IBM Mobile Systems ThinkPad 600/600E (2645) Hardware Maintenance Manual

S10L-9619-03

June 1999

Note Before using this information and the product it supports, be sure to read the general information under Notices on page 117.

Fourth Edition (June 1999) The following paragraph does not apply to the United Kingdom or any country where such provisions are inconsistent with local law: INTERNATIONAL BUSINESS MACHINES CORPORATION PROVIDES THIS PUBLICATION AS IS WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE LIMITED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer or express or implied warranties in certain transactions; therefore, this statement may not apply to you. This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in new editions of the publication. IBM may make improvements or changes to the products or the programs described in this publication at any time. It is possible that this publication may contain references to, or information about, IBM products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that IBM intends to announce such IBM products, programming, or services in your country. Requests for technical information about IBM products should be made to your IBM authorized dealer or your IBM marketing representative. Copyright International Business Machines Corporation 1998, 1999. All rights reserved. Note to U.S. Government Users Documentation related to restricted rights Use, duplication, or disclosure is subject to restrictions set forth in GSA ADP Schedule Contract with IBM Corp.

Related Publications
The following product publications are available through IBM or your IBM Authorized Dealer.
Publication Mobile Systems HMM Volume 1: Laptop, Notebook, Portable, and ThinkPad Computers (Models L40, CL57, N45, N51, P70/P75, ThinkPad 300, 350, 500, 510, 710T, Expansion Unit, Dock I, Dock II) Mobile Systems HMM Volume 2: ThinkPad Computers (Models 340, 355, 360, 370, 700, 701, 720, 750, 755) Mobile Systems HMM Volume 3: ThinkPad Computers (Models 365, 380, 385, 560, 760, SelectaDock) Mobile Systems HMM Volume 4: ThinkPad Computers (Models 380, 385, 560, 760, 765) Part, Form Number 30H2356, S82G-1501-01

30H2357, S82G-1502-03

84H8099, S82G-1503-05

05L1271, S05L-1270-01

Related Diskettes
The following diskettes are available through IBM or your IBM Authorized Dealer.

iii

Diskette ThinkPad 300 (2615) Advanced Diagnostics Diskette ThinkPad 350, 350C, 425, 425C (2618) Advanced Diagnostics Diskette ThinkPad 365 (2625) Advanced Diagnostics Diskette ThinkPad 380/385 (2635) Maintenance Diskette ThinkPad 390/i Series 1700 (2626, 2627) Diagnostic and Utilities Diskettes ThinkPad 500 (2603) Advanced Diagnostics Diskette ThinkPad 510 (2604) Advanced Diagnostics Diskette ThinkPad 700 (9552) Reference Diskette ThinkPad 700C (9552) Reference Diskette ThinkPad 720/720C (9552) Reference Diskette ThinkPad Hardware Maintenance Diskette (for all Models 355, 360, 560, 750, 755, 760) ThinkPad Dock I (3545) Docking Station (3550) Data/Fax Modem FaxConcentrator/A

Part, Form Number 33G9361, S33G-9361

A211000, GA21-1000

76H7578, S30H-2498

06J0333, S06J-0333 10L9942, S10L-9942

71G3702, S71G-3702

83G8095, S83G-8095

42G2017, S42G-2017 42G2023, S42G-2023 61G1194, S61G-1194 78H5384, S78H-5384

71G4140, S71G-4140 42G2428, S42G-2428 61G1556, S61G-1556 84F8540, S84F-8540

iv

Contents
General Descriptions . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . Important Service Information . . . . . . . . . Drive and Diskette Compatibility Matrix . . . . Safety Notices (Multi-lingual Translations) . . . Safety Information . . . . . . . . . . . . . . Laser Compliance Statement . . . . . . . . . . Read This First . . . . . . . . . . . . . . . . . FRU Replacement Notices . . . . . . . . . . . LCD Replacement Notice . . . . . . . . . . Screw Notices . . . . . . . . . . . . . . . . System Board Replacement Notice . . . . . . CPU Card Replacement Notice (600E and 770X Only) . . . . . . . . . . . . . . . . . . . DC-DC Card Replacement Notice (770X Only) Related Service Information . . . . . . . . . . . How to Use Error Messages . . . . . . . . . How to Diagnose Multiple FRUs . . . . . . . Reset Switch . . . . . . . . . . . . . . . . Running a Low-Level Format . . . . . . . . . Service Web Site . . . . . . . . . . . . . . Passwords . . . . . . . . . . . . . . . . . Power Management Features . . . . . . . . Fn Key Combinations . . . . . . . . . . . . Checkout Guide . . . . . . . . . . . . . . . . Audio Checkout . . . . . . . . . . . . . . . Diskette Drive Checkout . . . . . . . . . . . Fan Checkout . . . . . . . . . . . . . . . . Indicator LED Checkout . . . . . . . . . . . Indicator Panel Check Out . . . . . . . . . . Keyboard or Auxiliary Input Device Checkout . Memory Checkout . . . . . . . . . . . . . . Modem (DSP) Checkout . . . . . . . . . . . Port Replicator Checkout . . . . . . . . . . . Power Systems Checkout . . . . . . . . . . System Board and CPU Card Checkout . . . . TrackPoint Checkout . . . . . . . . . . . . . Running the Diagnostics . . . . . . . . . . . . . PC Card Slots Test . . . . . . . . . . . . . Universal Serial Bus (USB) Test . . . . . . . Displaying the Error Log . . . . . . . . . . . Checking the Installed Devices List . . . . . . Diagnostic Error Codes . . . . . . . . . . . ThinkPad 600 . . . . Model-Unique Functions Product Overview . Status Indicators . . Symptom-to-FRU Index Numeric Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 3 3 10 14 17 19 19 19 20 22 22 23 23 23 23 23 24 24 25 29 30 31 31 32 32 32 32 33 34 35 35 38 39 39 41 41 42 42 42 47 49 49 51 52 52

Copyright IBM Corp. 1999

Beep Symptoms . . . . . . . . . . . . . Audio-Related Symptoms . . . . . . . . CD-ROM-Related Symptoms . . . . . . . Function-Related Symptoms . . . . . . . Indicator-Related Symptoms . . . . . . . Infrared-Related Symptoms . . . . . . . . Keyboard- or TrackPoint-Related Symptoms LCD-Related Symptoms . . . . . . . . . Modem (DSP)-Related Symptoms . . . . PC Card-Related Symptoms . . . . . . . Peripheral-Device-Related Symptoms . . . Power-Related Symptoms . . . . . . . . Other Symptoms . . . . . . . . . . . . . Intermittent Problems . . . . . . . . . . Undetermined Problems . . . . . . . . . FRU Removals and Replacements . . . . . . 1010 Backup Battery . . . . . . . . . . 1020 DIMM . . . . . . . . . . . . . . . 1030 Battery Pack . . . . . . . . . . . 1040 Hard Disk Drive . . . . . . . . . . 1050 UltraslimBay Device . . . . . . . . 1060 Keyboard Assembly . . . . . . . . 1070 Keyboard . . . . . . . . . . . . . 1080 Speakers . . . . . . . . . . . . . 1085 Speaker Cable . . . . . . . . . . 1090 LCD Assembly . . . . . . . . . . 1100 PC Card (PCMCIA) Slot Assembly . 1110 Modem Card . . . . . . . . . . . 1115 System Kit for RFID . . . . . . . . 1120 Sub Card . . . . . . . . . . . . . 1130 CPU Card and Fan . . . . . . . . 1140 Guide Rail, Mic. Cable, or TV Out Card 1150 System Board . . . . . . . . . . . 2010 LCD Front Cover . . . . . . . . . 2020 LCD Hinges and Cables . . . . . . 2030 Inverter Card . . . . . . . . . . . Locations . . . . . . . . . . . . . . . . . . Front View . . . . . . . . . . . . . . . Bottom View . . . . . . . . . . . . . . . Password Pads . . . . . . . . . . . . . Rear View . . . . . . . . . . . . . . . . Parts List . . . . . . . . . . . . . . . . . . Model 600 . . . . . . . . . . . . . . . . LCD FRU (TFT) . . . . . . . . . . . . . Model 600E . . . . . . . . . . . . . . . LCD FRU (TFT) . . . . . . . . . . . . . Keyboard . . . . . . . . . . . . . . . . Miscellaneous Parts . . . . . . . . . . . Modem Kit . . . . . . . . . . . . . . . Common Parts List . . . . . . . . . . . Notices . . . . . . . . . . . . . . . . . . . Trademarks . . . . . . . . . . . . . . .

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Introduction

General Descriptions
This chapter includes the descriptions for all ThinkPad models. Some descriptions might not apply to the particular computer.

Introduction Important Service Information

Important Diskette fixes are customer installable. The diskette fixes are located on the PC Company Bulletin Board Service (BBS). The direct phone line for modem connection is 919-557-0001 or tieline 255-0001. Advise customers to contact the PC Company HelpCenter at 800-772-2227 if they need assistance in obtaining or installing any diskette fixes. Customers in Canada should call IBM HelpPC at 800-565-3344 for assistance or down-load information. The Canadian BBS phone numbers are: Montreal Toronto Vancouver Winnipeg 514-938-3022 905-316-4255 604-664-6464 204-934-2735

FRU Replacement Strategy

Before Replacing Parts Ensure that all diskette fixes are installed prior to replacing any FRUs listed in this manual. Use the following strategy to prevent unnecessary FRU replacement and service expense: If you are instructed to replace a FRU and that does not correct the problem, reinstall the original FRU before you continue. Some computers have both a processor board and a system board. If you are instructed to replace either the processor board or the system board, and the first board that you replaced does not correct the problem, reinstall the original board, then replace the other (processor or system) board. If an adapter or device consists of more than one FRU, an error code may be caused by any of the FRUs. Before replacing the adapter or device, remove the FRUs, one by one, to see if the symptoms change. Replace only the FRU that changed the symptoms. Copyright IBM Corp. 1999

Introduction
Attention A customized setup configuration (other than default settings) may exist on the computer you are servicing. Running Automatic Configuration may alter those settings. Note the current configuration settings (using the View Configuration option) and verify that the settings are in place when service is complete.

Hard Disk Drive Replacement Strategy:

Always try to run a low-level format before replacing a hard disk drive. Attention The drive startup sequence in the computer you are servicing might have been changed. Be extremely careful during write operations such as copying, saving, or formatting. Data or programs can be overwritten if you select an incorrect drive.

How to Use Error Messages:

Use the error codes displayed on the screen to diagnose failures. If more than one error code is displayed, begin the diagnosis with the first error code. The cause of the first error code can result in false error codes being displayed. If no error code is displayed, see if the error symptom is listed in the Symptom-to-FRU Index for the computer you are servicing.

How to Read POST Error Messages: POST error messages are displayed on the screen as three, four, five, or eight digits. The error messages that can be displayed as shorter POST messages are highlighted in this index. Some digits will represent different information for SCSI errors versus non-SCSI errors.
The following example shows which digits display the shorter POST error messages and also defines the SCSI information in an eight-digit error message.
Shorter POST Messages """"""""""""""""""""" " " " " " """"""""""""""""""""""""""""""""""""""""" " " " " " " " " " """"""""""""""""""""""""""""""""""""""""" " " " " " " " " Reserved " " " " " " Size (SCSI) """"""""""" " " Slot Number (SCSI) Device Code " Logical Unit Number (SCSI) ID (SCSI)

All SCSI devices are set to a different SCSI ID. Duplicate SCSI ID settings can generate a false error message. Use the SCSI ID to determine whether the error message is coming from an internal or an external device.

Introduction

Drive and Diskette Compatibility Matrix

The following table provides identification information for 3.5-inch drives.
Diskette Drive 3.5-Inch - 1.44MB 3.5-Inch - 2.88MB Identifying Mark 1.44 on the eject button 2.88 on the eject button

The following table provides compatibility information for 3.5-inch diskettes and 3.5-inch diskette drives.
Diskette Capacity 1.0MB 2.0MB 4.0MB 1.44MB Drive Read/Write Read/Write Not Compatible 2.88MB Drive Read/Write Read/Write Read/Write

The following table provides identification information for 5.25-inch diskette drives.
Diskette Drive 5.25-Inch - 360KB (External) 5.25-Inch - 1.2MB (Internal) Identifying Mark Asterisk on bezel 1.2 on the eject button

The following table provides compatibility information for 5.25-inch diskettes and 5.25-inch diskette drives.
Diskette Capacity 360KB 1.2MB 360KB Drive Read/Write Not Compatible 1.2MB Drive Read/Write Read/Write

Note A 360KB diskette written to or formatted on a 1.2MB drive can be read reliably only on a 1.2MB drive.

Safety Notices (Multi-lingual Translations)

In this manual, safety notices appear in English with a page number reference to the appropriate multi-lingual, translated safety notice found in this section. The following safety notices are provided in English, French, German, Italian, and Spanish languages.

General Descriptions

Introduction
Safety Notice 1 Before the computer is powered-on after FRU replacement, make sure all screws, springs, or other small parts are in place and are not left loose inside the computer. Verify this by shaking the computer and listening for rattling sounds. Metallic parts or metal flakes can cause electrical shorts. Avant de remettre l'ordinateur sous tension aprs remplacement d'une unit en clientle, vrifiez que tous les ressorts, vis et autres pices sont bien en place et bien fixes. Pour ce faire, secouez l'unit et assurez-vous qu'aucun bruit suspect ne se produit. Des pices mtalliques ou des copeaux de mtal pourraient causer un court-circuit. Bevor nach einem FRU-Austausch der Computer wieder angeschlossen wird, mu sichergestellt werden, da keine Schrauben, Federn oder andere Kleinteile fehlen oder im Gehuse vergessen wurden. Der Computer mu geschttelt und auf Klappergerusche geprft werden. Metallteile oder -splitter knnen Kurzschlsse erzeugen. Prima di accendere l'elaboratore dopo che stata effettuata la sostituzione di una FRU, accertarsi che tutte le viti, le molle e tutte le altri parti di piccole dimensioni siano nella corretta posizione e non siano sparse all'interno dell'elaboratore. Verificare ci scuotendo l'elaboratore e prestando attenzione ad eventuali rumori; eventuali parti o pezzetti metallici possono provocare cortocircuiti pericolosi. Antes de encender el sistema despues de sustituir una FRU, compruebe que todos los tornillos, muelles y dems piezas pequeas se encuentran en su sitio y no se encuentran sueltas dentro del sistema. Comprubelo agitando el sistema y escuchando los posibles ruidos que provocaran. Las piezas metlicas pueden causar cortocircuitos elctricos.

