SATECH - Eagle Control-Matic - WHC System EH36 Series - Product Brochure (Ed011211 1214Hr) PDF

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SYSTEM AUTOMATION
YOUR SINGLE SOURCE FOR A COMPLETE INTEGRATED SYSTEM
THE ULTIMATE SOLUTION FOR THE OIL & GAS INDUSTRIES
WELLHEAD CONTROL SYSTEM EH36 SERIES
Embrace the Power of the Latest Technological solution

N - Extracted for Illustrative Purposes Only
FOR THE CONTROL OF :

SUB-SURFACE SAFETY VALVE (SCSSV) SURFACE MASTER VALVE (SSV-A) SURFACE WING VALVE (SSV-B) DIVERTER VALVE EQUALIZING VALVE FLOW CONTROL VALVE
VALUE ADDED FEATURES :

Fail Safe Design High CV Valve No Pneumatic Supply Needed NAS 1638 Class 6 Compliant Competitively Priced vs. Conventional Pneumatic System Eliminate Source Fluctuation & Throttling Effect During Shutdown
Product Brochure
EH 36 SERIES PC2P1H SERIES
PC2H1H SERIES ELPC 2H1H SERIES EDC 1H1H Series
Eagle Control - Matic
WELLHEAD CONTROL SYSTEM

EH36 Series
INTRODUCING THE TECHNOLOGY

Eagle Control Matic EH36 Series of Wellhead Control Systems is the ultimate solution to your Demand of Technological Excellence. Synonymous to the art of Innovation, Reliability with Stringence in Quality and conforming to International Health, Safety and Environmental Standards, our Wellhead Control System has continuously proven to be the preferred choice in the Oil & Gas Industries for its reputation of incorporating Superior Engineering Design Capability with minimum cost and maximum productivity.
THE SYSTEM OPERATION

Eagle Control-matic EH36 Series is a fail-safe integrated Low Powered Microprocessor Based Electro-Hydraulic Actuating Wellhead Control System. Its is compactly designed for 36 control modules which can be isolated, removed and interchanged between modules. The multi-well operated wellhead control panel, is a stand alone unit with its control logics for ESD, PSD, Opening & Closing Sequencing and Shutdown Delays programmed into its locally mounted RTU. The operation of the panel is through touch-screen operator panel mounted on the front of the RTU panel. The panels RTU is linked to the platform DCS via RS-485 where the status of the panel hydraulic supply headers, hydraulic reservoir level, SSVs and SCSSVs will be available for remote monitoring and if necessary remote activation of ESD, PSD or Closing of any well strings. The panel RTU is programmed for 2 types of facilities shutdown which will cause the wellhead valves to respond as follow : PSD ESD This will activate the closure of all SSV-As, SSV-Bs, SDV, Diverter Equalizing Valve and Flow Control Valve in response to process upsets signals received. This will activate the closure of all the SSVs and SCSSVs in respond to fire detected, gas detected, loss of instrument gas pressure or by operator action. Base Model : WHEH/27M9S/SC08-10-0.25-100/S05-06-2.6-30/W05-06-2.6-30/A-12/10-5/A3/A
Extended Model : 17SD03-04-0.1-30/6CV03-04-0.1-30/AN/D2/20DI-20DO-10AI-10AO/ACU-NAS
FEATURES
316L Stainless Steel TECO Panel 316L Stainless Steel TECO Hydraulic Reservoir Hydraulic Power Generating Unit High Pressure High Flow Hydraulic Filtration Unit Hydraulic Energy Storage Accumulator Rack Main Header Analog Pressure Transmitting Unit Choke Valve Hydraulic Supply Unit Wellhead Control Modules Diverter Valve Control Module SDV Control Module Equalization Valve Control Module Flow Valve Control Module Remote Terminal Unit (RTU) Human Machine Interface (HMI) Explosion-proof Air-Conditioning Nitrogen Intensifier Unit (optional) Hydraulic Cleanliness Filtration Unit (optional)
BENEFITS
Eliminates the need for pneumatic supplies Eliminates the low pressure hydraulic pilot system Reduce massive cabling between the WHCP and PCS/SIS Utilizing High Pressure Pilot Solenoid Valve A* Block before bleed valve operation A* Snap acting operation A* High Flow A* Reduce tubing & fittings from the Low Pressure Pilot System Field proven design Specific timing control by the PMCS via RTU eliminating the use of the conventional flow control valve design Interchangeable module design will enable any faulty modules to be removed and replaced with a spare module at a minimum downtime. NAS 1638 Class 6 hydraulic cleanliness compliant Low Operating Cost and Minimum Spare Parts Inventory
A*
denotes Advanced Technology
Eagle Control-Matic
Integrated Microprocessor Based Electro-Hydraulic Actuated Wellhead Control System Configuration.

CRITERIA :
Control System sized for 36 Active Wellhead Control Modules : 10 Spare slots for Wellhead Control Modules : 02 12 Active Diverter Valve Control Modules : Spare slot for Diverter Valve Control Modules :04 Active SDV Control Modules : 03 Spare slot for SDV Control Modules : 03 01 Active Equalizing Valve Control Modules : Active Flow Control Valve Control Modules : 01 Choke Valve Hydraulic Distribution for : 06
RTU Section
Hydraulic line to SSV-A
SSV-A
(FMC HY-155 Actuator )
220 VAC, 50Hz Power Supply
Hydraulic Energy Storage Accumulator Rack
To DCS 24 VDC Power Supply Hydraulic line to SSV-B SSV-B

(FMC HY-155 Actuator )
HP and IP Hydraulic Header to Accumulator Rack
HP and IP Pump Suction and Discharge Hydraulic Line to Hydraulic Pump Skid
Hydraulic line to Flow Control Valve Hydraulic line to Equalizing Valve Hydraulic line to SDV Hydraulic line to Diverter Valve Hydraulic line to SCSSV
380 VAC, 3-ph+N, 50Hz Power Supply
Hydraulic Power Generating Unit
SCSSV Diverter Valve

