PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No.

1 SISTEM Sistem air pendingin sirkuit tertutup / General Service Water (GSW) URAIAN PERALATAN Air didalam tangki (head tank) CCCW Pompa GSW A Pompa GSW B Pompa GSW C Alarm 'GSW header press low' Instrumen Air Compressor A & B Service Air Compressor A & B Alarm ' Instrument Air header press low' Inlet valve (MOV) A-1, A-2 Outlet valve (MOV) A-1, A-2 Inlet valve (MOV) B-1, B-2 Outlet valve ( MOV) B-1, B-2 CW Pump A CWP A discharge valve MOV terbuka Waterbox venting pump CW Pump B CWP B discharge valve MOV terbuka 4 Sistem Perapat Poros (Seal Oil System) Pompa 'AC seal oil pump H2 side' Pompa 'AC seal oil pump Air side' Pompa 'DC seal oil pump' Pompa 'Seal Oil Float pump' 5 Sistem Pemutar Poros (Turning Gear) Jacking oil pump A atau B Turning Oil pump DC Emergency Oil Pump Vapor extractor Lube oil temperatur control Turning gear 6 Reserve Feedwater Tank (RFT) & Transfer System Hotwell Kondensor 7 Condensate System Level RFT > 6 m Level Demin tank > 6 m Pengisian Hotwell Kondensor hingga lvl Normal LP Heater #1 FW inlet dan outlet valve LP Heater #1 FW bypass valve LP Heater #2 FW inlet dan outlet valve LP Heater #2 FW bypass valve Deaerator level control valve (control station meter) Deaerator back up isol.valve Hotwel l level > normal Pompa 'Condensat' A atau B Condensate Polisher Pengisian Deaerator Polishing Train A/B Deaerator level controller pos. Man Deaerator level Controller Deaerator back up isol. Valve BFP discharge valve A, B, dan C BFP speed A, B, dan C controller Main feed water block valve Start up feed water valve (controller) Start up feed water block valve A(B) HP Heater #5 Inlet feedwater isol.valve PANEL OPERASI Periksa Start Start Standby Reset Start Start Reset Buka 100% Buka 75% Buka 100% Buka 75% Start Periksa Start auto Start Periksa Start Start Stop Start Start Start Stop Start Auto Auto Periksa Periksa periksa minimum level - 20 cm lampu merah lampu hijau tekanan naik mencapai 7 kg/cm, setelah 10' > 6 kg/cm2 pushbutton merah menyala lihat parameter pd skala 75 pushbutton merah menyala lihat parameter pd skala 75 Amper 1 pompa: ~ 160 A Tek.0,70 kg/cm2 Periksa Amper 2 pompa: ~ 180 A Tek. 1,0 kg/cm2 Tek. 0,3 kg/cm2 + tek H2 (tek. 4,5 kg/cm2) Tek. 0,5 kg/cm2 > tek H2 side (tek. 5,1 kg/cm2) lampu hijau lampu merah Tekanan : ~140 kg/cm2 minimum tek : 100kg/cm2 Tekanan : ~1,2 kg/cm2 KETERANGAN

UCD 3 UCD 3 UCD 3 UCD 3 Inst Sttn Inst Sttn CSD UCD 3 UCD 3 UCD 3 UCD 3 CSD CSD UCD 3 CSD CSD UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 2 WTCP UCD 3

Sistem Kompresor Udara

Sistem Air Pendingin Utama

CWP

Set temp. pada 27 C lampu 'auto' nyala

UCD 3 Open/buka UCD 3 close/tutup UCD 3 Open/buka UCD 3 Close UCD 2 UCD 2 UCD 3 UCD 3 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 3 Close Close Periksa Start Pilih Open 5 % Auto Open Close Close Close Close Close Open

Deaerator

Posisi Manual lampu hijau maksimum 50 cm Ampere : 55 A Tek. 18 kg/cm2; min 15kg Tidak disimulasikan isi hingga level 3300mm bila level D/A 3300 mm