Introduction
Safety Notice 2 Some standby batteries contain a small amount of nickel and cadmium. Do not disassemble it, recharge it, throw it into fire or water, or short-circuit it. Dispose of the battery as required by local ordinances or regulations. Use only the battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery. Certaines batteries de secours contiennent du nickel et du cadmium. Ne les dmontez pas, ne les rechargez pas, ne les exposez ni au feu ni l'eau. Ne les mettez pas en court-circuit. Pour les mettre au rebut, conformez-vous la rglementation en vigueur. Lorsque vous remplacez la pile de sauvegarde ou celle de l'horloge temps rel, veillez n'utiliser que les modles cits dans la liste de pices dtaches adquate. Une batterie ou une pile inapproprie risque de prendre feu ou d'exploser. Die Bereitschaftsbatterie, die sich unter dem Diskettenlaufwerk befindet, kann geringe Mengen Nickel und Cadmium enthalten. Sie darf nur durch die Verkaufsstelle oder den IBM Kundendienst ausgetauscht werden. Sie darf nicht zerlegt, wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser ausgesetzt werden. Die Batterie kann schwere Verbrennungen oder Vertzungen verursachen. Bei der Entsorgung die rtlichen Bestimmungen fr Sondermll beachten. Beim Ersetzen der Bereitschafts- oder Systembatterie nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgefhrt ist. Der Einsatz falscher Batterien kann zu Entzndung oder Explosion fhren. Alcune batterie di riserva contengono una piccola quantit di nichel e cadmio. Non smontarle, ricaricarle, gettarle nel fuoco o nell'acqua n cortocircuitarle. Smaltirle secondo la normativa in vigore (DPR 915/82, successive disposizioni e disposizioni locali). Quando si sostituisce la batteria dell'RTC (real time clock) o la batteria di supporto, utilizzare soltanto i tipi inseriti nell'appropriato Catalogo parti. L'impiego di una batteria non adatta potrebbe determinare l'incendio o l'esplosione della batteria stessa. Algunas bateras de reserva contienen una pequea cantidad de nquel y cadmio. No las desmonte, ni recargue, ni las eche al fuego o al agua ni las cortocircuite. Deschelas tal como dispone la normativa local. Utilice slo bateras que se encuentren en la lista de piezas. La utilizacin de una batera no apropiada puede provocar la ignicin o explosin de la misma.

General Descriptions

Introduction
Safety Notice 3 The battery pack contains small amounts of nickel. Do not disassemble it, throw it into fire or water, or short-circuit it. Dispose of the battery pack as required by local ordinances or regulations. Use only the battery in the appropriate parts listing when replacing the battery pack. Use of an incorrect battery can result in ignition or explosion of the battery. La batterie contient du nickel. Ne la dmontez pas, ne l'exposez ni au feu ni l'eau. Ne la mettez pas en court-circuit. Pour la mettre au rebut, conformez-vous la rglementation en vigueur. Lorsque vous remplacez la batterie, veillez n'utiliser que les modles cits dans la liste de pices dtaches adquate. En effet, une batterie inapproprie risque de prendre feu ou d'exploser. Akkus enthalten geringe Mengen von Nickel. Sie drfen nicht zerlegt, wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser ausgesetzt werden. Bei der Entsorgung die rtlichen Bestimmungen fr Sondermll beachten. Beim Ersetzen der Batterie nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgefhrt ist. Der Einsatz falscher Batterien kann zu Entzndung oder Explosion fhren. La batteria contiene piccole quantit di nichel. Non smontarla, gettarla nel fuoco o nell'acqua n cortocircuitarla. Smaltirla secondo la normativa in vigore (DPR 915/82, successive disposizioni e disposizioni locali). Quando si sostituisce la batteria, utilizzare soltanto i tipi inseriti nell'appropriato Catalogo parti. L'impiego di una batteria non adatta potrebbe determinare l'incendio o l'esplosione della batteria stessa. Las bateras contienen pequeas cantidades de nquel. No las desmonte, ni recargue, ni las eche al fuego o al agua ni las cortocircuite. Deschelas tal como dispone la normativa local. Utilice slo bateras que se encuentren en la lista de piezas al sustituir la batera. La utilizacin de una batera no apropiada puede provocar la ignicin o explosin de la misma.

Introduction
Safety Notice 4 The lithium battery can cause a fire, explosion, or severe burn. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100C (212F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use only the battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery. La pile de sauvegarde contient du lithium. Elle prsente des risques d'incendie, d'explosion ou de brlures graves. Ne la rechargez pas, ne retirez pas son connecteur polaris et ne la dmontez pas. Ne l'exposez pas une temperature suprieure 100C, ne la faites pas brler et n'en exposez pas le contenu l'eau. Mettez la pile au rebut conformment la rglementation en vigueur. Une pile inapproprie risque de prendre feu ou d'exploser. Die Systembatterie ist eine Lithiumbatterie. Sie kann sich entznden, explodieren oder schwere Verbrennungen hervorrufen. Batterien dieses Typs drfen nicht aufgeladen, zerlegt, ber 100 C erhitzt oder verbrannt werden. Auch darf ihr Inhalt nicht mit Wasser in Verbindung gebracht oder der zur richtigen Polung angebrachte Verbindungsstecker entfernt werden. Bei der Entsorgung die rtlichen Bestimmungen fr Sondermll beachten. Beim Ersetzen der Batterie nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgefhrt ist. Der Einsatz falscher Batterien kann zu Entzndung oder Explosion fhren. La batteria di supporto e una batteria al litio e puo incendiarsi, esplodere o procurare gravi ustioni. Evitare di ricaricarla, smontarne il connettore polarizzato, smontarla, riscaldarla ad una temperatura superiore ai 100 gradi centigradi, incendiarla o gettarla in acqua. Smaltirla secondo la normativa in vigore (DPR 915/82, successive disposizioni e disposizioni locali). L'impiego di una batteria non adatta potrebbe determinare l'incendio o l'esplosione della batteria stessa. La bateria de repuesto es una bateria de litio y puede provocar incendios, explosiones o quemaduras graves. No la recargue, ni quite el conector polarizado, ni la desmonte, ni caliente por encima de los 100C (212F), ni la incinere ni exponga el contenido de sus celdas al agua. Deschela tal como dispone la normativa local.

General Descriptions

Introduction
Safety Notice 5 If the LCD breaks and the fluid from inside the LCD gets into your eyes or on your hands, immediately wash the affected areas with water for at least 15 minutes. Seek medical care if any symptoms from the fluid are present after washing. Si le panneau d'affichage cristaux liquides se brise et que vous recevez dans les yeux ou sur les mains une partie du fluide, rincez-les abondamment pendant au moins quinze minutes. Consultez un mdecin si des symptmes persistent aprs le lavage. Die Leuchtstoffrhre im LCD-Bildschirm enthlt Quecksilber. Bei der Entsorgung die rtlichen Bestimmungen fr Sondermll beachten. Der LCD-Bildschirm besteht aus Glas und kann zerbrechen, wenn er unsachgem behandelt wird oder der Computer auf den Boden fllt. Wenn der Bildschirm beschdigt ist und die darin befindliche Flssigkeit in Kontakt mit Haut und Augen gert, sollten die betroffenen Stellen mindestens 15 Minuten mit Wasser abgesplt und bei Beschwerden anschlieend ein Arzt aufgesucht werden. Nel caso che caso l'LCD si dovesse rompere ed il liquido in esso contenuto entrasse in contatto con gli occhi o le mani, lavare immediatamente le parti interessate con acqua corrente per almeno 15 minuti; poi consultare un medico se i sintomi dovessero permanere. Si la LCD se rompe y el fluido de su interior entra en contacto con sus ojos o sus manos, lave inmediatamente las reas afectadas con agua durante 15 minutos como mnimo. Obtenga atencin medica si se presenta algn sntoma del fluido despues de lavarse.

Introduction
Safety Notice 6 To avoid shock, do not remove the plastic cover that surrounds the lower portion of the inverter card. Afin d'viter tout risque de choc lectrique, ne retirez pas le cache en plastique protgeant la partie infrieure de la carte d'alimentation. Aus Sicherheitsgrnden die Kunststoffabdeckung, die den unteren Teil der Spannungswandlerplatine umgibt, nicht entfernen. Per evitare scosse elettriche, non rimuovere la copertura in plastica che avvolge la parte inferiore della scheda invertitore. Para evitar descargas, no quite la cubierta de plstico que rodea la parte baja de la tarjeta invertida. Safety Notice 7 Though main batteries have low voltage, a shorted or grounded battery can produce enough current to burn combustible materials or personnel. Bien que le voltage des batteries principales soit peu lev, le court-circuit ou la mise la masse d'une batterie peut produire suffisamment de courant pour brler des matriaux combustibles ou causer des brlures corporelles graves. Obwohl Hauptbatterien eine niedrige Spannung haben, knnen sie doch bei Kurzschlu oder Erdung genug Strom abgeben, um brennbare Materialien zu entznden oder Verletzungen bei Personen hervorzurufen. Sebbene le batterie di alimentazione siano a basso voltaggio, una batteria in corto circuito o a massa pu fornire corrente sufficiente da bruciare materiali combustibili o provocare ustioni ai tecnici di manutenzione. Aunque las bateras principales tienen un voltaje bajo, una batera cortocircuitada o con contacto a tierra puede producir la corriente suficiente como para quemar material combustible o provocar quemaduras en el personal.

General Descriptions

Introduction
Safety Notice 8 Before removing any FRU, power-off the computer, unplug all power cords from electrical outlets, remove the battery pack, then disconnect any interconnecting cables. Avant de retirer une unit remplaable en clientle, mettez le systme hors tension, dbranchez tous les cordons d'alimentation des socles de prise de courant, retirez la batterie et dconnectez tous les cordons d'interface. Die Stromzufuhr mu abgeschaltet, alle Stromkabel aus der Steckdose gezogen, der Akku entfernt und alle Verbindungskabel abgenommen sein, bevor eine FRU entfernt wird. Prima di rimuovere qualsiasi FRU, spegnere il sistema, scollegare dalle prese elettriche tutti i cavi di alimentazione, rimuovere la batteria e poi scollegare i cavi di interconnessione. Antes de quitar una FRU, apague el sistema, desenchufe todos los cables de las tomas de corriente elctrica, quite la batera y, a continuacin, desconecte cualquier cable de conexin entre dispositivos.

Safety Information
The following section contains the safety information that you need to be familiar with before servicing an IBM mobile computer.

General Safety:
general safety:

Follow these rules to ensure

Observe good housekeeping in the area of the machines during and after maintenance. When lifting any heavy object: 1. Ensure you can stand safely without slipping. 2. Distribute the weight of the object equally between your feet. 3. Use a slow lifting force. Never move suddenly or twist when you attempt to lift. 4. Lift by standing or by pushing up with your leg muscles; this action removes the strain from the muscles in your back. Do not attempt to lift any objects that weigh more than 16 kg (35 lb) or objects that you think are too heavy for you. Do not perform any action that causes hazards to the customer, or that makes the equipment unsafe. Before you start the machine, ensure that other service representatives and the customer's personnel are not in a hazardous position.

10

Introduction
Place removed covers and other parts in a safe place, away from all personnel, while you are servicing the machine. Keep your tool case away from walk areas so that other people will not trip over it. Do not wear loose clothing that can be trapped in the moving parts of a machine. Ensure that your sleeves are fastened or rolled up above your elbows. If your hair is long, fasten it. Insert the ends of your necktie or scarf inside clothing or fasten it with a nonconductive clip, approximately 8 centimeters (3 inches) from the end. Do not wear jewelry, chains, metal-frame eyeglasses, or metal fasteners for your clothing. Attention: Metal objects are good electrical conductors. Wear safety glasses when you are: hammering, drilling soldering, cutting wire, attaching springs, using solvents, or working in any other conditions that might be hazardous to your eyes. After service, reinstall all safety shields, guards, labels, and ground wires. Replace any safety device that is worn or defective. Reinstall all covers correctly before returning the machine to the customer.

Electrical Safety: Observe the following rules when working on electrical equipment.
Important Use only approved tools and test equipment. Some hand tools have handles covered with a soft material that does not insulate you when working with live electrical currents. Many customers have, near their equipment, rubber floor mats that contain small conductive fibers to decrease electrostatic discharges. Do not use this type of mat to protect yourself from electrical shock. Find the room emergency power-off (EPO) switch, disconnecting switch, or electrical outlet. If an electrical accident occurs, you can then operate the switch or unplug the power cord quickly. Do not work alone under hazardous conditions or near equipment that has hazardous voltages. Disconnect all power before: Performing a mechanical inspection Working near power supplies Removing or installing main units Before you start to work on the machine, unplug the power cord. If you cannot unplug it, ask the customer to power-off the wall box that supplies power to the machine and to lock the wall box in the off position. General Descriptions

11

Introduction
If you need to work on a machine that has exposed electrical circuits, observe the following precautions: Ensure that another person, familiar with the power-off controls, is near you. Attention: Another person must be there to switch off the power, if necessary. Use only one hand when working with powered-on electrical equipment; keep the other hand in your pocket or behind your back. Attention: There must be a complete circuit to cause electrical shock. By observing the above rule, you may prevent a current from passing through your body. When using testers, set the controls correctly and use the approved probe leads and accessories for that tester. Stand on suitable rubber mats (obtained locally, if necessary) to insulate you from grounds such as metal floor strips and machine frames.

Observe the special safety precautions when you work with very high voltages; these instructions are in the safety sections of maintenance information. Use extreme care when measuring high voltages. Regularly inspect and maintain your electrical hand tools for safe operational condition. Do not use worn or broken tools and testers. Never assume that power has been disconnected from a circuit. First, check that it has been powered-off. Always look carefully for possible hazards in your work area. Examples of these hazards are moist floors, nongrounded power extension cables, power surges, and missing safety grounds. Do not touch live electrical circuits with the reflective surface of a plastic dental mirror. The surface is conductive; such touching can cause personal injury and machine damage. Do not service the following parts with the power on when they are removed from their normal operating places in a machine: Power supply units Pumps Blowers and fans Motor generators and similar units. (This practice ensures correct grounding of the units.) If an electrical accident occurs: Use caution; do not become a victim yourself. Switch off power. Send another person to get medical aid.

12

Introduction

Safety Inspection Guide:

The intent of this inspection guide is to assist you in identifying potentially unsafe conditions on these products. Each machine, as it was designed and built, had required safety items installed to protect users and service personnel from injury. This guide addresses only those items. However, good judgment should be used to identify potential safety hazards due to attachment of non-IBM features or options not covered by this inspection guide. If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you can continue without first correcting the problem. Consider these conditions and the safety hazards they present: Electrical hazards, especially primary power (primary voltage on the frame can cause serious or fatal electrical shock). Explosive hazards, such as a damaged CRT face or bulging capacitor Mechanical hazards, such as loose or missing hardware The guide consists of a series of steps presented in a checklist. Begin the checks with the power off, and the power cord disconnected. Checklist: 1. Check exterior covers for damage (loose, broken, or sharp edges). 2. Power-off the computer. Disconnect the power cord. 3. Check the power cord for: a. A third-wire ground connector in good condition. Use a meter to measure third-wire ground continuity for 0.1 ohm or less between the external ground pin and frame ground. b. The power cord should be the appropriate type as specified in the parts listings. c. Insulation must not be frayed or worn. 4. Remove the cover. 5. Check for any obvious non-IBM alterations. Use good judgment as to the safety of any non-IBM alterations. 6. Check inside the unit for any obvious unsafe conditions, such as metal filings, contamination, water or other liquids, or signs of fire or smoke damage. 7. Check for worn, frayed, or pinched cables. 8. Check that the power-supply cover fasteners (screws or rivets) have not been removed or tampered with.

