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Disimilar Metal: Mohammad Nur Wijianto Ahmad Ro'is Zamzami Firman Al Farisi

The document discusses various dissimilar metal welding combinations and considerations for each. It addresses welding stainless steel to carbon/alloy steels, nickel and cobalt alloys to steels, copper alloys to steels and nickel alloys, aluminum alloys to steels, and titanium alloys to other metals. Key points discussed include differences in thermal expansion coefficients, potential for carbon migration, filler metal selection, preheating requirements, and metallurgical compatibility between the alloys.

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Nur Wijianto
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72 views22 pages

Disimilar Metal: Mohammad Nur Wijianto Ahmad Ro'is Zamzami Firman Al Farisi

The document discusses various dissimilar metal welding combinations and considerations for each. It addresses welding stainless steel to carbon/alloy steels, nickel and cobalt alloys to steels, copper alloys to steels and nickel alloys, aluminum alloys to steels, and titanium alloys to other metals. Key points discussed include differences in thermal expansion coefficients, potential for carbon migration, filler metal selection, preheating requirements, and metallurgical compatibility between the alloys.

Uploaded by

Nur Wijianto
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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DISIMILAR METAL

Kelompok 3 Mohammad Nur Wijianto Ahmad Rois Zamzami Firman Al Farisi

SPESIFIC DISIMILAR METAL


STAINLESS STEELS TO CARBON / ALLOYS STEELS NICKEL AND COBALT TO ALLOYS STEELS COPPER ALLOYS TO STEELS COPPER ALLOYS TO NICKEL ALLOYS ALUMINUM ALLOYS TO STEELS ALUMINUM ALLOYS TO NONFERROUS ALLOYS TITANIUM ALLOYS TO OTHER METALS

SPESIFIC DISIMILAR METAL

STAINLESS STEELS TO CARBON / ALLOYS STEELS


STAINLESS STEELS TO CARBON / ALLOYS STEELS

service consideration 1. Tegangan tinggi yang terjadi akibat adanya perbedaan koefisien thermal expansion antara logam las dengan base metal 2. Perpindahan karbon dari feritic steel ke stainless steel, yang mengakibatkan melemahannya HAZ pada feritic steel. 3. Adanya oksidasi pada sambungan, yang dipercepat oleh kehadiran tegangan.

Coefficients of Thermal Expansion

Carbon Migration Stainless Steel

Feritic Steel

Crack

Austenitic Stainless Steel to Steel

Shcaefler Diagram Moderate Temperature Service (below 800 F) Austenitic stainless steel filler metal is normally used High Temperature Service (above 700 F) Nickel alloy filler metal

Moderate Temperature Service (below 800 F) Austenitic stainless steel filler metal is normally used

Memilih austenitic stainless steel filler metal

Moderate Temperature Service (below 800 F) Austenitic stainless steel filler metal is normally used

High Temperature Service (above 700 F) Nickel alloy filler metal is generally used

Welding Techique and Design Consideration for austenitic stainless steel to cabon or low alloy steel

Welding Techique and Design Consideration for austenitic stainless steel to cabon or low alloy steel

Chromium Stainless Steel to Steel (4xx) Series

309 / 310

Heat treatment can be used

Without heat treatment

308

NICKEL AND COBALT ALLOY TO STEEL

Nickel Alloys

Chromium Dilution

Iron Dilution

Silicon Dilution must not exceed about 0,75 percent

Suggested Filler Metal for welding nickel alloys to steel

Mechanical properties of welded joints between nickel alloys and steel

COPPER ALLOYS TO STEELS


Copper - Proses las yang digunakan adalah GTAW dan SMAW karena mempunya kontrol penetrasi yang baik - Komponen copper sebaiknya di preheat pada temperatur 400 1000 F - Copper dapat di las langsung pada baja menggunakan filler dari silicon bronze (CuSi-A) artau aluminum bronze (CuAl-AX)

COPPER ALLOYS TO STEELS


Copper-nickel alloys

Hot crack suspectibility of iron diluted nickel-copper weld deposits

COPPER ALLOYS TO STEELS


Copper-nickel alloys - Metode pertama adalah dengan cara membuttering permukaan baja dengan filler dari nickel atau nickel-copper, kemudian penyambungannya menggunakan copper-nickel atau nickel-copper (pre heat harus tidak melebihi 150 F) - Cara lain adalah dengan mem-buttering coppernickel alloy dengan filler metal dari nickel, kemudian penyambungannya menggunakan filler yang sama.

COPPER ALLOYS TO NICKEL ALLOYS


- Nickel-copper, copper-nickel, nickel mempunyai kekuatan tarik secara berurutan (70, 50 dan 55 Ksi).
Nickel Nickel-copper buttered
copper Filler meta using nickel-copper Copper Copper-nickel buttered Nickel Filler meta using copper-nickel

ALUMINUM ALLOYS TO STEEL


- Different melting temperature Aluminum 1220 F Steel 2800 F - Penyambungan 2 logam ini menggunakan brazing atau las, jika baja tersebut telah dilapisi (coated) terlebih dahulu menggunakan aluminum, silver, tin dan zinc, tetapi aluminum adalah yang sering di gunakan. (coating technique) - Dalam melakukan pengelasan, baja tidak boleh ikut meleleh. - Kekuatan sambungan las, mengacu pada: - Logam yang digunakan sebagai pelapis - Ketebalan pelapis - Ikatan yang terjadi antara pelapis dengan permukaan baja. - Dapat juga di sambung menggunakan las friction atau explosion welding.

TITANIUM ALLOYS TO OTHER METAL


Titanium memungkinkan untuk melebur dengan columbium, tantalium, vanadium atau zinconium. Tetapi membpunyai keterbatasan dengan peleburan terhadap aluminum, copper, iron, nickel, dan chromium. Vanadium dapat melebur pada titanium atau iron (to join titanium and steell)

Secara metalurgi titanium cocok dengan columbium, dan hampir semua logam alloy dapat dilas dengan logam ini (to join titanium and non-ferrous metal)

Copper - titanium dapat di las menggunakan intermediate layer columbium las GTAW

Copper - titanium dapat di las menggunakan intermediate layer columbium las GTAW

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