Sistem Air Pengisi ( Feed Water System )

lampu hijau

lampu hijau Persiapan jalur air pengi

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN HP Heater #6 Outlet feedwater isol.vlv HP Heater #5 & #6 feedwater bypass vlv HP heater #7 Inlet feedwater isol.valve HP heater #7 Outlet feedwater isol.valve HP Heater #7 feedwater bypass valve SH spray controller A & B closed RH spray controller A & B closed Economiser recirculation valve closed Pompa Air Pengisi Start up feedwater valve Satu BFP (A atau B) Stand by BFP Running BFP discharge valve Start up feedwater block valve Start up feedwater valve (controller) Start up feedwater valve (controller) Running BFP Running BFP discharge valve HP turbin bypass valve (controller) LP turbin bypass valve A & B Electro safety valve (switch) 9 Sistem Udara dan Gas AH Balance setter Main AH A & B cold end temperatur Main AH sector plate Main Air Heater A dan B Aux steam supply valve Main AH A & B cold end temp. SAH inlet air shut off damper Air Register A, B, C, D, E Sistem Udara Primer Mill AH A & B cold end temperatur SP Mill Air Heater A dan B Economiser bypass setter Mill Air Heater A dan B sector plate Mill AH A & B cold end temp (controller) PAH inlet air shut off damper Boiler stop valve A & B Bypass boiler stop valve A & B MSV A & B Governor valve 1, 2, 3, 4, 5, 6 ICV A & B RSV A & B Drain valve dari Boiler stop valve HP turbin bypass block valve HP tubin bypass CV A&B Main steam line A & B Cold reheat header LP turbin bypass A & B LP turbin bypass CV A & B Hot reheat line Inlet HP turbine Inlet cylinder HP turbine Outer cylinder HP turbine Inlet steam IP turbine line HP steam leak recover to blow down HP steam leak recover to HP exhaust PANEL UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 OPERASI Open Close Open Open Close Periksa Periksa Periksa close Start Select Open Open Open ~ 5% Close Stop Close Close Close Auto KETERANGAN melalui HP Heater 5,6,7.

lampu merah

lampu hijau I = 350 A / Speed 2000 rpm Header press 40 kg/cm2 Pilih A atau B Lihat feed water flow buat aliran 70 t/jam lihat Ampere dan speed Periksa Periksa Periksa Set dengan Digitran lampu merah Comloc Untuk warming 10' Comloc Posisi "Oil selected" Set dengan Digitran lampu merah

Pengisian Drum

Ketika Level Drum -10 cm

UCD 2 Set 50 % UCD 2 Set 80 UCD 2 angkat (up) UCD 2 Start Inst Sttn Open UCD 2 Buka 15 % Inst.Sttn Buka UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 Inst Sttn UCD 2 UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 Open Set 80 Start Set 50 % Up Buka 15 % Open Close Close Close Close Close Close Open Open Open Open Open Open Open Open Open Open Open Open Open Close

Untuk warming 10' Comloc lampu hijau lampu hijau

10 Main Steam Valve

11 Drain Valve Main Steam, Reheat & Bypass Turbine

Periksa

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM 12 Drain Valve dari Ektraksi URAIAN PERALATAN Extraction to D/A Extraction Heater 5 Extraction Heater 6 Extraction Heater 3 Heater 3, D/A, 5, 6, 7 IDF A atau B lampu ready nyala Induce draft fan A Running IDF inlet vane (controller) FD fan A ready Paling tidak satu ID fan sudah jalan FD Fan A inlet vane (controller) FD Fan A Running FDF inlet vane (controller) IDFan kedua 14 Sistem ABC Buat Aliran Udara Pmbkrn >30 % Furnace Press. -10 mmH2O Semua A/M Station ID Fan Inlet Vane (controller) FD Fan Inlet Vane (controller) Oxygen In Flue Gas Air Register (Panel Burner) Level A, B, C, D, E Combustion Air (controller) Level A, B, C, D, E GR Fan A dan B Recirc.gas damper & coupling (controller) Tempering gas damper First out alarm # Oil recirculation line Ignitor pump A Ignitor pump B HF Oil transfer pump A, B atau C HFO pump Purge required lamp (lampu) All purge permissive satisfied (lampu) Start purging Purge boiler in progress (lampu) Purge completion (lampu) Flame scanner blower A Flame scanner blower B Ignitor header trip valve Ignitor level A, B, C, D, E Ignitor level C Ignitor level A Flame intensity C & A Economizer bypass setter AH Balancing Main AH sector plate (RZ panel) Mil AH sector plate (RZ panel) GRF A & B outlet damper Tempering gas damper PAH inlet air shut off damper Main AH cold end temp. (controller) Heavy fuel oil pump A / B PANEL UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 DAS UCD 2 UCD 2 UCD 1 UCD 2 UCD 2 UCD 2 OPERASI Open Open Open Open Close Periksa Start Close Periksa Permissive Open 100% Start Close Ready Manual Atur- buka Atur- buka Periksa Open Open 100% Start Open 10 % Open 10 % Reset lihat Ampere RZ Panel lihat Ampere KETERANGAN