Handling Electrostatic Discharge-Sensitive Devices: Any computer part containing transistors or

integrated circuits (ICs) should be considered sensitive to electrostatic discharge (ESD). ESD damage can occur when there is a difference in charge between objects. General Descriptions

13

Introduction
Protect against ESD damage by equalizing the charge so that the machine, the part, the work mat, and the person handling the part are all at the same charge. Notes 1. Use product-specific ESD procedures when they exceed the requirements noted here. 2. Make sure that the ESD protective devices you use have been certified (ISO 9000) as fully effective. When handling ESD-sensitive parts: Keep the parts in protective packages until they are inserted into the product. Avoid contact with other people. Wear a grounded wrist strap against your skin to eliminate static on your body. Prevent the part from touching your clothing. Most clothing is insulative and retains a charge even when you are wearing a wrist strap. Use the black side of a grounded work mat to provide a static-free work surface. The mat is especially useful when handling ESD-sensitive devices. Select a grounding system, such as those listed below, to provide protection that meets the specific service requirement. Note The use of a grounding system is desirable but not required to protect against ESD damage. Attach the ESD ground clip to any frame ground, ground braid, or green-wire ground. Use an ESD common ground or reference point when working on a double-insulated or battery-operated system. You can use coax or connector-outside shells on these systems. Use the round ground-prong of the AC plug on AC-operated computers.

Grounding Requirements:

Electrical grounding of the computer is required for operator safety and correct system function. Proper grounding of the electrical outlet can be verified by a certified electrician.

Laser Compliance Statement

Some IBM Personal Computer models are equipped from the factory with a CD-ROM drive. CD-ROM drives are also sold separately as options. The CD-ROM drive is a laser product. The CD-ROM drive is certified in the U.S. to conform to the requirements of the Department of Health and Human Services 21 Code of Federal Regulations (DHHS 21 CFR) Subchapter J for Class 1 laser products.

14

Introduction
Elsewhere, the drive is certified to conform to the requirements of the International Electrotechnical Commission (IEC) 825 and CENELEC EN 60 825 for Class 1 laser products. When a CD-ROM drive is installed, note the following.

CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein might result in hazardous radiation exposure. O uso de controles, ajustes ou desempenho de procedimentos diferentes daqueles aqui especificados pode resultar em perigosa exposio radiao.

Pour viter tout risque d'exposition au rayon laser, respectez les consignes de rglage et d'utilisation des commandes, ainsi que les procdures dcrites. Werden Steuer- und Einstellelemente anders als hier festgesetzt verwendet, kann gefhrliche Laserstrahlung auftreten.

L'utilizzo di controlli, regolazioni o l'esecuzione di procedure diverse da quelle specificate possono provocare l'esposizione a

El uso de controles o ajustes o la ejecucin de procedimientos distintos de los aqu especificados puede provocar la exposicin a radiaciones peligrosas. Opening the CD-ROM drive could result in exposure to hazardous laser radiation. There are no serviceable parts inside the CD-ROM drive. Do not open. General Descriptions

15

Introduction
Some CD-ROM drives contain an embedded Class 3A or Class 3B laser diode. Note the following. DANGER: Laser radiation when open. Do not stare into the beam, do not view directly with optical instruments, and avoid direct exposure to the beam. Radiao por raio laser ao abrir. No olhe fixo no feixe de luz, no olhe diretamente por meio de instrumentos ticos e evite exposio direta com o feixe de luz.

Rayonnement laser si carter ouvert. vitez de fixer le faisceau, de le regarder directement avec des instruments optiques, ou de vous exposer au rayon. Laserstrahlung bei geffnetem Gert. Nicht direkt oder ber optische Instrumente in den Laserstrahl sehen und den Strahlungsbereich meiden. Kinyitskor lzersugr ! Ne nzzen bele se szabad szemmel, se optikai eszkzkkel. Kerlje a sugrnyalbbal val rintkezst ! Aprendo l'unit vengono emesse radiazioni laser. Non fissare il fascio, non guardarlo direttamente con strumenti ottici e evitare l'esposizione diretta al fascio.

Radiacin lser al abrir. No mire fijamente ni examine con instrumental ptico el haz de luz. Evite la exposicin directa al haz.

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Read This First

Read This First

Before you go to the checkout guide, be sure to read this section. Important Notes Only certified trained personnel should service the computer. Read the entire FRU removal and replacement page before replacing any FRU. Use new nylon-coated screws when you replace FRUs. Be extremely careful during such write operations as copying, saving, or formatting. Drives in the computer that you are servicing might have been rearranged, or the drive startup sequence might have been altered. If you select an incorrect drive, data or programs might be overwritten. Replace FRUs only for the correct model. When you replace a FRU, make sure the model of the machine and FRU part number are correct by referring to the FRU parts list. A FRU should not be replaced because of a single, unreproducible failure. Single failures can occur from a variety of reasons that have nothing to do with a hardware defect, such as: cosmic radiation, electrostatic discharge, or software errors. FRU replacement should be considered only when a recurring problem exists. If this is suspected, clear the error log and run the test again. Do not replace any FRUs if log errors do not reappear. Be careful not to replace a nondefective FRU.

What to Do First:

The servicer must include the following in the parts exchange form or parts return form that is attached to the returned FRU: 1. 2. 3. 4. 5. 6. 7. 8. 9. Name and phone number of servicer Date of service Date that the machine failed Date of purchase Failure symptoms, error codes appearing on the display, and beep symptoms Procedure index and page number in which the failing FRU was detected Failing FRU name and part number Machine type, model number, and serial number Customer's name and address

General Descriptions

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Read This First

Before checking problems with the computer, determine whether the damage is covered under the warranty by referring to the following: Note During the warranty period, the customer may be responsible for repair costs if the computer damage was caused by misuse, accident, modification, unsuitable physical or operating environment, or improper maintenance by the customer. The following list provides some common items that are not covered under warranty and some symptoms that may indicate that the system was subjected to stress beyond normal use.

The following is not covered under warranty: LCD panel cracked from the application of excessive force or from being dropped. Scratched (cosmetic) parts. Cracked or broken plastic parts, broken latches, broken pins, or broken connectors caused by excessive force. Damage caused by liquid spilled into the system. Damage caused by the improper insertion of a PC Card or the installation of an incompatible card. Damage caused by foreign material in the FDD. Diskette drive damage caused by the diskette drive cover being pressed or by the insertion of a diskette with multiple labels. Damaged or bent diskette eject button. Fuses blown by attachment of a nonsupported device. Forgotten computer password (making the computer unusable). The following symptoms might indicate damage caused by nonwarranted activities: Missing parts might be a symptom of unauthorized service or modification. HDD spindles can become noisy from being subjected to excessive force or from being dropped. I9990303 errors can be caused by exposure to strong magnetic fields.

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FRU Replacement Notices

FRU Replacement Notices

This section contains notices for removal and replacement. Read this section carefully before replacing any FRU.

LCD Replacement Notice

The TFT LCD for the computer contains over 2,359,296 thin-film transistors (TFTs). A small number of missing, discolored, or lighted dots (on all the time) is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 5 or more.

Screw Notices
This computer uses special nylon-coated screws with the following characteristics: They maintain tight connections. They do not easily come loose, even with shock or vibration. They need additional force to tighten. They should be used only once. Do the following when you service this machine: Keep the screw kit (P/N 05K4841) in your tool bag. Always use new screws if you are instructed. Use a torque screwdriver if you have one. Loose screws can cause a reliability problem. The IBM ThinkPad computer addresses this problem with nylon-coated screws. Tighten screws as follows: Plastic to plastic Turn an additional 90 degrees after the screw head touches the surface of the plastic part:

Logic card to plastic Turn an additional 180 degrees after the screw head touches the surface of the logic card:

General Descriptions

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FRU Replacement Notices

Torque driver If you have a torque driver, refer to the Torque column with each step. Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly

System Board Replacement Notice

Notice for 770E and 600:
Restoring the System Unit Serial Number: The EEPROM on the system board contains vital product data (VPD), such as the system unit serial number and the system board serial number. You must restore the system unit serial number to its original number when the system board is replaced. To restore the system unit serial number, do the following: 1. 2. 3. 4. Press and hold F1 and power on the computer. Hold down F1 until the Easy-Setup menu appears. Click on Config. Press Ctrl + N. The System Unit Serial Number menu appears. 5. Follow the instructions on the menu. Notes: 1. Do not power-off the computer during the restoration process. 2. The serial number label is attached to the bottom of the computer.

Notice for 770X and 600E

Serial Numbers: When the computer was
manufactured, the EEFROM on the system board was loaded with the serial numbers of the system and all major components. The EEPROM contains the following serial numbers: System board serial number System unit serial number CPU Card serial number DC-DC Card serial number

20

FRU Replacement Notices

You must restore each of those serial numbers except the system board serial number to its original number when replacing the system board. To save the original serial numbers, do the following: 1. Boot from DOS, or open an MS-DOS prompt. 2. Insert the ThinkPad Hardware Maintenance Diskette Version 1.05 into the diskette drive. 3. Enter A:\SERUPDT.EXE at the DOS prompt. The usage of this tool is displayed. Note: SERUPDT.EXE is in the ThinkPad Hardware Maintenance Diskette Version 1.05 or a later version. 4. Enter SERUPDT R Each serial numbers is displayed with its device type. Write down all numbers except the system board serial number. The device type designations for the each serial number are as follows: 08: CPU card serial number 20: System unit serial number 38: DC-DC card serial number 40: System board serial number 787F: Hard disk drive serial number Note: You can disregard the hard disk drive serial number. To restore the serial numbers, do the following: 1. Boot from DOS, or open a MS-DOS prompt. 2. Enter SERUPDT.EXE at the DOS prompt. The usage of this tool is displayed. 3. Enter SERUPDT W nn SSSSSSS for each serial number you saved. Notes: a. nn is the device type, and SSSSSSS is the serial number. b. The system unit serial number is written in the label attached on the bottom of the computer.

UUID: The Universally Unique IDentifier (UUID) is a

128-bit number uniquely assigned to your computer at production and stored in the EEPROM of your system board. The algorithm that generates the unique number is designed to provide unique IDs until the year A.D. 3400. Consequently, no two computers in the world have the same number. When you replace the system board, you must set the UUID on the new system board as follows: 1. Press and hold F1 and power on the computer. 2. Hold down F1 until the Easy-Setup menu appears. 3. Click on Config. General Descriptions

21

FRU Replacement Notices

4. Press Ctrl + G. The UUID menu appears. 5. Press F5 to generate a new UUID, and press Enter to overwrite it to EEPROM.

CPU Card Replacement Notice (600E and 770X Only)

You must restore the CPU card serial number to its original number, when the CPU card is replaced. To save and restore the CPU card serial number, follow the instruction in Serial Numbers on page 20.

DC-DC Card Replacement Notice (770X Only)

You must restore the DC-DC card serial number to its original number, when the DC-DC card is replaced. To save and restore the DC-DC card serial number, follow the instruction in Serial Numbers on page 20.

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Related Service Information

Related Service Information

This section provides information about the following: How to Use Error Messages How to Diagnose Multiple FRUs Reset Switch Running a Low-Level Format Service Web Site on page 24 Passwords on page 24 Power Management Features on page 25 Fn Key Combinations on page 29

How to Use Error Messages

Use the error codes displayed on the screen to diagnose failures. If more than one error code is displayed, begin the diagnosis with the first error code. Whatever caused the first error code can result in false error codes being displayed. If no error code is displayed, see if the error symptom is listed in the Symptom-to FRU Index section.

How to Diagnose Multiple FRUs

When the adapter or device has more than one FRU, the error code could be caused by any of them. Before replacing multiple FRUs, try removing or exchanging each FRU, one by one in the designated sequence, to see if the symptoms change.

Reset Switch
The Reset switch resets the system (regardless of the microcode status) and forces the power off. Use this push button to power off when power is not completely off or the microcode is in a hung state. See the Locations section of each model for Reset switch location.

Running a Low-Level Format

Do the following to format the hard disk. Attention: Make sure the drive address to be formatted is correct. This procedure erases all information on the disk. 1. Power off the computer. 2. Hold F1 until the Easy-Setup menu appears. 3. Click on the Test icon. The Basic Diagnostics menu appears. 4. Press Ctrl+A to enter advanced diagnostic mode. The ThinkPad FRU Connections window appears. 5. Click on Exit. The Keyboard Test menu appears. 6. Click on Exit again. 7. Press Ctrl+L. The Low-Level Format menu appears. 8. Follow the instructions on the screen If you are prompted to use the Maintenance Diskette, do the following:

General Descriptions

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Related Service Information

1. Insert the ThinkPad Hardware Maintenance Diskette Version 1.05 or a later version into the diskette drive and power on the computer. 2. Select Format the hard disk from the main menu. 3. Select the drive from the menu. 4. Follow the instructions on the screen.

Service Web Site

When the latest maintenance diskette and the system program service diskette are available, they will be posted on: Maintenance diskette: http://www.pc.ibm.com/files/searchfiles.html (search for either MAINTENANCE or MAINT150) System program service diskette: http://pccbbs.raleigh.ibm.com/

Passwords
When the power-on password (POP), hard disk password (HDP), and supervisor password (PAP) are used, the following situations may occur:

If the POP is the same as the HDP, the POP prompt appears, but the HDP prompt does not appear. If the POP is not the same as the HDP, both prompts appear. The PAP and the HDP: If the PAP is used, the HDP is enabled automatically, but no HDP prompt appears. The HDP is set the same as the PAP.
The ThinkPad computer that has the bay can support more than two HDPs. If the POP is the same as one of the HDPs (HDP-1 or HDP-2), a POP prompt appears. The passwords are different. If the POP is not the same as either of the HDPs (HDP-1 or HDP-2):, both prompts appear. If the PAP is used, the HDP-1 or the HDP-2 is automatically enabled, but the HDP prompt does not appear. The HDP-1 and HDP-2 are then set to the same password as the PAP.

Supervisor and Hard Disk Passwords:

The supervisor password and the hard disk password (HDP) are security features that are used to protect the system and the hard disk data from unauthorized access. No overriding capability is provided. If only a hard disk password is set, obtaining permission from the password owner to unlock the password is a prerequisite for running diagnostic tests and performing service. If both supervisor password and hard disk password are set, you can enter Easy-Setup by pressing the Enter key or by entering the

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Related Service Information

power-on password at the supervisor password prompt. In this case, the Password, Start up, Network, and Initialize or Asset ID (for some models) icons cannot be selected. Note: The supervisor password and hard disk password cannot be replaced if they are forgotten. If the customer forgets the supervisor password, the system board must be replaced. If the customer forgets the hard disk password, the hard disk drive must be replaced.

