Td01901001e PDF
Td01901001e PDF
Td01901001e PDF
Technical Data
TD01901001E
Technical Data
Page 2 Effective: March 2003
Description
Ratings Voltage Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnum DS Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Control Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensors and Rating Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Fault Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digitrip RMS Trip Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CT Metering Accuracies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Power Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage/Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unusual Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit Substations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types of Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Secondary Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tie Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Transfer Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feeder Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Distribution Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Resistance Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zone Selective Interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breaker Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switchgear Section View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floor Plan/Conduit Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Center of Gravity Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Loss Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrumentation/Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnum DS Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower maintenance costs. Higher interrupting ratings. Better coordination capability. Increased tripping sensitivity. Better metering accuracy. Higher quality and reliability. State-of-the-art monitoring and communications.
Magnum DS switchgear can meet the needs for general applications, service entrance, harsh environments, multiple source transfer, special grounding systems and many others. Modern designed Magnum DS MetalEnclosed Low Voltage Switchgear and Power Circuit Breakers provide:
s s s s s
100% rated, fully selective protection. Integral microprocessor-based breaker tripping systems. Two-step stored-energy breaker closing. 100 kA short circuit bus bracing standard. Optional 150 kA and 200 kA short circuit bus bracing, without preceding current limiting fuses. Optional metal barriers isolates the cable compartment from the bus compartment.
Many other features for coordinated, safe, convenient, trouble-free and economical control and protection of low voltage distribution systems are also provided. Magnum DS Switchgear conforms to the following standards: NEMA SG3 and SG5, CSA, ANSI C37.20.1, C37.51, and UL Standard 1558 and is built in an ISO certied facility. Maximum ratings for Magnum DS Switchgear are 600 volts ac, 6000 amperes continuous cross bus and 200,000 amperes short circuit capacity.
TD01901001E
Technical Data
Effective: March 2003 Page 3
Short Time Rating 600 V 42 65 85 100 65 85 100 65 85 100 65 85 100 85 100 85 100 85 100 208 240 V 480 V 42 65 85 85 65 85 85 65 85 85 65 85 85 85 100 85 100 85 100 42 65 85 85 65 85 85 65 85 85 65 85 85 85 100 85 100 85 100 600 V 42 65 85 85 65 85 85 65 85 85 65 85 85 85 100 85 100 85 100
800 800 800 800 1600 1600 1600 2000 2000 2000 3200 3200 3200 4000 4000 5000 5000 6000 6000
Note: In addition to the available bus bracings shown above, the bus has been tested for short circuit values of 85,000 amperes for a full 60 cycles.
Standards
Magnum DS switchgear conforms to the following standards: NEMA SG3 and SG5, CSA, ANSI C37.20.1, C37.51, and UL Standard 1558.
Certications
Magnum DS Switchgear assemblies have undergone an extensive seismic qualication program. The test program utilized ANSI standard C37.81, the Uniform Building Code (UBC) and the California Building Code (CBC) as a basis for the test program. The assemblies have been tested and qualied to exceed these requirements. American Bureau of Shipping (ABS) certication ia available for those instances where it is required.
Motor currents are running currents. Inrush is approximately 400%. Motor running time to charge spring approximately 5 seconds.
Maximum voltages at which the interrupting ratings in Table 3 apply are: Table 5. Voltages
System Voltage 208 or 240 480 600 Maximum Voltage 254 508 635
These interrupting ratings are based on the standard duty cycle consisting of an opening operation, a 15-second interval and a close-open operation, in succession, with delayed tripping in case of short-delay devices. The standard duty cycle for short-time ratings consists of maintaining the rated current for two periods of 1/2 second each, with a 15-second interval of zero current between the two periods.
TD01901001E
Technical Data
Page 4 Effective: March 2003
Ratings (Continued)
Table 6. Available Sensor Ratings and Rating Plugs for Digitrip RMS
Breaker Frame 800 1600 2000 3200 Available Ratings 200, 250, 300, 400, 600, 800 200, 250, 300, 400, 600, 800, 1000, 1200, 1600 200, 250, 300, 400, 600, 800, 1000, 1200, 1600, 2000 200, 250, 300, 400, 600, 800, 1000, 1200, 1600, 2000, 2500, 3000, 3200 2000, 2500, 3200, 4000 2000, 2500, 3200, 4000, 5000 2000, 2500, 3200, 4000, 5000
Every Magnum DS trip unit comes standard with LSI characteristics. Optional ground (G) or ground alarm (GA) may also be provided. These trip units also provide the ability to defeat instantaneous protection. In addition, short delay protection may be set to the maximum instantaneous level, effectively disabling short delay protection. Under no condition is it possible to set the trip unit beyond the capabilities of the circuit breaker.
The Rating Plug is for 50 and 60 Hz applications. Rating Plugs are not interchangeable with 60 Hz or 50 Hz only Rating Plugs.
The narrow-band characteristic curve graphically illustrates the close coordination obtainable in breaker systems with Digitrip RMS tripping devices. Repeatability is within 2%. The maximum breaker current rating for any breaker frame size is determined by the rating of the sensor used. The breaker current rating for any frame size can be changed by simply changing the sensors and associated rating plug, which are easily removed from the breaker drawout element. The wide range of long-delay pickup makes one set of sensors more exible on a wider range of loads. The Digitrip RMS itself need not be changed when the associated sensors and rating plugs are changed.
Ground Fault
I2t Response. Note: In = Rating Plug Valve Ir = Long Delay Pickup Setting Times In
TD01901001E
Technical Data
Effective: March 2003 Page 5
Pickup Settings Ground Fault Currents (Amperes) 0.25 50 63 75 100 150 200 250 300 400 500 600 750 800 1000 1200 1200 0.3 60 75 90 120 180 240 300 360 480 600 720 900 960 1200 1200 1200 0.35 70 88 105 140 210 280 350 420 560 700 840 1050 1200 1200 1200 1200 0.4 80 100 120 160 240 320 400 480 640 800 960 1200 1200 1200 1200 1200 0.5 100 125 150 200 300 400 500 600 800 1000 1200 1200 1200 1200 1200 1200 0.6 120 150 180 240 360 480 600 720 960 1200 1200 1200 1200 1200 1200 1200 0.75 150 188 225 300 450 600 750 900 1200 1200 1200 1200 1200 1200 1200 1200 1.00 200 250 300 400 600 800 1000 1200 1200 1200 1200 1200 1200 1200 1200 1200
Tolerance on pickup levels are 10% of values shown in chart. For Testing Purposes Only: When using an external single-phase current source to test low level ground fault current settings, it is advisable to use the Auxiliary Power Module (APM). Especially when the single-phase current is low, without the APM it may appear as if the trip unit does not respond until the current is well above the set value, leading the tester to believe there is an error in the trip unit when there is none. The reason this occurs is that the single-phase test current is not a good simulation of the normal three-phase circuit. If three-phase had been owing, the trip unit would have performed correctly. Use the APM for correct trip unit performance when single-phase tests are made.
Table 9. Digitrip Ground Fault Pickup Values for Secondary Injection Test Kit Amperes
Installed Rating Plug 200 250 300 400 600 800 1000 1200 1600 2000 2500 3000 3200 4000 5000 6000
Sensor Rating
Pickup (Dial) Setting Values in Secondary Amperes 25% 30% 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.20 1.20 35% 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.50 1.50 1.20 1.20 40% 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.88 1.50 1.20 1.20 50% 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.40 2.00 1.88 1.50 1.20 1.20 60% 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.40 2.00 1.88 1.50 1.20 1.20 75% 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.00 2.40 2.00 1.88 1.50 1.20 1.20 100% 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 3.75 3.00 2.40 2.00 1.88 1.50 1.20 1.20
200 250 300 400 600 800 1000 1200 1600 2000 2500 3000 3200 4000 5000 6000
1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.20 1.20
Tolerance on pickup levels are 10% of values shown in chart. For Testing Purposes Only: When using an external single-phase current source to test low level ground fault current settings, it is advisable to use the Auxiliary Power Module (APM). Especially when the single-phase current is low, without the APM it may appear as if the trip unit does not respond until the current is well above the set value, leading the tester to believe there is an error in the trip unit when there is none. The reason this occurs is that the single-phase test current is not a good simulation of the normal three-phase circuit. If three-phase had been owing, the trip unit would have performed correctly. Use the APM for correct trip unit performance when single-phase tests are made.
TD01901001E
Technical Data
Page 6 Effective: March 2003
Ratings (Continued)
.7 .8 .9 1
.6
.5
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
70 80 90 100
50
60
1 HOUR 2 HOURS
2 HOURS 1 HOUR
2000
2000
200
1 MINUTE
100 90 80 70 60 50 40 30
Long Delay Time curves can extend down to M1 (Max Short Delay Setting) See note 9
24 20
10 9 8 7 6 5 4 3
15
. . .