Semua Katup Uap Ektraksi 13 Sistem Udara dan Gas IDFan

FD Fan

Periksa

RZ Panel Periksa lampu merah

15 Sistem Resirkulasi Gas

RZ Panel

Ignition Oil System (Sistem Minyak Penyalaan)

CSD CSD CSD CSD UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 Inst. Sttn UCD 2 UCD 2

Start Stand by Select Start Berkedip Menyala Tekan Menyala Menyala Start Stop Buka Ready Start Start Periksa Set 0 % Set 0 % Up Up Tutup Tutup Tutup Auto Start Pilih salah satu

HFO System

16 Purge ( Pembilasan ) Boiler

Periksa selama 5 menit Periksa

Bila Purge Selesai (Complete)

17 Sistem Ignitor

Ignitor harus di start segera setelah purging selesai (dlm waktu 5') > 40 %

Damper Udara dan Gas

lampu merah lampu merah

Comloc Set point 80 C Pompa yang lain Stdby

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN Heavy fuel oil pressure Heavy fuel oil temperatur Fuel selection level A & C Combustion air (A/M station) Economiser recirculation valve Thermo Probe Furnace temperatur probe Gas temperatur harus < 510 C Furnace press. Master pd -10 mmH2O Kenaikan temperatur maks. per jam Bypass boiler stop valve A dan B Drum Pressure > 2 kg/cm2 Oil trip valve open Oil press level A atau C controller Oil burner level C, grup 1 (satu grup) Fuel oil output level C Combustion air level C Perhatikan kenaikan temp boiler !! Bila furnace gas temp > 510 C ther mo probe akan retract auto Drum level Blow down valve Tekanan Drum > 20 kg/cm2 Aux steam isol from main steam Start up ejector steam isolation valve Main ejector steam isolation valve Gland steam sup isol vlv dari aux steam Gland stm condenser exhaust fan A &B Vacuum breaker Ejector steam pipe drain valve Start up ejector steam valve Start up ejector inlet air isol valve Ejector steam pipe drain valve PANEL UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 1 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 OPERASI Periksa Periksa Oil selected Open 20% Open Run / Insert Periksa Auto Atur Open Periksa Open Atur Start Atur ~ 7 t/h Atur KETERANGAN pada header ~ 16 kg/cm2 > 85 C, lihat meter Periksa

lampu merah Lihat suhu gas/ruang bakar IDF di auto 93 C/jam, lihat recorder Warming Lihat DAS

Steam Rising Pressure 18 Sistem Minyak HFO Burner Ready

controller 20% & tek.~6 kg/cm Satu grup lihat meter Lihat total air flow

UCD 2

Periksa

UCD 2 Periksa Inst.Sttn Open 10% Inst.Sttn Inst.Sttn Inst.Sttn UCD 3 UCD 3 UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 Open Open Open Open Start Tutup Open Open Open Close

Buka bila tinggi dari 'Comloc'

19 Sistem Pembuang Udara Kondensor

Sistem Ejector Uap

lampu merah lampu merah Tutup setelah ~ 2'