(Bettis G01001.5-M11 )
SDV
(Bettis G01001.7-SR4-CW )
Equalizing Valve
Flow Control Valve

(Schlumberger TRMAXX-10E )

EH36 Series
THE SYSTEM FEATURES Hydraulic Power Section

A. TECO Hydraulic Reservoir
Inspection Cover Filter Breather Lever Transmitter
Flame Arrestor The fully welded hydraulic supply reservoir which is mounted at the top of the panel is constructed from 3mm thick 316L stainless steel, sized for 36 modules operation. The supply reservoir is equipped with a filter-breather for filtering during filling, level sight glass for local visual indication, flame arrestor for avoiding any possible cause Level Sight Glass of fire or explosion at the tank from external sources of ignition, inspection cover for reservoir inspection & cleaning and drain valve to drain the reservoir during cleaning.
A HART protocol differential pressure transmitter mounted at the side of the reservoir facilitates remote monitoring of the hydraulic level and stop the pump when low-low reservoir level is detected.
B. Hydraulic Power Generating Unit
Hydraulic Reservoir
The Hydraulic Power Generating System comprises of 2 main header namely the High Pressure Header (HP) and Medium Pressure Header (MP). The MP & HP Header shall consist of 2 nos. of motor driven check ball design hydraulic piston pump, 1 duty and 1 standby, with isolation valve arrangement to permit on line repair and replacement. Each hydraulic pump suction side will have a of 0.8mm screen strainer for hydraulic fluid straining before entering the pump suction port. At each pump discharge side, a pressure safety valve sized to the pump flow rate to provide over-pressure protection and a 2-1/2 dial stem mounted pressure gauge with blow-out plug for local pressure monitoring is provided. An additional check valve in additional to the check ball in the pump is also installed to prevent any possible back flow of the discharge hydraulic back to the pump. Each of the MP Hydraulic Pump is sized to charge the energy storage accumulators at the MP header from 1200 psig to 1600 psig in 5 minutes and from 0 psig to 1200 psig in 10 minutes. Similarly, each HP Hydraulic Pump is sized to charge the energy storage accumulators at the HP header from 3600 psig to 4800 psig in 5 minutes and from 0 psig to 3600 psig in 10 minutes. An optional manual hand pump facility for HP header hydraulic back-up is provided for manual pumping of HP pressure when the electric driven pumps fails.
Duty Pump Pressure Safety Valve Pressure Gauge Pressure Safety Valve Pressure Gauge Check Valve Isolation Ball Valve
Isolation Ball Valve
Check Valve
Hydraulic fluid from Reservoir
Standby Pump
To Hydraulic Header
Typical Configuration for IP and HP Pump Header
C. High Pressure High Flow Hydraulic Filtration System - with DP Filter Status Monitoring
The MP header will provide the required hydraulic supply pressure to operate the WVs, SSVs and SSIVs while the HP header will provide the required hydraulic supply pressure to operate the SCSSVs and Down hole Choke Valves. To ensure the hydraulic on each MP and HP header is free from impurity for problem-free hydraulic valve operation and prolong the system components life span, a set of high pressure high flow Tee-Type Filter for each header is provided to filter the pump discharged hydraulic to a cleanliness level of NAS 1638 Class 6 or better. Isolation block valve arrangement to permit on line cleaning and replacement of the filter is provided to ensure easy filter maintenance without disrupting the panel operation to monitor the filter element clogging status at each MP and HP header, a differential pressure transmitter with local indication for each header is installed in parallel to the set of filters.
NAS 1638 Class 6 cleanliness Compliant

EH36 Series
THE SYSTEM FEATURES Hydraulic Power Section

D. Choke Valve Hydraulic Supply Unit - Optional
A Choke Valve header distribution sized to provide hydraulic pressure for 6 nos. of Master-Flo Surface Stepping Actuator Choke Valve, is generated by tapping the pressure from the IP Header through dual hydraulic regulation facility with isolation block valve arrangement for online maintenance. To facilitate manual shutdown intervention, the Choke Valve header will consist of a local supply isolation selector which will allow the operator to isolate the header supply pressure and return the hydraulic from the choke valves back to the hydraulic reservoir thereby closing all choke valves.
HART Protocol Pressure Transmitter
Safety Pattern Pressure Gauge
Duty Hydraulic Regulator
Supply Isolation Selector Valve
To Choke Valve 1 To Choke Valve 2 To Choke Valve 3
Hydraulic supply from IP Header Isolation Ball Valve
Standby Hydraulic Regulator
To Choke Valve 4 To Choke Valve 5 To Choke Valve 6
D. Hydraulic Energy Storage Accumulator Rack

In order to maintain continuous operation in the event of pump failure, a set of hydraulic accumulators, sized to open 1 WV, 1 SSV & 1 SSIV for 2 cycles operation are provided at the MP header. Similarly a set of accumulator, sized to open 1 SCSSV & 1 Down hole Choke Valve for 2 cycles operation is also be provided at the HP header for the same operation purpose. Each accumulator installation is provided with isolation and draining facility to permit on line maintenance of any accumulator without disrupting the operation of the panel. To satisfy international code of practice, all hydraulic accumulators are U-Stamped and designed to meet ASME Code Section VIII Div 1.
E. Main Header Analog Pressure Transmitting Unit

In order to enable the operator to monitor the header pressure, the panel front of the Hydraulic Power Section will have 2-1/2 dial safety gauges with blow-out plug to provided local pressure monitoring of the IP header, HP header and Choke Valve header. Remote monitoring of all the headers will also be possible from the HART protocol pressure transmitter sending its signal to the panel RTU.
WELLHEAD CONTROL PANEL

Project : Block 12W Development Project Client : Premier Oil Vietnam Offshore BV Manufacturer : S.A. Technologies Pte Ltd
MP Supply Header Pressure
HP Supply Header Pressure
PSD Pushbutton
ESD Pushbutton
Designed to meet ASME Code Section VIII Div 1
Panel Master Section Layout

