F3 / 4 / EN / 6

KSF Filter

Contents Description
Description ____________________________________ KSF Filter _____________________________________ Connecting Spigot______________________________ Arrangement of Housings _______________________ Filter Media Data _______________________________ Specification Text ______________________________ 2 3 4 5 6 8
Trox KSF safe-change filters are designed to separate particles and aerosols, and provide containment for protection of maintenance personnel in hazardous conditions, for example toxic and radioactive systems. Welded filter casing from galvanized steel with strong double chamfered connecting flange (dimensions to DIN 24 159, sheet 3), available with or without pre-filter section. Casing surfaces with decontaminable Powder coating RAL 9002 or RAL 7001. The access opening in the filter housing is tightly sealed by a cover plate with channel seal and star knob clamping screws for easy servicing. Where the housing is fitted with double-groove service board for contamination-free filter change, the cover plate also holds the plastic service bag. Effective operational safety is provided as the cover plate can only be replaced and firmly sealed when the clamping device is closed and the filter cell correctly positioned.

Trox KSF Filters

Connecting spigot for horizontal air inlet or outlet Pre-filter cell Double-groove service board for contamination-free filter change Main filter section with particulate filter cell Clamping device with self-adjusting clamping force Base frame

KSF Filter
Easy withdrawal of the particulate filter cell from the housing is achieved by means of a special steel cord. The clamping device in the KSF housing automatically adjusts the clamping force via a cam and leaf spring, thus guaranteeing a uniform seal between the filter housing and the particulate filter cell. The clamping device can only be closed when the filter cell is properly seated. It can only be tightened if the filter cell fits exactly. The clamping device is made of galvanised sheet steel or stainless steel. The filter housing can be fitted with a leak test device for the particulate filter cell as an optional extra. In the pre-filter housing, the filter cell is held tightly against the seating by a push frame with leaf springs. The slide in tray has height adjustment and will accomodate pre-filters with frame heights between 47 and 60 mm.

Construction
Surface of filter housing: Decontaminable powder coating RAL 9002 Galvanised clamping device Code: Decontaminable powder coating RAL 7001 Stainless steel clamping device Code:
2 1

Filter Housing Design

Code: Service Board without with without with Leak Test without without with with
X M

Code 1 2 3 4

Dimensions
625 (i/s width) B (i/s width)

H1

710

B1

78 Detail X

710

The installed position of the filter housing is as shown or rotated through 90. Filter housing has continuous connecting flange, width 42.5 mm (connecting dimension to DIN 24 159 sheet 3). Flanges supplied undrilled; to be drilled on site by others. Differential pressure connections are supplied with each filter unit for fixing on site by others.

42,5

B = i/s width

Selection Table for Dimensions and Volume Flows

Housing dimensions H1 H B B1 in mm in mm in mm in mm 652 652 794 794 794
1)

Dimensions for filter cell in mm 305 x 610 x 150 610 x 610 x 150 305 x 610 x 2921) 610 x 610 x 2921) 762 x 610 x 2921)

Air Volume in l/s 150 320 290 415 580 830 730 1040

Reference number for KSF Filter

Weight for filter housing complete with filter cells

in m3/h W/o. Pre-Filter With Pre-Filter W/o. Pre-Filter With Pre-Filter 540 1150 1050 1500 2100 3000 2625 3750 F 361 A F 362 A F 365 A F 363 A F 364 A F 371 A F 372 A F 375 A F 373 A F 374 A 40 kg 50 kg 55 kg 65 kg 70 kg 60 kg 70 kg 75 kg 85 kg 95 kg

400 400 535 535 535

320 625 320 625 785

405 710 405 710 870

Particulate filter cells with choice of volume flows according to requirement.

