HIO

Touch Screen HMI with PLC

HIO 545 Front View

HIO 285 Front View

HIO 230 Front View HIO 545/ 285 Back View

HIO 230 Back View

Full integrated Touch Screen HMIs with I/O featuring :

All features of Prizm Touch Screen Operator Interfaces Integrated Digital Inputs and Outputs with optional Analog I/O Digital Inputs and Outputs rated for 24 V DC Analog Inputs for RTD, mV and mA. Analog Outputs are 4-20 mA / 0-10 VDC Inputs connectable to PLC or used for internal program Support for Ladder Logic and Analog control High Speed Counters and Timers Two Communication Ports: Universal serial ports to connect PLC / Printer / Programming Port Data Logging, Trending (Real Time & Historical), Alarms (Real Time & Historical) Built-in PID, PWM functionality, Multilanguage (Unicode) support with true type Windows fonts IP65 design. CE and UL certified Common Programming software for the entire HIO family.........FREE!!

Automation Simplified

Possible Applications :
HIO controllers can be used in applications across many industries. Typical configurations include the following : Switches

Hi

Encoder

gh

Digital I nputs

Sp

ee

dC

ou

nt

er

ig

ita

n lI

pu

ts

Limit Switch

DC Outputs

Analog Inputs

Solenoid
O p ut ut s

RTD HIO545
Analo g Outputs
Co m. Po

l na

og

rt

Strip Chart Recorder

Drive

Drive

Drive

Comm. Port 2

Valve

SCADA

Machine Control Application :

HIO285
* Images not to Scale.

Chemical Process

Basic HIO Operations :

The HIO units possess both Prizm (Operator interface) as well as programmable logic features. The user can implement logic, specific to application using standard Ladder programming. The HIO unit has four 32-bit High Speed Counters High Speed Counters(Normal and Quadrature Mode), Rate measurement capability (max. up to 25kHz), Timers and Counters, Internal Coils, retentive and nonretentive memory and PID functionality. A PLC logic task can be programmed for continuous scanning, or only when a specific screen is showing. The HIO operator interface functions revolve around Screens and Tasks that can be assigned to screens and application. The HIO can also display an Alarm conditions. Supported Tasks are listed below: Go to Screen Print Data Go to Next Screen Set RTC Go to Previous Screen Copy Tag to STR Write value to Tag Copy Tag to LED Add a constant value to Tag Delay Subtract a constant value Wait form Tag Copy Prizm block to Add Tag B to Tag A Prizm / PLC block Subtract Tag B to Tag A Copy Prizm/PLC block Turn Bit On to Prizm block Turn Bit Off Copy RTC to Toggle Bit PLC block Copy Tag B to Tag A Execute PLC Logic Swap Tag A and Tag B block Digital I/O HIO Touch Screens can have up to 28 digital inputs and 16 digital outputs on the unit. Digital inputs are high impedance 24 VDC and outputs are relay (NO), transistor outputs or a combination of both. The Digital I/O capability of HIO units can be expanded using external add on I/O Modules. Analog I/O The HIO controllers can have up to 4 universal analog inputs and 2 analog outputs. Analog inputs are mA, mV and RTD. The Analog outputs are 4-20 mA or 0-10 VDC. Analog I/O capability of HIO units can be expanded using external add on I/O Modules. PID The built-in PID controller can process 12 independent inputs in addition to the Analog inputs of the unit. The input to the PID controller is a data register, which can hold an analog input or any other value. High Speed Counters HIO Touch Screens support High Speed Counter inputs. These High Speed Counter inputs can be used for applications such as Rate Measurement, Speed Measurement, Totalizer, etc. The user can define upto 4 High Speed inputs. HIO units also support Quadrature Pulse input. PWM HIO Touch Screens support Pulse Width Modulation output. PWM is used for applications such as Motion Control. The user can control the fixed number of Pulses that are to be sent to drives. Touch Keys Task Touch Keys in HIO units can be assigned Tasks for three instances: when the key is pressed , while the key is pressed and when the key is released. Multiple tasks can be assigned to a key. In addition to above, tasks for data entry, alarm management etc. can be defined. These definitions allow complete flexibility in cursor control and key operations when changing data. Alarms Real time and historical alarms can be defined in HIO Touch Screens. User-friendly alarm object can be defined on the display. Alarms can be real time or historical. Keys can be assigned to acknowledge alarm, view and scroll. Screens Up to 65535 screens can be defined in HIO Touch Screens. Screen Tasks can be assigned before showing a screen, while showing a screen and after hiding a screen. Various types of objects such as plain text objects, Data display (coil status, register value, register dependent text), Data entry objects and Alarm objects etc can be defined. Data entry objects can have limits and math associated. Floating point data entry is supported. Multilanguage / Unicode Support All the languages are supported in the HIO Touch Screens. The user can now display messages, alarms in any regional language. All Windows fonts can also be used in an application. Communication Ports: RS232 - RS422 / RS485 / CMOS Ports: HIO Touch Screens have two serial communication ports. Both the ports can be used for programming of HIO unit, printing screens, connecting to third party serial devices (barcode readers, printers etc.) or to connect to a PLC or drive. User can connect two masters simultaneously on these ports. Configuration Software: Prizm Setup Software is a compact, Windows based software to configure the HIO Series Interfaces. Prizm configuration tools and easy approach, can help you create your applications quickly and easily. Whether you need a small application to monitor data or a bigger application for both monitoring and control, Prizm Setup Software has it all.