EH36 Series
THE SYSTEM FEATURES Module Section

A. General
The module section shall consist of 2 types of modules each type shall have its module housing design typically such that it can be removed and interchanged between module of the same types. The 2 types of modules are mainly : 1. Production Wellhead Control Module 2. Water Injection Wellhead Control Module
B. Production Wellhead Control Module

There are 8 nos. of active Wellhead Control Modules with allocation for 8 nos. of spare slots for future addition. Each module shall consist of 4 nos. of high pressure pilot, 24VDC, low powered hydraulic solenoid valve for WV, SSV, SSIV & SCSSV Open/Close control, 4 nos. of thermal safety relieving facilities for relieving of access pressure along each WV, SSV, SSIV & SCSSV actuating line caused by thermal expansion of the hydraulic fluid, 4 nos. of panel mounted 2-1/2 dial safety gauges with blow-out protection for local monitoring of each WV, SSV, SSIV & SCSSV hydraulic control line, 4 nos. of 316SS hermitically sealed pressure switches for remote status monitoring of each WV, SSV, SSIV & SCSSV status and 9 nos. of EExde certified panel mounted pushbutton for Open / Close initiation for WV, SSV, SSIV & SCSSV and initiation of Well Shutdown. Module isolation facility shall also be provided for the hydraulic supply line, tee off from the MP and HP header, to the individual module. Hydraulic back flow prevention facility will also be provided at the hydraulic supply line to each module WV, SSV, SSIV and SCSSV to prevent the loss of pressure from the rest of the modules when any 1 of the module is pressurized. This facility will also be provided at the hydraulic return line to prevent the back flow of returned hydraulic when the module is drawn out.
Wellhead Control Module
WV Pressure
SSV Pressure
SSIV Pressure
SCSSV Pressure
Well Shutdown WV Open / Close SSV Open / Close SSIV Open / Close SCSSV Open / Close
Production Wellhead Control Module
C. Water Injection Wellhead Control Module

There are provision for 4 nos. of Water Injection Wellhead Control Modules as spare slots for future addition. Each module shall consist of 4 nos. of high pressure pilot, 24VDC, low powered hydraulic solenoid valve for WV, SSV, SSIV & SCSSV Open/Close control, 4 nos. of thermal safety relieving facilities for relieving of access pressure along each WV, SSV, SSIV & SCSSV actuating line caused by thermal expansion of the hydraulic fluid, 4 nos. of panel mounted 2-1/2 dial safety gauges with blow-out protection for local monitoring of each WV, SSV, SSIV & SCSSV hydraulic control line, 4 nos. of 2.3.5 316SS hermitically sealed pressure switches for remote status monitoring of each WV, SSV, SSIV & SCSSV status and 9 nos. of EEx de certified panel mounted pushbutton for Open / Close initiation for WV, SSV, SSIV & SCSSV and initiation of Well Shutdown. Module isolation facility shall also be provided for the hydraulic supply line, tee off from the MP and HP header, to the individual module. Hydraulic back flow prevention facility will also be provided at the hydraulic supply line to each module WV, SSV, SSIV and SCSSV to prevent the loss of pressure from the rest of the modules when any 1 of the module is pressurized. This facility will also be provided at the hydraulic return line to prevent the back flow of returned hydraulic when the module is drawn out.
Wellhead Control Module
WV Pressure
SSV Pressure
SSIV Pressure
SCSSV Pressure
Well Shutdown WV Open / Close SSV Open / Close SSIV Open / Close SCSSV Open / Close
Water Injection Wellhead Control Module

EH36 Series

A. SCSSV Activate to Close
Closing Sequence During shutdown operation, the closing of the well shall also be in sequence by inter-locking logic with time delay controlled by the RTU. The well delay logic in the RTU shall close the SSV-A first, subsequently the SSV-B will close after a time delay of 30 sec when SSV-A depressurized and finally the SCSSV will close after another 30 sec when the SSV-B depressurized. The control will similarly take the hydraulic line pressure switch signal as the valve close confirmation signal before starting the delay timer to close the next actuator valve. Legend
IP Supply H G From RTU To RTU A B E F D E F HP Supply Return Header HP Backup Supply H G G H From RTU A B To RTU C D E F To SCSSV To SSV-B D To SSV-A
A Solenoid Valve B Manual Isolation Valve C Manual SCSSV Hyd. Selector Valve D 316SS Pressure Switch E Pressure Gauge F Thermal Safety Valve G Check Valves H Isolation Ball Valves Hydraulic Supply Line Hydraulic Return Line Hydraulic Tubing
From RTU
To RTU A B
SCSSV Activate to Close
B. SCSSV Activate to Open

Opening Sequence During normal operation, the opening of the well shall be in sequence by operator activation with inter-locking logic controlled by the RTU. The well inter-locking logic in the RTU shall allow the SCSSV to open first, subsequently the SSV-B and finally the SSV-A. The control will take the hydraulic line pressure switch signal as the valve open confirmation signal before allowing the subsequent valve to be pressurized for opening.
To RTU A B E F D E F HP Supply Return Header HP Backup Supply H G G H From RTU A B To RTU C D E F To SCSSV To SSV-B
Legend
D To SSV-A
IP Supply
From RTU
From RTU
To RTU A B
SCSSV Initiate to Open

EH36 Series

C. SSV-A ACTIVATE TO CLOSE
Closing Sequence During shutdown operation, the closing of the well shall also be in sequence by inter-locking logic with time delay controlled by the RTU. The well delay logic in the RTU shall close the SSV-A first, subsequently the SSV-B will close after a time delay of 30 sec when SSV-A depressurized and finally the SCSSV will close after another 30 sec when the SSV-B depressurized. The control will similarly take the hydraulic line pressure switch signal as the valve close confirmation signal before starting the delay timer to close the next actuator valve.
From RTU To RTU A B E F D E F HP Supply Return Header HP Backup Supply H G G H From RTU A B To RTU C D E F To SCSSV To SSV-B
Legend
D To SSV-A
IP Supply
From RTU
To RTU A B
SSV-A Activate to Close
D. SSV-A INITIATE TO OPEN