Notes: 1. There is a memory effect that can act to shorten the Long Delay. The memory effect comes into play if a current above the long delay pick up value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately five minutes is required between overloads to completely reset memory. 2. The end of the curve is determined by the interrupting rating of the circuit breaker. 3. For the ground fault time/current curve see curve 70C1008. For the Instantaneous see curve 70C1007. 4. The Long Delay Pickup Point (indicated by rapid flashing of Unit Status LED on the product) occurs at 110%, with a 5% tolerance. The Instantaneous settings have conventional 100% 10% at the pick up points. 5. With zone interlocking on Short Delay utilized and no restraining signal, the minimum time band applies regardless of the setting. 6. This curve is shown as a multiple of the Long Delay Setting. 7. Breakpoint back to FLAT response indicated by dots occurs @8x I r for upper line of I2T curve. 8. Total clearing times show include the response times of the trip unit, the breaker opening and the interruption of the current. 9. Additional available max M1 settings Narrow Frame 200A through 1250A M1 = 14x In 1600A, 2000A M1 = 12x In Standard Frame: 200A through 1250A M1 = 14x In 1600A, 2000A, 2500A M1 = 12x In 3000A, 3200A, M1 = 10x In Double Wide Frame: 2000A, 2500A M1 = 14x In 3200A, 4000A, 5000A M1 = 12x In 6300A (IEC only) M1 = 10x In 10. Curve applies from -20C to +55C ambient. Temperatures above +85C cause automatic trip. Breaker must be applied according to Continuous Rating at Different Ambient table.
200
100 90 80 70 60 50 40 30
20
. .
10
2.5
10 9 8 7 6 5 4 3
TIME IN SECONDS
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 2
2.5
1 .9 .8 .7 .6 .5 .4 .3
.3 .3 .2 .2 .3*
.2
.1*
.02
Available I2t Short Delay Time Response .1*, .3*, .5* seconds
.04 .03
.02
.01
.7 .8 .9 1
.01
.6
.5
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
70C1006
Figure 1. Magnum DS Circuit Breakers with Digitrip RMS 520/520M/520MC/520 i/520Mi/520MCi Trip Unit Typical Long Delay and Short Delay Time/Phase Current Characteristic Curve (LS)
70 80 90 100
50
60
TD01901001E
Technical Data
Effective: March 2003 Page 7
.5
.6
7 8 9 10
30
20
40
50
60 70 80 90 100
200
400
600
2 HOURS
500
4000
2000
3000
5000
300
6000
2 HOURS 1 HOUR
1 HOUR
2000
2000
200
200
1 MINUTE
100 90 80 70 60 50 40 30
100 90 80 70 60 50 40 30
20
20
10 9 8 7 6 5 4
10 9 8 7 6 5 4 3
2 3 6 10
TIME IN SECONDS
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 .3
1 .9 .8 .7 .6 .5 .4 .3
.2
.2
Instantaneous Trip
.02
.03
.02
.01
.01
.7 .8 .9 1
.5
.6
7 8 9 10
30
20
40
50
60 70 80 90 100
00 66 0 00 77 0 00 88 0 00 99 0 1000 100
00 22 0
00 44 0
3000
KA
Figure 2. Magnum DS Circuit Breakers with Digitrip RMS 520/520M/520MC/520 i/520Mi/520MCi Trip Unit Typical Instantaneous Time/Phase Current Characteristic Curve (I)
TD01901001E
6000
70C1007
55 00 0
4000
2000
5000
33 00 0
Technical Data
Page 8 Effective: March 2003
Ratings (Continued)
.06 .07
.05
.08
.09 .1
.4
.7 .8 .9 1
.3
.5
.6
.2
7 8 9 10
.7 .8 .9 1
.2
.4
.3
.5
.6
1 HOUR 2 HOURS
7 8 9 10
2 HOURS 1 HOUR
3000
2000
The end of the curve is determined by the interrupting rating of the circuit breaker. 2. For phase current time/current curves, see 70C1006 and 70C1007. 3. The curve is shown as a multiple of the Rating Plug ( In ). 4. The ground fault settings have conventional 100% 10% as the pickup points. 5. Except as noted tolerances on current level are 10% of values shown in chart. 6. The ground fault pick up is limited to 1200A setting for non international styles. 7. The rating plug is for 50Hz and 60Hz applications. 8. With zone interlocking on ground fault utilized and no restraining signal, the minimum time band applies regardless of setting. 9. For additional curve tolerances contact Cutler-Hammer. 10. Total clearing times shown include the response time for the trip unit, the breaker opening and the current interruption. 11. Transition point from I2T back to FLAT response indicated by dot occurs @ 0.625x In for upper boundary of I 2T curve.
1.
2000
200
200
1 MINUTE
100 90 80 70 60 50 40 30
100 90 80 70 60 50 40 30
20
20
10 9 8 7 6 5 4 3
.25
.5
1.0
10 9 8 7 6 5 4 3
.6
TIME IN SECONDS
.3
.4
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 .35 .3
.25 .5 .75
1 .9 .8 .7 .6
.5 .4 .3 .2
.5* Available Flat Response Ground Time 0.1 to 0.5 seconds .3*
.5 .4 .3
.2
.2
.1
.1* I 2t Slope for Ground Time Available I 2t Response Ground Time .1*, .3*, .5* seconds
.1 .09 .08 .07 .06 .05 .04 .03
.02
.02
.06
.07
.05
.08
.09 .1
.01
.01
.4
.7 .8 .9 1
.3
.5
.6
.2
7 8 9 10
.7 .8 .9 1
.2
.4
.3
.5
.6
Figure 3. Magnum DS Circuit Breakers with Digitrip RMS 520/520M/520MC/520 i/520Mi/520MCi Trip Unit Typical Ground Fault Time/Phase Current Characteristic Curve (G)
7 8 9 10
TD01901001E
Technical Data
Effective: March 2003 Page 9
.6
.5
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
1 HOUR 2 HOURS
2000
200
1 MINUTE
100 90 80 70 60 50 40 30 24 20
Adjustable LONG TIME 2-24 seconds (+0 -30%) @ 6x Ir With 0.5s increments See note 7 See note 4
10 9 8 7 6 5 4 3
10
Adjustable SHORT PU 1.5x to 10x or 12x or 14x Ir With 0.5 increments See note 4
Notes: 1. There is a memory effect that can act to shorten the Long Delay. The memory effect comes into play if a current above the LONG PU value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately five minutes is required between overloads to completely reset memory. 2. This curve shown as a multiple of the LONG PU Setting (Ir). The actual Pickup point (indicated by rapid flashing of Unit Status LED on the product) occurs at 110% of the Ir, current, with a 5% tolerance. LongTIME Curve Equation: Trip = LongTIME *36/ I2, where I is a multiple of Ir. The SHORT TIME function and the LongTIME function act independently and the entire set of LongTIME curves continue to be active even after the curves intersect. 3. With zone interlocking on Short Delay utilized and no restraining signal, the minimum SHORT TIME band (0.10s) applies regardless of the SHORT TIME setting. 4. SHORT PU (Max M1 setting) is a additional setting, based on In (Plug), that can extend out where the SHORT PU will function. Standard Breaker: Double Wide Breaker: 2000A, 2500A M1=14x In 200A through 1250A M1=14x In 1600A, 2000A, 2500A M1=12x In 3200A, 4000A, 5000A M1=12x In 3000A, 3200A . M1=10x In 6300A M1=10x In 5. The SHORT PU points have 100% 5% tolerance. 6. SHORT SLOPE: FLAT Tolerance is +0/ -80 ms for all settings except 0.10s setting is 0.06 to 0.13 0.20s setting is 0.15 to 0.22 7. SHORT SLOPE: I2T 2 I T slope flattens out at 8 x Ir for top of band with FLAT time minimum value prevailing for bottom of band. Curve Trip Equation: Trip = SHORT TIME * 64/ I2, where I is a multiple of Ir (top) Curve Trip Equation: Trip = SHORT TIME * 64/ I2 * 0.70 (bottom) The above equations indicate tolerance is +0/ -30% for all settings except 0.10s is +30%-25% 0.20s is +10%-25% For all curves the lower flat response time value projected to I2T line will determine the other Break Point and shape of the curve. 8. The end of the curve is determined by the interrupting rating of the circuit breaker. 9. Curve applies from -20C to +55C ambient. Temperatures above +85C cause automatic trip. Breaker must be applied according to Continuous Rating at Different Ambient table.
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 .3
Adjustable SHORT TIME 0.10s to 0.50s With 0.05 steps See note 6
0.50s
.2
.02
.01
.7 .8 .9 1
.6
.5
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
70C1034
Figure 4. Magnum DS Circuit Breakers with Digitrip RMS 1150/1150 i I2T Trip Unit Typical Long Delay and Short Delay Time/Phase Current Characteristic Curve (LS)
TD01901001E
70 80 90 100
50
60
70 80 90 100
50
60
Technical Data
Page 10 Effective: March 2003
Ratings (Continued)
.7 .8 .9 1
.5
.6
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
1 HOUR 2 HOURS
2000
630A
Notes: 1. There is a Long MEMORY (if enabled) effect that can act to shorten the Long Delay. The memory effect comes into play if a current above the LONG PU value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately five minutes is required between overloads to completely reset memory. 2. This curve is shown as a multiple of LONG PU Setting (Ir). The actual Pickup point occurs at 110% of the Ir, current, with a 5% tolerance. LongTIME Curve Equation: Trip = LongTIME *1296/I4,where I is a multiple of Ir. 3. In this time region 0.5 seconds the I4 T Long TIME function will flatten out and be no faster than the Short TIME setting. This is to avoid a notch in graph. 4. SHORT PU (Max M1 setting) is an additional setting. Standard Breaker: 200A through 1250A M1=14x In 1600A, 2000A, 2500A M1=12x In 3000A, 3200A M1=10x In Double Wide Breaker: 2000A, 2500A M1=14x In 3200A, 4000A, 5000A M1=12x In 6300A M1=10x In 5. The SHORT PU points have conventional 100% 5% tolerance. 6. SHORT TIME: FLAT only - setting 0.1s through 0.5s in .05s increments. Tolerance is +0/ -80 ms of setting except 0.10s setting is 0.06 to 0.13 0.20s setting is 0.15 to 0.22 7. With zone interlocking on Short Delay utilized and no restraining signal, the minimum SHORT TIME band (0.10s) applies regardless of the SHORT TIME setting. 8. The end of the curve is determined by the interrupting rating of the circuit breaker. 9. Curve applies from -20C to +55C ambient. Temperatures above +85C cause automatic trip. Breaker must be applied according to Continuous Rating at Different Ambient table.
