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    Mechanics of Chip Formation

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    Manideep Ananthula
    Metal cutting is a commonly used metal removal process where a stronger metal tool is used to cut a softer metal workpiece. It allows for accurate dimensions, sharp corners, and desired surface finishes through machining methods like lathes and involves important factors like the tool geometry, machining conditions of speed and hardness, and work holding. Mechanics of chip formation are key in machining processes.

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    Mechanics of Chip Formation

    Uploaded by

    Manideep Ananthula
    1K views10 pages
    Metal cutting is a commonly used metal removal process where a stronger metal tool is used to cut a softer metal workpiece. It allows for accurate dimensions, sharp corners, and desired surface finishes through machining methods like lathes and involves important factors like the tool geometry, machining conditions of speed and hardness, and work holding. Mechanics of chip formation are key in machining processes.

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    Metal cutting is a commonly used metal removal process where a stronger metal tool is used to cut a softer metal workpiece. It allows for accurate dimensions, sharp corners, and desired surface finishes through machining methods like lathes and involves important factors like the tool geometry, machining conditions of speed and hardness, and work holding. Mechanics of chip formation are key in machining processes.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    1K views10 pages

    Mechanics of Chip Formation

    Uploaded by

    Manideep Ananthula
    Metal cutting is a commonly used metal removal process where a stronger metal tool is used to cut a softer metal workpiece. It allows for accurate dimensions, sharp corners, and desired surface finishes through machining methods like lathes and involves important factors like the tool geometry, machining conditions of speed and hardness, and work holding. Mechanics of chip formation are key in machining processes.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 10

    Metal removal processes

    Metal Cutting
    Process where a stronger metal is used to cut a softer metal. One of the most popular and commonly used manufacturing processes. Lathe has been used since mid-seventeenth century. Metal cutting also includes methods of machining such as:

    Parts after heat treatment are usually distorted and hence need machining Accurate dimension, sharp corners Desired texture - such as shiny finish, mirrored surface etc. With modern machine it can be very economical Disadvantages
    Higher cost of labor and tools Scrap metal results Longer cycle time

    Mechanics of Chip Formation


    Most important factors in all machining process:
    Geometry of cutting tool Machining conditions:
    Speed of tool Speed of workpiece Hardness of workpiece Hardness of tool

    Work holding and fixtures Coolant, type of process, accuracy issues, etc. Machine condition - such as stiffness

    Indirect effect
    Type of chips formed Temperature rise Surface finish Tool wear etc

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