HT CABLE SCHEDULE With Actual Load Ds

No of
runs
per
No of Cable Feeder Voltage No of cable

Terms.
(volts)
cores
Runs
Runs
Cable Size
(sqmm)
Unit Length
Est.
H
Total Length
Feeder
Rating
(kW)
Cable Termination
Est.X1.05
Se. Cable
No. no.
Est.
Actual
From
To
Feeder No.
P001
11000
3C
300
525
551
551
11kV HT BOARD AT YARD
LS CRUSHER HOUSE (LC-1)
2309
P002
11000
3C
300
1325
1391
4173
CEMENT MILL & PACKING PLANT

(LC-5) (I/C-1)
13610
P003
11000
3C
300
625
656
2624
11kV HT BOARD AT YARD RAW MILL & COAL MILL (LC-3) (I/C-1)
15481
P004
11000
3C
300
830
872
2616
KILN COOLER (LC-4) (I/C-1)
11424
P005
11000
3C
300
1325
1391
4173

(LC-5) (I/C-2)
13610
P006
11000
3C
300
625
656
2624
15481
P007
11000
3C
300
830
872
2616
11424
P008
11000
3C
300
420
441
441
RM HANDLING SUBSTATION (LC-2)
862
P009
11000
3C
300
25
26
26
11kV BUS CAPACITOR
862
10
P010
14
11000
3C
300
350
368
2576
TG POWER PLANT
27000
11
P011
11000
3C
300
190
200
200
DG PANEL
4000
12
P012
11000
3C
240
75
78.8
79
CRUSHER MOTOR, LRS
1440
13
P013
11000
3C
240
50
52.5
53
14
P014
11000
3C
240
40
42.0
42
15
P015
11000
3C
240
50
52.5
53
16
P016
11000
3C
240
60
63.0
63
CM & P/P 11kV HT PANEL
TRANSFORMER-2
560
17
P017
11000
3C
240
66
69.3
69
TRANSFORMER- 3
2000
18
P018
11000
3C
240
120
126.0
252
C/M MD LRS, SR
6600
19
P019
11000
3C
240
80
84.0
84
C/M MD FEEDER
MOTOR CAPACITOR (2140KVAR)
20
P020
11000
3C
240
80
84.0
84
CAPACITOR FEEDER (927KVAR)
21
P021
11000
3C
240
100
105.0
210
MILL FAN MOTOR, SPRS/GRR
22
P022
11000
3C
240
80
84.0
84
MILL FAN MOTOR FEEDER
MOTOR CAPACITOR (1265 KVAR)
23
P023
11000
3C
240
75
78.8
79
TRANSFORMER-4
24
P024
11000
3C
240
80
84.0
84
CAPACITOR BANK (530KVAR)
25
P025
11000
3C
240
65
68.3
68
RM & CM 11kV HT PANEL
TRANSFORMER-5
26
P026
11000
3C
240
42
44.1
44
CAPACITOR BANK (907 KVAR)
27
P027
11000
3C
240
140
147.0
294
RAW MILL MD, LRS
28
P028
11000
3C
240
45
47.3
47
RAW MILL MD FEEDER
29
P029
11000
3C
240
60
63.0
63
TRANSFORMER-6
2000
30
P030
11000
3C
240
90
94.5
189
RAW MILL FAN, SPRS/GRR
5750
31
P031
11000
3C
240
45
47.3
47
RAW MILL FAN FEEDER
32
P032
11000
3C
240
210
220.5
221
COAL MILL MD, LRS
33
P033
11000
3C
240
51
53.6
54
COAL MILL MD FEEDER
34
P034
11000
3C
240
55
57.8
58
TRANSFORMER- 7
1280
35
P035
11000
3C
240
45
47.3
47
TRANSFORMER- 8
2000
36
P036
11000
3C
240
40
42.0
42
TRANSFORMER-9
960
11
kV
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

CABLE SCHEDULE FOR HT CABLE
SIEMENS
LS
CR
CE
ME
381
11kV HT BOARD AT
CRUSHER S/S
1440KW CRUSHER
MOTOR FEEDER
11kV HT BOARD AT
CRUSHER S/S
11kV HT BOARD AT
CRUSHER S/S
Date of
Laying
Cable Drum No.
Remarks
BALANCED
DN1012PX1409
04.05.11
DN1012PX1423
818
437

TRANSFORMER-1
1280
4700
2000
RA
W
BY:
2000
5500
890
PAGE 1/19
Date: 10/13/2013
No of
runs
per

Terms.
(volts)
cores
Runs
Runs
Cable Size
(sqmm)
Unit Length
Total Length
Feeder
Rating
(kW)
Cable Termination
Est.
Est.X1.05
Se. Cable
No. no.
Est.
Actual
From
To
37
P037
11000
3C
240
105
110.3
110
Kiln cooler 11kV HT PANEL
TRANSFORMER- 10
2000
38
P038
11000
3C
240
295
309.8
310
KILN STRING FAN, SPRS/GRR
1250
39
P039
11000
3C
240
60
63.0
63
KILN STRING FAN FEEDER
40
P040
11000
3C
240
280
294.0
294
CALCINER STRING FAN, SPRS/GRR
41
P041
11000
3C
240
60
63.0
63
CALCINER STRING FAN

FEEDER
42
P042
11000
3C
240
270
283.5
284
BAG HOUSE FAN, SPRS/GRR
43
P043
11000
3C
240
66
69.3
69
BAG HOUSE FAN FEEDER
44
P044
11000
3C
240
340
357.0
357
FK PUMP BLOWER-1, LRS
45
P045
11000
3C
240
54
56.7
57
FK PUMP BLOWER-1
FEEDER
46
P046
11000
3C
240
345
362.3
362
47
P047
11000
3C
240
54
56.7
57
FK PUMP BLOWER-2
FEEDER
48
P048
11000
3C
240
93
97.7
98
TRANSFORMER- 11
1600
49
P049
11000
3C
240
350
367.5
368
315
50
P050
11000
3C
240
54
56.7
57
FK PUMP BLOWER-3
FEEDER
51
P051
11000
3C
240
86
90.3
90
TRANSFORMER- 12
52
P052
11000
3C
240
80
84.0
84
TRANSFORMER- 13
800
53
P053
11000
3C
240
71
74.6
75
TRANSFORMER- 14
1600
P054
11000
3C
240
60
63.0
63
RM handling 11kV HT
PANEL
TRANSFORMER- 15
1280
54
P055
11000
3C
240
50
52.5
53
DG-1
DG POWER PANEL
1200
55
P056
11000
3C
240
50
52.5
53
DG-2
DG POWER PANEL
1200
56
P057
11000
3C
240
50
52.5
53
DG-3
DG POWER PANEL
1200
57
P058
11000
3C
240
50
52.5
53
DG-4
DG POWER PANEL
1200
58
P059
11000
3C
240
50
52.5
53
DG-1
NGR PANEL
400
59
P060
11000
3C
240
50
52.5
53
DG-2
NGR PANEL
400
60
P061
11000
3C
240
50
52.5
53
DG-3
NGR PANEL
400
61
P062
11000
3C
240
50
52.5
53
DG-4
NGR PANEL
400
62
P063
3300
3C
300
35
36.8
110
CRUSHER MOTOR
1440KW
CRUSHER MOTOR LRS
63
P064
18
3300
1C
630
35
36.8
331
CEMENT MILL MD 6600KW
CEMENT MILL MD LRS
64
P065
10
3300
3C
300
35
36.8
184
RAW MILL MD 5500KW
RAW MILL MD LRS
65
P066
3300
3C
300
35
36.8
74
COAL MILL MD 890KW
COAL MILL MD LRS
66
P067
18
3300
1C
630
35
36.8
331
RAW MILL FAN 5750
RAW MILL FAN GRR
67
P068
10
3300
3C
300
35
36.8
184
MILL FAN MOTOR 4700KW
MILL FAN MOTOR GRR
68
P069
3300
3C
300
35
36.8
74
KILN STRING FAN 1250KW
KILN STRING FAN GRR
69
P070
3300
3C
300
35
36.8
74
CALCINER STRING FAN