200
1 MINUTE
100 90 80 70 60 50 40 30
20
10 9 8 7 6 5 4 3 5
Adjustable LongTIME 1-5 seconds (+10 -40%) @ 6x Ir With 0.5s increments See note 7
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 .3
Adjustable SHORT PU 1.5x to 10x or 12x or 14x Ir With 0.5 increments See note 4
0.50s
See note 3
.2
0.10s
.1 .09 .08 .07 .06 .05 .04 .03
.02
.01
.7 .8 .9 1
.5
.6
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
70C1035
Figure 5. Magnum DS Circuit Breakers with Digitrip RMS 1150/1150 i I4T Trip Unit Typical Long Delay and Short Delay Time/Phase Current Characteristic Curve (LS)
70 80 90 100
50
60
70 80 90 100
50
60
TD01901001E
Technical Data
Effective: March 2003 Page 11
.5
.6
7 8 9 10
30
20
40
50
60 70 80 90 100
7 8 9 10
20
30
40
1 HOUR 2 HOURS
2000
200
1 MINUTE
100 90 80 70 60 50 40 30
20
10 9 8 7 6 5 4 3
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 .3
Available INST PU Setting 2 to 10x In 10% with 0.5 increments See notes 6, 7
.2
.02
.01
.7 .8 .9 1
.5
.6
7 8 9 10
30
50
30
20
40
20
60 70 80 90 100
40
50
60 70 80 90 100
20
30
40
kA
70C1043
Figure 6. Magnum DS Circuit Breakers with Digitrip RMS 1150/1150 i Trip Unit Typical Instantaneous Time/Phase Current Characteristic Curve (I)
TD01901001E
70 80 90 100
50
60
70 80 90 100
50
60
Technical Data
Page 12 Effective: March 2003
Ratings (Continued)
.06 .07
.08
.05
.09 .1
.4
.7 .8 .9 1
.3
.5
.6
.2
7 8 9 10
.7 .8 .9 1
.2
.4
.3
.5
.6
1 HOUR 2 HOURS
7 8 9 10
2 HOURS 1 HOUR
2000
2000
200
200
1 MINUTE
100 90 80 70 60 50 40 30
100 90 80 70 60 50 40 30
20
20
10 9 8 7 6 5 4 3
Available GND PU Setting 0.25to 1. 0x In 10% with steps of 0.01. See note 6
Available GND PU Setting 0.25 to 1.0x In 10% with steps of 0.01. See note 6
10 9 8 7 6 5 4 3
TIME IN SECONDS
TIME IN SECONDS
1 .9 .8 .7 .6 .5 .4 .3
See notes 9, 10
.2
Available FLAT response GROUND TIME 0.1 to 0.5 seconds with 0.05 s increments Available I2T Response GROUND TIME 0.1 to 0.5 seconds with 0.05 s increments
.2
0.10s
.03
.02
.02
.06
.07
.05
.08
.09 .1
.01
.01
.4
.7 .8 .9 1
.3
.5
.6
.2
7 8 9 10
.7 .8 .9 1
.2
.4
.3
.5
.6
70C1041
Figure 7. Magnum DS Circuit Breakers with Digitrip RMS 1150/1150 i Trip Unit Typical Ground Time/Phase Current Characteristic Curve (G)
For more information visit: www.cutler-hammer.eaton.com TD01901001E
7 8 9 10
Technical Data
Effective: March 2003 Page 13
B-0.9 2.4 1.2 1.2 1.2 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B-1.8 2.4 1.2 1.2 1.2 0.6 0.6 0.6 0.6 0.3 1.2 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
3200
Note: Current transformers with meter accuracy classications at higher burdens and/or suitable for relaying are also available. They will be mounted in the rear cable connection compartment.
Voltage Transformers
Insulation Class is 600 volt dielectric, 10 kV full wave BIL. Accuracy Class is 0.6 for W and 1.2 for X burdens at 60 Hz. Thermal ratings are 150 VA at 300C and 100 VA at 55C. Primary and secondary fuses are mounted on the face of the VT.
TD01901001E
Technical Data
Page 14 Effective: March 2003
Application
Standards
Magnum DS circuit breakers meet or exceed all applicable requirements of ANSI Standards C37.13, C37.17, C37.50 and CSA.
4. Excessively high or low ambient temperatures. For ambient temperatures exceeding 40C, and based on a standard temperature rise of 65C, the continuous current ratings of breaker frame sizes, and also buses, current transformers, etc., will be subject to a derating factor calculated from the following formula:
105 Total Special Ambient, C --------------------------------------------------------------------------------------------------------------------105 Total 40C Standard Ambient
Circuit breakers are not adversely affected by very low outdoor ambient temperatures, particularly when energized and carrying load currents. The standard space heaters in weatherproof switchgear will raise the temperature slightly and prevent condensation. Electrical components such as relays and instruments, however, must be applied within the manufacturers specied limits. 5. Exposure to Seismic Shock. Magnum DS assemblies and breakers have been certied for applications through UBC Zone 4 and for the California Building Code. Assembly modications may be required, so such conditions must be specied. 6. Abnormally high frequency of operation. In line with above, a lesser number of operations between servicing, and more frequent replacement of parts, may be indicated.
Ambient Temperature
The temperature of the air surrounding the enclosure should be within the limits of: -30C (-22F) to +40C (104F).
Altitude
The breakers are applicable at their full voltage and current ratings up to a maximum altitude of 6,600 feet (2,012 m) above sea level. When installed at higher altitudes, the ratings are subject to the following correction factors in accordance with ANSI C37.20.1.
TD01901001E
Technical Data
Effective: March 2003 Page 15
Transition Sections
All indoor Unit Substations utilizing liquid lled transformers require an 12-inch (305 mm) or 22-inch (559 mm) wide transition section. The center line location of the Iow voltage throat is based upon the depth of the Magnum DS assembly. In many indoor applications, it is desirable to minimize oor space by eliminating the need for a transformer transition section. For these situations, Magnum DS switchgear is designed to accommodate close coupling to drytype transformers if their low voltage terminations conform to a specic vertically oriented arrangement. This conguration may be provided if: (1) additional space is not required for auxiliary devices such as grounding resistors, instrumentation, etc.; (2) zero sequence ground fault is not applied on main breakers; (3) connection to assemblies with no main breaker do not utilize A or B position feeder breakers; (4) adequate conduit space is available for any top exit cable connections in this section.
Unit Substations may be indoor or outdoor, with a selection of highvoltage incoming sections, a choice of transformer types and an arrangement of Magnum DS Switchgear to suit the application.
Reduced power losses. Improved voltage regulation. Improved service continuity. Reduced likelihood of faults. Increased exibility. Minimized installation expense. Availability of non-ammable types of transformers eliminates necessity of vaults. Efcient space utilization.
s s s
Complete coordination, both mechanical and electrical. Extreme exibility with wide choice of components and ratings to meet exact application requirements. Optimum safety to operators. Modern design. Meets all applicable ANSI, IEEE, NEMA and UL standards.
TD01901001E
Technical Data
Page 16 Effective: March 2003
Application (Continued)
Types of Systems
A. Simple Radial
s s
C. Secondary Selective
Normally operates as two electrically independent unit substations, with bus tie breaker (T) open, and with approximately half of total load on each bus. In case of failure of either primary incoming circuit, only one bus is affected, and opening main breaker (M) on dead bus and closing tie breaker (T) can promptly restore service. This operation can be made automatic, with duration of outage on either bus limited to a few seconds. Since the transformers are not continuously paralleled, secondary fault currents and breaker application are similar to those on radial unit substations.
(M) (T) (M)
Figure 10. Secondary Selective If required, and equipped with the appropriate relaying, either transformer can be removed from service and isolated with no interruption of service on either bus, by rst closing the tie breaker and then opening the associated main breaker. Service continuity and substation capacity can be further improved by substituting selector type primary switches, shown above in B.
D. Spot Network
The transformers are paralleled through network protectors. In case of primary voltage failure, the associated protector automatically opens. The other protector remains closed, and there is no dead time on the bus, even momentarily. When primary voltage is restored, the protector automatically checks for synchronism and recloses.
Figure 11. Secondary Selective Secondary voltage regulation is improved by paralleled transformers. s Secondary fault capability is increased by paralleled transformers, and the feeder breakers and bus bracing must be selected accordingly.
s s
Primary switches are usually selector or duplex type, so that transformers can be transferred to alternate live sources, thus shortening duration of overloads.
TD01901001E
Technical Data
Effective: March 2003 Page 17
TD01901001E
Technical Data
Page 18 Effective: March 2003
Application (Continued)
The transfer system includes the following features: 1. Time delay normal to alternate, adjustable. 2. Time delay alternate to normal, adjustable. 3. Time delay neutral. 4. LEDs to indicate normal and alternate position. 5. LEDs marked Source 1 and Source 2 to indicate that respective source voltages are available. 6. LEDs to show which source is preferred. 7. LED to show the load energized. 8. Historical transfer information via the front panel. 9. Two-position selector switch permitting two (2) modes of transfer system operation: AUTO (standard automatic operation), MANUAL (disconnects logic and allows manual operation of the main breakers with interlocking). When the alternate source is an engine generator, the following features are also provided: 1. Adjustable time delay engine start. 2. Adjustable time delay engine cool off. 3. Engine start contact. 4. Frequency/voltage relay for alternate source, frequency adjustable from 45 to 60 Hz and voltage xed at 90% pickup, 70% dropout. 5. Delayed transition time delay, adjustable from 0 to 120 seconds, to allow disconnection of the load during transfer in either direction to prevent excessive inrush currents due to out-of-phase switching of large inductive loads. 6. Plant exerciser.