How to Remove the Power-On Passwords:

If only the power-on password is set, do the following to remove the power-on password. 1. Power off the computer 2. Remove the DIMM cover on the bottom side of the computer. 3. Short-circuit the two password pads or put the jumper. For the location of the password pads or jumper, see the Locations section for each model. 4. Under the short-circuit condition, power on the computer and wait until the POST ends. After the POST ends, the password prompt does not appear. The power-on password is removed. 5. Reinstall the DIMM cover. If both the power-on password and the supervisor password are set, do the following to remove the passwords: 1. Power on the computer by pressing and holding F1. 2. Enter the supervisor password. The Easy-Setup menu appears. 3. Click on the Password icon. 4. Click on the Power on icon. 5. Enter the supervisor password and press the Space bar. 6. Press Enter twice. 7. Click on Exit; then click on Restart. The power-on password has been removed.

Power Management Features

Three power management modes are provided by the computer to reduce power consumption and prolong battery power.

General Descriptions

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Related Service Information

Standby Mode:
occurs:

In standby mode, the following

The LCD backlight turns off. The hard disk drive motor stops. The speaker is muted. Note: Standby mode in Windows 98 is called suspend mode in Windows 95. The computer enters standby mode when the Fn + F3 keys are pressed. The computer exits standby and resumes normal operation when any key is pressed.

Suspend Mode: The following events occur in addition to what occurs in standby mode when the computer enters suspend mode:
The LCD is powered off. The hard disk drive is powered off. The CPU stops. Note: Suspend mode in Windows 95 is called standby mode in Windows 98. The following events cause the computer to enter suspend mode: The Fn + F4 keys are pressed. The LCD cover is closed. If you add a check mark to the Will not suspend even if LCD is closed box in the Power Management Properties window, the computer will not enter suspend mode even if the LCD is closed. The LCD only turns off. The Suspend button is selected in the Fuel-Gauge program. The specified time has elapsed from the last operation with the keyboard, the TrackPoint, the hard disk drive, the parallel connector, or the diskette drive; or the AC Adapter is plugged in. In Windows 95, the timer is set by the Suspend Timer selection in the Power Properties window. In Windows 98, the timer is set by the System standby timer selection in the Power Management Properties window. The battery indicator blinks orange indicating that the battery power is low. If you add a check mark to the Hibernate when battery becomes low box in the Power Management Properties window, the computer enters hibernation mode under this condition. Note: Even if you don't set the low-battery alarm, the charge indicator will let you know that the battery is low, and then the ThinkPad will automatically enter the power-saving mode. This default low-battery behavior is

26

Related Service Information

independent of the operating system, so the computer might behave differently from your setting if you set the low-battery alarm. The computer chooses appropriately between your setting and the default setting. Note: The computer cannot enter suspend mode if it is attached to a docking station. The following events cause the computer to resume operation from suspend mode: The Fn key is pressed. The LCD cover is opened. The ring indicator (RI) is signaled by a serial device or PC Card device. The power switch is turned on. The resume timer is set. In Windows 95, you can set the time with the Resume on timer selection in the Power Management Properties window. In Windows 98, the Scheduled Tasks setting has priority over the Resume on timer selection in the Power Management Properties window. Note: The computer does not accept any event immediately after it enters suspend mode. Therefore, wait a few seconds before taking any action to reenter operation mode.

Hibernation Mode
For the Windows NT User A Windows NT user cannot create a hibernation file in a Windows NT system that uses the NTFS format system, the Windows NT default format. If you want to use hibernation mode, you should reinstall Windows NT with a FAT format system. In hibernation mode, the following occurs: The system status, RAM, VRAM, and setup data are stored on the hard disk. The system is powered off. Notes: 1. In the ThinkPad Configuration program, the computer can be set to suspend/hibernate while docked. 2. The computer cannot enter hibernation mode when: It is powered with ac power and a communication PC Card is used.

General Descriptions

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Related Service Information

The following events cause the computer to enter hibernation mode: The Fn + F12 keys are pressed. The Hibernation button is selected in the Fuel-Gauge program. The power switch is turned off when hibernation mode is set to Hibernate by Power Switch in the Windows 98 Power Management Properties window. The timer conditions are satisfied in suspend mode (for operating systems other than Windows 98). A critically low battery condition occurs and hibernation mode is set to Hibernate when battery becomes low. The computer exits hibernation mode and resumes operation when the Power switch is pressed. When power is turned on, the hibernation file in the boot record on the hard disk drive is read and system status is restored from the hard disk drive.

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Related Service Information

Fn Key Combinations
The following table shows the Fn key and function key combinations and their corresponding functions. The Fn key works independently from the operating system. The operating system obtains the status through the system management interface to control the system.
Fn + F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 Description Reserved. Turn Fuel-Gauge display on or off. Turn standby mode on. Turn suspend mode on. Reserved. Reserved. Switch between the LCD and an external monitor. Turn screen expansion on or off. (no symbol on the key) Reserved. Reserved. Switch the power management mode (High Performance, Automatic, and Customized) Note: In Windows 98, only the CPU speed is changed. F12 Turn hibernation mode on.

Model depending functions Pg Up Pg Dn Back space Increase the sound volume or un-mute. Decrease the sound volume or un-mute. Mute.

General Descriptions

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Checkout Guide

Checkout Guide
Use the following procedure as a guide for computer problems. Note: The diagnostic tests are intended to test only IBM products. Non-IBM products, prototype cards, or modified options can give false errors and invalid system responses. 1. Obtain the failing symptoms in as much detail as possible. 2. Verify the symptoms by attempting to re-create the failure by running the diagnostic test or by repeating the same operation. Note: To run the diagnostics, refer to Running the Diagnostics on page 39. 3. Use the following table with the verified symptom to determine which page to go to. Search the Symptoms (Verified) column, and find the description that best matches your symptom; then go to the page shown in the Go To column. Symptoms (Verified) Power failure. (The power indicator does not go on or stay on.) POST does not complete. No beep or error codes are indicated. POST beeps, but no error codes are displayed. POST detected an error and displayed numeric error codes. The diagnostic test detected an error and displayed a FRU code. The configuration is not the same as the installed devices. Other symptoms (such as LCD display problems). Go To Power Systems Checkout on page 35. Symptom-to-FRU Index section, and then use the No Beep Symptoms table. Symptom-to-FRU Index section, and then use the Beep Symptoms table. Symptom-to-FRU Index section, and then use the Numeric Error Codes table. FRU Codes on page 44. Checking the Installed Devices List on page 42. Symptom-to-FRU Index section, and then use the Other Symptoms table.

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Checkout Guide
Symptoms (Verified) Symptoms cannot be re-created (intermittent problems). Go To Use the customer-reported symptoms and go to Symptom-to-FRU Index section.

Audio Checkout
ISA Audio Check Out
1. Go to the diagnostic menu by selecting Test in the Easy-Setup menu. 2. Select Audio and run the diagnostic tests. 3. If the test detects a audio problem, replace the system board.

PCI Audio Check Out

1. Power off the computer. 2. Insert the ThinkPad Hardware Maintenance Diskette Version 1.05 or later version into the diskette drive. 3. Power on the computer. 4. Select Test the audio feature from the main menu. 5. If FAIL is displayed on the screen, replace the system board.

Diskette Drive Checkout

Do the following to isolate the problem to a controller, drive, or diskette. A blank, formatted, write-enabled, nondefective 2HD diskette is required.

FDD-1 represents the diskette drive in the bay. FDD-2 represents an external diskette drive.
Note: Some ThinkPad 600E computers support only one FDD at a time. The icon of the diskette drive for such models is FDD instead of FDD-1 or FDD-2. Attention: Make sure that the diskette does not have more than one label attached to it. Multiple labels can cause damage to the drive or cause the drive to fail. Do the following to select the test device. See Running the Diagnostics on page 39 for details. 1. Start Easy-Setup. 2. Click on Test. 3. Press Ctrl+A to enter the advanced diagnostic mode. The ThinkPad FRU Connections window appears. 4. Click on Exit. The keyboard layout window appears. 5. Click on Exit. 6. Click on FDD-1 (or FDD-2) to start the test.

General Descriptions

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Checkout Guide
7. Insert the blank diskette when instructed and follow the instructions on the screen. 8. If the controller test detects an error, FRU code 10 appears. Replace the system board. 9. If the controller test runs without errors, the drive read/write tests start automatically. If a drive test detects an error, FRU code 50 for FDD-1 or 51 for FDD-2 appears. If the diskette itself is known to be good, replace the drive.

Fan Checkout
To check the fan, do the following: 1. Start Easy-Setup. 2. Click on Test. The fan will start so you can check the air turbulence at the louver near the power switch. 3. Press Ctrl+A to enter the advanced diagnostic mode. The ThinkPad FRU Connections window appears. If the fan connector is not connected, Fan not connected message appears. 4. Click on Exit. The keyboard layout window appears. 5. Click on Exit. 6. Click on System Board and press Enter to run the test. Follow the description on the window. If the test detects the fan problem, replace it.

Indicator LED Checkout

If an indicator LED problem occurs, do the following: 1. Power off the computer. 2. Power on the computer. All the LEDs should turn on for a moment after the computer is powered on. 3. Verify that all LEDs turned on. If some of the LEDs do not turn on, replace the card that the LEDs are on. If the problem persists, replace the system board.

Indicator Panel Check Out

If an indicator panel problem occurs, do the following: 1. Power off the computer. 2. Power on the computer. All the icons should turn on for a moment after the computer is powered on. 3. Verify that all icons appear correctly. If some of the icons do not appear, replace the card that the indicator panel is connected to. If the problem persists, replace the DC-DC card.

Keyboard or Auxiliary Input Device Checkout

Remove the external keyboard if the internal keyboard is to be tested. If the internal keyboard does not work or an unexpected character appears, make sure that the flexible cable extending from the keyboard is correctly seated in the connector. If the keyboard cable connection is correct, run

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Checkout Guide
the keyboard test. See Running the Diagnostics on page 39 for details. Note: When the Fn key is pressed, a black square briefly appears. If the tests detect a keyboard problem, do the following one at a time to correct the problem. Do not replace a nondefective FRU: 1. 2. 3. 4. Reseat the keyboard cable. Replace the keyboard. Replace the card that the keyboard is connected to. Replace the system board.

The following auxiliary input devices are supported for this computer: Numeric keypad Mouse (PS/2 compatible) External keyboard (with keyboard/mouse cable) If any of these devices do not work, reseat the cable connector and repeat the failing operation. If the problem does not recur, recheck the connector. If the problem is not corrected, replace the device and then the card that the devices are directly connected to.

Memory Checkout
DIMM cards are available for increasing memory capacity. The memory size is displayed in kilobites. 576 KB is reserved by the system, so you calculate the memory size by the following equation: [total memory size (MB)] 1024 576 (KB) For example, if the total memory size is 64 MB, it is displayed as 64960 KB. Memory errors might stop system operations, show error messages on the screen, or hang the system. Use the following procedure to isolate memory problems: 1. Power off the computer and remove any installed DIMM from its slot. Note: If the computer has a base memory slot and option memory slots, remove any DIMMs installed in the option memory slots. 2. Press and hold the F1 key; then power on the computer. Hold the F1 key down until the Easy-Setup menu appears. 3. Select Test and press Enter. 4. Select Memory and press Enter to run the memory test on base memory. See Running the Diagnostics on page 39 for details.

General Descriptions

33

Checkout Guide
If an error appears: If the computer don't have the base memory slot, replace the system board. If the computer has the base memory slot, remove the DIMM installed in the base memory slot and go to step 2 on page 33. Then if an error appears, replace the system board. If an error does not appear, continue the following procedures. 5. Power off the computer and reinstall the DIMM one by one; then power on the computer. Verify the memory size; then test the memory. If an error appears, replace the DIMM. Note: Make sure that the DIMM is fully installed into the connector. A loose connection can cause an error. 6. If the problem does not corrected, replace the following FRU. a. System board b. CPU card If memory problems occur intermittently, use the loop option to repeat the test. When the test detects an error, an error log is printed on the printer connected to the parallel port. See Displaying the Error Log on page 42 for more information.

System Programs in Flash Memory: System setup programs and diagnostic tests are stored in the Flash memory. Flash Memory Update:
The Flash memory update is required for the following conditions: New versions of system programs New features or options To update the Flash memory, do the following: 1. Get the appropriate diskette containing the update. 2. Insert the System Program Service Diskette into drive A and power on the computer. 3. Select Update system programs from the menu.

Modem (DSP) Checkout

Note: This section is for the built-in modem model. Do the following: 1. Go to the diagnostic menu by selecting Test in the Easy-Setup menu. 2. Select DSP and run the diagnostic tests. 3. If the test detects a DSP problem, replace the modem card.

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Checkout Guide

Port Replicator Checkout

Use the following procedure to isolate a port replicator problem. The port replicator attaches to the system expansion connector at the rear of the computer: 1. Power off the computer. 2. Remove the failing devices from the port replicator. 3. Unplug the AC Adapter from the port replicator, if attached. 4. Remove the port replicator from the computer. 5. Reconnect the failing device directly to the computer. (If another device is already connected to the computer, remove it first.) 6. Go to the Running the Diagnostics on page 39 and run the diagnostics. 7. If the advanced diagnostic device test did not find an error, suspect a problem with the port replicator. 8. Power off the computer and reconnect the port replicator. 9. Power on the computer and run the following advanced diagnostic tests: Serial port test with the wrap plug installed on the port replicator Universal serial bus test with the USB parallel test cable Parallel port test with the wrap plug installed on the port replicator FDD-2 device test on the failing device with a scratch diskette 10. If diagnostic errors appear, replace the port replicator or the diskette drive. If the problem remains after the replacement, replace the system board. 11. If power problems appear only when the port replicator is used, replace the port replicator.

Port Replicator Power Overload: If power shutdown occurs intermittently when PC Card devices are used through a port replicator with PC Card slots, suspect an over-current problem. Some PC Card devices use more power; if the maximum usage of each device occurs simultaneously, the total current will exceed the limit, thereby causing a power shutdown. Isolate this problem by removing one of the devices, use the computer under the same condition, and see whether a power shutdown occurs. Do this procedure for all devices to determine the cause.

Power Systems Checkout

To verify the symptom of the problem, power on the computer using each of the following power sources: 1. Remove the battery pack. 2. Connect the AC Adapter and check that power is supplied.

