This document contains an audit sheet for the first step of Jishu-Hozan (autonomous maintenance) for a machine.
The audit sheet contains 9 categories to be evaluated on cleaning, leaks, electrical issues, safety, accessibility, personnel knowledge, and activity boards. Each category contains multiple items to be scored on three audit levels - self, sectional head, and TPM secretariat.
A total of 400 marks are allocated across the 9 categories with passing percentages of 90% for self-audit, 80% for sectional head audit, and 80% for TPM secretariat audit. Remarks are to be added and the sheet is to be signed by the auditor.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online from Scribd
This document contains an audit sheet for the first step of Jishu-Hozan (autonomous maintenance) for a machine.
The audit sheet contains 9 categories to be evaluated on cleaning, leaks, electrical issues, safety, accessibility, personnel knowledge, and activity boards. Each category contains multiple items to be scored on three audit levels - self, sectional head, and TPM secretariat.
A total of 400 marks are allocated across the 9 categories with passing percentages of 90% for self-audit, 80% for sectional head audit, and 80% for TPM secretariat audit. Remarks are to be added and the sheet is to be signed by the auditor.
This document contains an audit sheet for the first step of Jishu-Hozan (autonomous maintenance) for a machine.
The audit sheet contains 9 categories to be evaluated on cleaning, leaks, electrical issues, safety, accessibility, personnel knowledge, and activity boards. Each category contains multiple items to be scored on three audit levels - self, sectional head, and TPM secretariat.
A total of 400 marks are allocated across the 9 categories with passing percentages of 90% for self-audit, 80% for sectional head audit, and 80% for TPM secretariat audit. Remarks are to be added and the sheet is to be signed by the auditor.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online from Scribd
This document contains an audit sheet for the first step of Jishu-Hozan (autonomous maintenance) for a machine.
The audit sheet contains 9 categories to be evaluated on cleaning, leaks, electrical issues, safety, accessibility, personnel knowledge, and activity boards. Each category contains multiple items to be scored on three audit levels - self, sectional head, and TPM secretariat.
A total of 400 marks are allocated across the 9 categories with passing percentages of 90% for self-audit, 80% for sectional head audit, and 80% for TPM secretariat audit. Remarks are to be added and the sheet is to be signed by the auditor.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online from Scribd
Download as xls, pdf, or txt
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ISPAT INDUSTRIES
DEPT: S.No 1 2 3
JISHU-HOZEN AUDIT SHEET(1st STEP) M/C:
Audit Levels L1 - Self Audit L2 - Audit by Sectional Head L3 - Audit by TPM Secretariat
Passing % 90 80 80
L1
Obtained % L2 L3
REMARKS
1 1.1 1.2
Item If the cleaning is through?
Floor below and around the machine. Any other areas.
Marks Allocated Marks Obtained 30
15 15
2 3 3.1 3.2 3.3 3.4 3.5
Any oil / air/ water leakages Are nuts/bolts properly provided?
Missing Loose Without Washer (Where Applicable) Non standard Of more than required length 10 10 10 10 10
50 50
4 4.1 4.2 4.3 4.4 4.5
Wire/cable/electrical Any loose wires/cables Loose wire/cable more than required length Without glands (Where Applicable) Wires/cables tied without clamps Panels/covers not fully sealed/closed. Any item arround machine without allocated place 10 10 10 10 10
50
5 5.1
Items arround Machine Unsafe conditions
20 20
6 6.1 6.2 6.3 6.4
60 15 15 15 15
Safety gaurds not available Safety guard provided but may cause accident Floor around m/c with pits & projections Sllipery areas around machine
7 7.1 7.2 7.3 7.4
Unaccessible areas identified
Hard to see Hard to perform Hard to clean Hard to lubricate 5 5 5 5
20
8 8.1 8.2 8.3
If the personnel associated with the m/c (claener/operator/ supervisor/manager) clear about TPM. What is Autonomous Maintenance? What is 1st step of Autonomous Maintenance? What are the defects and type of defects? 20 20 20
60
9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8
If Activity Board provided and process followed?
Team Member. Manager Model Machine marked with yellow line. Pre tentative Standards. Attendance sheet. Individual attendance. Fugai(Defect sheet) Classification defect Gains & 1st step TOTAL Signature: 7 7 7 7 7 7 7 11