TD01901001E
Technical Data
Effective: March 2003 Page 19
Manual Mode
1. Breakers may be opened and closed using control switches or pushbuttons on the transfer system display while in manual mode. Interlocking is in place to prevent the closing of both mains and the tie simultaneously. [Breakers may be opened and closed using control switches or pushbuttons on the transfer system display while in manual mode. While in open transition mode interlocking is in place to prevent the closing of both mains and the tie simultaneously. If closed transition mode is selected all three breakers may be closed for an adjustable time delay (5 60 seconds). The operator may open the desired breaker via its pushbutton or the system will open the tie breaker after the time delay has expired.]
Generator Breakers
In most applications where generators are connected through breakers to the secondary bus, they are used as emergency standby sources only, and are not synchronized or paralleled with the unit substation transformers. Under these conditions, the interrupting rating of the generator breaker will be based solely on the generator kVA and sub-transient reactance. This reactance varies with the generator type and rpm, from a minimum of approximately 9% for a 2-pole 3600 rpm turbine driven generator to 15% or 20% or more for a medium or slow speed engine type generator. Thus the feeder breakers selected for the unit substation will usually be adequate for a standby generator of the same kVA as the transformer. Most generators have a 2-hour 25% overload rating, and the generator breaker must be adequate for this overload current. Selective type long and short delay trip protection only is usually recommended for coordination with the feeder breakers, with the long delay elements set at 125% to 150% of the maximum generator current rating for generator protection. In the case of two or more paralleled generators, anti-motoring reverse power relays (device 32) are recommended for protection of the prime movers, particularly piston type engines. For larger generators requiring a Magnum MDS-632 or larger, voltage-restraint type overcurrent relays (device 51V) are recommended.
TD01901001E
Technical Data
Page 20 Effective: March 2003
Application (Continued)
Diagram 1. 3-Wire Distribution, Delta Source (Ungrounded) Diagram 4. 3-Wire Distribution, Solidly Grounded System
Blown Fuse Ground Current Still Flows Through Load From Other Fuses
Diagram 5. Ground Current Path Diagram 2. 3-Wire Distribution, Wye Source (Ungrounded)
Ground Fault
Distribution Systems
The power distribution in 3-phase low voltage systems can be 3- or 4-wire distribution. The 3-wire distribution can be served from either delta or wye sources, but the 4-wire distribution is obtained from wye solidly grounded source only. Diagram 1 in Figure 12 shows 3-wire distribution with delta source and Diagram 2 in Figure 12 shows 3-wire distribution with wye source. It is signicant on Diagram 2 in Figure 12, that the wye connection of a transformer secondary does not necessarily mean 4-wire distribution in switchgear. This is worthwhile to note because 4-wire distribution is quite frequently assumed when the transformer secondary is wye connected. The low voltage system is 3-phase 4-wire distribution only if a fourth wire is carried through the switchgear, the transformer neutral is solidly grounded, and single-phase loads are connected to feeder breakers. This fourth wire is the neutral bus. The neutral bus is connected to the neutral of the wye connected transformer secondary as shown on Diagram 3 in Figure 12. Three- or 4-wire sources can be grounded or ungrounded in service. Generally, where the source is delta connected it is ungrounded, but in some very rare cases it is grounded at one corner of the delta, or at some other point. When the source is wye connected it can be grounded or ungrounded, and when grounded, the grounding is at the neutral. When low voltage systems are grounded they are generally solidly grounded; however, occasionally the grounding is through a resistor. Three- and 4-wire solidly grounded systems are shown on Diagrams 3 and 4 in Figure 12. Most installations are solidly grounded. Solidly grounded systems have the advantage of being the easiest to maintain, yet have the potential for producing extremely high fault levels. When feeding critical facilities, or continuous industrial processes, it is sometimes preferable to allow
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the system to continue operating when a phase conductor goes to ground. There are two methods of accommodating this application; the source transformer may either be left ungrounded or high resistance grounded. If the correct system conditions of inductance and capacitance manifests themselves, arcing ground on ungrounded systems can produce escalating line-to-ground voltages, which in turn can lead to insulation breakdown in other devices. This condition is known as ferroresonance. The high resistance grounded system does not suffer from this potential phenomenon. Regardless of which system is selected, both require the application of an appropriate UL recognized ground detection method. Upon grounding of one of the phase conductors, the detection device alerts operators of the condition. Personnel trained to locate these grounds can do so and remove the ground when the process permits, and before a second ground occurs on another phase.
TD01901001E
Technical Data
Effective: March 2003 Page 21
ground protection. This would result in excellent ground protection because ground elements of Magnum DS and downstream breakers having similar tripping characteristics can be coordinated. Depending on the sensitivity of the ground fault protection method applied, coordination between Magnum DS breaker ground elements and downstream branch circuit fuses is sometimes impractical. This is due to the basic fact that the blowing of one phase fuse will not clear a ground on a 3-phase system. The other 2-phase fuses will let the load singlephase, and also continue to feed the ground through the load, as shown in Diagram 5 in Figure 12.
Technical Data
Page 22 Effective: March 2003
Application (Continued)
600/347 Volt (Maximum) Wye Systems
To add high resistance grounding to a wye-connected system, resistors are placed in series with the neutralto-ground connection of the power source. The resistors are chosen to limit the current to a maximum value of 5 amperes.
Note: Per 1993 NEC 250-5b, Exception No. 5, line-to-neutral loads may not be connected to a system where the neutral is resistance-grounded.
Pulser Circuit
The pulser circuit offers a convenient means to locate the faulted feeder and trace the fault to its origin. The pulser is available any time a fault has been detected. An adjustable recycle timer controls the pulse intervals. The pulse light ashes on and off, corresponding to the on-off cycles of the pulser contactor. The pulser contactor switches a bank of resistors on and off, thus allowing a momentary increase in the ground current (approximately a 5 ampere current pulse above the ground current).
Test Circuit
A test circuit is provided to allow the user to quickly determine that the system is working properly. The test circuit will operate only under normal conditions it will not allow testing if the system is sensing a fault. A separate grounding resistor is provided, connected to a relay operated by the test position of the mode selector switch. The relays contact grounds Phase B through the test resistor, causing ground current to ow. The system then reacts as it would under actual system ground conditions: lights transfer, alarm contacts transfer and the (optional) horn sounds.
TD01901001E
Technical Data
Effective: March 2003 Page 23
Ground Fault
When the sensing circuit detects a fault, the green normal light will turn off and the red ground fault light will turn on. The ground current ammeter will indicate the total ground current. To use the pulser, turn the system control switch to pulse. The pulser contactor will cycle on and off as control-led by the recycle timer relay. Use the clamp-on ammeter to locate the faulted feeder. Open the feeder and clear the fault. If the reset control switch is in the manual position, turn it to reset to reset the sensing circuit. (If reset control is in auto, it will reset itself.) When ready to restore service to the load, close the feeder. Return the system control to normal.
Test
Turn and hold the system control switch in the test position. Phase B will be grounded via the test resistor. The ground current will activate the sensing circuit, causing the green normal light to turn off and the red ground fault light to turn on. The pulser will be activated as well. The white pulse light will turn on and off as the pulser contactor closes and opens. The ground current ammeter will display the total ground current, including the incremental pulse current. When ready, return the system control switch to normal. The pulser will stop. If the reset control is in the manual position, turn it to reset to reset the fault sensing circuit. The red ground fault light will turn off, and the green normal light will turn on. Test mode is not available if the system is detecting a ground. The sensing circuit will disable the test circuit.
During fault conditions, each trip unit that senses the fault sends a restraining signal to all upstream trip units. This restraining signal results in causing the upstream trip to continue timing as it is set. In the absence of a restraining signal, the trip unit trips the associated breaker with no intentional time delay, minimizing damage to the fault point. This restraining signal is a very low level. To minimize the potential for induced noise, and to provide a low impedance interface between trip units, special twisted pair conductors are utilized for interconnection. For this reason, zone selective interlocking must be specied. Ground fault and short delay pickup on Digitrip Trip Units may be specied with zone selective interlocking. Since most system faults start as arcing ground faults, zone selective interlocking on ground fault pickup only is usually adequate. Zone selective interlocking on short delay pickup may be utilized where no ground fault protection is provided. Zone selective interlocking may be applied as a type of bus differential protection. It must be recognized, however, that one must accept the minimum pickup of the trip unit for sensitivity. It must also be recognized that not all systems may be equipped with zone selective Interlocking. Systems containing multiple sources, or where the direction of power ow varies, require special considerations, or may not be suitable for this feature. Digitrip zone interlocking has been tested with up to three levels with up to 20 trip units per level.