890KW
CALCINER STRING FAN GRR
70
P071
3300
3C
300
35
36.8
110
BAG HOUSE FAN 1680KW
BAG HOUSE FAN GRR
KI
LN
R
M
54
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
DG
SU
11
kV
Feeder No.
Date of
Laying
Cable Drum No.
Remarks
BALANCED
1250
1680
315
315
1600
NOTE: 1) All Cable lengths are tentative and we have refered 'Main plant over head cable gallery', drawing no-A0-08148-E9-04-01 FOR ROUTE LENGTH.
BY:
PAGE 2/19
Date: 10/13/2013
A
No
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
No of
runs
per

Terms.
(volts)
cores
Runs
Runs
Cable Size
(sqmm)
Unit Length
Est.
H
Total Length
Feeder
Rating
(kW)
Cable Termination
Est.X1.05
Se. Cable
No. no.
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder No.
Date of
Laying
Cable Drum No.
Remarks
BALANCED
Description
Sr. No.
Cable no.
No of cable runs per phase
No of cable termination
Feeder Voltage in volts
No of cable cores
Cable Size selected in sqmm
Unit Length Estimated from drawings in mtrs
Unit Length Actual at site in mtrs(Presently assumed 105%)
Total Length Estimated from drawings in mtrs
Total Length Actual at site in mtrs
Cable Termination starting from feeder
Cable Termination upto feeder
Feeder rating in KW as per SLD
Feeder power factor(assumed)
Feeder rating in Amps as per SLD/ calcs.
Cable rating in Amps as per manufacturer's data [Refer catalogue]
Cable rating derated as per site conditions and manufacturer's data (refer below)
No of cable run required
Allowed Voltage Drop for the feeder in %age
Total Allowed Voltage Drop for the feeder in %age (Refer Note 2 below)
Cable Impedance in ohm/km as per manufacturer's data (refer catalogue)
Calculated Voltage drop in %age [=1.732*P*V*I/C/1000)*100/E]
Total Upstream Voltage drop in %age
Total Voltage Drop upto termination point in %age = W+X
Starting voltage drop of Motor in %. Assume motor starting current is 6 times the full load current. (=6*W+X)
Feeder Short Circuit Current in Amps as per SLD
Cable 1sec Short Circuit capacity as per manufacturer's data.
Duration of short circuit consider.(For end motor and dist. Transformer feeder-0.2sec, and for load centers-0.5sec)
Cable equivalent short circuit capacity for the fault duration. (Ieq=AB/sqrt( AC)
Ampacity Rating Check [R*C>=P]
Voltage drop Check [Y<=U]
SC Capacity Check [AA<=AD]
Starting voltage drop check of motor. (Z<=15%)
NOTE :
1. Deration factor (Considering Ambient temperature and Cable arrangement on tray)
3C Cable -
0.680
[=1.0(50 deg C ambient temperature factor)*0.68(Cable grouping factor. 6 tyre, 6cable/tray touching in open air)]
1C Cable -
0.900
[=1.0(50 deg C ambient temperature factor)*0.9(Cable grouping factor. 3 tyre, 3trefoil/tray in open air)]
2. Allowed Voltage drop is arrived as per following assumptions :

-Voltage drop maximum in any feeder - 1%
-Total Voltage drop upto end point - 2%
BY:
PAGE 3/19
Date: 10/13/2013
SIEMENS
HT CABLE SCHEDULE
Project : KJS CEMENT LIMITED

Consultant: HOLTEC CONSULTING PVT LTD
DOCUMENT NO. : (3) G71300-A3406-P001
REVISION NO. :
REVISION DATE: 30.03.10
PREPARED BY: NYK
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
CABLE DATA
Table 1 : 11kV XLPE Armoured Aluminium conductor Cable Data from Manufacturer's Catalogue/ Data
Sheets
Cores
Size (sqmm) Rated Current SC Rating for
R (ohm/km)
X (ohm/km)
Z (ohm/km)
(In Air)
1sec (A)
3C
3C
3C
3C
1C
1C
185
240
300
500
500
630
348
396
22600
28300
0.161
0.129
0.095
0.093
0.187
0.159
Table 1 : 3.3kV XLPE Armoured Aluminium conductor Cable Data from Manufacturer's Catalogue/ Data
Sheets
Cores
Size (sqmm) Rated Current SC Rating for
R (ohm/km)
X (ohm/km)
Z (ohm/km)
(In Air)
1sec (A)
3C
3C
1C
1C
300
500
500
630
402
28300
0.129
0.093
0.159
686
59400
0.064
0.085
0.106
PREPARED BY: NYK

Page 5/19
Cable
no.
No of
No of
runs
Cable
per
Terms.
phase
C
Unit Length
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Se.
No.
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder
Rating
(kW)
Power
factor
Feeder
rating
(A)
Cable
rating
(A)
Cable
Ampacity
Derated
Cable % Voltage Drop

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Allowed Impedance Voltage
Voltage
Voltage
run
Voltage
Voltage (ohm/km) drop (%) drop (%) Drop (%)
required Drop (%) Drop (%)
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder
SC
capacity
for 1sec
Cable 1sec
Short Circuit
capacity
Duration
of short
circuit
consider
in sec
AA
AB
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
AD
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
11kV HT SWITCH BOARD (LOCATION: 132kV SWITCHYARD)

1
P001
11000
3C
300
525
551
551
2309
0.97
125
396
269
0.159
0.17
0.17
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P002
11000
3C
300
1325
1391
4173

(LC-5) (I/C-1)
13610
0.97
736
396
269
0.159
0.85
0.85
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P003
11000
3C
300
625
656
2624
15481
0.97
838
396
269
0.159
0.34
0.34
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P004
11000
3C
300
830
872
2616
11424
0.97
618
396
269
0.159
0.45
0.45
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P005
11000
3C
300
1325
1391
4173