Opening Sequence During normal operation, the opening of the well shall be in sequence by operator activation with inter-locking logic controlled by the RTU. The well inter-locking logic in the RTU shall allow the SCSSV to open first, subsequently the SSV-B and finally the SSV-A. The control will take the hydraulic line pressure switch signal as the valve open confirmation signal before allowing the subsequent valve to be pressurized for opening. Legend
IP Supply H G From RTU To RTU A B E F D E F HP Supply Return Header HP Backup Supply H G G H From RTU A B To RTU C D E F To SCSSV To SSV-B D To SSV-A
From RTU
To RTU A B
SSV-A Initiate to Open

EH36 Series

E. SSV-B ACTIVATE TO CLOSE
Closing Sequence During shutdown operation, the closing of the well shall also be in sequence by inter-locking logic with time delay controlled by the RTU. The well delay logic in the RTU shall close the SSV-A first, subsequently the SSV-B will close after a time delay of 30 sec when SSV-A depressurized and finally the SCSSV will close after another 30 sec when the SSV-B depressurized. The control will similarly take the hydraulic line pressure switch signal as the valve close confirmation signal before starting the delay timer to close the next actuator valve.
To RTU A B E F D E F HP Supply Return Header HP Backup Supply H G G H From RTU A B To RTU C D E F To SCSSV To SSV-B
Legend
D To SSV-A
IP Supply
From RTU
From RTU
To RTU A B
SSV-B Activate to Close
F. SSV-B INITIATE TO OPEN

Opening Sequence During normal operation, the opening of the well shall be in sequence by operator activation with inter-locking logic controlled by the RTU. The well inter-locking logic in the RTU shall allow the SCSSV to open first, subsequently the SSV-B and finally the SSV-A. The control will take the hydraulic line pressure switch signal as the valve open confirmation signal before allowing the subsequent valve to be pressurized for opening. Legend
IP Supply H G From RTU To RTU A B E F D E F HP Supply Return Header HP Backup Supply H G G H SSV-B Initiate to Open From RTU A B To RTU C D E F To SCSSV To SSV-B D To SSV-A
From RTU
To RTU A B

EH36 Series

Type B Module Diverter Valve Control Module
There shall be 12 nos of active Diverter Valve Control Modules with allocation for 4 nos. of spare slots for future addition. Each module shall consist of 2 nos. of 2.3.2 high pressure pilot, 24VDC, low powered hydraulic solenoid valve for Open (XVO) & Close (XVC) control of the double acting Diverter Valve. For each XVO and XVC hydraulic control line, a 2.3.3 thermal safety valve for relieving of access pressure along each actuating line caused by thermal expansion of the hydraulic fluid and a 2.3.4 panel mounted 2-1/2 dial safety gauges with blow-out plug for local hydraulic pressure monitoring will also be provided. Panel mounted manual isolation facility for each XVO & XVC actuating line will also be available for local operator isolation and closing of the Diverter Valve. 2.3.6 Isolation facility shall also be provided for the hydraulic supply line, tee off from the IP header, to the individual module. Back flow prevention facility will be provided at the hydraulic supply line to prevent the loss of pressure from the rest of the modules when 1 of the module is pressurized. 2.3.8 Similar facility will also be installed at the hydraulic return line to prevent the back flow of returned hydraulic when the module is drawn out. Closing Sequence During closing operation, the closing of the double acting Diverter Valve shall be by operator activation with inter-locking logic controlled by the RTU. The inter-locking logic in the RTU shall activate the XVC solenoid while de-energizing the XVO solenoid upon initiation to close the Diverter valve.
From RTU
IP Supply
E To XVO F
From RTU
Legend
To XVC
G Return Header
XVC Energized upon Initiate to Close
Opening Sequence During normal operation, the opening of the double acting Diverter Valve shall be by operator activation with inter-locking logic controlled by the RTU. The inter-locking logic in the RTU shall activate the XVO solenoid while de-energizing the XVC solenoid upon initiation to open the Diverter valve.
From RTU
IP Supply
E To XVO F
From RTU
To XVC
G Return Header
XVO Energized upon Initiate to Open
10

EH36 Series

C Module - SDV Control Module, Equalization Control Valve Control Module & Flow Control Valve Control Module
There shall be 3 nos of active SDV Control Modules, 1 no. of Equalization Control Valve Control Module and 1 no. of Flow Control Valve Control Module with allocation for 3 nos. of spare slots for future addition. Each module shall consist of a high pressure pilot, 24VDC, low powered hydraulic solenoid valve for the process valve single acting actuator control, a thermal safety valve for relieving of access pressure along each process valve actuating line caused by thermal expansion of the hydraulic fluid, a panel mounted 2-1/2 dial safety gauges with blow-out plug for local monitoring of each process valve hydraulic control line pressure, pressure switches for remote status monitoring of each process valve status and a panel mounted manual isolation facility for each process valve actuating line for local operator isolation and valve closing. Similar isolation facility shall also be provided for the hydraulic supply line, tee off from the IP header, to the individual module. Back flow prevention facility will also be provided at the hydraulic supply line to prevent the loss of pressure from the rest of the modules when 1 of the module is pressurized. Similar facility will also be installed at the hydraulic return line to prevent the back flow of returned hydraulic when the module is drawn out.
SDV CONTROL MODULE, EQUALIZING VALVE CONTROL MODULE, FLOW CONTROL VALVE CONTROL MODULE
Closing Sequence During closing operation, the closing of the single acting SDV, Equalizing Valve or Flow Control Valve shall be by operator activation via the RTU.
IP Supply
From RTU
To RTU A B E
D To SDV, Equalizing Valve, Flow Valve
Return Header
Legend A Solenoid Valve B Manual Isolation Valve C Manual SCSSV Hyd. Selector Valve D 316SS Pressure Switch E Pressure Gauge F Thermal Safety Valve G Check Valves H Isolation Ball Valves
To SDV, Equalizing Valve, Flow Valve
XV De-energized upon Initiate to Close
Opening Sequence During normal operation, the opening of the single acting SDV, Equalizing Valve or Flow Control Valve shall be by operator activation via the RTU.
D E
IP Supply
From RTU
To RTU A B
Hydraulic Supply Line Hydraulic Return Line Hydraulic Tubing
Return Header
XV Energized upon Initiate to Open
11