Connecting Spigots
Connecting spigot for horizontal air intake or air discharge. Connecting spigots are available in pairs for KSF filters with support legs for installation combinations of up to six filter units side by side (single row or double row). Surface finish in standard paint or with two pack paint system for decontaminating purposes. The filter installations are supplied fully assembled with spigot arrangements as requested. The filter installations are divided from casings sizes D and K onwards, for ease of transport. For monitoring the pressure differential of the filter cells, pressure measuring points are provided on the filter installation. Flange holes for connection to the ducting to be drilled on site by others. All weights are net without packing.

Dimensions
approx. ca. 800 800 L 45 approx. ca. 800 800 b ca. 800 approx. 800 42,5 h 42,5

single row

42,5

800

42,5

double row

Codes for Spigot Arrangement

Spigot Arrangement

Single row Double row

1 3

4 6

Housing Arrangement
Order Example
Housing size and combination: Housing arrangement: Surface finish: Equipment: KSF Filter housing for filter cell 610 x 610 x 292 mm with pre-filter section (see page 3 Selection Table 3 housings side by side, single row (see below) F373 C

Sheet steel components with decontaminable powder coating RAL7001. Stainless steel clamping device (see Page 3 Construction) 2 Without service board, with leak test device for filter cell (see page 3 Filter Housing Design) 3

F 3 7 3 C 2 3

Order number for filter housing Spigot size: Spigot arrangement: Pair of connecting spigots for filter unit with filter cells 610 x 610 mm (see below) Inlet or outlet side as per layout on page 4 F390

F 3 9 0 C 2 4 3x F 7 0 2 E 1 0 3x F 7 7 1 K 0 3

Order number for pair of connecting spigots Order number for pre-filter cells Order number for particulate filter cells

(Quantities depend on number of filter housings)

Selection Table for Dimensions and Volume Flow

A Filter unit for cell size 610 x 610 x 150 mm Number of filter units . l/s V in 3 m /h . l/s V in 3 m /h . l/s V in 3 m /h . l/s V in 3 m /h . l/s V in 3 m /h 1 320 1150 580 2100 730 2625 830 3000 1040 3750

B 2 640 2300 1160 4200 1460 5250 1660 6000 2080 7500

C 3 960 3450 1740 6300 2190 7875 2490 9000 3120 11250

D 4 1280 4600 2320 8400 2920 10500 3320 12000 4160 15000

E 5 1600 5750 2800 10500 3650 13125 4150 15000 5200 18750

F 6 1920 6900 3480 12600 4380 15750 4980 18000 6240 22500

G 2 640 2300 1160 4200 1460 5250 1660 6000 2080 7500

H 4 1280 4600 2320 8400 2920 10500 3320 12000 4160 15000

J 6 1920 6900 3480 12600 4380 15750 4980 18000 6240 22500

K 8 2560 9200 4640 16800 5840 21000 6640 24000 8320 30000

L 10 3200 11500 5800 21000 7300 26250 8300 30000 10400 37500

M 12 3840 13800 6960 25200 8760 31500 9960 36000 12480 45000

610 x 610 x 292 mm

762 x 610 x 292 mm

1)

610 x 610 x 292 mm

762 x 610 x 292 mm1)

Connecting spigot pair2) cell size 610 x 610 mm Total length Inside spigot width Inside spigot height Spigot weight Reference Cennecting spigot pair2) cell size 762 x 610 mm Total length Inside spigot width Inside spigot height Spigot weight Reference
1) 2)

Filter installation single row 800 625 200 30 F390A 1510 625 315 45 F390B 2220 625 400 65 F390C 3020 625 500 105 F390D 3730 625 630 130 F390E 4440 625 710 155 F390F 800 1335 200 40 F390G

Filter installation double row 1510 1335 315 65 F390H 2220 1335 400 90 F390J 3020 1335 500 140 F390K 3730 1335 630 175 F390L 4440 1335 710 210 F390M

L in mm b in mm h in mm in kg

Filter installation single row 800 785 200 35 F391A 1510 785 315 50 F391B 2220 785 400 70 F391C 3020 785 500 110 F391D 3730 785 630 140 F391E 4440 785 710 170 F391F 800 1655 200 45 F391G