Start up ejector dapat dilakukan secara auto dengan menekan tombol "UP" Vakum Kondensor > 600 mmHg Main ejector inlet steam isol valve Main ejector inlet air isol valve Start up ejector inlet air isol valve Start up ejector inlet steam isol valve Exhaust hood spray valve Condenser curtain spray valve Gland steam supp isol vlv fr main steam Tekanan uap > 50 kg/cm2 Boiler stop valve A & B Bypass boiler stop valve A & B BSV A & B Common drain valve 20 Sistem Bypass Uap Turbin Main steam set point (A/M Station) LP bypass A and B spray valve (A/M Sttn) LP bypass valve A & B (A/M Station) LP bypass A & B block valve drain LP bypass A & B control valve drain Hot RH line A & B drain UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 Open Open Close Close Open Close Open lampu merah

Vakum Kondensor > 660 mmHg

Bila suhu exhaust tinggi

UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2

Open Close Close 60 kg/cm2 Auto Auto Tutup Tutup Tutup

lampu merah

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN HP bypass valve (A/M Station) HP bypass spray (A/M Station) HP bypass spray isolation valve HP bypass A & B block valve drain HP bypass A & B control valve drain Cold RH header drain Auxiliary lube oil pump Lube oil temperatur control Turning oil pump Aux oil pump discharge press HP oil control press TMR GV oil press GV oil press LL oil press TMR MSV Oil press Turbine Permissive Tekanan minyak bantalan main turbine Pastikan paling tidak satu CWP operasi Pastikan paling tidak satu CEP operasi Pastikan gland seal steam operasi Pastikan vakum kondensor > 650 mmHg Pastikan katup drain turbin terbuka Pastikan katup drain ekstraksi terbuka Turbine reset MSV A & B 'menutup' RSV A & B 'mebuka' Gov.Valve 1 - 6 'membuka' ICV A & B 'menutup' Superheat steam OK menyala MSV control oil (lampu) MSV oil press Eccentricity 0,05 mm Stress level control Main steam press > 60 kg/cm2 Main steam temperatur > 300 C A. Start Turbin dengan TMR (Turbo Master) 1. Tombol "Decrease" MSV Cont 2. Tombol "Open" MSV Isol 3. Tombol "Increase" MSV Cont 4. Tombol "Decrease" Gov Motor 5. Tombol "Open" GV Isol 6. Tombol "Increase" Gov Motor 7. Tombol "Increase" GV Demand PANEL UCD 2 UCD 2 Inst. Sttn UCD 2 UCD 2 UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 2 UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 OPERASI Auto Auto Buka Tutup Tutup Tutup Start Auto Stop Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Reset Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa ON Periksa Periksa Tekan hingga lampu "Reset" nyala & Tekan hingga "Pressure" minyak MSV naik Tekan hingga "Upper Limit' nyala Tekan hingga "Open Close Permit" Tekan tombol "Open" Tekan sampai "Pressure" minyak GV Maks Tekan sampai menunjuk skala 120 % KETERANGAN

21 Sistem Pelumas dan Control Turbin

~24 kg/cm2 ~21 kg/cm2 >6 kg/cm2 ~4 kg/cm2 ~3,5 kg/cm2 ~1,5 kg/cm2 > 0,75 kg/cm

22 Turbine Startup Sequence

Tekan tombol

Pada putaran 400 rpm

Pada putaran 2000 rpm

8. Tekan "Speed Target" UCD 3 Pilih '400' 9. Pilih Jenis Start Turbin UCD 3 COLD 10. Pilih Acceleration UCD 3 NORMAL 11. Stress Level UCD 3 IN 'GO' 12. Tekan Program / Pushbutton UCD 3 Rub Check, tekan tombol "Turbin Trip" UCD 3 Tekan Turbine Valve Close, turbin trip UCD 3 Periksa Putaran turun Ulangi langkah 1 - 7, terus pilih speed target 2000 dan tekan program "GO" Periksa stress level

Bila stress level sudah < 40, maka putaran dapat dinaikkan ke 3000 rpm dengan cara pilih 3000 dan tekan 'GO' Pada putaran 2850 Tombol Transfer Valve UCD 3 Tekan GV menutup & MSV buka Putaran naik ke 3000 rpm dan program