TD01901001E
Technical Data
Page 24 Effective: March 2003
Application (Continued)
HV 600/347 (Max.) Wye To Distribution Equipment
A B 2 C 3
CLF G R W
HV
3
CLF
CLF
Control Circuit
CLF
AM
CLF CLF
Control Circuit
Artificial Neutral
59N
Pulser Resistor
Grounding Resistor
Test Resistor
59N
Pulser Resistor
Grounding Resistor
Test Resistor
Figure 16. 3-Wire System Zig-Zag Grounding Transformers Fault Detection via Voltmeter Relay
HV 600 (Max.) Delta To Distribution Equipment
HV
B 2
C 3
CLF G R W
3
CLF
CLF CLF
Control Circuit
AM
CLF CLF
Control Circuit
Wye-Broken Delta Connected Grounding Transformers
Grounding Resistor
59N
Pulser Resistor
Grounding Resistor
Test Resistor
AM
51N
Artificial Neutral
Figure 17. 3-Wire System Wye-Broken Delta Grounding Transformers Fault Detection via Current Relay
HV 600 (Max.) Delta To Distribution Equipment
HV
A 1
B 2
C 3
CLF CLF CLF G R W
A 1
Control Circuit
B 2
C 3
CLF CLF CLF G R W
Control Circuit
AM
51N
Artificial Neutral
Grounding Resistor
Pulser Resistor
59N
Pulser Resistor
Grounding Resistor
AM
Artificial Neutral G
Figure 15. 3-Wire System Zig-Zag Grounding Transformers Fault Detection via Current Relay
Figure 18. 3-Wire System Wye-Broken Delta Grounding Transformers Fault Detection via Voltmeter Relay
TD01901001E
Technical Data
Effective: March 2003 Page 25
Equipment Available for Protection Main Breaker Tie Breaker 3-wire residual protection, minimum pickup. 0.35 second time delay. See Figures 22 and 24 on Page 27. Feeder Breaker Notes
Ungrounded (3-Wire)
Minimum disturbance to service continuity. Currents for the majority of grounds will be limited to capacitance charging current of the system. Can operate with the rst ground until it is removed during a regular shutdown. Low cost. Supplemental protection for an ungrounded system utilizing trip unit ground element.
When ground detector shows that a ground exists, corrective action must be taken at the earliest possible shutdown. However, experience indicates that this attention is not always possible. Therefore, these systems tend to operate with one phase grounded through the rst uncleared ground. A high impedance ground on another part of the system would result in low values of current, which would not operate a breaker phase trip, and could produce re damage. High voltages from arcing grounds are possible. 20
Lamp type ground detector or ground detecting voltmeters with or without voltage transformers. If voltage transformers are used, a ground alarm relay can be added for remote or local alarming. 3-wire residual protection, minimum pickup. 0.50 second time delay. See Figures 19, 22 and 24 on Pages 26 and 27. Standard residual ground protection for single source systems, and source ground, see Figure 23 on Page 27, for multiple ground sources. Minimum pickup. 0.50 second time delay.
3-wire protection, 20 minimum pickup. 0.22 second time delay. See Figures 19, 22 and 24 on Pages 26 and 27.
Solid Grounded
20
Ground 3-wire or 4-wire (as required) fault protection. Minimum pickup. 0.35 second time delay. See Figure 22 or 23 on Page 27.
Ground 3-wire or 4-wire (as required) fault protection. Minimum pickup. 0.22 second time delay or zero sequence current transformer feeding into trip unit. See Figures 19, 20 and 24 on Pages 26 and 27. Same as for ungrounded.
This is the most common system in use today. As long as it is not necessary to coordinate with phase devices down the line, it will give very good main bus and feeder protection.
Ground fault current is limited. Ungrounding can result in high voltages during arcing grounds, and this is corrected by high resistance grounding. Can operate with the rst ground until it is removed during a regular shutdown.
Very sensitive detection is required to detect the limited fault current. When the ground detector shows that a ground exists, corrective action must be taken at the earliest possible shutdown. However, experience indicates that this attention is not always possible, therefore, these systems tend to operate with one phase grounded through the rst uncleared ground. A high impedance ground on another part of the system would result in low values of current, which would not operate a breaker phase trip, and could produce re damage. Higher cost than ungrounded.
Same as for Same as for ungrounded ungrounded. except ground voltage alarm relay is connected across grounding resistor, or current relay between resistor and ground.
Same as for ungrounded. This system is most effective when supplied with a pulsing option.
TD01901001E
Technical Data
Page 26 Effective: March 2003
Application (Continued)
Source A B C N BKR Trip Secondary Unit Block SGF B6 ZC B7 Sensors A B C N1 N1 B5 N2 N2 B4
X X
A B C N
Jumper
Sensors
Load
Apply in 4-wire systems for Main Breaker only when no other grounded sources are connected to the same system.
Note: For double-ended secondary unit substations, ground fault protection should be as indicated in Figure 22 and Figure 23; however, for this type of application, the Cutler-Hammer business should be consulted for the actual bill of materials to be used. The application becomes rather complex if single-phase to neutral loads are being served.
TD01901001E
Technical Data
Effective: March 2003 Page 27
B T2 A C
B A
52-T
Bus #1
52-T Bus # 2
N2
*
52-T 33T
*
52-T C
B A
N1 N2
B A
B A N2
X X
N1 N2
Typical Feeder
Typical Feeder
TIE GF Trip Unit 0.50 Sec. GF Trip Unit 0.22 Sec. GF Trip Unit 0.22 Sec.
TD01901001E
Technical Data
Page 28 Effective: March 2003
Application (Continued)
Table 13. Application of Magnum DS Power Circuit Breakers with Standard Three-Phase Transformers Fluid Filled and Ventilated Dry Types
Transformer Base (100%) Rating kVA and Percent Impedance Amperes Maximum Short Circuit kVA Available from Primary System Secondary Short Circuit Currents rms Symmetrical Amperes Through Transformer Only Motor Contribution Combined Minimum Size Breakers for Selective Trip Systems Main Breaker Short Delay Trip MDS-616 Feeder Breaker Short Delay Trip MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 Feeder Breaker Instantaneous Trip MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-08 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608
500 5.0%
1389
2800
MDS-616
750 5.75%
2083
4200
MDS-632
1000 5.75%
2778
5600
MDS-632
500 5.0%
1203
4800
MDS-616
750 5.75%
1804
7200
MDS-620
1000 5.75%
2406
9600
MDS-632
At transformer self-cooled rating. Next larger frame size main breaker may be required for 55/65C rise and/or forced air-cooled (FA) transformer. Check Transformer Secondary Ampere Rating.
TD01901001E
Technical Data
Effective: March 2003 Page 29
Table 13. Application of Magnum DS Power Circuit Breakers with Standard Three-Phase Transformers Fluid Filled and Ventilated Dry Types (Continued)
Transformer Base (100%) Rating kVA and Percent Impedance Amperes Maximum Short Circuit kVA Available from Primary System Secondary Short Circuit Currents rms Symmetrical Amperes Through Transformer Only Motor Contribution Combined Minimum Size Breakers for Selective Trip Systems Main Breaker Short Delay Trip MDS-408 Feeder Breaker Short Delay Trip MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-808 MDS-808 MDS-808 MDS-608 MDS-808 MDS-808 MDS-808 MDS-L08 MDS-L08 Feeder Breaker Instantaneous Trip MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-808 MDS-808 MDS-808 MDS-608 MDS-808 MDS-808 MDS-808 MDS-C08 MDS-C08
750 5.75%
902
3600
MDS-616
1000 5.75%
1203
4800
MDS-616
1500 5.75%
1804
7200
MDS-620
2000 5.75%
2406
9600
MDS-632
2500 5.75%
3008
12000
MDS-632
3000 5.75%
3609
14000
MDS-840
3750 5.75%
4511
18000
MDS-850
At transformer self-cooled rating. Next larger frame size main breaker may be required for 55/65C rise and/or forced air-cooled (FA) transformer. Check Transformer Secondary Ampere Rating.
TD01901001E
Technical Data
Page 30 Effective: March 2003
Application (Continued)
Table 13. Application of Magnum DS Power Circuit Breakers with Standard Three-Phase Transformers Fluid Filled and Ventilated Dry Types (Continued)
Transformer Base (100%) Rating kVA and Percent Impedance Amperes Maximum Short Circuit kVA Available from Primary System Secondary Short Circuit Currents rms Symmetrical Amperes Through Transformer Only Motor Contribution Combined Minimum Size Breakers for Selective Trip Systems Main Breaker Short Delay Trip MDS-408 Feeder Breaker Short Delay Trip MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-808 MDS-808 Feeder Breaker Instantaneous Trip MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-408 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-408 MDS-608 MDS-608 MDS-608 MDS-808 MDS-808
750 5.75%
722
2900
MDS-408
1000 5.75%
962
3900
MDS-616
1500 5.75%
1443
5800
MDS-616
2000 5.75%
1924
7700
MDS-620
2500 5.75%
2406
9600
MDS-632
3000 5.75%
2886
11500
MDS-632
3750 5.75%
3608
14400
MDS-840
At transformer self-cooled rating. Next larger frame size main breaker may be required for 55/65C rise and/or forced air-cooled (FA) transformer. Check Transformer Secondary Ampere Rating.