Filter installation double row 1510 1655 315 75 F391H 2220 1655 400 105 F391J 3020 1655 500 155 F391K 3730 1655 360 200 F391L 4440 1655 710 235 F391M

L in mm b in mm h in mm in kg

Particulate filter cell F 780 or F 781 Pair of connecting spigots for cell size 305 x 610 mm on request

Filter Media Data

Pre-Filter Cells
Filter Cells with stable wooden frame with Neoprene seal glued to one side. Glass fibre media Trox-o-fil F702 wetted with dust binding agent. The dust binding agent is non-toxic, odourless, non inflammable and resistant against moisture. Filter class G3 to EN 779. Filter media F706 high quality filter media spun fibre matting from synthetic fibres, self supporting. Filter class F5 to EN 779. Minipleat Fine Dust inserts F757 or F759 using high quality, moisture-resistant glass fibre paper, Filter class F7 resp. F9 to EN 779.

Activated Carbon Filter Cells

Activated carbon filters absorb gaseous odours and toxic substances (e.g. body odours, food odours, smoke) from the atmosphere, and hydrocarbons, traces of inorganic compounds etc. from the ambient air. The filter cells are manufactured from impregnated, moisture resistant, chipboard frames, which are securely fixed in wedge formations. All cells have neoprene seals on one side.

Pre-filter Cells
Filter Medium Filter class to EN 7791) Average synthetic dust weight arrestance in % Average atmospheric dust spot efficiency in % Initial pressure differential at rated volume flow in Pa Temperature stability in C Dimensions W x H x D in mm Order number Dimensions W x H x D in mm Order number Dimensions W x H x D in mm Order number
1)

Activated Carbon Filter Cells

Trox-o-fil F702 G3 F706 F757 F759 Cell Type Pore volume (pores > 1000 or 100 nm) Total internal area of pores to BET in cm3/g carbon F760 0,50

F5

F7

F9

86

96

in m2/g carbon

ca.1000 62.5 2 30 70 610 x 610 x 292 560 (2000) F760 J03

Activity tetrachloromethane CCL4 in g/100 carbon 30 47 85 95 Water content on packing Max. operating temperature Max. relative humidity 40 to 100 160 to 100 140 to 80 180 to 80
2)

in % in C in % in mm in l/s (m3/h)

Dimensions W x H x D Nominal volume flow2) Order number

305 x 610 x 47

305 x 610 x 60

F702 E12 F706 E12 F757 W95 F759 W95 610 x 610 x 47 610 x 610 x 60

If the volume flow falls below the nominal value, the efficiency and storage capacity of the activated carbon will improve. Excessively low volume flows should be avoided.

F702 E10 F706 E10 F757 W93 F759 W93 762 x 610 x 47 762 x 610 x 60

F702 E11 F706 E11 F757 W94 F759 W94

EN 779: Particle air filters for general ventilation and air conditioning purposes. (Equivalent to ASHRAE STANDARD 52-76), see leaflet F 0 / 2 / EN.

Filter Data
Particulate Filter Cells
Particulate filter cells are designed for applications where the highest standards of air purity are required. Filter cells in standard construction with casing of moisture resistant compressed particle board or fibreboard with neoprene gasket on one side. The filter media consists of moisture resistant glass fibre paper with aluminium, kraft or textile thread separators, sealed in the casing with a durable mastic sealing compound. The particulate filter cells, each individual cell type tested to EN 1822 leak tested Filter Class H13, are packed in damage resistant cartons. Particulate filter cells are available on request to meet the specific requirements of industries such as pharmaceutical, nuclear and microtechnology.