General Descriptions

35

Checkout Guide
3. Disconnect the AC Adapter and install the charged battery pack; then check that power is supplied by the battery pack. If you suspect a power problem, see the appropriate power supply checkout in the following list: Checking Checking Checking Checking the AC Adapter Operational Charging the Battery Pack on page 37 the Backup Battery on page 38

Checking the AC Adapter:

You are here because the computer fails only when the AC Adapter is used: If the power problem occurs only when the port replicator is used, replace the port replicator. If the power-on indicator does not turn on, check the power cord of the AC Adapter for correct continuity and installation. If the operational charge does not work, go to Checking Operational Charging. 1. Unplug the AC Adapter cable from the computer and measure the output voltage at the plug of the AC Adapter cable. See the following figure:

(16 - 10 V)
Pin 1 2 Voltage (V dc) +15.5 to +17.0 Ground

If the voltage is not correct, replace the AC Adapter. If the voltage is within the range, do the following: Replace the system board. If the problem is not corrected, go to Undetermined Problems section of each model. Note: An audible noise from the AC Adapter does not always indicate a defect.

Checking Operational Charging: To check operational charging, use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when installed in the computer.
Perform operational charging. If the battery status indicator or icon does not turn on, remove the battery pack and let it return to room temperature. Reinstall the battery

36

Checkout Guide
pack. If the charge indicator or icon still does not turn on, replace the battery pack. If the charge indicator still does not turn on, replace either the system board or DC-DC card that the battery is connected to. Then reinstall the battery pack. If the reinstalled battery pack is not charged, go to the next section.

Checking the Battery Pack:

Battery charging will not start until the Fuel-Gauge shows that less than 95% of the total power remains; with this condition the battery pack can charge to 100% of its capacity. This protects the battery pack from being overcharged or having a shortened life. Do the following: 1. Power off the computer. 2. Remove the battery pack and measure the voltage between battery terminals 1 (+) and 4 (). See the following figure:

Terminal 1 4

Voltage (V dc) + 0 to + 12.6 Ground ()

3. If the voltage is less than +11.0 V dc, the battery pack has been discharged. Recharge the battery pack. Note: In this case, the battery pack is over-discharged. It takes at least 3 hours to recharge the battery pack even if the indicator does not turn on. If the voltage is still less than +11.0 V dc after recharging, replace the battery. 4. If the voltage is more than +11.0 V dc, measure the resistance between battery terminals 3 and 4. The resistance must be 4 to 30 K ohm. If the resistance is not correct, replace the battery pack. If the resistance is correct, replace the system board.

General Descriptions

37

Checkout Guide

Checking the Backup Battery:

Do the following:

1. Power off the computer and unplug the AC Adapter from the computer. 2. Turn the computer upside down. 3. Remove the backup battery (see Removal and Replacement section of each model). 4. Measure the voltage of the backup battery. See the following figure. Note: Be careful not to measure the wrong side of the backup battery.

Wire Red Black

Voltage (V dc) +2.5 to +3.2 Ground

If the voltage is correct, replace the system board. If the voltage is not correct, replace the backup battery. If the backup battery discharges quickly after replacement, replace the system board.

System Board and CPU Card Checkout

The processing functions are performed by both the system board and the CPU card. Processor problems can be caused by either FRU. However, the CPU card generally has a lower probability of failure. If a numeric code indicates the system board or the CPU card as a failing FRU, or the CPU card is indicated by a diagnostic test by showing FRU code 11, use the following procedure to isolate the problem: 1. Run the system board test to verify the symptom. This test verifies both the system board and the CPU card. If no error is detected, return to Checkout Guide on page 30. Note: Don't touch the keyboard and pointing device when the system board test is running. This might cause an unexpected error.

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Running the Diagnostics

2. If FRU code 10 appears, replace the system board but do not replace the CPU card. Remove the CPU card from the old system board and install it to the new system board. 3. If FRU code 11 appears, reseat the CPU card. 4. Rerun the test to verify the fix. 5. If FRU code 11 remains, replace the CPU card. If this procedure does not correct the problem, go to the Undetermined Problems section for each model.

TrackPoint Checkout
If the TrackPoint does not work, check the configuration in the ThinkPad Configuration program. If the configuration of the TrackPoint is disabled, select Enable to enable it. If this does not correct the TrackPoint problem, continue with the following. After you use the TrackPoint, the pointer drifts on the screen for a short time. This self-acting pointer movement can occur when a slight, steady pressure is applied to the TrackPoint pointer. This symptom is not a hardware problem. No service actions are necessary if the pointer movement stops in a short period of time. If a click button problem or the pointing stick problem occurs, do the following: 1. 2. 3. 4. 5. 6. Go to the Easy-Setup menu. Select an item with the pointing stick. Press any one of the click buttons. Verify that the item is selected. Move to another item with the pointing stick. Press the pointing stick (press-to-select), and verify that the item is selected. Note: This step is only for the model that has the press-to-select function. 7. Verify that all buttons work correctly. If either the pointing stick or the click button do not work, do the following actions one at a time to correct the problem. Do not replace a nondefective FRU. 1. Reseat the keyboard cables. 2. Replace the keyboard. 3. Reseat the card that the TrackPoint cable is directly connected to. 4. Replace the system board.

Running the Diagnostics

The following table lists the special tools needed for the diagnostics:

General Descriptions

39

Running the Diagnostics

Tool Name PC test card Tri-connector wrap plug USB parallel test cable Part Number 35G4703 72X8546 05K2580

Use either the TrackPoint or the cursor-moving keys to interact with the tests. The Enter key works the same as selecting the OK icon to reply OK. 1. Press and hold F1; then power on the computer. Hold F1 down until the Easy-Setup menu appears. 2. Click on Test. The basic diagnostic menu appears. 3. Click on a device to run the test. The test progress screen appears; then OK appears under the tested device icon when the test ends without any errors. 4. Start the Advanced Diagnostic test by pressing Ctrl+A on the basic diagnostic menu. The ThinkPad FRU connections window appears. 5. Click on Exit or press the Esc key. The keyboard test window appears. 6. When you press a key, a mark appears or disappears on the corresponding key position on the screen. Repeat this step for any keys that need to be tested. You can run the keyboard test if you press Ctrl+K in the advanced diagnostic test mode. 7. To exit the keyboard test, click on Exit or press Ctrl+Break. The advanced diagnostics window appears. 8. Click on a device to test it, or click on Test All to test all devices. Click on Looptest to run the tests in a repeated loop. The loop option menu appears. Click on a device; the mark appears beside the selected device. Repeat this step to select multiple devices. Click on OK to start the diagnostic loop. If no device is selected, all devices tests are looped. 9. To exit the loop, keep pressing Ctrl+Pause until the test exits. A beep sounds to notify that the exit interrupt is sensed by the test program. Press Esc to exit from the loop test.

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Running the Diagnostics

PC Card Slots Test

The green LED on the PC test card turns on when the PC Card slot test is running. If the LED does not turn on, check that the card is installed correctly by reseating it. If the LED still does not turn on after the card is reseated, try using another slot for the test. If the LED still does not turn on and the test fails, replace the FRU shown by the diagnostic error code.

Universal Serial Bus (USB) Test

At the advanced diagnostic window, do the following: 1. Connect the USB parallel test cable to the parallel connector of the computer. 2. Connect Connector 1 of the cable to the USB connector of the computer. Note: The illustration shows a ThinkPad 770 computer, but the procedure is the same for the other model.

3. Click on USB-1 to run the test. Follow the instructions on the screen. OK appears if the test passed, but three lines of error codes appear if the test failed. The defective FRU must be the system board. If you want to test the USB port on the port replicator, connect the USB parallel test cable to a port replicator and click on USB-2. If you want to test the USB ports on a docking station, connect the USB parallel test cable to the

General Descriptions

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Running the Diagnostics

USB ports of the docking station and click on USB-3 and USB-4.

Displaying the Error Log

Diagnostic errors are printed on a printer attached to the parallel port when the error is detected. The error is also logged in the system memory. Use the following procedure to display the errors: 1. 2. 3. 4. Enter the advanced diagnostic test. Press Ctrl+E. The error log appears. To exit the screen, click on Exit or press Esc.

The error log is not saved when system power is turned off.

Checking the Installed Devices List

If a device is installed but the icon appears in a gray shade rather than a dark shade on the basic diagnostics menu, the device is defective. If necessary, adjust the contrast control to clearly distinguish the shades of the icon. Reseat the device connectors. If the symptom remains, replace the device or the system board. If a device that is not installed appears in a dark shade (for example, FDD-2 appears in a dark shade when no second FDD is installed), do the following: Note: Some ThinkPad 600E computers support only one FDD at a time. The icon of the diskette drive for such models is FDD instead of FDD-1 or FDD-2. 1. Replace the first device in the configuration, such as an FDD-1. 2. If the problem persists, replace the card that the device is connected to. The Parallel, and Serial icons are always displayed in a dark shade, because the icons represent subsystems of the system board and not the attachment of devices. The FDD-1 icon represents a device in the computer. The FDD-2 icon represents another device, such as: An external diskette drive attached to the computer An external diskette drive attached to a port replicator A diskette drive in a docking station

Diagnostic Error Codes

If an error is detected, the following appears: Large X on the left side of the device icon. Device ID (three digits). Error code (two digits). FRU code (four digits).

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Running the Diagnostics

The device ID and error code indicate the detailed portion of the FRU that caused the error. If replacing a FRU does not correct the problem, see the device ID or error code from the previous failure. If they have changed, the cause might be that the new FRU is defective or that the FRU was incorrectly installed.

Device ID: If an error is detected by the diagnostic tests, a three-digit device ID is displayed, indicating the suspected device.
Icon SystemBoard Device ID 001 003 007 086 Memory FDD-1 or FDD* FDD-2 or FDD* Parallel Serial HDD-1 HDD-2 HDD-3 HDD-4 Display 002 006 066 009 011 017 151 067 152 050 052 053 054 PCMCIA-1 080 1. Connection of the PC Card slot 2. PC Card External PC Card IR DSP ISA audio Suspected Device System board Keyboard Math coprocessor Pointing device Memory Diskette drive in the computer External diskette drive or FDD connector Parallel port Serial port Hard disk drive First (external) hard disk drive Second (external) hard disk drive Third (external) hard disk drive Display

PCMCIA-2 Infrared DSP Audio (ISA)

088 103 113 153

General Descriptions

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Running the Diagnostics

Icon USB-1 USB-2 USB-3 USB-4 Audio (PCI) CDROM-1 CDROM-2 DVD-1 DVD-2 Note: * Some ThinkPad 600E computers support only one FDD at a time. The icon of the diskette drive for such models is FDD instead of FDD-1 or FDD-2. Device ID 154 155 156 157 158 215 216 217 218 Suspected Device USB External USB External USB External USB PCI audio CD-ROM External CD-ROM DVD drive External DVD drive

If an error is detected by the diagnostic tests, a four-digit FRU code is displayed. The FRU code indicates two suspected FRUs. Replace the FRU that is indicated by the two leftmost digits first; then replace the FRU that indicated by the two rightmost digits. No FRU is assigned to code 00. If only one FRU is suspected, the other FRU code is 00. See the reference page before replacing the FRU.
FRU Code 10 11 12 15 16 20 30 32 33 34 35 36 37 38 39 40 41 42 45 FRU System board CPU card DC-DC card Audio card Modem card Memory Reserved External keyboard External mouse AC Adapter Stereo Speaker Battery pack Secondary battery pack Fan Box speaker LCD assembly DVD or DVD and enhanced video adapter Video card or system board (video) External monitor

FRU Codes:

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Running the Diagnostics

FRU Code 50 51 60 61 FRU 1. Reseat the diskette drive (FDD-1) 2. Diskette drive (FDD-1) 1. Reseat the diskette drive (FDD-2) 2. Diskette drive (FDD-2) 1. Reseat the hard disk drive (HDD-1) 2. Hard disk drive (HDD-1) 1. Reseat the hard disk drive in the docking station (HDD-3) 2. Hard disk drive in the docking station (HDD-3) 1. Reseat the hard disk drive in the docking station (HDD-2) 2. Hard disk drive in the docking station (HDD-2) 1. Reseat the hard disk drive in the docking station (HDD-4) 2. Hard disk drive in the docking station (HDD-4) PC Card (at the port replicator) PC Card slot assembly Port replicator Main board in the docking station USB card in the docking station CD-ROM drive External CD-ROM drive DVD drive External DVD drive

62

63

70 72 73 74 75 90 91 92 93

If the problem persists after replacement of the FRUs, go to the Undetermined Problems section for each model.

General Descriptions

45

Running the Diagnostics

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Running the Diagnostics

ThinkPad 600
This chapter includes the descriptions for the ThinkPad 600 series computer.

Model-Unique Functions . . . . . . . . . . . Product Overview . . . . . . . . . . . . Status Indicators . . . . . . . . . . . . . Symptom-to-FRU Index . . . . . . . . . . . Numeric Error Codes . . . . . . . . . . . Beep Symptoms . . . . . . . . . . . . . Audio-Related Symptoms . . . . . . . . CD-ROM-Related Symptoms . . . . . . . Function-Related Symptoms . . . . . . . Indicator-Related Symptoms . . . . . . . Infrared-Related Symptoms . . . . . . . . Keyboard- or TrackPoint-Related Symptoms LCD-Related Symptoms . . . . . . . . . Modem (DSP)-Related Symptoms . . . . PC Card-Related Symptoms . . . . . . . Peripheral-Device-Related Symptoms . . . Power-Related Symptoms . . . . . . . . Other Symptoms . . . . . . . . . . . . . Intermittent Problems . . . . . . . . . . Undetermined Problems . . . . . . . . . FRU Removals and Replacements . . . . . . 1010 Backup Battery . . . . . . . . . . 1020 DIMM . . . . . . . . . . . . . . . 1030 Battery Pack . . . . . . . . . . . 1040 Hard Disk Drive . . . . . . . . . . 1050 UltraslimBay Device . . . . . . . . 1060 Keyboard Assembly . . . . . . . . 1070 Keyboard . . . . . . . . . . . . . 1080 Speakers . . . . . . . . . . . . . 1085 Speaker Cable . . . . . . . . . . 1090 LCD Assembly . . . . . . . . . . 1100 PC Card (PCMCIA) Slot Assembly . 1110 Modem Card . . . . . . . . . . . 1115 System Kit for RFID . . . . . . . . 1120 Sub Card . . . . . . . . . . . . . 1130 CPU Card and Fan . . . . . . . . 1140 Guide Rail, Mic. Cable, or TV Out Card 1150 System Board . . . . . . . . . . . 2010 LCD Front Cover . . . . . . . . . 2020 LCD Hinges and Cables . . . . . . 2030 Inverter Card . . . . . . . . . . . Locations . . . . . . . . . . . . . . . . . . Front View . . . . . . . . . . . . . . . Bottom View . . . . . . . . . . . . . . . Password Pads . . . . . . . . . . . . . Rear View . . . . . . . . . . . . . . . . Parts List . . . . . . . . . . . . . . . . . . Copyright IBM Corp. 1999

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49 49 51 52 52 57 58 58 60 60 61 61 62 62 63 63 64 64 64 64 66 67 68 69 70 71 72 74 75 77 78 79 80 81 81 83 85 87 88 91 96 99 99 100 100 101 102