(LC-5) (I/C-2)
13610
0.97
736
396
269
0.159
0.85
0.85
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P006
11000
3C
300
625
656
2624
15481
0.97
838
396
269
0.159
0.34
0.34
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P007
11000
3C
300
830
872
2616
11424
0.97
618
396
269
0.159
0.45
0.45
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P008
11000
3C
300
420
441
441
862
0.97
47
396
269
0.159
0.05
0.05
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P009
11000
3C
300
25
26
26
11kV BUS CAPACITOR
862
0.97
47
396
269
0.159
0.00
0.00
31500
28300
0.5
40022
TRUE
TRUE
TRUE
10
P010
14
11000
3C
300
350
368
2576
TG POWER PLANT
27000
0.8
1771
396
269
0.159
0.23
0.23
31500
28300
0.5
40022
TRUE
TRUE
TRUE
11
P011
11000
3C
300
190
200
200
DG PANEL
4000
0.8
262
396
269
0.159
0.13
0.13
31500
28300
0.5
40022
TRUE
TRUE
TRUE
LS CRUSHER SUBSTATION
12
P012
11000
3C
240
75
78.8
79
13
P013
11000
3C
240
50
52.5
53
14
P014
11000
3C
240
40
42.0
42
15
P015
11000
3C
240
50
52.5
53
11kV HT BOARD AT
CRUSHER S/S
1440KW CRUSHER
MOTOR FEEDER
11kV HT BOARD AT
CRUSHER S/S
11kV HT BOARD AT
CRUSHER S/S
CRUSHER MOTOR, LRS
1440
0.85

TRANSFORMER-1
1280
0.8
89
348
237
0.187
0.02
0.17
0.19
31500
22600
0.2
50535
TRUE
TRUE
TRUE
50
348
237
0.187
0.01
0.17
0.18
0.30
31500
22600
0.3
41262
TRUE
TRUE
TRUE
84
348
237
0.187
0.01
0.17
0.18
31500
22600
0.3
41262
TRUE
TRUE
TRUE
75
348
237
0.187
0.01
0.17
0.18
31500
22600
0.3
41262
TRUE
TRUE
TRUE
TRUE
CEMENT MILL & P/P (LOCATION: CEMENT MILL SUBSTATION)

16
P016
11000
3C
240
60
63.0
63
TRANSFORMER-2
560
0.8
37
348
237
0.187
0.01
0.85
0.86166
31500
22600
0.3
41262
TRUE
TRUE
TRUE
17
P017
11000
3C
240
66
69.3
69
TRANSFORMER- 3
2000
0.8
131
348
237
0.187
0.03
0.85
0.87678
31500
22600
0.3
41262
TRUE
TRUE
TRUE
18
P018
11000
3C
240
120
126.0
252
C/M MD LRS, SR
6600
0.85
408
348
237
0.187
0.08
0.85
0.9256
31500
22600
0.2
50535
TRUE
TRUE
TRUE
19
P019
11000
3C
240
80
84.0
84
C/M MD FEEDER
150
348
237
0.187
0.04
0.85
0.8871
31500
22600
0.3
41262
TRUE
TRUE
TRUE
20
P020
11000
3C
240
80
84.0
84
150
348
237
0.187
0.04
0.85
0.8871
31500
22600
0.3
41262
TRUE
TRUE
TRUE
21
P021
11000
3C
240
100
105.0
210
290
348
237
0.187
0.04
0.85
0.89486
31500
22600
0.2
50535
TRUE
TRUE
TRUE
22
P022
11000
3C
240
80
84.0
84
75
348
237
0.187
0.02
0.85
0.86855
31500
22600
0.3
41262
TRUE
TRUE
TRUE
23
P023
11000
3C
240
75
78.8
79
TRANSFORMER-4
131
348
237
0.187
0.03
0.85
0.88043
31500
22600
0.3
41262
TRUE
TRUE
TRUE
24
P024
11000
3C
240
80
84.0
84
150
348
237
0.187
0.04
0.85
0.8871
31500
22600
0.3
41262
TRUE
TRUE
TRUE
4700
2000
0.85
0.8
1.30
TRUE
TRUE
RAW MILL & COAL MILL (LOCATION: R/M BAG HOUSE)

25
P025
11000
3C
240
65
68.3
68
TRANSFORMER-5
26
P026
11000
3C
240
42
44.1
44
27
P027
11000
3C
240
140
147.0
294
RAW MILL MD, LRS
28
P028
11000
3C
240
45
47.3
47
RAW MILL MD FEEDER
29
P029
11000
3C
240
60
63.0
63
TRANSFORMER-6
2000
30
P030
11000
3C
240
90
94.5
189
5750
31
P031
11000
3C
240
45
47.3
47
RAW MILL FAN FEEDER
32
P032
11000
3C
240
210
220.5
221
COAL MILL MD, LRS
33
P033
11000
3C
240
51
53.6
54
COAL MILL MD FEEDER
34
P034
11000
3C
240
55
57.8
58
TRANSFORMER- 7
1280
35
P035
11000
3C
240
45
47.3
47
TRANSFORMER- 8
2000
36
P036
11000
3C
240
40
42.0
42
TRANSFORMER-9
960
BY:
2000
5500
890
0.8
131
348
237
0.187
0.03
0.53
0.55637
31500
22600
0.3
41262
TRUE
TRUE
TRUE
150
348
237
0.187
0.02
0.53
0.54948
31500
22600
0.3
41262
TRUE
TRUE
TRUE
340
348
237
0.187
0.07
0.53
0.6035
31500
22600
0.2
50535
TRUE
TRUE
TRUE
100
348
237
0.187
0.01
0.53
0.54391
31500
22600
0.3
41262
TRUE
TRUE
TRUE
0.8
131
348
237
0.187
0.02
0.53
0.55434
31500
22600
0.3
41262
TRUE
TRUE
TRUE
0.85
355
348
237
0.187
0.05
0.53
0.5794
31500
22600
0.2
50535
TRUE
TRUE
TRUE
75
348
237
0.187
0.01
0.53
0.54043
31500
22600
0.3
41262
TRUE
TRUE
TRUE
0.85
0.85
0.97
55
348
237
0.187
0.04
0.53
0.56568
31500
22600
0.2
50535
TRUE
TRUE
TRUE
100
348
237
0.187
0.02
0.53
0.54577
31500
22600
0.3
41262
TRUE
TRUE
TRUE
0.8
84
348
237
0.187
0.01
0.53
0.54428
31500
22600
0.3
41262
TRUE
TRUE
TRUE
0.8
131
348
237
0.187
0.02
0.53
0.54826
31500
22600
0.3
41262
TRUE
TRUE
TRUE
0.8
63
348
237
0.187
0.01
0.53
0.53779
31500
22600
0.3
41262
TRUE
TRUE
TRUE
PAGE 6/19
0.74
TRUE
TRUE
TRUE
Date: 10/13/2013
Cable
no.
No of
No of
runs
Cable
per
Terms.
phase
C
Unit Length
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Se.
No.
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder
Rating
(kW)
Power
factor
Feeder
rating
(A)
Cable
rating
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage
Voltage
run
Voltage
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder
SC
capacity
for 1sec
Cable 1sec
Short Circuit
capacity
Duration
of short
circuit
consider
in sec
AA
AB
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
AD
31500
22600
0.3
31500
22600
0.2
31500
22600
31500
31500
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
41262
TRUE
TRUE
TRUE
50535
TRUE
TRUE
TRUE
0.3
41262
TRUE
TRUE
TRUE
22600
0.2
50535
TRUE
TRUE
TRUE
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
KILN COOLER (LOCATION: CCR)