TD01901001E
Technical Data
Effective: March 2003 Page 31
Transition or Auxiliary
Utility Compartment
B MAIN 800 1600 2000 3200 FEEDER 800 1600 2000 3200 Blank or Instrument C MAIN 800 1600 2000 3200 D 22 (559) Diagram 3 Main Sections 30 (762) Diagram 4
FEEDER 800 1600 2000 3200 FEEDER 800 1600 2000 3200
Miscellaneous Sections
Blank or Instrument
A MAIN 4000 5000 B FEEDER 800 1600 2000 3200 FEEDER 800 1600 2000 3200
FEEDER 800 1600 2000 E Blank or Instrument F B MAIN 4000 5000 G C Blank or Instrument H D
G Blank or Instrument H
D 44 (1118) Diagram 5
Technical Data
Page 32 Effective: March 2003
Application (Continued)
Breaker Arrangements
FEEDER 800 1600 2000 E Blank or Instrument F B FEEDER 4000 5000 G C MAIN 4000 5000 H D A
Blank or Instrument G
44 (1118) Diagram 8
44 (1118) Diagram 10
Blank or Instrument
Blank or Instrument
Blank or Instrument
Blank or Instrument
Blank or Instrument
Blank or Instrument
Fan Compartment
Technical Data
Effective: March 2003 Page 33
Blank or Instrument or TVSS A MAIN 800 1600 2000 3200 TIE 800 1600 2000 3200 C FEEDER 800 1600 2000 D 22 (559) Diagram 14
FEEDER 800 1600 A TIE 800 1600 2000 3200 MAIN 800 1600 2000 3200 Blank or Instrument
D
Blank or Instrument A MAIN 800 1600 2000 3200 TIE 800 1600 2000 3200
C
MAIN 800 1600 2000 3200
D 22 (559) Diagram 16
22 (559)
Diagram 15
Blank or Instrument E A MAIN 4000 5000 F B TIE 4000 5000 G FEEDER 800 1600 2000 3200 H D C
FEEDER 800 1600 E A TIE 4000 5000 F B MAIN 4000 5000 G C Blank or Instrument G D
G Blank or Instrument H
Technical Data
Page 34 Effective: March 2003
Application (Continued)
Breaker Arrangements
FEEDER 800 1600 2000 A TIE 800 1600 2000 3200 FEEDER 800 1600 2000 3200
FEEDER 800 1600 2000 FEEDER 800 1600 2000 3200 TIE 800 1600 2000 3200 C
FEEDER 800 1600 A A TIE 4000 5000 B FEEDER 800 1600 2000 3200 C
B FEEDER 800 1600 2000 3200 C FEEDER 800 1600 2000 3200
D 22 (559) Diagram 21
D 44 (1118) Diagram 23
FEEDER 800 1600 2000 A TIE 4000 5000 B FEEDER 4000 5000 C FEEDER 800 1600 2000 D
FEEDER 800 1600 2000 A FEEDER 4000 5000 F B TIE 4000 5000 G C FEEDER 800 1600 2000 H D
FEEDER 800 1600 A FEEDER 4000 5000 F FEEDER 800 1600 2000 G C FEEDER 800 1600 2000 H D B
44 (1118) Diagram 25
Technical Data
Effective: March 2003 Page 35
FEEDER 800 1600 2000 A FEEDER 800 1600 2000 3200 FEEDER 800 1600 2000 3200 C FEEDER 800 1600 2000 3200 D
FEEDER 800 1600 E FEEDER 800 1600 2000 B FEEDER 4000 5000 C G FEEDER 800 1600 2000 D H F
FEEDER 800 1600 A FEEDER 800 1600 2000 B FEEDER 800 1600 2000 C FEEDER 4000 5000 D
FEEDER 800 1600 E FEEDER 800 1600 2000 F FEEDER 800 1600 2000 G
D 22 (559) Diagram 28
Maximum (standard) indoor shipping section width is 5 vertical sections or 120 inches (3048 mm), whichever is smaller. Maximum (standard) outdoor shipping width is 94 inches (2388 mm) including aisle doors, any transformer connections, etc. All vertical sections are 92 inches (2337 mm) high plus 4 inches (102 mm) for ventilators and non-removable lifting angle. When a top-of-gear breaker lifter is used, height is 99 inches (2515 mm) total. When bus ducts out of the feeder sections are required, the depth of the lineup may increase and vertical stacking may be affected. Refer to the Cutler-Hammer business. Vertical section bus is sized per main cross bus maximum rating or by ANSI C37.20.1 section 7.4.1.3 (Table 11) to a maximum of 5000 ampere.
Any compartment can be a blank or 22-inch (559 mm) wide instrument compartment with the following exception: A 44-inch (1118 mm) wide instrument compartment must be adjacent to another 44-inch (1118 mm) wide compartment or the only 44-inch (1118 mm) wide compartment in the structure. Conrm that there is sufcient conduit space for all layout congurations. A transition section is required if connecting to a non-standard dry-type transformer or auxiliary and metering devices are to be located in a transition section or there is a re pump breaker required or there is zero sequence ground fault required. A maximum of (2) 3200 ampere breakers are permitted per 22-inch (559 mm) width of switchgear, one of which must be a main or tie. A 3200 ampere frame breaker cannot be mounted in the same enclosure with a 4000 ampere main or tie. For a 3200 ampere frame breaker mounted in the same enclosure with a 5000 or 6000 ampere main or tie, contact the Cutler-Hammer business. Fixed mounted main breakers are not permitted in the D position.
Contact the Cutler-Hammer business for placement of 2000 ampere frame breaker in this compartment. A maximum of (3) 2000 ampere breakers per 22-inch (559 mm) width of switchgear. If (3) are required, positions B, C and D must be utilized. If you have 4-wire service and service entrance requirement, busway connection or cable connection, the bus or cables must enter from the top. Service entrance option is not available with feeder breakers mounted in this structure. If you have 4-wire service and service entrance requirement, busway connection or cable connection, the bus or cables must enter from the bottom. Busway or cable entrance must be from the top. B and D position feeders must be reverse fed. Indicate on your elevation drawing if this compartment is to be a main or tie breaker.
TD01901001E
Technical Data
Page 36 Effective: March 2003
Application (Continued)
Lifting Plate Metal Enclosed Shipping Split Terminal Blocks Optional top-of-gear Breaker Lifter
4.10 (104)
99 (2515)
Ground Bus
TD01901001E
Technical Data
Effective: March 2003 Page 37
W FC 3.00 (76.2) Front 5.38 (136.7) 3.50 (88.9) ) 21.50 (546.1) 0.65 (16.5) 3.6 (91.4 1.03 (26.2) 3.00 (76.2) 1.50 (38.1) Top Control Conduit Area 3.00 76.2) 1.50 38.1) Bottom Control Conduit Area 3.50 (88.9) 3.00 (76.2)
3.00 (76.2)
16.00 (406.4)
Front 5.38 (136.7) 3.50 (88.9) 21.50 (546.1) 0.65 (16.5) Bottom Control Conduit Area 3.50 (88.9) 6.00 (152.4) Top Control Conduit Area
4.25 (108.0) 0.65 (16.5) 3.60 (91.4) 1.03 (26.2) 3.00 (76.2) 1.50 (38.1) 21.50 (546.1) 31.18 (792.0)
3.60 (91.4)
3.60 (91.4) D
1.38 (35.1) .38 5.1) 3.00 (76.2) 3.00 (76.2) 3.00 (76.2) 16.00 (406.4) 16.00 (406.4) 6.00 (152.4) 3.00 (76.2)
Floor Plan 22-Inch (559 mm) and 30-Inch (762 mm) Wide Structures
Figure 27. Floor Plans Dimensions in Inches (mm) Table 14. Dimensions in Inches (mm)
FC W D A CC Recommended Number of Power Conduits (Maximum) 3.5-Inch (88.9) 36 22 (914.4) (558.8) 54 (1371.6) 60 (1524.0) 66 (1676.4) 72 (1828.8) 78 (1981.2) 84 (2133.6) 90 (2286.0) 54 (1371.6) 60 (1524.0) 66 (1676.4) 72 (1828.8) 78 (1981.2) 84 (2133.6) 90 (2286.0) 18 (457.2) 24 (609.6) 30 (762.0) 36 (914.4) 42 (1066.8) 48 (1219.2) 54 (1371.6) 18 (457.2) 24 (609.6) 30 (762.0) 36 (914.4) 42 (1066.8) 48 (1219.2) 54 (1371.6) 18 (457.2) 24 (609.6) 30 (762.0) 36 (914.4) 42 (1066.8) 48 (1219.2) 54 (1371.6) 7.3 (185.4) 13.3 (337.8) 19.3 (490.2) 25.3 (642.6) 31.3 (795.0) 37.3 (947.3) 43.3 (1099.8) 7.3 (185.4) 13.3 (337.8) 19.3 (490.2) 25.3 (642.6) 31.3 (795.0) 37.3 (947.3) 43.3 (1099.8) 7.3 (185.4) 13.3 (337.8) 19.3 (490.2) 25.3 (642.6) 31.3 (795.0) 37.3 (947.3) 43.3 (1099.8) 3 6 9 12 15 18 21 4 8 12 16 20 24 28 7 14 21 28 35 42 49 4-Inch (101.6) 3 6 9 12 15 18 21 4 8 12 16 20 24 28 7 14 21 28 35 42 49
36 30 (914.4) (762.0)
FC is the recommended front clearance for breaker removal with top-of-switchgearmounted breaker lifter. If a portable breaker lifter is to be used, allow at least 84 inches (2134 mm) of aisle space. Hinged rear doors add 1.25 inches (32 mm). Bolt hole location for mounting the center oor channel when required. Floor channels not included. When a zero-sequence ground-fault CT is mounted on line-side or load-side of a breaker, reduce CC dimension by 10 inches (254 mm). For available area for bus duct connection contact the Cutler-Hammer business. Stub conduit 2 inches (50 mm) maximum in power cable area, 1-inch (25 mm) maximum in control wiring area.