EH36 Series
THE SYSTEM FEATURES Interface Junction Box

A. Hardware
The junction box shall be an increased safety EExe certified type fabricated from Glass Reinforced Polyester (GRP) material. 316SS materials can also be provided upon request. All cable glands used for termination shall be of brass material, EExe certified. Suitable 316SS cable trays shall also be provided for cable routing of field cables to the junction box.
S800 SIL 3 certified RTU suitable for Zone 2 Hazardous Area Application
S800 Human Machine Interface (HMI) Operator Panel
B. Controls
The electrical signals from the level transmitter, pressure transmitters and pressure switches shall be connected to the SIS through the junction box, where it will perform the necessary interlocking, delay and shutdown functions, and sent out the necessary output 24VDC signals to activate the corresponding solenoid valves. The controls perform by the SIS will consist of : Motor Control - Control of motor Start/Stop from MP and HP header pressure transmitter and hydraulic reservoir level transmitter signals Wellhead Control Module - Wellhead Control Module sequential opening operation upon initiation to open at the panel mounted pushbutton shall be as follow : 1) Opening of SCSSV 2) Opening of SSV (after a user defined time delay) 3) Opening of WV (after a user defined time delay) - Wellhead Control Module sequential closing operation upon operator initiation to shutdown at the panel mounted pushbuttons shall be as follow : 1) Closing of WV 2) Closing of SSV (after a user defined time delay) 3) Closing of SCSSV (after a user defined time delay)
12

EH36 Series
THE SYSTEM FEATURES Panel Construction

A. TECO Panel
The panel is constructed from 316L stainless steel 3-mm thick sheet, welded to internal 316 stainless steel angle frame. The panel shall be welded according to TECOs welding syllabus TO/ME/WPS-100 such that there will not be any form of inclusion and warping. Surface finish shall be in accordance to TECOs polishing syllabus TO/ME/POL-H4B to attain a 4B hairline finish. In consideration for clients convenience during site installation, the panel plinth will be fabricated from 100mm carbon steel c-channel with offshore painted to black colour suitable for welding or bolting at site deck. A 6mm thick neoprene gasket will be provided for material isolation between the 316SS panel and carbon steel plinth. For ease of access to the internal components for removal and maintenance, hinged lift-off type doors with 316SS heavy duty handles with integral locks and associated locking mechanism shall be provided at the rear of the panel. All panel internal supports, module housing and component bracketry will be in 316SS material. For interfacing to the site tubing connection, bulkhead connectors will be located at the panel rear top and arranged such that isolation of one connection will not affect or shutdown the others. As for cable transit to the Junction Box, Multiple Cable Transit (MCT) will be used and installed at the panel side between the Wellhead Control Panel and the JB. In order to keep the panel base clean and free from any possible spillage of hydraulic oil, drip pans for draining will be provided. To facilitate the panel earthing, two (2) numbers of M10 316SS earth bosses will be welded to the panel plinth diagonally for site connection. Also provided for each door are M6 earth studs welded at the inside of the door for doors to panel earthing. 6 nos. of M22 size 316SS lifting lugs will be welded at the panel top to facilitate lifting of the panel for transportation purpose. 316SS Handle with Lock Insert 3-Point Locking Assembly
M22 316SS Lifting Lugs M10 316SS Earth Boss
B. Tubes & Fittings

All tubing will be 316 stainless steel, seamless, bright finished, fully annealed to ASTM A269, 2.5% Molybdenum, Rockwell hardness 80, imperial size. To provide easy accessibility and tracing of the installed tubing, all tubing shall be grouped and run in either horizontal or vertical plane, carefully grouped and clamped for rigidity. All tube routing installation shall be in accordance to Eagle Control-matics tube routing syllabus SA/ME/TRG with Swagelok bending, cutting and de-burring tools to provide for the correct bends and fitting tightening. No Gap Gauge shall be used to check for all fitting tightening to ensure a leak-free installation. All threaded ends shall be NPT threads and tube fittings shall be 316 Stainless Steel, double ferrule, compression type Swagelok fittings.
Swagelok Tube Bender
Swagelok De-burring Tool & Wheel Cutter
No-Gap-Gauge Testing
Bright Annealed 316SS Tubing
13

EH36 Series
FUNCTIONAL LOOP DIAGRAM

ESD activated via Pushbutton at WHCP ESD or Fire & Gas Detected via SIS
ESD PSD Activated by Process via SIS PSD activated via Pushbutton at WHCP
Close All SCSSVs
Close All SSIVs
Stop All Hydraulic Pumps
PSD
Close All WVs
Close All SSVs
SYSTEM SPECIFICATION
Utilities:
Field Panel Power Supply for RTU Field Power Supply for Air Conditioner Field Power Supply for Motors Hydraulic System - HP Hydraulic Header - MP Hydraulic Header - HP Relief Valves Set Pressure - MP Relief Valves Set Pressure - HP Hydraulic Accumulator Volume - MP Hydraulic Accumulator Volume - Hydraulic Pump - Hydraulic Reservoir Volume - Hydraulic Fluid : 24 VDC, : 220 VAC, 1-ph, 50Hz, 500W : 380 VAC, 3-ph+N, 50Hz, 2.2KW : 3,600 psig to 4,800 psig : 1,200 psig to 1,600 psig : 5,280 psig : 1,760 psig : 10 litres (for 1 SCSSV for 2 cycles operation) : 100 litres
(for 1 SSV-A, SSV-B, SDV-6310, Diverter Valve & Choke Valve)
Physical Data: Enclosure material Enclosure Thickness Hydraulic Reservoir Dimension Overall Panel Dimension Overall Panel Dry Weight Overall Panel Operating Weight
: Stainless Steel 316L : 3mm : 1710(W) x 1000(D) x 400(H) mm : 4000(W) x 1000(D) x 2006(H) mm : 3,300 kg : 3,970 kg
: 2.21 lpm @ 1500 rpm