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN Start Turbin dengan TMR selesai Alarm POWER, CLOCK,STEP SEQ, CARD Pemilihan mode start Cold, Warm, Hot ATS ON PB Start ATS proceed Indikator MSV 'decrease' nyala MSV ISV open & MSV increase nyala MSV oil press > 3,7 kg/cm2 Gov ISV open close permit ON Gov.ISV open (lampu nyala) Gov.Demand set increase (lampu nyala) Acceleration Fast (lampu nyala) Speed set 400 rpm (lampu nyala) Program 'GO' (lampu nyala) Speed refference naik Turning gear off a. Putaran 400 Rpm Lampu Rub Check berkedip Program Hold On Kenaikan temperatur metal maks 165 C/h Metal temperature differential < 83 C Heavy oil flow Rub check Speed up I menyala Speed set 2000 rpm menyala Program GO (lampu menyala) Lampu warming On Speed up (1) (lampu padam) Program hold menyala (heat soak) Speed up II (lampu menyala) Speed set 3000 rpm Program GO (lmpu menyala) Switch synchro Valve transfer menyala Gov.Demand set turun 0 % MSV ISV Open (lampu menyala) MSV A & B membuka penuh Gov. valve 1, 2, 3 membuka minimum Speed reffer. naik, putaran naik 3000 rpm Valve transfer (lampu padam) Aux lube oil pump Gland steam supply dari main steam Gland steam supply dari aux steam Sistem busbar 500 kV ES 7A1.3.E (Earthing Switch) ES 7A4.3.E (Earthing Switch) DS 7A1.3 (Disconnecting Switch) DS 7AB 11 & 12 (Disconnecting Switch) CB 7 AB 1 (Circuit Breaker) Station supervisory Man Synchro Synchronising selector Synch Ini Load (lampu berkedip) PANEL OPERASI KETERANGAN

B. Start Turbin dengan ATS ATS Ready to Start ATS Start Proceed

ATS Panel UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3

Reset Cold Tekan PB Tekan ON Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Atur ~10 t/h Tekan PB Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa

Tidak nyala

sampai lampu 'Reset' nyala sampai 'upper limit' nyala

sampai 120 %

Rub Check selesai (Ok)

b. Putaran 2000 Rpm

Periksa Stress level < 40

Bila Stress Level < 40 C

c. Putaran 2950 rpm

UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 Inst. Sttn Inst. Sttn Inst. Sttn Inst. Sttn Inst. Sttn

Auto Periksa Periksa Periksa Periksa Periksa Periksa Periksa Stop Buka tutup Buka Buka Tutup Tutup Buka ON ON Auto Tekan PB Comloc Comloc

Cek EHV

23 Sistem Sinkronisasi

EHV UCD 3 UCD 3

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN Running frequency (meter) Running voltage (meter) Excitation breaker Man - Auto Excitation Field Breaker Tegangan dan arus penguat (eksitasi) Tegangan generator 70E Auto follower PB AVR Auto/Balance/Manual PB AVR setting Raise Proses sinkron CB 7 AB 1 (generator breaker) Gov. demand naik 15 % Beban MW 20 MW Setelah 30' dari Sinkron ( Untuk Hot Start 5 ') ATS complete on (lampu menyala) Synchro selector AVR auto follower MVAR (Power factor) HP steam leak recovery to HP exhaust HP steam leak recovery to blow down HP turbin bypass control valve drain Main steam line drain A & B Cold reheat header drain valve LP bypass isol.drain LP bypass control valve isol.drain Hot reheat drain valve HP turbin inlet drain valve HP inner cylinder drain valve HP outer cylinder drain valve 25 Sistem Air Pengisi BFP A Discharge valve Start up block valve Start up control valve (A/M Station) Boiler stop valve A & B common drain Oil burner level C grup 2 Start maintain ignitor Ignitor insert Atomising steam open Ignitor oil valve open Ignitor on Burner insert Atomising steam open Burner oil valve open Ignitor oil valve close Atomising steam close Ignitor retracted Ignitor off Heavy fuel oil flow Combustion Air level C Oxygen in flue gas HP turbin inlet drain valve HP inner cylinder drain valve HP outer cylinder drain valve PANEL UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 OPERASI Periksa Periksa Auto Tutup Auto Periksa Periksa Off Auto Berkedip Tunggu Masuk Periksa Hold Periksa OFF ON Atur Buka Tutup Tutup Tutup Tutup Tutup Tutup Tutup Tutup Tutup Tutup Start Buka Buka Auto Tutup Start Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Increase Atur Periksa Auto close Auto close Auto close Periksa Urutan Start Paralel On KETERANGAN