Particulate Filter Cells

Filter Cell Type Filter class to EN 1822
1)

F770 H11 in % in Pa in Pa in C in % in mm in l/s (m3/h) in mm in l/s (m3/h) in mm in l/s (m3/h) in mm in l/s (m3/h) in mm in l/s (m3/h) > 95 125 300 100 100

F771 H13 > 99.95 250 600 100 100

F780 H11 > 95 125 300 80 100

F781 H13 > 99.95 250 600 80 100

Efficiency to DIN EN 1822 Initial pressure differential at nominal volume flow2) Recommended final pressure differential Maximum operating temperature Maximum relative humidity3) Dimensions W x H x D Nominal volume flow Order number Dimensions W x H x D Nominal volume flow Order number Dimensions W x H x D Nominal volume flow Order number Dimensions W x H x D Nominal volume flow Order number Dimensions W x H x D Nominal volume flow Order number

305 x 610 x 150 150 (540) F770 K01 F771 K01 305 x 610 x 292 290 (1050) F770 K21 F771 K21 610 x 610 x 150 320 (1150) F770 K02 F771 K02 610 x 610 x 292 580 (2100) F770 K03 F771 K03 762 x 610 x 292 730 (2625) F770 K04 F771 K04 305 x 610 x 292 415 (1500) F780 W35 F781 W35

610 x 610 x 292 830 (3000) F780 W61 F781 W61 762 x 610 x 292 1040 (3750) F780 W76 F781 W76

1) 2)

EN 1822: Particulate Filter (HEPA and ULPA). Initial pressure differential with varying nominal volume flow see leaflet F7/3.3/EN and F7/4.3/EN. If the temperature falls below the dew point, note that separation of the condensed water can lead to a rise in the pressure differential. The materials used are moistureresistant and ready for use again after drying. The relative humidity should not exceed a maximum of 95 % in the vicinity of the particulate filter cells.

3)

Specification Text

Item

Qty.

Description
Trox KSF Filter, comprising: Filter casing from galvanised steel with strong double chamfered connecting flange. Self-adjusting clamping device for particulate filter cell which can only be operated and tightened with the cell in the correct position. Access opening in the filter housing is tightly sealed by a cover plate with channel seal and star knob clamping screws. Optional: With: pre-filter in casing (as for particulate filter cell). With: twin groove service board and plastic bag for contamination-free cell change. With: leak proof test device for particulate filter cell. Surface Finish: Steel casing with decontaminable powder coating RAL 9002, galvanised clamping device or steel casing with decontaminable powder coating RAL 7001, stainless steel clamping device.

Technical Data: Volume flow ____________________________ Width__________________________________ Height _________________________________ Depth _________________________________ Net weight _____________________________ Order number __________________________ Make: Trox

l/s (m3/h) mm mm mm kg

Price / system (excluding filter media)

Spigots For horizontal air intake and air discharge support legs completely assembled with KSF filter. Surface Finish: Decontaminable powder coating. To change without notice All rights reserved Gebrder Trox GmbH (7/2000) Net weight _____________________________ kg Order number __________________________ Make: Trox

Price / unit

Item

Qty.

Description
Filter Media for KSF Filter Pre-Filter Cells Strong timber frame with neoprene seal on one side. Glass-fibre media Trox-o-fil F702 coated with dust binding agent which is odourless, non combustible and moisture-resistant. Filter class G3 to EN 779. Filter media F706 from synthetic fibres. Filter class F5 to EN 779. Minipleat filter panel F757 or F759 of high quality, moisture-resistant glass-fibre paper with thermoplastic spacers. Filter class F7 and F9 to EN 779. Technical Data: Dimensions: W x H x D _________________ mm Filter class to EN 779 Average atmospheric dust weight arrestance ______________________ % Initial pressure differential _______________ Pa Order number __________________________ Manufacture: Trox

Particulate Filter Cells Moisture-resistant, impregnated compressed particle board or fibreboard with neoprene gasket on one side. Filter media of moisture-resistant glass-fibre paper with aluminium, kraft or textile thread spacers. The particulate filter cells, each individual cell type tested to EN 1822 leak tested Filter Class H13, are packed in damage resistant cartons.

Technical Data: Dimensions W x H x D __________________ mm Filter class to EN 1822 __________________ Arrestance to EN 1822 __________________ % Initial pressure differential _______________ Pa Order number __________________________ Manufacture: Trox

Unit price