TD01901001E
Technical Data
Page 38 Effective: March 2003
Application (Continued)
Center of Gravity Location
For seismic calculations, the following dimensions should be used to locate the center of gravity for Indoor Magnum DS Switchgear. Table 15. Center of Gravity Location
Axis X (Vertical) Y (Left-to-Right) Position 60 inches (1524 mm) Center of Lineup
1400 (636) 1900 (863) 2800 (1271) 1100 (499) 550 (250) 1100 (499) 1675 (760) 1725 (783)
1450 (658) 1980 (899) 2900 (1317) 1150 (522) 575 (261) 1150 (522) 1700 (772) 1750 (795)
1500 (681) 2050 (931) 3000 (1362) 1200 (545) 600 (272) 1200 (545) 1725 (783) 1775 (806)
Fixed 110 (50) 110 (50) 120 (55) 120 (55) 110 (50) 120 (55) 120 (55) 120 (55) 120 (55) 120 (55) 135 (61) 135 (61) 135 (61) 250 (114) 250 (114) 250 (114) 250 (114) 250 (114) 250 (114)
Drawout 130 (59) 130 (59) 145 (66) 145 (66) 130 (59) 145 (66) 145 (66) 145 (66) 145 (66) 145 (66) 175 (80) 175 (80) 175 (80) 310 (141) 310 (141) 310 (141) 310 (141) 310 (141) 310 (141)
For lower than maximum load currents, watt loss may be estimated by reducing the full load loss by the following: WL = (IL/IFL)2 WFL Where: WL = Load Watts WFL = Full Load Watts IL = Actual Load Current IFL = Full Load Current Contact the Cutler-Hammer business.
Table 17. Estimated Heat Loss (Watts) Per Structure Loss is based on fully loaded vertical and cross bus rating in a structure as given below.
Rating 2000 3200 4000 5000 6000 8000 10,000
Manually or electrically operated. For approximate impact weight, add 50% of breaker weight.
For lower than maximum load currents, watt loss may be estimated by reducing the full load loss by the following: WL = (IL/IFL)2 WFL Where: WL = Load Watts WFL= Full Load Watts IL = Actual Load Current IFL = Full Load Current Contact the Cutler-Hammer business.
TD01901001E
Technical Data
Effective: March 2003 Page 39
Structure Width 'C' B Rear of Inner Structure .95 (24.1) 109.13 (2771.9) To Floor
5.03 (127.8)
Maximum Opening
Control Wire Opening 4.25 x 3.50 (108.0 x 88.9) 47.83 (1214.9) Bottom Conduit Space 3.93 (99.8) Control Wire Opening 4.25 x 3.50 (108.0 x 88.9)
.95 (24.1) Section B-B Bus Duct Chimney & Cover .95 (24.1)
Struct. Width 22.00 (558.8) 30.00 (762.0) 38.00 (965.2) 44.00 (1117.6) 50.00 (1270.0)
B 17.35 (440.7) 25.35 (643.9) 33.35 (847.1) 39.35 (999.5) 45.35 (1151.9)
C 10.75 (273.1) 14.75 (374.7) 18.75 (476.3) 21.75 (552.5) 24.75 (628.7)
Lifting Angle Note 3 Foundation Tie Down (For Seismic Only) Note 3
Floor Plan
Figure 1
See Figure 1 Above for Bus Duct Orientation Info 2.30 (58.4)
18.50 (469.9)
0.61 (15.5) 30.21 (767.3) Opening Width 5.75 (146.1) C C 5.75 (146.1) 111.48 (2831.6) Overall Height
19.70 (500.4) Note 2 45.00 (1143.0) 41.38 (1051.1) Note 1 1.00 (25.4)
8.00 (203.2)
38.50 (977.9)
21.50 (546.1)
16.00 (406.4)
22.00 (558.8)
44.00 (1117.6)
Side View
Front View
Structure End Trims One set per lineup) 22-inch wide breaker structure 30-inch wide breaker structure 44-inch wide breaker structure 22-inch wide auxiliary structure 22-inch wide transition structure 38-inch wide utility structure 50-inch wide utility structure Transformer throat
Weight Lbs kg 1500 2600 2700 5200 2300 2300 2700 3200 150 681 1180 1226 2361 1044 1044 1226 1453 68
29.97 (761.2) C
26.57 (674.9)
C See Figure 1
33.45 (849.6) Door Swing 22" Width = 21.40 to Rear Frame (543.6) 30" Width = 29.40 to Rear Frame (746.8) 'A' 38" Width = 37.40 to Rear Frame (950.0) 50" Width = 49.40 to Rear Frame (1254.8) 55" Width = 54.40 to Rear Frame (1381.8)
39.66 (1007.4)
Top View
Notes: . 46.63 (1184.40) = 55" throat (44" wide transition box) 52.63 (1336.80) = 61" throat (44" wide transition box) 18.70 (474.98) = 44" wide transition box 1/2 inch hardware recommended in all tie down locations. See drawing 2A89012 for throat assembly.
9255C35
Figure 28. Outdoor Structure Dimensions in Inches (mm)
TD01901001E For more information visit: www.cutler-hammer.eaton.com
Technical Data
Page 40 Effective: March 2003
Features
Structure
Standard Finish
Gray paint nish (ANSI 61) using a modern completely automated and continuously monitored electrostatic powder coating. This continually monitored system includes spray de-grease and clean, spray rinse, iron phosphate spray coating spray rinse, non-chemical seal, oven drying, electrostatic powder spray paint coating and oven curing.
Integral Base
The rugged formed base greatly increases the rigidity of the structure and reduces the possibility of damage during the installation of the equipment and is suitable for rolling, jacking and handling. A lifting angle is permanently welded into the bus compartment structure for increased strength.
Breaker Inspection
When withdrawn on the rails, breaker is completely accessible for visual inspection; tilting is not necessary. The rails are permanent parts of every breaker compartment. Interference interlocks are supplied on breakers and in compartments where the compartments are of the same physical size to ensure an incorrect breaker cannot be inserted.
Front Accessible
When the door is open or removed each breaker compartment provides front access to isolated, vertical wireways, primary disconnects, cell current transformers and other breaker compartment accessories for ease of eld wiring and troubleshooting eld connections.
Rear Cover/Doors
In Magnum DS Switchgear standard rear covers with captive hardware are the bolt-on type. They are split into two sections to facilitate handling during removal and installation. Optional rear doors are also available.
Breaker Cell
TD01901001E
Technical Data
Effective: March 2003 Page 41
Bus Joints
All joints are bolted and secured with Belleville-type spring washers for maximum joint integrity. These washers reduce the potential of joint hardware loosening during the change of joint temperature associated with variations of the loads.
Full Neutral
For 4-wire applications, the neutral bus is rated 100% of main bus rating as a standard, up to a maximum ampere rating of 6000 amperes.
Bus Ampacities
Vertical and cross bus ratings in Magnum DS are 2000, 3200, 4000, and 5000 amperes. In addition, 6000, 8000 and 10,000 ampere cross bus ratings are available.
Ground
A ground bus is furnished the full length of the switchgear assembly and is tted with terminals for purchasers connections.
Bus Bracing
Unique vertical bus conguration provides an optional industry leading short circuit withstand rating of 200,000 amperes without the need for preceding current limiting fuses. Standard bracing is 100,000 amperes. The U shaped bar is the heart of the Magnum DS vertical bus. This conguration provides a much higher mechanical strength. To further demonstrate the strength and rigidity of this bus system, it has been veried through testing to withstand 85,000 amperes short circuit for a full 60 cycles.
Silver Plating
Bolted, silver-plated copper main buses are standard. The plating is over the entire length of the bar, not just at the joints. Optional tin-plated copper buses are available.
Barriers
Optional grounded metal barriers isolate the main bus and connections from the cable compartment providing added safety to the workers while reducing the potential of objects falling into the bus compartment.
TD01901001E
Technical Data
Page 42 Effective: March 2003
Features (Continued)
Wiring
Cable Compartment
The cable compartment gives ample room for terminating the power cables. Removable top roof sheets allow for easy conduit hub installation. The oor of the cable compartment is open to allow cable entry from underground duct banks. Optional oor plates are available. Optional grounded metal barriers isolate the main bus and connections from the cable compartment, as well as optional barriers to separate adjacent cable compartments. In addition to cable, Pow-R-Way Busway and nonsegregated bus duct can be terminated in the compartment.
Lug Pad
The lugs are located on the breaker run-backs to accommodate lug orientations at a 45 angle to reduce the bending radius of the cable needed for making the connections, thus reducing installation and maintenance time. Mechanical setscrew type lugs are standard. Optional NEMA 2-hole compression lugs are available as an option.
Control Wire
Standard wire is Type SIS insulated stranded copper, extra exible No. 16 AWG minimum.
Control Wireway
An isolated vertical wireway is provided for routing of factory and eld wiring in each switchgear section. Breaker secondary terminal blocks are mounted as standard above each circuit breaker. The terminal blocks are rated 30 amperes and will accept bare wire, ring or spade terminals for wire size ranges of #22 to #10. Extruded loops are punched in side sheets of the vertical wireway to allow securing of customer control wiring without the use of adhesive wire anchors. For applications involving excessive wiring, or nonstandard terminal blocks, terminal blocks are mounted on the rear frame with the power cables where they are readily accessible for customers connections and inspection.