37
P037
11000
3C
240
105
110.3
110
TRANSFORMER- 10
2000
0.8
131
348
237
0.187
0.04
0.7
0.7426
38
P038
11000
3C
240
295
309.8
310
1250
0.85
77
348
237
0.187
0.07
0.7
0.7704
39
P039
11000
3C
240
60
63.0
63
75
348
237
0.187
0.01
0.7
0.71391
40
P040
11000
3C
240
280
294.0
294
77
348
237
0.187
0.07
0.7
0.76682
41
P041
11000
3C
240
60
63.0
63
CALCINER STRING FAN

FEEDER
75
348
237
0.187
0.01
0.7
0.71391
42
P042
11000
3C
240
270
283.5
284
104
348
237
0.187
0.09
0.7
0.7866
43
P043
11000
3C
240
66
69.3
69
75
348
237
0.187
0.02
0.7
0.7153
44
P044
11000
3C
240
340
357.0
357
19
348
237
0.187
0.02
0.7
0.72045
45
P045
11000
3C
240
54
56.7
57
FK PUMP BLOWER-1
FEEDER
50
348
237
0.187
0.01
0.7
0.70835
46
P046
11000
3C
240
345
362.3
362
19
348
237
0.187
0.02
0.7
0.72075
47
P047
11000
3C
240
54
56.7
57
FK PUMP BLOWER-2
FEEDER
50
348
237
0.187
0.01
0.7
0.70835
48
P048
11000
3C
240
93
97.7
98
TRANSFORMER- 11
1600
0.8
105
348
237
0.187
0.03
0.7
0.73018
49
P049
11000
3C
240
350
367.5
368
315
0.85
19
348
237
0.187
0.02
0.7
0.72105
50
P050
11000
3C
240
54
56.7
57
FK PUMP BLOWER-3
FEEDER
50
348
237
0.187
0.01
0.7
0.70835
31500
22600
0.3
41262
TRUE
TRUE
TRUE
51
P051
11000
3C
240
86
90.3
90
TRANSFORMER- 12
1600
0.8
105
348
237
0.187
0.03
0.7
0.72791
31500
22600
0.3
41262
TRUE
TRUE
TRUE
52
P052
11000
3C
240
80
84.0
84
TRANSFORMER- 13
800
0.8
52
348
237
0.187
0.01
0.7
0.71298
31500
22600
0.3
41262
TRUE
TRUE
TRUE
53
P053
11000
3C
240
71
74.6
75
TRANSFORMER- 14
1600
0.8
105
348
237
0.187
0.02
0.7
0.72304
31500
22600
0.3
41262
TRUE
TRUE
TRUE
237
2.0
0.187
0.02
0.53
0.54558
31500
22600
0.3
41262
TRUE
TRUE
TRUE
1250
1680
315
315
0.85
0.85
0.85
0.85
1.12
1.10
1.22
0.82
0.82
0.83
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
RM HANDLING SUBSTAION
54
P054
11000
3C
240
60
63.0
63
RM handling 11kV HT
PANEL
TRANSFORMER- 15
1280
0.8
84
348
DG SUBSTATION
54
P055
11000
3C
240
50
52.5
53
DG-1
DG POWER PANEL
1200
0.8
79
348
237
2.0
0.187
0.01
0.01217
31500
22600
0.3
41262
TRUE
TRUE
TRUE
55
P056
11000
3C
240
50
52.5
53
DG-2
DG POWER PANEL
1200
0.8
79
348
237
2.0
0.187
0.01
0.01217
31500
22600
0.3
41262
TRUE
TRUE
TRUE
56
P057
11000
3C
240
50
52.5
53
DG-3
DG POWER PANEL
1200
0.8
79
348
237
2.0
0.187
0.01
0.01217
31500
22600
0.3
41262
TRUE
TRUE
TRUE
57
P058
11000
3C
240
50
52.5
53
DG-4
DG POWER PANEL
1200
0.8
79
348
237
2.0
0.187
0.01
0.01217
31500
22600
0.3
41262
TRUE
TRUE
TRUE
58
P059
11000
3C
240
50
52.5
53
DG-1
NGR PANEL
400
0.8
26
348
237
2.0
0.187
0.00
0.00406
31500
22600
0.3
41262
TRUE
TRUE
TRUE
59
P060
11000
3C
240
50
52.5
53
DG-2
NGR PANEL
400
0.8
26
348
237
2.0
0.187
0.00
0.00406
31500
22600
0.3
41262
TRUE
TRUE
TRUE
60
P061
11000
3C
240
50
52.5
53
DG-3
NGR PANEL
400
0.8
26
348
237
2.0
0.187
0.00
0.00406
31500
22600
0.3
41262
TRUE
TRUE
TRUE
61
P062
11000
3C
240
50
52.5
53
DG-4
NGR PANEL
400
0.8
26
348
237
2.0
0.187
0.00
0.00406
31500
22600
0.3
41262
TRUE
TRUE
TRUE
11kV Motor to LRS/GRR

62
P063
3300
3C
300
35
36.8
110
CRUSHER MOTOR
1440KW
CRUSHER MOTOR LRS
575
402
273
0.159
0.06
0.059
31500
28300
0.15
73070
TRUE
TRUE
TRUE
63
P064
18
3300
1C
630
35
36.8
331
CEMENT MILL MD LRS
1390
686
617
0.106
0.09
0.095
31500
59400
0.15
153370
TRUE
TRUE
TRUE
64
P065
10
3300
3C
300
35
36.8
184
RAW MILL MD 5500KW
RAW MILL MD LRS
1260
402
273
0.159
0.08
0.077
31500
28300
0.15
73070
TRUE
TRUE
TRUE
65
P066
3300
3C
300
35
36.8
74
COAL MILL MD 890KW
COAL MILL MD LRS
375
402
273
0.159
0.06
0.058
31500
28300
0.15
73070
TRUE
TRUE
TRUE
66
P067
18
3300
1C
630
35
36.8
331
RAW MILL FAN 5750
RAW MILL FAN GRR
1310
686
617
0.106
0.09
0.089
31500
59400
0.15
153370
TRUE
TRUE
TRUE
67
P068
10
3300
3C
300
35
36.8
184
MILL FAN MOTOR GRR
1290
402
273
0.159
0.08
0.079
31500
28300
0.15
73070
TRUE
TRUE
TRUE
68
P069
3300
3C
300
35
36.8
74
KILN STRING FAN GRR
495
402
273
0.159
0.08
0.076
31500
28300
0.15
73070
TRUE
TRUE
TRUE
69
P070
3300
3C
300
35
36.8
74
CALCINER STRING FAN

890KW
495
402
273
0.159
0.08
0.076
31500
28300
0.15
73070
TRUE
TRUE
TRUE
70
P071
3300
3C
300
35
36.8
110
BAG HOUSE FAN GRR
675
402
273
0.159
0.07
0.069
31500
28300
0.15
73070
TRUE
TRUE
TRUE
NOTE: 1) All Cable lengths are tentative and we have refered 'Main plant over head cable gallery', drawing no-A0-08148-E9-04-01 FOR ROUTE LENGTH.
BY:
PAGE 7/19
Date: 10/13/2013
Cable
no.
No
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
No of
No of
runs
Cable
per
Terms.
phase
C
Unit Length
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Se.
No.
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder
Rating
(kW)
Power
factor
Feeder
rating
(A)
Cable
rating
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage
Voltage
run
Voltage
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder
SC
capacity
for 1sec
Cable 1sec
Short Circuit
capacity
Duration
of short
circuit
consider
in sec
AA
AB
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
AD
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
Description
Sr. No.
Cable no.
No of cable cores
NOTE :
3C Cable -
0.680
[=1.0(50 deg C ambient temperature factor)*0.68(Cable grouping factor. 6 tyre, 6cable/tray touching in open air)]
1C Cable -
0.900

BY:
PAGE 8/19
Date: 10/13/2013
KJS CEMENT LTD.

