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Properties & Productivity: Friction Stir Welding

Application of Friction Stir Welding to dissimilar welding

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kiran_wakchaure
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125 views3 pages

Properties & Productivity: Friction Stir Welding

Application of Friction Stir Welding to dissimilar welding

Uploaded by

kiran_wakchaure
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Properties & Productivity Application of Friction Stir Welding to dissimilar welding

ESAB SuperStir -Aerospace Industry (Rocket fuel tanks)


Two machines delivered to The Boeing Company 1998 and 1999
Welding rocket fuel tanks:

High productivity

Fatigue properties AA 5083

difficult alloys

High and consistent quality Good mechanical properties


L. Karlsson and E-L. Bergqvist, ESAB AB, Sweden H. Larsson, Volvo Car Corp., Sweden
Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

strength toughness hardness fatigue strength

Milling head and welding head travelling on a vertical main beam. Parts are loaded, edges are milled, welding is carried out and the final length is milled. Tanks of 5 m diameter and max 12 m length

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Applications

Aim

Friction Stir Welding


- Environment friendly

Contents

Space applications

Ship building

FSW of dissimilar materials


Feasibility

Introduction of FSW Experimental Results


No fume No arc No spatter

AA 5083/AA 6082
Properties & microstructure

weldability mechanical properties microstructure

Al-clad AA 2024
Properties & microstructure

AA 5083/Cu
Properties & microstructure

Conclusions

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Friction Stir Welding - Solid state joining process


Rotating probe provides friction heat and pressure to join the material
Sufficient downward force to maintain pressure and to create friction heat Weld direction

ESAB SuperStir- Shipbuilding and Marine Industries


Panels from Extrusions welded with ESAB SuperStirTM at Marine Aluminium, Norway

Experimental
5 mm plate material: AA 5083-H12
(4.6%Mg, 0.6%Mn, 0.3%Si)

AA 6082-T6
(0.7%Mg, 0.5%Mn, 0.9%Si)
Shoulder which creates friction heat and welding pressure

1.6 mm & 2.3 mm plate: Al-clad AA 2024-T3/T42


(4.6%Cu, 1.5%Mg, 0.7%Mn)

Oxygen free Cu
Probe which stir the material

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Contents

Properties

Contents

Introduction of FSW Experimental Results


Bend testing

Introduction of FSW Experimental Results


AA 5083/AA 6082
Properties & microstructure

AA 5083/AA 6082
Properties & microstructure

Al-clad AA 2024
Properties & microstructure

Al-clad AA 2024
Properties & microstructure

AA 5083/Cu
Properties & microstructure AA 6082 AA 5083 AA 5083 AA 6082

AA 5083/Cu
Properties & microstructure

Conclusions
Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Conclusions

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Weld appearance and cross sections


Top surface
Advancing side Retreating side Advancing side Retreating side

Properties

FSW of Al-clad AA 2024


Transverse tensile properties

Cross section (I-24-1)


1 mm

Tensile strength (MPa)

AA 5083 - 17 cm/min - AA 6082

AA 6082 - 25 cm/min - AA 5083

Root surface

AA 5083 - 25 cm/min - AA 6082

AA 6082 - 50 cm/min - AA 5083

Root side detail

0.5 mm

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Microstructure

Properties

Properties

Elemental distribution maps from nugget zone of AA 5083/AA 6082 dissimilar FSW weld Mg
AA 6082

Location of fracture in tensile testing


100

Transverse tensile properties

AA 6082

AA 6082

80 70 60
AA 6082 AA 5083

AA 5083

AA 5083

AA 5083

AA 6082 - 25 cm/min - AA 5083

100 m

50

AA 5083
(4.6%Mg, 0.6%Mn, 0.3%Si)
Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

AA 6082
(0.7%Mg, 0.5%Mn, 0.9%Si)

-25 -20 -15 -10 -5

10 15 20 25

Distance from weld centre (mm)


Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Tensile strength (MPa)

Al

Hardness (HV1)

Si

90

Advancing side

Retreating side

Contents

Contents

Conclusions

Introduction of FSW Experimental Results


Introduction of FSW Experimental Results


Frictions Stir Welding is well suited to dissimilar joining of:


AA 5083 AA 6082

AA 5083/AA 6082
Properties & microstructure

AA 5083/AA 6082
Properties & microstructure

AA 5083 and AA 6082

Al-clad AA 2024
Properties & microstructure

Al-clad AA 2024
Properties & microstructure

AA 5083 and Cu

AA 5083

Cu

AA 5083/Cu
Properties & microstructure

AA 5083/Cu
Properties & microstructure

Conclusions

Conclusions

and to welding of Al-clad AA 2024

Al-clad AA 2024

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

FSW of AA 5083 and Cu


Conclusions

Friction Stir Welding - ESAB SuperStir

Cross section

Micrograph

Isolated Cu regions on Al side of nugget

A microstructure similar to typical FSW welds but a more pronounced nugget ring pattern consisting of intimately bonded regions with different compositions.

Questions ?
For further information please contact:

Advancing side

Retreating side

Stefan Stoltz / Rolf Larsson / Sylve Antonsson Al Cu


5 mm

ESAB Friction Stir Welding Team AA 5083 - 25 cm/min - AA 6082 AA 6082 - 50 cm/min - AA 5083 Esab Welding Equipment AB, Automation & Engineering S-695 81 LAX, SWEDEN
Telephone: +46 584 81 000, Telefax: +46 584 41 17 21 E-mail: [email protected] / [email protected] / [email protected]

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Properties

Conclusions

Transverse tensile properties

Tensile strength typical of FSW welds in weakest material with fracture in minimum hardness region
MPa

Tensile strength (MPa)

Advancing side

Retreating side

AA 6082

AA 6082/ AA 5083 dissimilar

AA 6082 - 25 cm/min - AA 5083

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

Eurojoin 4, Dubrovnik-Cavtat, Croatia, May 24-26, 2001 - Leif Karlsson, ESAB AB

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