To get started with HIO you need: 1. HIO unit 2. Prizm Setup Software 3. IBM Cable (Part codes: IBM 0909-1-00 or IBM 0925-1-00) System requirements for Prizm Setup Software are: Windows Version : Microsoft Windows 2000 or above Processor : 266 MHz PENTIUM or higher Mouse : Required RAM : 64 MB or more Display resolution : 800 x 600 (VGA) or better Display colors : 256 colors minimum Serial Port : 1 serial port for HIO programming Keyboard : Required

Dimensions
a d

4 5 6 7 8 9 10 11 12 13

4 5 6 7 8 9 10 11 12 13 14 15

RLY POLE 3 RLY 5 RLY 6 RLY 7 RLY POLE 4 RLY 8 RLY 9 RLY 10 RLY POLE 5 RLY 11 RLY 12 RLY 13

COIL SUPPLY (+24V) COIL SUPPLY (-) PWM O/P0 PWM O/P1 DO/P COM (-) RLY POLE 1 RLY 0 RLY 1 RLY 2 RLY POLE 2 RLY 3 RLY 4

16 17 18 19 20 21 22 23 24 25 26 27

16 17 18 19 20 21 22 23 24 25 26 27

NC 28 NC 29 DI/P COM 30 X27 31 X26 32 X25 33 X24 34 X23 35 X22 36 X21 37 X20 38

28 29 30 31 32 33 34 35 36 37 38

DI/P 39 COM X19 40 X18 41 X17 42 X16 43 X15 44 X14 45 X13 46 X12 47 X11 48 X10 49

39 40 41 42 43 44 45 46 47 48 49

DI/P 50 COM X9 51 X8 52 X7 53 X6 54 X5 55 X4 56 X3 57 X2 58 X1 59 X0 60

50 51 52 53 54 55 56 57 58 59 60

14

15

72 73

Cs1 72 AIN 1 73 ANA COM 74 MA1 75 CS2 76 AIN 2 77 ANA COM 78 mA2 79 Io1+ 80 ANA COM 81 Vo1+ 82

61 62 63 64 65 66 67 68 69 70 71

CS3 61 AIN 3 62 ANA COM 63 mA3 64 CS4 65 AIN 4 66 ANA COM 67 mA4 68 IO2+ 69 ANA COM 70 VO2+ 71

CHANNEL 1 to 4
mV
+ -

mA +

74

CS

ANA mA AIN COM

CS

ANA mA AIN COM

HIO545-2816-0402-U-B-R-00
H/W Rev. A1 CI WWYYXXXXX
RENU ELECTRONICS PVT. LTD. SURVEY No.2/6, BANER ROAD, PUNE - 411045. INDIA. TEL: 91-20-2729 2840; FAX: 91-20-2729 2839
R

75 76
LISTED 58DN
24 VDC, 0.4A Inrush: 1A

VOLTAGE

CURRENT

TC
CS

RTD

77 78 79 80 81 82

ANA mA AIN COM

CS

ANA mA AIN COM

THRMOCOUPLE

RTD

EARTH

}
DC+ DC-

COM1

COM2

All dimensions are in mm.