SIEMENS
DOC.NO. (3)G71300-A3406-P001
Total Length
(Mtrs.)
No. of
Terminations
240
300
300
630
5687.9
22620
809
662
110
62
44
36
12
Release ter kit
Cable Size
3C
3C
3C
1C
Release for
manufacturin
g
Cable Size
(cores &
sqmm)
11000
11000
3300
3300
No. of
Straight joints
Voltage grade
SUMMARY OF HT CABLES & TERMINATION KITS
*
29600
800
800
*
172
44
36
Drum
length
Cable
no
Unit
length
Total
length
P001
551
551
P037
110
110
TRANSFORMER- 10
P029
63
63
TRANSFORMER-6
800
800
800
800
800
800
P002
1,391
4,173
CL-3
P012
79
79
11kV HT BOARD AT
CRUSHER S/S
CRUSHER MOTOR, LRS
CL-3
P023
79
79
TRANSFORMER-4
* Cut length of 300sqmm shall be used
Cable Drum scheduled
Drum
No.
Drum sr no
Voltage
11000V
11000V
2
3
4
5
6
7
No of
core
3C
3C
Cable size
300
300
8
9
10
11
11000V
12
13
14
15
16
17
18
19
20
21
3C
300
11000V
3C
300
11000V
3C
300
22
23
24
25
11000V
BY:
3C
300
800
From
To
3

(LC-5) (I/C-1)
CL-5
P014
42
42
CL-5
P015
53
53
CL-5
P026
44
44
11kV HT BOARD AT
CRUSHER S/S
11kV HT BOARD AT
CRUSHER S/S
CL-5
P009
26
26
11kV BUS CAPACITOR
CL-7
CL-7
P020
P054
84
63
84
63

RM handling 11kV HT

TRANSFORMER- 15
P003
656
2,624
P051
90
90
TRANSFORMER- 12
CL-9
P052
84
84
TRANSFORMER- 13
800
800
800
800
CL-8
TRANSFORMER-1
CL-9
P035
47
47
TRANSFORMER- 8
CL-10
P019
84
84
C/M MD FEEDER
CL-11
P022
84
84
MILL FAN MOTOR FEEDER MOTOR CAPACITOR (1265 KVAR)
800
800
800
800
P004
872
2,616
CL-15
P048
98
98
TRANSFORMER- 11
CL-15
P046
362
362
P005
1,391
4,173
800
800
800
800
800
800
CL-17
CL-19
3

(LC-5) (I/C-2)
P030
P016
95
63
189
63
CL-19
P045
57
57
CL-19
CL-21
CL-21
P053
P017
P025
75
69
68
75
69
68
CL-21
P013
53
53
P006
656
2,624
P021
P036
P031
P033
105
42
47
54
210
42
47
54

RAW MILL FAN FEEDER
COAL MILL MD FEEDER
CL-25
P043
69
69
BAG HOUSE FAN FEEDER MOTOR CAPACITOR (375 KVAR)
CL-25
P028
47
47
RAW MILL MD FEEDER
800
800
800
800
CL-22+23
CL-24
CL-24
CL-24
No of straight
joints

FK PUMP BLOWER-1
FEEDER
1440KW CRUSHER
MOTOR FEEDER

TRANSFORMER-2
TRANSFORMER- 14
TRANSFORMER- 3
TRANSFORMER-5
TRANSFORMER-9
PAGE 9/19
Date: 10/13/2013
KJS CEMENT LTD.

SIEMENS
26
27
28
29
11000V
3C
300
800
800
800
800
P007
CL-29
CL-29
872
2,616
P039
63
63
P041
63
63
P049
P027
P008
P034
P008
P032
368
147
441
58
441
221
368
294
441
58
441
221
CALCINER STRING FAN

FEEDER
P024
84
84
P040
294
294
P042
284
284
P018
126
126
C/M MD LRS, SR
P047
57
57
P050
57
57
P038
310
310
P044
357
357
P018
126
126
C/M MD LRS, SR
P010
368
2,576
CL-34
P055
53
53
DG-1
DG POWER PANEL
CL-35
P056
53
53
DG-2
DG POWER PANEL
CL-36
P057
53
53
DG-3
DG POWER PANEL
CL-37
P058
53
53
DG-4
DG POWER PANEL
CL-37
P011
200
200
DG PANEL
P063
37
110
P065
P066
37
37
184
74
CRUSHER MOTOR
1440KW
RAW MILL MD 5500KW
COAL MILL MD 890KW
P068
37
184
MILL FAN MOTOR 4700KW MILL FAN MOTOR GRR
P069
37
74
KILN STRING FAN 1250KW KILN STRING FAN GRR
P070
37
74
P071
37
110
CALCINER STRING FAN

890KW
P064
37
331
CEMENT MILL MD 6600KW CEMENT MILL MD LRS
P067
37
331
RAW MILL FAN 5750
30
11000V
3C
300
CL-29
800
31
11000V
3C
300
800
32
11000V
3C
300
800
800
33
11000V
3C
300
34
800
35
800
36
800
37
11000V
38
3300V
39
3300V
BY:
3C
3C
1C
300
300
630
DOC.NO. (3)G71300-A3406-P001
KILN STRING FAN FEEDER MOTOR CAPACITOR (275 KVAR)
FK PUMP BLOWER-2
FEEDER
FK PUMP BLOWER-3
FEEDER