(sized for recharging accumulator within 5 minutes)
: 684 litres : Shell Tellus 32 (or equal grade) : 1 NPTF : 3/8 O.D. : 3/8 O.D. : 1/2 O.D. : 1 NPTF
Standards: Panel enclosure design in accordance to IP65 standard Hydraulic cleanliness to NAS 1638 Class 6 (minimum) All electrical devices shall be suitable for Zone 2 hazardous area application Documentation: Control Schematic and Panel Design Drawings Utility Consumption Calculations Accumulator, Pump and Reservoir Sizing Calculation Factory Acceptance Test Procedure / Report Start-Up Manual Operating & Maintenance Manual Manufacturer Data Record Mill Certificates / Certificate of Compliance Instrument Calibration Certificates Functional Design Specification (optional)
Connection line: Actuator Return Header SSV Hydraulic Control Line SCSSV Hydraulic Control Line Reservoir Drain Panel Drain
14
Eagle Control-Matic
Eagle Control-matics code EH Series Quantity of Modules
WH
EH
Electro-Hydraulic
XX (max. 36 nos.)
SCSSV Min. Pressure SCSSV Max. Pressure SCSSV Swept Volume SCSSV & WHCP Distance 08 13 8,000 psig 13,000 psig 10 15 10,000 psig 15,000 psig SSV Min. Pressure SSV Max. Pressure SSV Swept Volume SSV & WHCP Distance 08 13 8,000 psig 13,000 psig 10 15 10,000 psig 15,000 psig WV Min. Pressure WV Max. Pressure WV Swept Volume WV & WHCP Distance Accumulator Design Code Accumulator Sizing Criteria Pump Sizing Criteria
No. of Active Modules Installed
XX
No. of Spare Modules
02 05
2,000 psig 5,000 psig
08 13
8,000 psig 13,000 psig
03 06
3,000 psig 6,000 psig
10 15
10,000 psig 15,000 psig
(to enter volume in litres)
EH36 Series
(to enter in meter)
02 05
2,000 psig 5,000 psig
SELECTION CHART BASE MODEL
03 06 (to enter volume in litres) (to enter in meter) 02 05 03 06 3,000 psig 6,000 psig 2,000 psig 5,000 psig
3,000 psig 6,000 psig
X
X
(to enter in meter) S A P Manufacturers Standard ASME Code Section VIII Div 1 P.E.D. 97/23/EC
XX X Wells X Cycles X X
D2 A1 C A
Mins to charge from 0 to Min. pressure Mins to charge from Min. to Max. pressure
24VDC 110VAC, 1-ph, 50Hz CSA EExd IIC ATEX Ex II 2 GD A2 A3 220VAC, 1-ph, 50Hz 380VAC, 3-ph, 50Hz P Pneumatic
Pump Operating Voltage Hazardous Area Cert. Compliant
WH EH / 27M 9S / SC08 - 10 - 0.25 - 100 / S05 - 06 - 2.6 - 30 / W05 - 06 - 2.6 - 30 / A - 12 / 10 - 5 / A3 / A /W / / - / / _
Sample Model Selection Client Selected Model
15
WH EH /
M S / SC -
/S -
Eagle Control-Matic
SDV Quantity SDV Min. Pressure SDV Max. Pressure SDV Swept Volume SDV & WHCP Distance Choke Valve Quantity 3,000 psig 4,000 psig Choke Valve Min. Pressure Choke Valve Max. Pressure Choke Valve Swept Volume Choke Valve & WHCP Distance F P A2 220VAC, 1-ph, 50Hz Fieldbus Protocol Profibus Protocol N S Non-Intrinsically Safe Intrinsically Safe Analog Signal Type RTU Operating Voltage 03 04 3,000 psig 4,000 psig
No. of SDV
01 02
1,000 psig 2,000 psig
03 04
3,000 psig 4,000 psig
01 02
1,000 psig 2,000 psig
03 04
3,000 psig 4,000 psig
No. of Choke Valve
EH36 Series
01 02
1,000 psig 2,000 psig
03 04
01 02
1,000 psig 2,000 psig
X
(to enter volume in meters) A H 4 - 20mA Signal HART Protocol D2 A1 24VDC 110VAC, 1-ph, 50Hz
SELECTION CHART EXTENDED MODEL
X
(no. of external Digital Input Points)
X
(no. of external Digital Output Points)
X
(no. of external Analog Input Points)
RTU External I/O Points
(no. of external Analog Output Points) OPTIONAL

Explosion-proof Air -Conditioner Hydraulic Cleanliness H2S Compatibility Hydraulic Compatibility Nitrogen Intensifier Unit Hydraulic Cleanliness Filtration Unit
ACU NAS H2S GLY MIN NIU FILU
(Class 1, Div 2, Gp B, C, D certified) (NAS 1638 Class 6) (NACE MR-01-75) (Glycol Based Hydraulic) (Mineral Oil Based Hydraulic) (For quick charging of Hydraulic Accumulators) (For Hydraulic Cleanliness Filtration
For any other special configuration not stated in this selection chart, kindly contact our factory for further information
16
/ / DI DO AI AO /
17 SD 03 - 04 - 0.1 - 30 / 6 CV 03 - 04 - 0.1 - 30 / AN / D2 / 20DI - 20DO - 10AI - 10AO / ACU - NAS _
Sample Model Selection Client Selected Model
SD
/ CV

EH36 Series
SELECTION COMPONENT MANUFACTURER

Bladder Accumulator
FEATURES: Shell: Designed and Manufactured in accordance with ASME VIII Div 1 or BS.7201 : 1989. Material Carbon Steel or 316 Stainless Steel (optional). Separator Bag: Totally enclosed molded synthetic rubber bag in a range of materials. Integral steel stem fitted with gas valve assembly, sealing cap, 'O' ring, locknut and protective cap. Fluid Port Assembly: Poppet type assembly manufactured in carbon steel to international material specifications, complete with molded retaining ring, locking ring and bleed plug. Full Material Traceability: Chemical and mechanical test certification for all pressure parts to BSEN10204.3.1 Inspection: In Accordance with PED97-23-EC.
Hydraulic Solenoid Valve