24 Sistem Drainage

Pada beban 40 MW

26 Nyalakan Burner Minyak

UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 DAS UCD 3 UCD 3 UCD 3

~18 t/h

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN HP bypass controller (A/M Station) Economiser recirculation valve SH spray water isolation valve RH spray water isolation valve HP bypass spray water isol valve Blow down valve 27 Sistem Listrik PS ( Pada Beban 50 MW ) Listrik pemakaian sendiri (PS) Beban turbin (Gov.valve) Drum level Feedwater control Main FW block valve Oil burner level A Heavy oil flow Oxygen in flue gas 28 Sistem uap Ekstraksi (Pada beban 80 MW) LP 3 Htr bled steam isol valve LP 3 heater bled drain valve LP 4 deaerator bled isol valve LP 4 deaerator bled drain valve HP 5 Heater bled isol valve HP 5 Heater bled drain valve HP 6 Heater bled isol valve HP 6 Heater bled drain valve HP 7 Heater bled isol valve HP 5, 6, & 7 Heater bled check valve LP heater drain pump auto start IP turbine inlet pipe drain vlv Sistem Udara dan Gas ID Fan B FD Fan B ID Fan B digitran set point ID Fan B (A/M station) atur FD Fan B digitran set point FD Fan B (A/M station) atur 29 Pompa Air Pengisi BFP kedua (B atau C) Discharge valve Main feedwater block valve Beban kedua BFP - atur BFP A & B (A/M station) Startup feedwater block valve SH spray water isol valve RH spray water isol valve Sistem Pembakaran Combustion air level A & C Fuel oil level A & C Level master (level A & C) Fuel/Air Ratio Main steam press set point (digitran) Oil firing master Boiler Master Beban (load) turbin generator Recirc gas damper and tempering Station Superheater outlet temperatur (digitran) PANEL UCD 3 UCD 2 Inst. Sttn Inst. Sttn Inst. Sttn Inst. Sttn UCD 3 UCD 3 UCD 2 UCD 2 UCD 2 UCD 2 DAS UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 3 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 1 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 Ins. Sttn Ins. Sttn UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 3 UCD 2 UCD 2 OPERASI Manual Tutup Buka Buka Buka Tutup Pindah Naikkan Periksa Auto Buka Start Naik Periksa Auto Open Auto Close Auto Open Auto Close Auto Open Auto Close Auto Open Auto Close Auto Open Auto Open Periksa Auto close Start Start - 10 mmWg Man ke Auto 180 mmWg Man ke Auto Start Buka Buka seimbang Auto Man tutup Buka Buka Auto Auto Auto 50 % Periksa KETERANGAN

SST ke UST ke 130 MW

Tekanan > 105 kg/cm

naik bertahap ~18 t/h

Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa Periksa

Lihat Furnice Pressure

Bila >106 kg/c Bias diatur

Periksa Periksa

Bias diatur

30 Boiler Master

169 kg/cm2 Bias diatur Auto Tekan tombol Atur - Auto Lihat Deviasi naik 200MW Buka set 538 C

Periksa

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN Superheater outlet temp. (A/M station) Max / Min Load Set Governor Demand B-T Coordinate PB Load rate set Auxiliary steam isolation valve Fuel / Air Ratio RH spray isol valve Reheat outlet temperature (digitran) Reheat outlet temperature (A/M station) GR Fan Damper & coupling A & B Tempering GR Fan Master GR Fan Damper Reheater spray A & B Reheater Master Beban (load) turbin generator Load set 400 MW Level B burner Level B Level Master Excess air atau oksigen in flue gas Fuel/Air Ratio Drum level Main Steam pressure Main Steam temperatur Reheat steam temperatur Feed water flow Steam flow Vakum kondensor PANEL UCD 2 UCD 3 UCD 3 UCD 3 UCD 3 Inst. Sttn UCD 2 Comloc UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 3 UCD 3 UCD 3 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 3 OPERASI Auto KETERANGAN Bias diatur