Specifications :
Power Bezel Operating Temperature Storage Temperature Humidity Communication Ports Immunity to ESD Immunity to Fast Transients Immunity to Radiated electromagnetic field Immunity to Conducted disturbances Surge Radiated emission Digital Inputs Rated Input Voltage Rated Input Voltage Impedance Logic '0' Voltage Logic 1' Voltage For Normal Input 24 VDC (Max is 28 VDC) 4.7 k : 0 to 5 V : 14 to 28 V For High Speed 24 VDC (Max is 28 VDC) 2.3 k : : : : : : + 24V DC 10% IP 65 rated Touch Screen 0O to 50OC -20O to 80OC 10% to 85% (Non condensing) Two serial ports (RS232 / RS422 / RS485 / CMOS levels supported) : as per IEC61000-4-2 : as per IEC61000-4-4 Rated Input Current at (24 VDC) For Normal Input For High Speed Rated Input Current 4.89 mA 10 mA

Digital Outputs (Open Collector) Maximum Load current : 300 mA (for NPN) and 500 mA (for PNP) Voltage drop at ON : 0.4 V or less Digital Outputs (Relay) Relay Rating : 230 V AC, 2 Amp. (Max) Analog Inputs Voltage Current RTD Analog Outputs Current/Voltage

: as per IEC61000-4-3 : as per IEC61000-4-6 : as per IEC61000-4-5 : as per EN61000-6-4

: 0-100 mV, 0-50 mV : 0-20 mA, 4-20 mA : 3-wire RTD (Alpha1, Alpha2)

:4-20 mA, 0-10V

Product Comparison :
Model Display Keys/ LED's Touch Screen Touch Screen Touch Screen Touch Screen Digital Digital Analog Analog Inputs Outputs Inputs Outputs 16 16 16 12 28 28 28 28 28 28 28 28 12 12 12 08 16 16 16 16 16 16 16 16 0 4 4 06# 0 0 4 4 0 0 4 4 0 0 0 01 0 0 2 2 0 0 2 2 No. of Ports Dimensions in mm (aXbXc) (dXe) 1 32x68 1 32x68 1 32x68 1 32x68 Part Number

HIO230 1 92 X 64 (4. 1 ) HIO230 1 92 X 64 (4. 1 ) HIO230 1 92 X 64 (4. 1 ) HIO230 1 92 X 64 (4. 1 )

2 (232/485) 1 40 x 77 x 35 2 (232/485) 1 40 x 77 x 35 2 (232/485) 1 40 x 77 x 35 2 (232/485) 1 40 x 77 x 35

HIO230- 1 6 1 2-0000-B-C-00 HIO230- 1 6 1 2-0400-I-B-C-00-S2 HIO230- 1 6 1 2-0400-V-B-C-00-S2 HIO230- 1 208-060 1 -U-B-C-00 HIO285-28 1 6-0000-B-C-00 HIO285-28 1 6-0000-B-R-00* HIO285-28 1 6-0402-U-B-C-00 HIO285-28 1 6-0402-U-B-R-00* HIO545-28 1 6-0000-B-C-00 HIO545-28 1 6-0000-B-R-00* HIO545-28 1 6-0402-U-B-C-00 HIO545-28 1 6-0402-U-B-R-00*

HIO285 320 X 240 (5.7 Mono) Touch Screen HIO285 320 X 240 (5.7 Mono) Touch Screen HIO285 320 X 240 (5.7 Mono) Touch Screen HIO285 320 X 240 (5.7 Mono) Touch Screen HIO545 320 X 240 (5.7 Color) Touch Screen HIO545 320 X 240 (5.7 Color) Touch Screen HIO545 320 X 240 (5.7 Color) Touch Screen HIO545 320 X 240 (5.7 Color) Touch Screen

2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26 2 (232/485) 1 93 x 1 36 x 58 1 84x 1 26

Example : HIOXXX-YYZZ-LLMM-U-B-C/R-00 XXX: Model, YYZZ: Digital inputs and Digital outputs LLMM: Analog inputs and outputs, U: Universal analog inputs (Software selectable) I: Only mA inputs (0-20/4-20, Software selectable) V: Only 0-10 VDC inputs (10 bit resolution) #: 2 Universal, 4 nos. 4-20 mA (10 bit resolution)

C: Transistor o/p (NPN 300 mA) for PNP (500 mA) o/p replace 'C' by 'P' HIO 285 & 545 are also available with relay o/p (maximum 14 relays and 2 transistor o/p) replace 'C' by 'R' in unit part no. for relay o/p R: Relay* S2: 10 bit resolution for analog input B: Black Case (Units are also available with Gray case. Replace B by G in part no. for Gray case.) * Note : {14 Relays (NO type) + 2 Open Collector}

New PLC drivers are constantly added. Please contact factory for more information. We welcome an opportunity to develop new, custom drivers and customized units. Data logging is not supported in 230 Models.

FACTORY
Survey No. 2/6, Baner Road, Pune - 411045, India. Tel : +91 20 2729 2840 Fax : +91 20 2729 2839 Email : [email protected] Website: www.renuelectronics.com
An ISO 9001 : 2008 and ISO 14001 : 2004 certified company
(Preliminary Datasheet. Specifications subject to change without prior notice. DS-HIO Touch Screen Rev.11)