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Running the Diagnostics

Model 600 . . . . LCD FRU (TFT) . Model 600E . . . LCD FRU (TFT) . Keyboard . . . . Miscellaneous Parts Modem Kit . . . Common Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 105 108 111 112 112 114 115

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Model-Unique Functions

Model-Unique Functions Product Overview

The following table is an overview of the system features of the ThinkPad 600 series:
Feature Processor Description For 600: Intel Pentium L2 cache Intel Pentium cache Intel Pentium cache Intel Pentium cache For 600E: Intel Pentium II 300 MHz, L2 cache with AGP Intel Mobile Pentium II 300PE MHz, L2 cache with AGP Intel Mobile Pentium II 366 MHz, L2 cache with AGP Intel Mobile Pentium II 400 MHz, L2 cache with AGP Bus Architecture For 600: PCI Bus For 600E: PCI Bus, AGP Bus Memory (Standard) For 600: 32 MB (on the system board) 32 MB (on the system board) and 32 MB in the DIMM slot For 600E: 32 MB (on the system board) 32 MB (on the system board) and 32 MB in the DIMM slot Memory (Option) For 600: 16 MB, 32 MB, 64 MB, or 128 MB DIMM card (maximum of 288 MB) For 600E: 32 MB, 64 MB, or 128 MB DIMM card (maximum of 288 MB) CMOS RAM 114 bytes +4 Kbytes MMX 233 MHz, II 233 MHz, L2 II 266 MHz, L2 II 300 MHz, L2

ThinkPad 600

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Model-Unique Functions
Feature Video Description For 600: 13.0-inch, 64K colors 1024768 pixel HPA color LCD 12.1-inch, 64K colors, 800600 pixel TFT color LCD 13.3-inch, 64K colors, 1024768 pixel TFT color LCD For 600E: 13.3-inch, 16M colors 1024768 pixel TFT color LCD Diskette Drive (External) Hard Disk Drive 1.44 MB (3-mode), 3.5-inch For 600: 3.2 GB, 2.5-inch, IDE interface 4.0 GB, 2.5-inch, IDE interface For 600E: 4.0 GB, 2.5-inch, IDE interface 6.4 GB, 2.5-inch, IDE interface 10.0 GB, 2.5-inch, IDE interface CD-ROM/DVD Drive For 600: 24 x CD-ROM drive (some models have no CD-ROM) For 600E: 24 x CD-ROM drive DVD drive (2 x DVD) I/O Port External monitor Headphone Microphone Mouse Parallel Port replicator Serial USB Video output port (for 600E only) For 600: 56.6 Kbps (some models have no internal modem.) For 600E: 56.6 Kbps Audio 16-bit audio Internal stereo speaker Internal microphone Software control volume IrDA 1.1 One Type-III or two Type-II 56-Watt type

Internal Modem

Infrared Transfer PCMCIA AC Adapter

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Model-Unique Functions

Status Indicators
The system status indicators show the current computer status in different colors (green and orange):

Symbol 1 Battery

Color Green Orange Blinking orange

Meaning The battery is fully charged. The battery is charging. The battery needs charging. Suspend mode Entering suspend mode Data is read from or written to the hard disk drive. The numeric keypad on the keyboard is enabled. Caps Lock mode is enabled. Arrow keys can be used as screen-scroll function keys. Power on

2 Suspend Mode

Green Blinking green Orange Green Green Green Green

3 Hard Disk In Use 4 Numeric Lock 5 Caps Lock 6 Scroll Lock 7 Power On

ThinkPad 600

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Symptom-to-FRU Index

Symptom-to-FRU Index
The symptom-to-FRU index lists the symptoms and errors and their possible causes. The most likely cause is listed first. Note: Perform the FRU replacement or actions in the sequence shown in the FRU/Action in Sequence column. If a FRU replacement did not solve the problem, put the original part back in the computer. Do not replace a nondefective FRU. This index can also help you determine the next possible FRUs to be replaced when servicing a computer. Numeric error codes show the errors detected in POST or system operation. In the following error codes, X can be any number. If no codes are available, use narrative symptoms. If the symptom is not listed, go to Undetermined Problems on page 64. Note: For IBM devices not supported by diagnostic codes in the ThinkPad notebook computers, see the manual for that device.

Numeric Error Codes

Symptom / Error 10X 101: Interrupt failure. 102: Timer failure. 103: Timer interrupt failure. 104: Protected mode failure. 105: Last 8042 command not accepted. 107: NMI test failure. 108: Timer bus test failure. 109: Low meg-chip select test. 110 (Planar parity.) 1. Go to Memory Checkout on page 33. 2. DIMM card 3. Detach the expansion unit if it is attached to the computer. 4. System board FRU / Action in Sequence 1. System board

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Symptom-to-FRU Index
Symptom / Error 111 (I/O parity.) FRU / Action in Sequence 1. Go to Memory Checkout on page 33. 2. Expansion unit or port replicator. 3. System board 1. Serial device 2. Communication cable 3. System board 1. System board (infrared) Set the password for the hard disk drive.

11XX 1101: Serial_A test failure. 12XX 1201: Serial_B test failure. 158 (The hard disk password was not set even though the supervisor password is set.) 159 (The hard disk password is not set the same as the supervisor password.) 161 (Dead battery.)

Set the correct password for the hard disk drive.

1. Go to Checking the Backup Battery on page 38. 2. Backup battery 3. System board 1. Set time and date. 2. System board 1. Select OK in the error screen; then set the time and date. 2. Backup battery 3. System board 1. Check device configuration. 2. Hard disk drive assembly 3. System board 1. System board

163 (Time and date were not set.) 173 (Configuration data was lost.)

174 (Configuration error: PerformChecking the Installed Devices List on page 42 before changing any FRUs.) 175, 177, 178 175: EEPROM CRC #1 error. 177: Supervisor password check sum error. 178: EEPROM is not functional. 17XX 1701: Hard disk controller failure. 1780, 1790: Hard disk 0 error. 1781, 1791: Hard disk 1 error.

1. Hard disk drive 2. System board

ThinkPad 600

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Symptom-to-FRU Index
Symptom / Error 183 (Incorrect password entered at the supervisor password prompt.) 184 (Power-on password check sum error.) 185 (The startup sequence is not valid. Suspect that power was off when the startup sequence was being updated.) 186 188, 189 (BAD EEPROM CRC #1. An incorrect checksum of the EEPROM is received.) 190 (A depleted battery pack was installed when the power was on.) 191XX (PM initialization error.) 192 (Fan error.) FRU / Action in Sequence Have the user examine the password.

Reset the power-on password in Easy-Setup. Reset the startup sequence in Easy-Setup.

1. System board 1. System board

Go to Checking the Battery Pack on page 37.

1. System board 1. Measure the voltage of the backup battery. If the voltage is not correct, replace the backup battery. 2. Fan 3. System board 1. Type the correct Supervisor Password at the password prompt. 2. Reseat the RF Antenna to the HDD cover. 1. Type the correct Supervisor Password at the password prompt. Check if the configuration was changed. For example, check if the DIMM card is added. 1. Run the hard disk drive test. 2. Hard disk drive 1. System board

193 (RF Antenna has been removed.)

194 (The computer is carried through the portal gate.) 195 (The configuration read from the hibernation area does not match the actual configuration.) 196 (A read error occurred in the hibernation area of the hard disk drive.) 199XX (Resume error.)

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Symptom-to-FRU Index
Symptom / Error 1XX 2XX 201: Memory data error. 202: Memory line error 0015. 203: Memory line error 1623. 205: Memory test failure on on-board memory. 221: ROM to RAM remap error. 225 (Unsupported memory module.) FRU / Action in Sequence 1. System board 1. Go to Memory Checkout on page 33. 2. DIMM card 3. System board

1. Check if the supported DIMM is installed. 2. DIMM card 3. System board 1. Go to Keyboard or Auxiliary Input Device Checkout on page 32. 2. Keyboard 3. External numeric keypad 4. External keyboard 5. Keyboard/mouse cable 6. System board 1. Go to Diskette Drive Checkout on page 31. 2. Diskette drive assembly 3. Diskette 4. System board 1. Go to Diskette Drive Checkout on page 31. 2. Diskette 3. Diskette drive assembly 1. Go to Diskette Drive Checkout on page 31. 2. Diskette drive assembly 3. System board 1. TV Out Card 1. System board

301, 303, 304, 305, 3XX (301: Keyboard error.)

601, 6XX (601: Diskette drive or controller error.)

602 (Diskette read error.)

604 (Unacceptable ID was read from the diskette drive.)

2402 24XX (2401: System board video error.)

ThinkPad 600

55

Symptom-to-FRU Index
Symptom / Error 808X 8081: PCMCIA presence test failure. (PCMCIA revision number also checked.) 8082: PCMCIA register test failure. 860X (Pointing device error when TrackPoint is disabled.) 8601: System bus error8042 mouse interface. 8602: External mouse error. 8603: System bus error or mouse error. 861X (Pointing device error when TrackPoint is enabled.) 8611: System bus errorI/F between 8042 and IPDC. 8612: TrackPoint error. 8613: System board or TrackPoint error. I9990301 I9990302 I9990305 I9990301: Hard disk error. I9990302: Invalid hard disk boot record. I9990305: No bootable device. 1. Reseat the keyboard cable on the sub card. 2. Keyboard 3. External mouse 4. Sub card 5. System board FRU / Action in Sequence 1. PC Card slot assembly 2. PCMCIA device 3. System board

1. External mouse 2. External keyboard 3. System board

1. Check that the operating system is installed in the hard disk drive. If not, install the operating system. 2. Reseat the boot device. 3. Check the startup sequence for the correct boot device. 4. Check that the operating system has no failure and is installed correctly. 1. System board

I9990303 (Bank2 flash ROM check sum error.) Other codes not listed above.

Go to Undetermined Problems on page 64.

56

Symptom-to-FRU Index

Beep Symptoms
Symptom / Error Continuous beeps. One beep and a blank, unreadable, or flashing LCD. One beep, and the message Unable to access boot source. One long and two short beeps, and a blank or unreadable LCD. One long beep followed by four short beeps each time the power switch is operated. (System cannot power on due to low battery voltage.) One beep every second. (System is shutting down due to low battery voltage.) FRU / Action in Sequence 1. System board 1. Reseat the LCD connector 2. LCD assembly 3. System board 1. Boot device 2. System board 1. System board 2. LCD assembly Connect the AC Adapter or install a fully charged battery.

Connect the AC Adapter or install a fully charged battery. (Allow the system to completely shut down before changing the battery.) POST error. See Numeric Error Codes on page 52. 1. System board

Two short beeps with error codes. Two short beeps with blank screen.

No Beep Symptoms
Symptom / Error No beep, power-on indicator not on, and a blank LCD during POST. FRU / Action in Sequence 1. Go to Power Systems Checkout on page 35. 2. System board 3. Check the power outlet 1. System board

No beep, power-on indicator on, and a blank LCD during POST. No beep, power-on indicator on, and a blinking cursor only during POST. No beep during POST but system runs correctly.

1. System board

1. Turn the volume up and check the speaker. 2. Speaker 3. Sub card 4. System board

ThinkPad 600

57

Symptom-to-FRU Index

Audio-Related Symptoms
Symptom / Error In OS/2, DOS, or Windows multimedia programs, no sound comes from the computer. (Only system beeps are heard at power-on.) FRU / Action in Sequence Check that the device driver is installed correctly.

CD-ROM-Related Symptoms
Symptom / Error You hear a noise from the CD-ROM drive when the CD-ROM is spinning. The CD-ROM tray does not open even if you press the CD-ROM eject button. The compact disc cannot be read. FRU / Action in Sequence 1. CD-ROM drive 2. System board Insert a pin into the CD-ROM emergency eject hole and eject the CD-ROM tray. Make sure that: The compact disc is not dirty. If it is, clean it with a CD-ROM cleaner kit. The compact disc is not defective. If it is, try another compact disc. The compact disc is placed in the tray with the label side up. The compact disc format conforms with one of the following: Music CD CD-ROM or CD-ROM XA Multisession photo CD Video CD and CD-i movie (Windows 95 does not support CD-i movies) 1. CD-ROM drive 2. System board

58

Symptom-to-FRU Index
Symptom / Error The CD-ROM does not work. FRU / Action in Sequence Make sure that: The computer power is turned on and a compact disc is in the CD-ROM drive. The CD-ROM drive connector is firmly connected to the computer. The CD-ROM drive tray is firmly closed. The device drivers are correctly installed. If the CD-ROM drive in the docking station does not work, do the following: 1. Click on Start. 2. Move the cursor to Programs and ThinkPad; then click on ThinkPad Configuration. 3. Click on Docking Station. 4. Make sure that you checked Enable IDE device in the docking station. Note: Do not use IRQ 11 and 15 for the PCI device setting. 5. Click on OK. If the problem remains, replace the following FRUs in order. 1. CD-ROM drive 2. System board

ThinkPad 600

59

Symptom-to-FRU Index

Function-Related Symptoms
Symptom / Error The system does not suspend or resume when the LCD is closed or opened. FRU / Action in Sequence 1. Go to Suspend Mode on page 26, and check that the computer can enter suspend mode. 2. Boot an operating system and press Fn+F4. If the computer enters suspend mode, suspect that the application program is not working properly. 3. LCD assembly 4. System board Go to Checking the Battery Pack on page 37 and see the note. Go to Memory Checkout on page 33. Go to Checking the Installed Devices List on page 42. Go to Intermittent Problems on page 64.

The battery Fuel-Gauge does not go higher than 90%. The memory count (size) appears different from the actual size. The system configuration does not match the installed devices. The system hangs intermittently.

Indicator-Related Symptoms
Symptom / Error The indicator incorrectly remains off or on, but system runs correctly. The battery power status indicator blinks from green, yellow, to orange. The battery indicator does not turn on when the battery is installed. FRU / Action in Sequence 1. Sub card 2. System board 1. Check that a correct battery is installed. 2. Battery pack 3. System board 1. Battery pack 2. System board

60

Symptom-to-FRU Index

Infrared-Related Symptoms
Symptom / Error Unable to communicate using the Infrared (IR) Port. FRU / Action in Sequence 1. Make sure the setup for the IR is correct. Use the ThinkPad Configurations utility. 2. Make sure there are no fluorescent lights near the computer. The computer may receive optical noise from the fluorescent light. 3. Run the advanced diagnostic test. If an error occurs and a FRU code is displayed, replace the parts shown by the FRU code.

Keyboard- or TrackPoint-Related Symptoms

Symptom / Error The keyboard (one or more keys) does not work. FRU / Action in Sequence 1. Reseat the keyboard cable on the sub card. 2. Keyboard 3. System board 1. Reseat the keyboard cable on the system board. 2. Go to TrackPoint Checkout on page 39. 3. Keyboard 4. System board See TrackPoint Checkout on page 39.

The TrackPoint does not work.

The pointer moves automatically or does not work correctly.