RAW MILL MD, LRS
TRANSFORMER- 7
COAL MILL MD, LRS

TG POWER PLANT
800
800
800
CRUSHER MOTOR LRS

RAW MILL MD LRS
COAL MILL MD LRS

BAG HOUSE FAN GRR
RAW MILL FAN GRR
PAGE 10/19
Date: 10/13/2013
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
Total Length
(Mtrs.)
No. of
Terminations
240
300
300
630
4726.1
22097
625
662
88
50
34
36
14
Release ter kit
Cable Size
3C
3C
3C
1C
Release for
manufacturing
Cable Size
(cores &
sqmm)
11000
11000
3300
3300
No. of Straight
joints
Voltage grade
SUMMARY OF HT CABLES & TERMINATION KITS
*
26400
700
800
*
100
34
36
Cable
no
* Cut length of 300sqmm shall be used
Drum
No.
Drum sr no
Voltage
No of
core
Cable
size
Drum
length
11000V
3C
300
800
2
3
4
5
6
7
8
9
11000V
3C
300
10
11
12
11000V
13
14
15
16
11000V
3C
3C
300
300
17
18
19
20
21
22
23
24
11000V
25
26
27
BY:
11000V
3C
3C
300
300
Unit
Total
length length
From
P001
551
551
11kV HT BOARD AT YARD LS CRUSHER HOUSE (LC-1)
P034
110
110
Kiln cooler 11kV HT PANEL TRANSFORMER- 10
P026
63
63
800
800
800
800
800
800
800
800
P002
1,391
CL-3
P009
79
79
CL-3
P011
42
42
CL-5
CL-5
CL-7
P016
P023
P017
84
44
84
84
44
84
CL-7
P012
53
53
CL-9
P020
79
79
11kV HT BOARD AT
CRUSHER S/S
11kV HT BOARD AT
CRUSHER S/S
C/M MD FEEDER
11kV HT BOARD AT
CRUSHER S/S
CL-9
800
800
800
CL-10
P032
47
47
P003
656
P048
90
90
CL-11
P049
84
84
CL-12
800
800
800
800
CL-16
P019
84
84
P004
872
P043
362
P005
1,391
P013
P014
P027
P033
63
69
95
42
CL-22
P042
57
57
CL-22
CL-24
P050
P022
75
68
149
68
CL-24
P010
53
53
P006
656
P018
P028
P030
105
47
54
800
800
800
800
800
800
800
800
CL-18
CL-18
CL-20
CL-20
800
800
800
CL-25
CL-26
CL-27
No of straight
joints
To
TRANSFORMER-6
5,564 11kV HT BOARD AT

CEMENT
YARD MILL & PACKING PLANT
(LC-5) (I/C-1)
CRUSHER MOTOR, LRS
TRANSFORMER-1
TRANSFORMER-4
TRANSFORMER- 8
1,968 11kV HT BOARD AT YARD RAW MILL & COAL MILL (LC-3) (I/C-1)
2,616 11kV HT BOARD AT YARD

362
Kiln cooler 11kV HT PANEL FK PUMP BLOWER-2, LRS
63
69
95
42

FK PUMP BLOWER-1
FEEDER
1440KW CRUSHER
MOTOR FEEDER

(LC-5) (I/C-2)
TRANSFORMER-2
TRANSFORMER- 3
TRANSFORMER-9

TRANSFORMER- 14
TRANSFORMER-5
1,968 11kV HT BOARD AT YARD RAW MILL & COAL MILL (LC-3) (I/C-2)
105
47
54

RAW MILL FAN FEEDER
COAL MILL MD FEEDER
PAGE 11/19

Date: 10/13/2013
Drum
No.
28
29
30
31
Voltage
No of
core
Cable
size
Drum
length
11000V
3C
300
800
800
800
800
CL-31
11000V
3C
300
800
33
11000V
3C
300
800
35
36
37
38
BY:
Drum sr no
32
34
DOC.NO. (3)G71300-A3406-P001
KJS CEMENT LTD.

SIEMENS
ON HOLD,
TO BE
ADJUSTED 11000V
WITH CUT
LENGTH
ON HOLD,
TO BE
ADJUSTED 11000V
WITH CUT
LENGTH
ON HOLD,
TO BE
ADJUSTED 11000V
WITH CUT
LENGTH
3300V
3300V
3C
3C
3C
3C
1C
240
240
240
300
630
800
800
500
700
800
Cable
no
Unit
Total
length length
From
To
P007
872
P046
P024
P008
P031
P051
P008
P029
368
147
441
58
63
441
221
368
147
441
58
63
441
221

RM handling 11kV HT

RAW MILL MD, LRS
TRANSFORMER- 7
TRANSFORMER- 15
COAL MILL MD, LRS
P021
84
84
P045
98
195
P037
294
294
Kiln cooler 11kV HT PANEL CALCINER STRING FAN, SPRS/GRR
P039
284
284
Kiln cooler 11kV HT PANEL BAG HOUSE FAN, SPRS/GRR
P035
310
310
Kiln cooler 11kV HT PANEL KILN STRING FAN, SPRS/GRR
P041
357
357
Kiln cooler 11kV HT PANEL FK PUMP BLOWER-1, LRS
P040
69
69
P025
47
47
RAW MILL MD FEEDER
P044
57
57
P036
63
63
P038
63
63
P047
57
57
FK PUMP BLOWER-3
FEEDER
P015
126
252
C/M MD LRS, SR
P052
37
74
P054
P055
37
37
147
74
CRUSHER MOTOR
1440KW
RAW MILL MD 5500KW
COAL MILL MD 890KW
P057
37
110
P058
37
74
P059
37
74
P060
37
74
CALCINER STRING FAN

890KW
BAG HOUSE FAN 1680KW BAG HOUSE FAN GRR
P053
37
331
P056
37
331
RAW MILL FAN 5750
FK PUMP BLOWER-2
FEEDER
KILN STRING FAN
FEEDER
CALCINER STRING FAN
FEEDER
PAGE 12/19
No of straight
joints

CRUSHER MOTOR LRS

RAW MILL MD LRS
COAL MILL MD LRS
RAW MILL FAN GRR
Date: 10/13/2013
SIEMENS
BY:
KJS CEMENT LTD.

PAGE 13/19
DOC.NO. (3)G71300-A3406-P001
Date: 10/13/2013
SIEMENS
BY:
KJS CEMENT LTD.

PAGE 14/19
DOC.NO. (3)G71300-A3406-P001
Date: 10/13/2013
Se.
No.
Cable
no.
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Unit Length
No of
No of
runs
Cable
per
Terms.
phase
DOC.NO. (3)G71300-X3408-C001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder
Rating
(kW)
Power
factor
Feeder Cable
rating rating
(A)
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage Voltage
run
Voltage Voltage (ohm/km) drop (%) drop (%) Drop (%)
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder Cable 1sec

SC
Short Circuit
capacity
capacity
for 1sec
Duration
of short
circuit
consider
in sec
AA
AB
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
duration
AD
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
11kV HT SWITCH BOARD (LOCATION: 132kV SWITCHYARD)

1
P001
11000
3C
300
525
551
551
300
396
352
0.159
0.41
0.41
31500
28300
0.5
40022
TRUE
TRUE
TRUE

(LC-5) (I/C-1)
1000
396
352
0.159
0.87
0.87
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P002
11000
3C
300
1325
1391
5564
P003
11000
3C
300
625
656
1968
1000
396
352
0.159
0.55
0.55
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P004
11000
3C
300
830
872
2616
1000
396
352
0.159
0.73
0.73
31500
28300
0.5
40022
TRUE
TRUE
TRUE