FEATURES: Worldwide solenoid approvals
(ATEX, CSA, SAA, INMETRO & GOST)
A-Seal
Valves
EEx'd, EExia and Eexemb. 316L Stainless Steel Block Before Bleed Arctic Service Options to -50C Solenoid rotates through 360 15 lpm flow rate
Bladder Accumulator
High Pressure High Flow Solenoid Valve
Hydraulic Relief Valve:

FEATURES: Zero Leakage Dead-tight Seal Well Above 95% of Cracking Pressure Positive Reseal No Pressure Rise with Increasing Flow
Electric Driven Hydraulic Pump

FEATURES: Using the Checkball pump design, fluid is directed from the inlet side of the pistons to the pump outlet by a pair of seated check valves in each piston pumping chamber. The positive seating action of the check valves provides better wear and greater volumetric efficiency, especially at higher pressures. The Checkball design is exceptionally contamination tolerant because the outlet check valves provide a relatively large flushing path for any system contamination. Designed and Manufactured in accordance with ASME VIII Div 1 or BS.7201 : 1989. Material Carbon Steel or 316 Stainless Steel (optional).
High Flow Relief Valve
Explosion Proof Air Conditioner

FEATURES: Wall Mounted Certified by CSA International for use in Class I, Division 2, Groups B, C, D hazardous (classified) locations. NEMA 12 cabinet. Thermostat on intrinsically safe circuit. 3/4" NPT conduit connection and terminals or easy power wiring. Class I, Division 2, Aluminum finned copper tube coils Groups B, C, D provide maximum transfer. certified Washable filter reduces inventory Air-Conditioning Unit and maintenance costs.
Checkball Pump Operation
17

EH36 Series
WHY SHOULD WE BE YOUR CHOICE?

Other services we Provide :
Individual customer requirements met through tailored service agreements including 24 hour response. Engineering support. Project management. Through-life support - customized to specification, time-scale & budget for both new and established installations. Healthcare service contracts. Onshore workshop.
Our Clients
Amerada Hess (Thailand) Limited Brunei Shell Petroleum Co. Sdn. Bhd. Esso Petroleum Malaysia Inc. ExxonMobil Exploration & Production Malaysia Inc. Hoan Vu Joint Operating Company Japan Vietnam Petroleum Co. Ltd Murphy Sarawak Oil Co. Ltd. Petronas Carigali Sdn. Bhd. Petrofac Resources Malaysia Premier Petroleum Myanmar Limited Sabah Shell Petroleum Company Sarawak Shell Berhad Shell China Exploration & Production Co. Shell Philippines Exploration B.V. Talisman Malaysia Limited Toreador Turkey Limited Total Thailand, etc.
Maintenance
Our maintenance commitments cover not only hands on routines but can encompass all functions traditionally performed by the client: compliance to acceptable level of reliability, writing planned maintenance routines, scheduling work & reporting, performance monitoring, design & consultancy back-up, spares holding & procurement & providing full technical support. We ensure compliance of your systems to appropriate legislative standards. Optimization and retention of the integrity of the system.
Quality Assurance / Health & Safety

A safety management system is in place & we operate in full compliance with all relevant safety legislation. Risk assessments have been undertaken for all our workshop operations, which incorporate health, safety & environmental controls.
Cendor Field Development Project Petrofac Resources, Malaysia
Standards & Approvals

ISO-9000 EC 60079 IEC 60332 IEC 60529 IEEE ISA NAS 1638 International Organization for Standardization. Electrical Apparatus for Explosive Gas Atmospheres. Test on electric cables under fire conditions Classification of Degree of Protection Provide by Enclosures Institute of Electrical & Electronic Engineering International Standard Automation Cleanliness Requirements of Parts Used in Hydraulic Systems Systems API RP 14C Analysis, Design, Installation & Testing of Basic Surface Safety on Offshore Production Platforms
Talisman BR-C WHRP Project

Talisman Energy Limited, Malaysia
API RP 14B Design, Installation & Operation of Subsurface Safety Valve
RBDP-A Wellhead Topsides Project

Petronas Carigali Vietnam Limited
18

EH36 Series
TECHNICAL GUIDE
SYMBOL DESCRIPTION
2-WAY ISOLATION BALL VALVE CHECK VALVE PRESSURE GAUGE
OPERATION DESCRIPTION The valve which will either block or pass the media flow is operated by means of a manual selector handle. The valve having a spring poppet allows only a single direction flow and block the flow in the opposite direction. The gauge, which uses a bourdon tube connected to a needle on the front scale, will tension based on the pressure applied to its inlet port to indicate the corresponding pressure reading. The valve which has an internal spring, that can be set, will be compressed when pressure is applied to the inlet port. When the applied pressure is increased to more than the set pressure, the valve will open and vent the access pressure to its outlet port keeping the inlet pressure within the set limits. When the inlet pressure is restored to its normal level, the valve will close back to its original operating condition. A low power solenoid together with an internal build-in high pressure pilot provides the positive force to shift the valve position from normally close position to normally open position. With the build-in spring inside the valve, the valve will be actuated when the solenoid is energized and return to its original position when the solenoid is de-energized. The valve which has a common port will provide a through flow to either of the outlet ports by means of a manual selector handle. The hermetically sealed SPDT switch is activated by means of a spring and isolation diaphragm, that can be set, sensing the pressure at the inlet port. Upon sensing the pressure above the set point, the switch will change its contact position. Similarly upon loss of pressure below the set point, the contact will change its contact position back to its original position. Class 00 0 1 2 3 4 5 6 7 8 9 10 11 12 Maximum Particles / 100mL in Specific Size Range (um) 15 - 25 25 - 50 50 - 100 22 4 1 44 8 2 89 16 3 178 32 6 356 63 11 712 126 22 1,425 253 45 2,850 506 90 5,700 1,012 180 11,400 2,025 360 22,800 4,050 720 45,600 8,100 1,440 91,200 16,200 2,880 182,400 32,400 5,760
PRESSURE RELIEF VALVE
3/2-WAY HIGH PRESSURE PILOT DIRECT ACTING LOW POWERED SOLENOID VALVE
3-WAY TRUNNION SELECTOR VALVE
PRESSURE SWITCH
What is NAS 1638?

