V DC Input, Sink/Source Name: DC_Inputs Second Module: Type: OB-16 16 Point 24V DC Output Source Name: DC_Outputs Third Module: Type: You need to check the card, it might be an IA16 Name: AC_Inputs Fourth Module: Type: Check the card, it may be OA8 Name: AC_Outputs Fifth Module: Type: It may be OW8

Name: Relay_outputs 4. At this point all of the I/O values are defined. Next we can define our tags (Variable names). To do this double click on Controller Tags then Scope and Main Program. Select Edit Tags (a tab on the bottom). Add A under tag names then choose aliases for. Expand local:1:I under Description for local:1:I.0. Enter A. define A as input local:1:I.0 define X as output local:2:O.0 define Y as output local:2:O.1 5. At long last we are now ready to write our first program. Enter the following ladder logic under the Main Program by double clicking on Main Routine and then download it to the processor. You will find the icons for contacts, outputs, and new rungs neat the top center of the screen. 6. In the upper right hand of the screen find the Path: line. To the right there is a small icon with yellow boxes and a blue line. Click on this to open a dialog box. Expand AB_ETHIP-1. Ethernet to see devices connected by the network. The Processor will contain 1769-L32E, expand this this and then expand Backplane. Click on CompactLogix Processor and the option buttons on the right should turn black. Click Download and then download the program to the PLC. (aside) Some common problems are; If the PLC is not in rem mode turn the key to allow remote programming and mode changes. If there is a flashing red fault light you may need to clear the fault. If the PLC run light is not green then you will need to select Communications at the top of the screen and then put it in Run Mode. 7. Once downloaded, check the processor and verify that the Run and IO lights are on steadily. This will indicate that the program is running. The lights on the face of the Ethernet IO rack should also be green. (note: red is bad, as is a flashing green I/O). Test the program by activating the input A on the rack. (aside) When you try to run the program you might get a flashing green IO light that turns red to indicate a fault. If this is the case look at the IO cards on the bottom left. The properties of those with yield signs should be changed (right click) so that the compatibility is set to disable keying so that they do not check card versions. You can clear the fault under the communications tab. Downloading the cards should result in a solid IO light and the program will run as expected. 8. Go offline and double click on Program Tags. Go to Edit Tags and add the variables below. Then return to the main program and add the ladder logic. Download and test the four rung program. When the new input is active for two seconds the output should turn on. B is local:1:I.1 Z is local:2:O.2 tag T1 of type timer 9. To see the mnemonics go back to the ladder logic window and right click on the left of the ladder run and select Edit Rung. The mnemonics for the rung will appear in a bar above. It can be modified and accepted, or rejected. Clicking in the ladder window will make it disappear.

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