ThinkPad 600

61

Symptom-to-FRU Index

LCD-Related Symptoms
Important The TFT LCD for the notebook computer contains over 2,359,296 thin-film transistors (TFTs). A small number of missing, discolored, or lighted dots (on all the time) is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 21 or more.
Symptom / Error No beep, power-on indicator on, and a blank LCD during POST. LCD backlight not working. LCD too dark. LCD brightness cannot be adjusted. LCD contrast cannot be adjusted. LCD screen unreadable. Characters missing pels. Screen abnormal. Wrong color displayed. LCD has extra horizontal or vertical lines displayed. 1. See important note for LCD-Related Symptoms. 2. Reseat all LCD connectors. 3. LCD assembly 4. System board 1. LCD assembly FRU / Action in Sequence 1. System board

1. Reseat the LCD connectors. 2. LCD assembly 3. System board

Modem (DSP)-Related Symptoms

Symptom / Error In OS/2, DOS, or Windows multimedia programs, no sound comes from the computer. (Only system beeps are heard at power-on.) In OS/2, DOS, or Windows, the modem does not work. FRU / Action in Sequence Check that the device driver is installed correctly.

Check that the DSP Modem is active.

OS/2 and Windows: Click on the DSP Modem icon in the ThinkPad Configuration program. DOS: Run the MWMODEM ON command.

62

Symptom-to-FRU Index

PC Card-Related Symptoms
Symptom / Error PC Card does not work in either the upper slot or the lower slot. Diagnostic error code: DEV 080 ERR 33 FRU 7210 PCMCIA slot pin is damaged. PC Card does not work. PCMCIA slot assembly 1. Reseat the PC Card 2. Check that the PC Card is enabled in the ThinkPad Configuration program 3. Reseat the PCMCIA slot assembly. 4. PCMCIA slot assembly 5. System board FRU / Action in Sequence 1. Reseat the PCMCIA slot assembly. 2. PCMCIA slot assembly 3. System board

Peripheral-Device-Related Symptoms
Symptom / Error The external monitor does not work correctly. FRU / Action in Sequence Connect the external monitor to another PC. If the monitor works fine, replace the system board. If not, replace the external monitor. 1. Run printer self-test. 2. Run parallel port wrap test. 3. System board 4. Printer cable 1. Run serial/parallel port wrap test. 2. Device 3. System board 4. Device cable

Printer problems.

Serial or parallel port device problems.

ThinkPad 600

63

Symptom-to-FRU Index

Power-Related Symptoms
Symptom / Error Power shuts down during operation. FRU / Action in Sequence 1. Go to Power Systems Checkout on page 35. 2. Battery pack 3. Remove the battery pack and let it cool for 2 hours. 4. System board 5. Check the power outlet. 1. Press the power shutdown switch. 2. System board

The system does not power off. (See Reset Switch on page 23.)

Other Symptoms
Symptom / Error Errors occur only when the port replicator is used. PC Card slot pin is damaged. FRU / Action in Sequence See Port Replicator Checkout on page 35. 1. PC Card slots assembly

Note If you cannot find a symptom or an error in this list and the problem remains, see Undetermined Problems

Intermittent Problems
Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a hardware defect, such as: cosmic radiation, electrostatic discharge, or software errors. FRU replacement should be considered only when a recurring problem exists. When analyzing an intermittent problem, do the following: 1. Run the advanced diagnostic test for the system board in loop mode at least 10 times. 2. If no error is detected, do not replace any FRUs. 3. If any error is detected, replace the FRU shown by the FRU code. Rerun the test to verify that no more errors exist.

Undetermined Problems
You are here because the diagnostic tests did not identify which adapter or device failed, installed devices are incorrect, a short circuit is suspected, or the system is inoperative. Follow these procedures to isolate the failing FRU (do not isolate nondefective FRUs).

64

Symptom-to-FRU Index
Verify that all attached devices are supported by the computer. Verify that the power supply being used at the time of the failure is operating correctly. (See Power Systems Checkout on page 35): 1. Power off the computer. 2. Visually check them for damage. If any problems are found, replace the FRU. 3. Remove or disconnect all of the following devices: a. Non-IBM devices b. Devices attached to the port replicator c. Printer, mouse, and other external devices d. Battery pack e. Hard disk drive f. External diskette drive g. DIMM h. CD-ROM and diskette drive in the UltraslimBay i. PC Cards 4. Power on the computer. 5. Determine if the problem has changed. 6. If the problem does not recur, reconnect the removed devices one at a time until you find the failing FRU. 7. If the problem remains, replace the following FRUs one at a time. Do not replace a nondefective FRU: a. System board b. LCD assembly c. CPU card

ThinkPad 600

65

FRU Removals and Replacements

FRU Removals and Replacements

This section contains information about removals and replacements: Do not damage any part. Only certified and trained personnel should service the computer. The arrows in the Removals and Replacements section show the direction of movement to remove a FRU, or to turn a screw to release the FRU. The arrows are marked in numeric order, in square callouts, to show the correct sequence of removal. If other FRUs must be removed before the failing FRU is removed, they are listed at the top of the page. To replace a FRU, reverse the removal procedure and follow any notes that pertain to replacement. See Locations for internal cable connections and arrangement information. When replacing a FRU, use the correct screw as shown in the procedures. Reviews FRU Replacement Notices on page 19 before replacing any FRU. Caution Before removing any FRU, power off the computer, unplug all power cords from electrical outlets, remove the battery pack, and then disconnect any interconnecting cables. Caution The battery pack contains small amounts of nickel. Do not disassemble it, throw it into fire or water, or short-circuit it. Dispose of the battery pack as required by local ordinances or regulations. Attention Before the computer is powered on after FRU replacement, make sure all screws, springs, or other small parts are in place and are not left loose inside the computer. Verify this by shaking the computer and listening for rattling sounds. Metallic parts or metal flakes can cause electrical short circuits. Attention The system board is sensitive to, and can be damaged by, electrostatic discharge. Establish personal grounding by touching a ground point with one hand before touching these units. An electrostatic discharge (ESD) strap (P/N 6405959) must be used to establish personal grounding.

66

FRU Removals and Replacements

1010 Backup Battery

Caution The backup battery is a lithium battery and can cause a fire, an explosion, or severe burns. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100C (212F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use of an incorrect battery can result in ignition or explosion of the battery.

Note Loosen (but not remove) the screw 1 .

1 2

ThinkPad 600

67

FRU Removals and Replacements

1020 DIMM

Top View

68

FRU Removals and Replacements

1030 Battery Pack

Unlock

Lock

ThinkPad 600

69

FRU Removals and Replacements

1040 Hard Disk Drive

Attention Do not drop or apply any shock to the hard disk drive. The hard disk drive is sensitive to physical shock. Incorrect handling can cause damage and permanent loss of data on the drive. Before removing the drive, have the user make a backup copy of all the information on the drive if possible. Never remove the drive while the system is operating or is in suspend mode.

2
Step 1 Screw (Quantity) Coin screw Or Security screw Color Black Torque

Note: Use a 2.5-mm allen wrench to remove the security screw.

Note Make sure that the HDD connector is firmly connected.

70

FRU Removals and Replacements

1050 UltraslimBay Device

The artwork shows the FDD in the UltraslimBay, one of the CD-ROM drive, DVD Drive, battery pack, or HDD with adapter is available in the UltraslimBay.

1 2

When the security screw is installed In step 1 , use a 2.5-mm allen wrench to remove the security screw.

ThinkPad 600

71

FRU Removals and Replacements

1060 Keyboard Assembly

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050)

1 2

Turn the computer right side up.

Step 1 2 3 Screw (Quantity) M2.5 19.5 mm, nylon-coated (3) M2.5 16 mm, nylon-coated (2) M2.5 4.8 mm, nylon-coated (1) Color Black Black Black Torque 4 kgcm 4 kgcm 4 kgcm

72

FRU Removals and Replacements

Step 4 5 Screw (Quantity) M2.5 3 mm, nylon-coated (4) M2.5 4.8 mm, nylon-coated (1) Color Yellow Black Torque 4 kgcm 4 kgcm

Latch

ThinkPad 600

73

FRU Removals and Replacements

1070 Keyboard
Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) Note When you tear off the insulator in step 1 , do it gently for it is reused.

3 4 1

2
Bottom view

Step 2

Screw (Quantity) M2.5 3 mm, nylon-coated (6)

Color Yellow

Torque 4 kgcm

74

FRU Removals and Replacements

1080 Speakers
Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) Note In step 1 , remove the insulator on the left speaker.

2 4

1 4

Bottom view
Step 2 Screw (Quantity) M2.5 3 mm, nylon-coated (6) Color Yellow Torque 4 kgcm

ThinkPad 600

75

FRU Removals and Replacements

Note When replacing the right speaker, see the following artwork for its cable routing.

76

FRU Removals and Replacements

1085 Speaker Cable

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) Note In step 1 , remove the insulator on the left speaker.

1 3

Bottom view
Step 2 Screw (Quantity) M2.5 3 mm, nylon-coated (1) Color Yellow Torque 4 kgcm

ThinkPad 600

77

FRU Removals and Replacements

1090 LCD Assembly

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) Note For the LCD FRU removals and replacement, go to 2010 LCD Front Cover on page 88.

5 6 7

Step 1 3 4

Screw (Quantity) M2.5 4.8 mm, nylon-coated (4) M2.5 4.8 mm, nylon-coated (4) M2.5 4.8 mm, nylon-coated (1)

Color Black Black Black

Torque 4 kgcm 4 kgcm 4 kgcm

78

FRU Removals and Replacements

1100 PC Card (PCMCIA) Slot Assembly

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060)

Connector

Step 1

Screw (Quantity) M2.0 9.5 mm, nylon-coated (4)

Color Black

Torque 2.5 kgcm

ThinkPad 600

79

FRU Removals and Replacements

1110 Modem Card

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060)

Connector

2 3

Step 1

Screw (Quantity) M2.5 4.8 mm, nylon-coated (2)

Color Black

Torque 4 kgcm

80

FRU Removals and Replacements

1115 System Kit for RFID

Note This FRU is only for 600E (2645-AAU) only.

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) Modem Card (1110)

1120 Sub Card

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) LCD Assembly (1090)

ThinkPad 600

81

FRU Removals and Replacements

3 1

Step 2

Screw (Quantity) M2.5 4.8 mm, nylon-coated (2)

Color Black

Torque 4 kgcm

82

FRU Removals and Replacements

1130 CPU Card and Fan

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060)

Step 1 3

Screw (Quantity) M2.0 9.5 mm, nylon-coated (1) M2.0 9.5 mm, nylon-coated (4)

Color Black Black

Torque 2.5 kgcm 2.5 kgcm

ThinkPad 600

83

FRU Removals and Replacements

Fan

CPU card

Step 5

Screw (Quantity) M2.0 4.0 mm, nylon-coated (2)

Color Black

Torque 2.5 kgcm

Note When you replace the CPU card, press only on the places indicated in the figure. Press both sides at the same time. Do not press only one side or any other part of the card..

84

FRU Removals and Replacements

1140 Guide Rail, Mic. Cable, or TV Out Card

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) Note TV out card is available for 600E model only.

For 600

Step 4 5

Screw (Quantity) M2.0 9.5 mm, nylon-coated (1) M2.5 4.8 mm, nylon-coated (3)

Color Black Black

Torque 2.5 kgcm 4 kgcm

ThinkPad 600

85

FRU Removals and Replacements

For 600E

Step 4 5 7

Screw (Quantity) M2.0 9.5 mm, nylon-coated (1) M2.5 4.8 mm, nylon-coated (2) M2.5 7 mm, nylon-coated (2)

Color Black Black Yellow

Torque 2.5 kgcm 4 kgcm 4 kgcm

Note Make sure the connector on the TV out card is firmly connected.

86

FRU Removals and Replacements

1150 System Board

Backup Battery (1010) DIMM (1020) Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) LCD Assembly (1090) PC Card (PCMCIA) Slot Assembly (1100) Modem Card (1110) Sub Card (1120) CPU Card and Fan (1130) TV Out Card (1140)

Step 1 2

Screw (Quantity) M2.5 4.8 mm, nylon-coated (3) M2.5 4.8 mm, nylon-coated (1)

Color Black Black

Torque 4 kgcm 4 kgcm

ThinkPad 600

87

FRU Removals and Replacements

2010 LCD Front Cover

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) LCD Assembly (1090) Important The TFT LCD for the notebook computer contains over 2,359,296 thin-film transistors. A small number of missing, discolored, or constantly lighted dots is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 21 or more.

12.1-Inch TFT Panel (600 Only)

Step 1

Screw (Quantity) M2.5 4.8 mm, nylon-coated (2)

Color Black

Torque 4 kgcm

88

FRU Removals and Replacements

13.3-Inch TFT Panel

Step 1 1

Screw (Quantity) M2.5 4.8 mm, nylon-coated (2) M2.5 4.8 mm, nylon-coated (4)

Color Black Black

Torque 4 kgcm 4 kgcm

ThinkPad 600

89

FRU Removals and Replacements

13.0-Inch HPA Panel (600 Only)

Step 1 1

Screw (Quantity) M2.5 4.8 mm, nylon-coating (2) M2.5 4.8 mm, nylon-coating (4)

Color Black Black

Torque 4 kgcm 4 kgcm

90

FRU Removals and Replacements

2020 LCD Hinges and Cables

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) LCD Assembly (1090) LCD Front Cover (2010)

12.1-Inch TFT Panel (600 Only)

Step 2

Screw (Quantity) M2 4.8 mm, (8)

Color Black

Torque 4 kgcm

ThinkPad 600

91

FRU Removals and Replacements

13.3-Inch TFT Panel

Note When you replace the cables, make sure the cables are not caught by the LCD panel.

92

FRU Removals and Replacements

Step 1

Screw (Quantity) M2.5 4.8 mm, nylon-coated (1)

Color Black

Torque 4 kgcm

ThinkPad 600

93

FRU Removals and Replacements

13.0-Inch HPA Panel (600 Only)

Note When you replace the cables, make sure the cables are not caught by the LCD panel.

Step 2

Screw (Quantity) M2.5 4.8 mm, nylon-coated (6)

Color Black

Torque 4 kgcm

94

FRU Removals and Replacements

ThinkPad 600

95

FRU Removals and Replacements

2030 Inverter Card

Battery Pack (1030) Hard Disk Drive (1040) CD-ROM Drive or Diskette Drive (1050) Keyboard Assembly (1060) LCD Assembly (1090) LCD Front Cover (2010) LCD Hinges and Cables (2020)

12.1-Inch TFT Panel (600 Only)

Step 2

Screw (Quantity) M2.0 3 mm, nylon-coated (2)

Color Silver

Torque 2.5 kgcm

Note: Connect the LCD connector to the inverter card by lining them up straight.