National Aerospace Standard (NAS) 1638 is a particulate contamination coding system used in the fluid power industry to simplify the communication of data from particle counters. It converts the particle counts at various size ranges into convenient broad base classes. NAS 1638 code as shown in Table 1 is based upon a fixed particle size distribution of the contaminant over a size range of >5 to >100 m. A series of 14 classes was created covering very clean to very dirty levels, where the interval between each class is double the contamination level.
5 - 15 125 250 500 1,000 2,000 4,000 8,000 16,000 32,000 64,000 128,000 256,000 512,000 1,024,000
100 0 0 1 1 2 4 8 16 32 64 128 256 512 1,024
COMPARISON CHARTS BETWEEN IEC AND NEC CODES

Gas Group Classification Code
IEC II C II C II B II B II B II B II A II A II A II A II A II A II A II A II A II A NEC A B C C C C D D D D D D D D D D Gas or Vapor Acetylene Hydrogen Ethylene Ethyl Ether Cyclopropane Butadene 1-3 Propane Ethane Butane Benzene Pentane Heptane Acetone Methyl Ethyl Methyl Alcohol Ethyl Alcohol
Temperature Classification Code

Temperature In deg C 85 100 120 135 160 165 180 200 215 230 260 280 300 450 Classification IEC North America T6 T6 T5 T5 T4 T4 T3 T3 T3 T3 T2 T2 T2 T2 T2 T1 T4A T4 T3C T3B T3A T3 T2D T2C T2B T2A T2 T1
Inflammable Material Gases and Vapors, Acetylene Hydrogen
Area Classification Code

IEC Protection D and/or E Zone 1 or 2 Group II Subdivision C Class I NEC Division 1 or 2 Group A
D and/or E
1 or 2 1 or 2
II II
C + H2 B
I I
1 or 2 1 or 2 1 or 2
B B C
Propylene Oxide Ethyl D and/or E Oxide Butadiene D and/or E Cyclopropane Ethyl Ether Ethylene Acetone, Benzene, D and/or E Butane, Propane Hexane, Paint Solvents, Natural Gases
1 or 2
II
1 or 2
II
1 or 2
19
Sales & Marketing Connection

Mr. Steven Au Yong HP : 9638-2123 Sales Team TEL : 6561-5671
Skype Name : stevenauyong
[email protected]
Skype Name : satech.sales.sg
ech Sa T
SYSTEM AUTOMATION
S.A. TECHNOLOGIES PTE LTD

Website : www.satech.com.sg Email : [email protected]
COPYRIGHT 2011
[email protected]
SATECH Eagle Control-Matic Wellhead Control System EH36 Series Product Brochure (Ed011211 1214Hr) Issue 1

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YOUR SINGLE SOURCE FOR A COMPLETE INTEGRATED SYSTEM

THE ULTIMATE SOLUTION FOR THE OIL & GAS INDUSTRIES

WELLHEAD CONTROL SYSTEM EH36 SERIES

Embrace the Power of the Latest Technological solution

FOR THE CONTROL OF :

VALUE ADDED FEATURES :

PC2H1H SERIES ELPC 2H1H SERIES EDC 1H1H Series

Eagle Control - Matic

WELLHEAD CONTROL SYSTEM

THE ULTIMATE SOLUTION FOR THE OIL & GAS INDUSTRIES

INTRODUCING THE TECHNOLOGY

THE SYSTEM OPERATION

Extended Model : 17SD03-04-0.1-30/6CV03-04-0.1-30/AN/D2/20DI-20DO-10AI-10AO/ACU-NAS

denotes Advanced Technology

Integrated Microprocessor Based Electro-Hydraulic Actuated Wellhead Control System Configuration.

Hydraulic line to SSV-A

220 VAC, 50Hz Power Supply

Hydraulic Energy Storage Accumulator Rack

To DCS 24 VDC Power Supply Hydraulic line to SSV-B SSV-B

HP and IP Hydraulic Header to Accumulator Rack

380 VAC, 3-ph+N, 50Hz Power Supply

Hydraulic Power Generating Unit

SCSSV Diverter Valve

Flow Control Valve

Eagle Control - Matic

WELLHEAD CONTROL SYSTEM

THE ULTIMATE SOLUTION FOR THE OIL & GAS INDUSTRIES

THE SYSTEM FEATURES Hydraulic Power Section

B. Hydraulic Power Generating Unit

Isolation Ball Valve

Isolation Ball Valve

Hydraulic fluid from Reservoir

Isolation Ball Valve

Typical Configuration for IP and HP Pump Header

NAS 1638 Class 6 cleanliness Compliant

Eagle Control - Matic

WELLHEAD CONTROL SYSTEM

THE ULTIMATE SOLUTION FOR THE OIL & GAS INDUSTRIES

THE SYSTEM FEATURES Hydraulic Power Section

HART Protocol Pressure Transmitter

Safety Pattern Pressure Gauge

Isolation Ball Valve

Duty Hydraulic Regulator

Isolation Ball Valve

Supply Isolation Selector Valve

To Choke Valve 1 To Choke Valve 2 To Choke Valve 3

Hydraulic supply from IP Header Isolation Ball Valve

Standby Hydraulic Regulator

Isolation Ball Valve

To Choke Valve 4 To Choke Valve 5 To Choke Valve 6

D. Hydraulic Energy Storage Accumulator Rack

E. Main Header Analog Pressure Transmitting Unit

WELLHEAD CONTROL PANEL

MP Supply Header Pressure

HP Supply Header Pressure

Designed to meet ASME Code Section VIII Div 1

Panel Master Section Layout

Eagle Control - Matic