31 Coordinate

400 & 0 MW LDC out Auto B-T Coord 5MW/min Tutup Atur Buka set 538 C Auto Auto tutup Buka 5 % Auto Auto Auto Auto Naik 400MW Start Auto Periksa set 85 % Periksa Periksa Periksa Periksa Periksa Periksa Periksa Lihat prosedur sebelumnya Comloc Lihat DAS Instructor Station Tekan tombol

Excess air < 2% (oil)

Parameter Utama

Pembakaran Dengan Batubara Penggunaan bahan bakar batubara baru dapat dilakukan apabila telah tersedia udara primer dengan suhu yang cukup. Untuk memanaskan udara primer digunakan panas flue gas, dan panas ini baru mencukupi apabila boiler telah berbeban. Biasanya pembakaran dengan batubara dilakukan pada beban > 100 MW. No. SISTEM URAIAN PERALATAN Seal air fan A Seal air fan B Primary Air Fan station PA Fan A PA Fan B PA Fan controller (A/M station) A& B AH Balance setter Mill AH (A/M station) 34 Sistem Pulverizer Mill Persiapan start mill : Coal bunker level > minimum Mill outlet temperatur control (digitran) Lakukan inerting, bila perlu Level A panel burner (BMS) Level A coal burner panel PANEL UCD 2 UCD 2 UCD 1 UCD 1 UCD 1 UCD 1 UCD2 UCD2 OPERASI Start Stand by Manual Start Start Auto Set 50 % Auto KETERANGAN

32 Seal Air System

33 Primary Air System

UCD 2 UCD 2 UCD 2 UCD 2

Periksa Set 66 C Tekan PB Select coal Sel.Auto seq

Inert. Required

StartUp

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PT PLN (Persero) PUSDIKLAT PROSEDURE START UP SIMULATOR PLTU 400 MW No. SISTEM URAIAN PERALATAN Coal start up initiated Mil lube oil press > min. Lampu nyala Set S.A. to lite off, lampu nyala Both ignitor grup lit, lampu nyala Swing valve open, lampu nyala P.A. flow to min. lampu nyala Impeller inserted, lampu nyala Mil started, lampu nyala Coal feeder started, lampu nyala Mill outlet temperatur (A/M station) Permit stop ignitor grup, lampu nyala ~ 8 menit kemudian Bila Temp Outlet > 50 C Complete sequence, lampu nyala Mill outlet temperatur (A/M station) Mill outlet (A/M station)=feeder speed Furnace pressure Fuel / Coal Ratio Fuel / Air Ratio Beban (load set) turbin generator Oil burner Level C Ignitor level C 35 Sistem Mill (pd beban > 80 MW) Pulv.Mill level B (coal burner B) Lihat prosedur dan sequence mill start Coal Burner level A dan C Coal firing master Boiler master Turbin master Beban (load set) Beban naik ke 200 MW sesuai load rate nya Pada beban 175 MW Pulv.mill level E (coal burner E) Lihat prosedur dan sequence mill start Beban (load set) turbin generator Beban naik ke 300 MW sesuai load ratenya Naikkan MVAR nya, lihat cos Q 36 Sistem Mill (pd beban 275 MW) Pulv.mill level D (coal burner D) Lihat prosedur dan sequencq mill start Load Set turbin generator Beban naik ke 400 MW sesuai load rate nya Periksa parameter utama : - Tekanan uap utama - Temperatur uap utama - Temperatur reheat - Vakum kondensor - Level drum PANEL UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 2 UCD 1 UCD 2 UCD 2 UCD 3 UCD 2 UCD 2 UCD 2 OPERASI KETERANGAN Start/tekan Periksa tunggu 3 menit Periksa Periksa Periksa Periksa > 20 % Periksa Periksa lihat Ampere Periksa lihat fdr speed Auto Stop ignitor Periksa Auto naikan Periksa Sesuaikan Set 85 % Set 100MW Stop Stop Start Tekan tombol

bertahap

lihat Oksigen in flue gas

lihat sequence

UCD 2 UCD 2 UCD 2 UCD 3 UCD 3

Auto Auto Auto Auto Set 200MW

UCD 2

Start

UCD 3 Naik 300MW

UCD 2

Start

UCD 3

Naik 400MW

StartUp

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