96

FRU Removals and Replacements

13.3-Inch TFT Panel

Step 1

Screw (Quantity) M2.5 4.8 mm, nylon-coating (1)

Color Black

Torque 4 kgcm

ThinkPad 600

97

FRU Removals and Replacements

13.0-Inch HPA Panel (600 Only)

Step 1

Screw (Quantity) M2.5 4.8 mm, nylon-coating (1)

Color Black

Torque 4 kgcm

98

Locations

Locations Front View

1 2 3 4 5 6 7 8 9 1 11 12 13 14 15 16 PC Card Slots Infrared Port Headphone Jack Microphone Jack External Diskette Drive Connector Video Out Connector LCD Latch Diskette/CD-ROM Drive TrackPoint Hard Disk Drive Fn Key Keyboard Indicator Panel Brightness Control LCD Panel Built-in Microphone

ThinkPad 600

99

Locations

Bottom View
1 2 3 Battery Pack DIMM Cover UltraslimBay Indicator

Password Pads

100

Locations

Rear View
1 2 3 4 5 6 7 8 9 1 11 12 LCD Latch Security Keyhole Modem Port Power Switch Reset Switch Universal Serial Connector AC Adapter Jack Serial Connector System Expansion Connector Parallel Connector External Monitor Connector External-Input-Device Connector

ThinkPad 600

101

Parts List

Parts List Model 600

102

Parts List Index 1 2 3 3 4 5 6 7 System Unit LCD Assembly (see LCD FRU (TFT) on page 105.) Center Cover (see misc. parts) Keyboard Bezel 05K7046 Keyboard Bezel - Korea 05K7048 Speaker and Microphone Cable (see misc. parts) Keyboard (see Keyboard on page 112) Holder for CPU Card (see misc. parts) CPU Card (MMX 233 MHz) 12J0408 CPU Card (Pentium II 233 MHz) 10L0888 CPU Card (Pentium II 266 MHz) 10L0887 CPU Card (Pentium II 300 MHz) 10L1020 Sub Card 05K3468 Mic. Cable (see misc. parts) Guide Rail (see misc. parts) Base Cover (with modem) 05K4826 Base Cover (without modem) 05K5376 Base Cover for Korea 05K5274 Base Cover for China 05K5651 Base Cover for Taiwan 05K5667 PC Card Slot 05K4790 CD-ROM Drive 05K9045 CD-ROM Drive 20L1926 Diskette Drive 05K8874 DIMM Cover 05K7064 Battery Pack 02K7018 Hard Disk Drive Cover, Coin Screw 05K5995 Hard Disk Drive (3.2 GB) 22L0005 Hard Disk Drive (3.2 GB, 905mm) 28L1595 Hard Disk Drive (4.0 GB) 83H7085 Hard Disk Drive (5.1 GB) 83H7102 Hard Disk Drive (6.4 GB) 83H7103 Hard Disk Shield 05K4752 Backup Battery 02K6502 Insulator for Modem (see misc. parts) System Board (12.1 LCD model) 10L1716 System Board (13.0 LCD model) 10L1740 System Board (13.3 LCD model) 10L1711 System Board (13.3 LCD model) 10L1209 Backup Battery Holder 05K4827 Power Switch Knob (see misc. parts) Modem Card 05K3469 Fan 05K4830 Keyboard Bracket (see misc. parts) Bracket for Keyboard Corner (see misc. parts) TrackPoint Cap 84G6536 Speaker 02K4897

8 9 10 11

12 13 14 15 16 17 18

19 20 21

22 23 24 25 26 27 28 29

ThinkPad 600

103

Parts List Index System Unit Telephone Cable External FDD Cover Blank Bay CD-ROM Carrying Case AC Adapter (56 W) 2-pin 2-pin 3-pin 3-pin Doors FDD I/O Right I/O Left USB Miscellaneous Parts for Base Cover System Miscellaneous Parts Center Cover Guide Rail Insulator for Modem Insulator for Bay Speaker and Microphone Cable Holder for CPU Card Power Switch Knob Blank Door for Modem Latch for Keyboard Bezel Bracket for Keyboard Bracket for Blind Corner Bracket for Keyboard Corner System Board Miscellaneous Parts I/O Plate Hex Stud for Bus Hex Stud for D-Sub FDD/Audio Cover USB Plate Holder Sub Card Insulator System Board Battery Insulator System Board Bay Insulator System Board Fuse
05K2707 05K6187 05K4842 05K4843 11J8974 02K6497 02K7007 02K7011 05K4828

05K4827 05K4831

05K4829

104

Parts List

LCD FRU (TFT)

12.1-Inch TFT

Index 1 2 3 4 5

System Unit Cover Set LCD Panel Inverter Card LCD Cables Hinges

05K5255 05K9335 10L0931 05K2655 05K5257

ThinkPad 600

105

Parts List

13.3-Inch TFT

Index 1
2 3 4 5

System Unit Cover Set Cover Set (Korea) LCD Panel (DBU) LCD Panel (LG) Hinges LCD Cables Inverter Card

05K4833 05K5256 05K9428 05K9367 05K4835 22L1891 10L1719

106

Parts List

13.0-Inch HPA

Index 1 2 3 4 5

System Unit Cover Set LCD Panel Hinges LCD Cables Inverter Card

05K4832 05K9337 05K4834 05K2645 05K3470

ThinkPad 600

107

Parts List

Model 600E

108

Parts List Index 1 2 3 4 5 6 7 System Unit LCD Assembly (see LCD FRU (TFT) on page 111) Center Cover (see misc. parts) Keyboard Bezel 05K5856 Speaker and Microphone Cable 2 (see misc. parts) Keyboard (see Keyboard on page 112) Holder for CPU Card (see misc. parts) CPU Card (Dixon 300 MHz, AGP) 10L1277 CPU Card (Dixon 366 MHz, AGP) 10L1260 CPU Card (Dixon 400 MHz, AGP) 10L1333 Sub Card 2 10L1193 Mic. Cable (see misc. parts) Guide Rail 2 (see misc. parts) TV Out Card 10L1192 Base Cover 05K6168 for China 05K6169 for Taiwan 05K6170 for Korea 05K6171 PC Card Slot 05K4790 DVD Drive 05K9068 DVD Drive 05K9106 CD-ROM Drive (LG) 05K9134 CD-ROM Drive (SANYO) 05K9059 CD-ROM Drive (SANYO) 05K8993 CD-ROM Drive (TOSHIBA) 05K9124 Diskette Drive 05K8874 DIMM Cover 05K7064 Battery Pack 02K7018 Hard Disk Drive Cover, Coin Screw 05K5995 Hard Disk Drive (4.0 GB, SSD) 22L0018 Hard Disk Drive (4.0 GB, TOSHIBA) 36L8619 Hard Disk Drive (6.4 GB, SSD) 22L0019 Hard Disk Drive (6.4 GB, HITACHI) 36L8615 Hard Disk Drive (10.0 GB, SSD) 22L0016 Hard Disk Shield 05K4752 Backup Battery 02K6502 Insulator for Modem (see misc. parts) System Board (13.3" AGP model) 10L1191 Note: This system board is for 2645-55x and 2645-A5U. System Board (13.3" 32MB AGP model) 10L1270 Note: In U.S., this FRU is for 2645-4Ax, 2645-8Ax, 2645-AAx, 2645-5Ax, 2645-4Bx, 2645-8Bx, and 2645-ABx. Backup Battery Holder 05K4827 Power Switch Knob (see misc. parts) Modem Card 05K3469 Fan 05K4830 Keyboard Bracket (see misc. parts) Bracket for Keyboard Corner (see misc. parts) TrackPoint Cap 84G6536 Speaker 02K4897

8 9 10 11 12

13 14 15

16 17 18 19 20

21 22 23

24 25 26 27 28 29 30 31

ThinkPad 600

109

Parts List Index System Unit Telephone Cable Video Cable External FDD Cover Blank Bay CD-ROM Carrying Case AC Adapter (56 W) 2-pin 2-pin 3-pin 3-pin Doors FDD I/O Right I/O Left
USB System Kit for RFID Miscellaneous Parts for Base Cover System Miscellaneous Parts Center Cover Guide Rail Insulator for Modem Insulator for Bay Speaker and Microphone Cable 2 Holder for CPU Card Power Switch Latch for Keyboard Bezel Bracket for Keyboard Bracket for Blind Corner Bracket for Keyboard Corner System Board Miscellaneous Parts I/O Plate Hex Stud for Bus Hex Stud for D-Sub FDD/Audio Cover USB Plate Holder Sub Card Insulator System Board Battery Insulator System Board Bay 2 Insulator System Board Fuse System Board Miscellaneous Parts 2 05K2707 05K2821 05K6187 05K4842 05K4843 02K6554 02K6556 02K6555 02K6557 05K4828

05K5855 05K4827 05K5854

05K5853

05K4829

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Parts List

LCD FRU (TFT)

13.3-Inch TFT

Index 1 2

3 4 5

System Unit Cover Set LCD Panel (DBU) LCD Panel (HITACHI) LCD Panel (LG) LCD Panel (Samsung) Hinges LCD Cables Inverter Card

05K4833 05K9398 05K9466 05K9519 05K9546 05K4835 22L1891 10L1719

ThinkPad 600

111

Parts List

Keyboard
Arabic Belgian Canadian French Czech Danish Dutch French German Greek Hungary Hebrew Italian Japanese Korean Latin American Spanish Norwegian Portuguese Russian Spanish Swedish or Finnish Swiss Taiwan Turkish U.K. English U.S. English 02K4837 02K4801 02K4788 02K4839 02K4794 02K4791 02K4790 02K4789 02K4843 02K4841 02K4835 02K4795 02K4786 02K4800 02K4799 02K4793 02K4798 02K4833 02K4796 02K4792 02K4797 02K4803 02K4802 02K4787 02K4785

Miscellaneous Parts
Screw Kit (for 600 series) Including nylon-coated screws: Pan head screw M2 x 4 mm (black) Pan head screw M2 x 9.5 mm (black) Pan head screw M2.5 x 3 mm (yellow) Flat head screw M2.5 x 4.8 mm (black) Flat head screw M2.5 x 16 mm (black) Flat head screw M2.5 x 19.5 mm (black) Flat head screw M3 x 3 mm (black) Screw Cap (painted) Screw Cap (no painted) 05K4841

112

Parts List

Option Parts List

24X-10X IDE CD-ROM Drive 20X-8X CD-ROM Drive 20X-8X Stereo CD-ROM Drive 56 AC Adapter (2-pin) 4.0 GB Hard Disk Drive 6.4 GB Hard Disk Drive Battery Charger Battery Attachment External Battery Charger LS-120 PC Card Enabler RFID Option Secondary Battery Secondary HDD Adapter Slim Bay Adapter SuperDisk UltraslimBay Drive SelectaBase PC Card Enabler SelectaBase 600 SelectaDock III UltraslimBay Battery UltraslimBay HDD Adapter UltraslimBay DVD Drive -For North America (Region 1) -For Japan and EMEA (Region 2) -For AP North and AP South (Region 3) -For Latin America and AP South (Region 4) -For Russia (Region 5) -For China (Region 6) 32 MB SDRAM SO DIMM 64 MB SDRAM SO DIMM 128 MB SDRAM SO DIMM Miniature Mouse (Black) TrackPoint III Cap 12J2471 1969010 1969011 83H6739 05K8887 02K0520 11J9003 02K6501 02K6499 20L1922 12J2480 05K5862 02K6505 05K5338 05K5858 20L1929 83H6741 12J2467 3547003 02K6504 05K5336 05K8890 05K8891 05K8832 05K8893 05K8959 05K8960 42H2819 20L0242 01K1153 07G0033 39H1354

ThinkPad 600

113

Parts List

Modem Kit
Australia Austria Belgium Brazil Cyprus Denmark France Germany Indonesia Ireland Italy Israel Malaysia Mexico Netherlands New Zealand Norway/Finland Pakistan Philippines Portugal Singapore Spain Sweden Switzerland Turkey UK Vietnam 22L1885 22L1863 22L1861 22L1871 22L1887 22L1879 22L1862 22L1877 22L1872 22L1896 22L1865 22L1869 22L1868 22L1870 22L1878 22L1860 22L1880 22L1873 22L1874 22L1883 22L1867 22L1866 22L1881 22L1882 22L1884 22L1876 22L1875

114

Parts List

Common Parts List

Tools
Tri-Connector Wrap Plug PC Test Card Audio Wrap Cable USB Parallel Test Cable Screwdriver Kit Torque Screwdriver 5mm Socket Wrench Screwdriver ThinkPad Hardware Maintenance Diskette Version 1.50 72X8546 35G4703 66G5180 05K2580 95F3598 05K4695 05K4694 27L8126

ThinkPad 600

115

Parts List

Power Cords:

IBM power cords for a specific country are usually available only in that country:

For 2-pin power cords:

P/N 13H5273 Used in These Countries Japan

For 3-pin power cords:

P/N 02K0539 36L8867 76H3514 76H3516 Used in These Countries People's Republic of China (other than Hong Kong) Argentin Argentina, Australia, New Zealand, Papua New Guinea, Paraguay, Uruguay Aruba, Bahamas, Barbados, Bermuda, Bolivia, Brazil, Canada, Cayman Islands, Colombia, Costa Rica, Curacao, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Korea (South), Liberia, Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Thailand, Trinidad (West Indies), United States of America, Venezuela Austria, Belgium, Bosnia-Herzogovina, Bulgaria, Croatia, Czech Republic, Egypt, Finland, France, Germany, Greece, Hungary, Iceland, Indonesia, Macao, Macedonia, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Turkey, Yugoslavia Denmark Bangladesh, Myanmar, Pakistan, South Africa, Sri Lanka Abu Dhabi, Albania, Antigua, Bahrain, Brunei, Dubai, Fiji, Hong Kong, India, Ireland, Kenya, Kuwait, Malaysia, Nigeria, Oman, Qatar, Singapore, United Kingdom Japan Switzerland, Liechtenstein Chile, Ethiopia, Italy, Libya Israel Korea

76H3518

76H3520 76H3522 76H3524

76H3526 76H3528 76H3530 76H3532 76H3535

116

Notices

Notices
References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Any reference to an IBM product, program, or service is not intended to state or imply that only that IBM product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any of the intellectual property rights of IBM may be used instead of the IBM product, program, or service. The evaluation and verification of operation in conjunction with other products, except those expressly designated by IBM, are the responsibility of the user. IBM may have patents or pending patent applications covering subject matter in this document. The furnishing of this document does not give you any license to these patents. You can send license inquiries, in writing, to the IBM Director of Licensing, IBM Corporation, 500 Columbus Avenue, Thornwood, NY 10594, U.S.A.

Trademarks
The following terms are trademarks of the IBM Corporation in the United States or other countries or both: IBM ThinkPad TrackPoint Microsoft, Windows, and the Windows 95 flag logo are trademarks or registered trademarks of Microsoft Corporation. Pentium, MMX, ProShare, LANDesk, and ActionMedia are trademarks or registered trademarks of Intel Corporation in the U.S. and other countries. Other company, product, and service names, which may be denoted by a double asterisk (**), may be trademarks or service marks of others.

117

IBM

Part Number: 09N1033 Printed in U.S.A.

S1 L-9619- 3