(LC-5) (I/C-2)
1000
396
352
0.159
0.87
0.87
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P005
11000
3C
300
1325
1391
5564
P006
11000
3C
300
625
656
1968
1000
396
352
0.159
0.55
0.55
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P007
11000
3C
300
830
872
2616
1000
396
352
0.159
0.73
0.73
31500
28300
0.5
40022
TRUE
TRUE
TRUE
P008
11000
3C
300
420
441
882
400
396
352
0.159
0.22
0.22
31500
28300
0.5
40022
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
LS CRUSHER SUBSTATION
9
P009
11000
3C
240
75
78.8
79
10
P010
11000
3C
240
50
52.5
53
11
P011
11000
3C
240
40
42.0
42
12
P012
11000
3C
240
50
52.5
53
11kV HT BOARD AT
CRUSHER S/S
1440KW CRUSHER
MOTOR FEEDER
11kV HT BOARD AT
CRUSHER S/S
11kV HT BOARD AT
CRUSHER S/S
91
348
310
0.187
0.02
0.41
0.43
50
348
310
0.187
0.01
0.41
0.42
31500
22600
0.3
41262
TRUE
TRUE
TRUE
TRANSFORMER-1
150
348
310
0.187
0.02
0.41
0.43
31500
22600
0.3
41262
TRUE
TRUE
TRUE
75
348
310
0.187
0.01
0.41
0.43
31500
22600
0.3
41262
TRUE
TRUE
TRUE
CRUSHER MOTOR, LRS
1440
0.87
0.54
TRUE
CEMENT MILL & P/P (LOCATION: CEMENT MILL SUBSTATION)

13
P013
11000
3C
240
60
63.0
63
TRANSFORMER-2
50
348
310
0.187
0.01
0.87
0.87988
31500
22600
0.3
41262
TRUE
TRUE
TRUE
14
P014
11000
3C
240
66
69.3
69
TRANSFORMER- 3
200
348
310
0.187
0.04
0.85
0.89081
31500
22600
0.3
41262
TRUE
TRUE
TRUE
15
P015
11000
3C
240
120
126.0
252
C/M MD LRS, SR
400
348
310
0.187
0.07
0.85
0.9242
31500
22600
0.2
50535
TRUE
TRUE
TRUE
16
P016
11000
3C
240
80
84.0
84
C/M MD FEEDER
150
348
310
0.187
0.04
0.85
0.8871
31500
22600
0.3
41262
TRUE
TRUE
TRUE
17
P017
11000
3C
240
80
84.0
84
150
348
310
0.187
0.04
0.85
0.8871
31500
22600
0.3
41262
TRUE
TRUE
TRUE
18
P018
11000
3C
240
100
105.0
105
250
348
310
0.187
0.08
0.85
0.92729
31500
22600
0.2
50535
TRUE
TRUE
TRUE
19
P019
11000
3C
240
80
84.0
84
75
348
310
0.187
0.02
0.85
0.86855
31500
22600
0.3
41262
TRUE
TRUE
TRUE
20
P020
11000
3C
240
75
78.8
79
TRANSFORMER-4
200
348
310
0.187
0.05
0.85
0.89637
31500
22600
0.3
41262
TRUE
TRUE
TRUE
21
P021
11000
3C
240
80
84.0
84
150
348
310
0.187
0.04
0.85
0.8871
31500
22600
0.3
41262
TRUE
TRUE
TRUE
22
P022
11000
3C
240
65
68.3
68
TRANSFORMER-5
150
348
310
0.187
0.03
0.53
0.56014
31500
22600
0.3
41262
TRUE
TRUE
TRUE
23
P023
11000
3C
240
42
44.1
44
150
348
310
0.187
0.02
0.53
0.54948
31500
22600
0.3
41262
TRUE
TRUE
TRUE
24
P024
11000
3C
300
140
147.0
147
RAW MILL MD, LRS
300
396
352
0.159
0.11
0.53
0.64041
31500
28300
0.2
63281
TRUE
TRUE
TRUE
25
P025
11000
3C
240
45
47.3
47
RAW MILL MD FEEDER
100
348
310
0.187
0.01
0.53
0.54391
31500
22600
0.3
41262
TRUE
TRUE
TRUE
26
P026
11000
3C
240
60
63.0
63
TRANSFORMER-6
150
348
310
0.187
0.03
0.53
0.55782
31500
22600
0.3
41262
TRUE
TRUE
TRUE
27
P027
11000
3C
240
90
94.5
95
250
348
310
0.187
0.07
0.53
0.59956
31500
22600
0.2
50535
TRUE
TRUE
TRUE
28
P028
11000
3C
240
45
47.3
47
RAW MILL FAN FEEDER
75
348
310
0.187
0.01
0.53
0.54043
31500
22600
0.3
41262
TRUE
TRUE
TRUE
29
P029
11000
3C
300
210
220.5
221
COAL MILL MD, LRS
300
396
352
0.159
0.17
0.53
0.69561
31500
28300
0.2
63281
TRUE
TRUE
TRUE
30
P030
11000
3C
240
51
53.6
54
COAL MILL MD FEEDER
100
348
310
0.187
0.02
0.53
0.54577
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31
P031
11000
3C
240
55
57.8
58
TRANSFORMER- 7
50
348
310
0.187
0.01
0.53
0.5385
31500
22600
0.3
41262
TRUE
TRUE
TRUE
32
P032
11000
3C
240
45
47.3
47
TRANSFORMER- 8
150
348
310
0.187
0.02
0.53
0.55087
31500
22600
0.3
41262
TRUE
TRUE
TRUE
33
P033
11000
3C
240
40
42.0
42
TRANSFORMER-9
200
348
310
0.187
0.02
0.53
0.55473
31500
22600
0.3
41262
TRUE
TRUE
TRUE
6600
4700
0.8
0.8
1.30
TRUE
TRUE
RAW MILL & COAL MILL (LOCATION: R/M BAG HOUSE)
BY:
5500
5750
890
0.8
0.8
0.8
PAGE 15/19
1.19
1.52
Date: 10/13/2013
TRUE
TRUE
TRUE
Se.
No.
Cable
no.
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Unit Length
No of
No of
runs
Cable
per
Terms.
phase
DOC.NO. (3)G71300-X3408-C001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder
Rating
(kW)
Power
factor
Feeder Cable
rating rating
(A)
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage Voltage
run
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder Cable 1sec

SC
Short Circuit
capacity
capacity
for 1sec
Duration
of short
circuit
consider
in sec
AA
AB
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
duration
AD
31500
22600
0.3
31500
22600
31500
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
41262
TRUE
TRUE
TRUE
0.2
50535
TRUE
TRUE
TRUE
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
31500
22600
0.3
41262
TRUE
TRUE
TRUE
31500
22600
0.2
50535
TRUE
TRUE
TRUE
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
KILN COOLER (LOCATION: CCR)

34
P034
11000
3C
240
105
110.3
110
11kV HT PANEL
TRANSFORMER- 10
35
P035
11000
3C
240
295
309.8
310
11kV HT PANEL
36
P036
11000
3C
240
60
63.0
63
37
P037
11000
3C
240
280
294.0
294
11kV HT PANEL