TD01901001E
Technical Data
Effective: March 2003 Page 43
Optional Accessories
s s
Voltage Transformers
Voltage transformers are rated 10 kV BIL and are protected by both primary and secondary fuses. The primary fuses are of the current limiting type.
s
Current Transformers
Current Transformers for metering and instrumentation are mounted in the breaker compartments and are front accessible. Secondary wiring between the current transformer and the standard shorting terminal block is color-coded for ease of identication.
s
Traveling type circuit breaker lifter, rail-mounted on top of switchgear. Floor running portable circuit breaker lifter and transfer truck with manual lifting mechanism. This requires approximate 84-inch (2134 mm) deep front aisle space. Test cabinet for electrically operated breakers, with pushbuttons, control cable and receptacle, for separate mounting. Portable test kit for secondary injection testing and verication of trip units. Utilizes standard 120 volt, 15 ampere, single-phase, 60 Hz supply, available from any outlet. Additional removable cover to block opening in the door when breaker is temporarily removed from its compartment. Removable insulating boots over power cable lug adapters.
TD01901001E
Technical Data
Page 44 Effective: March 2003
Features (Continued)
Breaker
Contacts
The Magnum DS has silver tungsten moving contacts and silver graphite stationary contacts. The contacts provide a long-wearing, low-resistance joint. The contacts are protected from arcing damage even after repeated interruptions by the heel-toe action which causes the integral arcing contacts to mate before the main contacts part. The arcing contacts then part last, striking the arc away from the main contacts. The main contacts are of the butt type and are composed of a multiplicity of ngers to give many points of contact without alignment being critical.
Stored-Energy Mechanism
A cam-type closing mechanism closes the breaker. It receives its energy from a spring that can be charged by a manual handle on the front of the breaker or by a universal electric motor. Release of the stored energy is accomplished by manually depressing a button on the front of the breaker or electrically energizing a releasing solenoid.
Arc Chute
There are three basic means of extinguishing an arc: lengthening the arc path; cooling by gas blast or contraction; deionizing or physically removing the conduction particles from the arc path. The DE-ION principle is incorporated in all Magnum DS circuit breakers. This makes possible faster arc extinction for a given contact travel, ensures positive interruption and minimum contact burning.
TD01901001E
Technical Data
Effective: March 2003 Page 45
Trip Functions
Magnum DS trip units provide the maximum in exibility and are available in the following congurations: LSI, LSIG, LSIA (ground fault alarm only). In each case, either the short delay or instantaneous (not both) functions may be defeated. This reduces the need for spare breaker inventories and provides maximum utilization of interchangeable breakers.
C. Compartment position switch, 4 or 8 (Form C) contacts, actuated by movement of drawout breaker from the connected position. Most common uses are for disconnecting remote control circuits of electrically operated breaker, and for bypassing b interlocking auxiliary contacts when breaker is withdrawn from the connected position. D. Undervoltage trip (ac and dc available). Acts to trip the breaker when the coil voltage is insufcient to restrain a spring-loaded core. The dropout point is within 30 to 60 percent of the nominal coil voltage and is not adjustable. E. Overcurrent trip switch (OTS). A latching type switch with two independent Form C contacts. Operates only when the trip unit trips the breaker. It may be used for alarm and/or interlocking circuits. Resetting is done by a pushbutton on the breaker faceplate. F. Electric close on manually operated breakers, for any standard control voltage. Breaker can be closed by remote control switch or pushbutton after the closing spring is manually charged. G. Operation counter. H. Breaker mounted key interlock. I. Second shunt trip coil in place of UVR coil.
TD01901001E
Technical Data
Page 46 Effective: March 2003
Features (Continued)
Positive CS Close
B12
B15
B10
B27
Negative
Figure 29. Typical Control Diagram for Magnum DS Electrically Operated Breaker
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 AL ICL ATR ATR + B1 IP B2 IN B3 B4 B5 N1 B6 SGF B7 ZC B8 ZI B9 ZO B10 ST B11 ST B12 SR B13 SR B14 M B15 M + C1 CNC C2 CC C3 C4 C5 CC C6 CNO
NPW N2
CNO CNC
COM IN OUT
OTS
OTS
UVR
ATR
ATR
INCOM Neg. Neutral Source Zone Power Sensor Ground Interlocking Input Input Input
Shunt Trip
Spring Release
Motor
A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 MLS ACN ACP NO NO NC NC NO NO NC NC NO NO NC NC
B16 NO
B17 NO
B18 NC
B19 NC
B20 NO
B21 NO
B22 NC
B23 NC
B24 NO
B25 NO
B26 NC
B27 NC
B28 LCO
B29 LC
B30 LNC
C7 CNC
C8 CC
C9
C10
C11 CC
C12 CNO
CNO CNC
TD01901001E
Technical Data
Effective: March 2003 Page 47
carrying bridge. The assembly shall provide a multitude of silver-to-silver high-pressure point contacts. High uniform pressure on each nger shall be maintained by springs. The entire assembly shall be full oating and shall provide ample exibility between the stationary and moving elements. Contact engagement shall be maintained only in the connected position. The secondary disconnecting devices shall consist of oating ngers mounted on the stationary unit and automatically engages contacts located at the front of the compartment. The secondary disconnecting contacts shall be silver-plated to ensure permanence of contact. Contact engagement shall be maintained in the connected and test positions.
Stationary Structure
Each steel unit forming part of the stationary assembly shall be a selfcontained housing having one or more individual breaker or instrument compartments, and a rear compartment for the buses and outgoing cable connections. Prying slots shall be provided on the base of the structures for ease of positioning in equipment rooms. A rigid integral steel base shall be provided for each section, which will allow movement of shipping groups directly on rollers without the need for a separate skid. Each circuit breaker compartment shall be equipped with primary and secondary contacts, drawout extension rails, stationary levering mechanism parts, and required instrument current transformers. A formed steel door, supported on concealed hinges with removable pins, shall be provided for each circuit breaker compartment. Access to the integral circuit breaker control panel, including the trip unit, shall be provided without the need to open the breaker compartment door. Closed-door spring charging and levering operations shall also be accomplished without the need to open the breaker compartment door. The top of the unit shall be enclosed with removable steel sheets, which include necessary hooded ventilation openings. A separate removable access panel shall be provided for drilling of control conduit hubs. A metal wireway with removable covers shall be provided for shipping-split wiring. Pull-apart type terminal blocks shall also be provided for rapid, errorfree, shipping split assembly. A metalenclosed vertical wireway shall be
TD01901001E
Removable Element
The removable element shall consist of a Magnum DS power circuit breaker equipped with the necessary disconnecting contacts and interlocks for drawout application. The removable element shall have four position features and shall permit closing the compartment door with the breaker in the connected, test, and disconnected positions.
Disconnecting Devices
The stationary part of the primary disconnecting devices for each circuit breaker shall consist of a set of contacts extending through a glass polyester insulating base. Buses and outgoing cable terminals shall be directly connected to them. The corresponding moving contacts shall consist of a set of contact ngers suitably spaced on the circuit breaker studs. For ease of inspection and maintenance, contact ngers shall not be a permanent part of the stationary structure. In the connected position, these contacts shall form a current-
Technical Data
Page 48 Effective: March 2003
Long delay pickup between 40% and 100% of the trip rating Long delay time between 2 and 24 seconds at 6 times trip rating Short delay pickup between 2 and 10 times long delay trip setting, short delay time between 0.1 and 0.5 seconds at 2.5 times short delay pickup. Short delay protection shall be defeatable, but only if instantaneous protection is activated. Both at and I2t protection shall be provided. (Optional) Zone Selective Interlocking Trip Units and necessary wiring within the switchgear shall be provided for each breaker indicated on the drawings. Instantaneous pickup between 2 and 12 times trip rating. Instantaneous protection shall be defeatable, but only if short delay protection is activated. (Optional) Ground fault pickup approximately 25% of sensor rating, and ground fault time between 0.1 and 0.5 seconds. Both at and I2t protection shall be provided. Pickup shall not exceed 1200A, regardless of circuit breaker maximum continuous rating. Ground fault shall be eld selectable for residual, zero sequence or source ground protection. Selectability shall be made in the circuit breaker compartment, not on the drawout element, to maximize the exibility of interchangeable drawout power circuit breakers. (Optional) Zone Selective Interlocking Trip Units and
Seismic
The switchgear assembly and circuit breakers shall be suitable for and certied to meet all applicable seismic requirements of (UBC) (The California Building Code) for Zone 4 application. Guidelines for the installation, consistent with these requirements, shall be provided by the switchgear manufacturer and be based upon actual testing of representative equipment. The test response spectrum shall be based upon a 5% minimum damping factor, (Insert the following for UBC: a peak of 0.75g, and a ZPA of 0.38g), (Insert the following for CBC: a peak of 1.8g, and a ZPA of 0.45g). The tests shall fully envelop this response spectrum for all equipment natural frequencies up to at least 35 Hz.
CSA is a registered trademark of the Canadian Standards Association. NEMA is the registered trademark and service mark of the National Electrical Manufacturers Association. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, Mass. ISO is the registered trademark and sole property of the International Organization for Standardization. Uniform Building Code (UBC) is a trademark of the International Conference of Building Ofcials (ICBO). UL is a federally registered trademark of Underwriters Laboratories Inc. Ultramid is a registered trademark of Volt Industrial Plastics Inc.
Eaton Corporation Cutler-Hammer business unit 1000 Cherrington Parkway Moon Township, PA 15108-4312 USA tel: 1-800-525-2000 www.cutler-hammer.eaton.com
2003 Eaton Corporation All Rights Reserved Printed in USA Publication No. TD01901001E March 2003