38
P038
11000
3C
240
60
63.0
63
CALCINER STRING FAN

FEEDER
39
P039
11000
3C
240
270
283.5
284
11kV HT PANEL
40
P040
11000
3C
240
66
69.3
69
41
P041
11000
3C
240
340
357.0
357
11kV HT PANEL
FK PUMP BLOWER-1
FEEDER
1250
1250
1680
315
0.8
0.8
0.8
0.8
150
348
310
0.187
0.05
0.7
0.74869
250
348
310
0.187
0.23
0.7
0.92801
75
348
310
0.187
0.01
0.7
0.71391
250
348
310
0.187
0.22
0.7
0.91641
75
348
310
0.187
0.01
0.7
0.71391
250
348
310
0.187
0.21
0.7
0.90868
75
348
310
0.187
0.02
0.7
0.7153
50
348
310
0.187
0.05
0.7
0.75256
50
348
310
0.187
0.01
0.7
0.70835
50
348
310
0.187
0.05
0.7
0.75333
2.07
2.00
1.95
1.02
42
P042
11000
3C
240
54
56.7
57
43
P043
11000
3C
240
345
362.3
362
11kV HT PANEL

50
348
310
0.187
0.01
0.7
0.70835
31500
22600
0.3
41262
TRUE
TRUE
TRUE
350
348
310
0.187
0.05
0.7
0.75032
31500
22600
0.3
41262
TRUE
TRUE
TRUE
50
348
310
0.187
0.05
0.7
0.7541
31500
22600
0.2
50535
TRUE
TRUE
TRUE
315
0.8
1.02
44
P044
11000
3C
240
54
56.7
57
FK PUMP BLOWER-2
FEEDER
45
P045
11000
3C
240
93
97.7
195
11kV HT PANEL
TRANSFORMER- 11
46
P046
11000
3C
240
350
367.5
368
11kV HT PANEL

50
348
310
0.187
0.01
0.7
0.70835
31500
22600
0.3
41262
TRUE
TRUE
TRUE
315
0.8
1.02
47
P047
11000
3C
240
54
56.7
57
FK PUMP BLOWER-3
FEEDER
48
P048
11000
3C
240
86
90.3
90
11kV HT PANEL
TRANSFORMER- 12
90
348
310
0.187
0.02
0.7
0.72393
31500
22600
0.3
41262
TRUE
TRUE
TRUE
49
P049
11000
3C
240
80
84.0
84
11kV HT PANEL
TRANSFORMER- 13
90
348
310
0.187
0.02
0.7
0.72226
31500
22600
0.3
41262
TRUE
TRUE
TRUE
50
P050
11000
3C
240
71
74.6
149
11kV HT PANEL
TRANSFORMER- 14
350
348
310
0.187
0.04
0.7
0.73841
31500
22600
0.3
41262
TRUE
TRUE
TRUE
51
P051
11000
3C
240
60
63.0
63
11kV HT PANEL
TRANSFORMER- 15
310
2.0
0.187
0.03
0.53
0.55782
31500
22600
0.3
41262
TRUE
TRUE
TRUE
CRUSHER MOTOR LRS
575
402
358
0.159
0.09
0.088
31500
28300
0.15
73070
TRUE
TRUE
TRUE
RM HANDLING SUBSTAION
150
348
11kV Motor to LRS/GRR

52
P052
3300
3C
300
35
36.8
74
CRUSHER MOTOR
1440KW
53
P053
18
3300
1C
630
35
36.8
331
CEMENT MILL MD LRS
1390
686
617
0.106
0.09
0.095
31500
59400
0.15
153370
TRUE
TRUE
TRUE
54
P054
3300
3C
300
35
36.8
147
RAW MILL MD 5500KW
RAW MILL MD LRS
1260
402
358
0.159
0.10
0.097
31500
28300
0.15
73070
TRUE
TRUE
TRUE
55
P055
3300
3C
300
35
36.8
74
COAL MILL MD 890KW
COAL MILL MD LRS
375
402
358
0.159
0.06
0.058
31500
28300
0.15
73070
TRUE
TRUE
TRUE
56
P056
18
3300
1C
630
35
36.8
331
RAW MILL FAN 5750
RAW MILL FAN GRR
1310
686
617
0.106
0.09
0.089
31500
59400
0.15
153370
TRUE
TRUE
TRUE
57
P057
3300
3C
300
35
36.8
110
MILL FAN MOTOR GRR
1290
402
358
0.159
0.13
0.132
31500
28300
0.15
73070
FALSE
TRUE
TRUE
58
P058
3300
3C
300
35
36.8
74
KILN STRING FAN GRR
495
402
358
0.159
0.08
0.076
31500
28300
0.15
73070
TRUE
TRUE
TRUE
495
402
358
0.159
0.08
0.076
31500
28300
0.15
73070
TRUE
TRUE
TRUE
BAG HOUSE FAN GRR
675
402
358
0.159
0.10
0.104
31500
28300
0.15
73070
TRUE
TRUE
TRUE
59
P059
3300
3C
300
35
36.8
74
CALCINER STRING FAN

890KW
59
P059
3300
3C
300
35
36.8
74
NOTE: 1) All Cable lengths are tentative.
BY:
PAGE 16/19
Date: 10/13/2013
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
Se.
No.
Cable
no.
No
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Unit Length
No of
No of
runs
Cable
per
Terms.
phase
DOC.NO. (3)G71300-X3408-C001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
Feeder
Rating
(kW)
Power
factor
Feeder Cable
rating rating
(A)
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage Voltage
run
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder Cable 1sec

SC
Short Circuit
capacity
capacity
for 1sec
AA
AB
Duration
of short
circuit
consider
in sec
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
duration
AD
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
Description
Sr. No.
Cable no.
No of cable cores
NOTE :
3C Cable -
0.890
[=1.0(50 deg C ambient temperature factor)*0.89(Cable grouping factor. 6 tyre, 4cable/tray in open air)]
1C Cable -
0.900

BY:
PAGE 17/19
Date: 10/13/2013
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
Se.
No.
Cable
no.
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
Total Length
Cable Termination
Est.X1.05
Unit Length
No of
No of
runs
Cable
per
Terms.
phase
DOC.NO. (3)G71300-X3408-C001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
From
To
Feeder
Rating
(kW)
Power
factor
Feeder Cable
rating rating
(A)
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage Voltage
run
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder Cable 1sec

SC
Short Circuit
capacity
capacity
for 1sec
AA
AB
Duration
of short
circuit
consider
in sec
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
duration
AD
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG
SUMMARY OF HT CABLES & TERMINATION

Cable Size
Total
No. of
No. of
Voltage
(cores &
Length Termin Straight
grade
sqmm)
(Mtrs.) ations
joints
11000
11000
3300
3300
3C
3C
3C
1C
240
300
300
630
4726.1
22097
624.75
661.5
88
50
34
36
Voltage
No of
core
Cable
size
Drum
length
Cable
no
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
11000V
3C
300
P001
551
551
11000V
3C
300
P002
1,391
5,564
11kV HT BOARD AT YARD CEMENT MILL & PACKING PLANT
11000V
3C
300
P003
656
1,968
11000V
3C
300
P004
872
2,616
11kV HT BOARD AT YARD KILN COOLER (LC-4) (I/C-1)
11000V
3C
300
P005
1,391
5,564
11000V
3C
300
P006
656
1,968
11000V
3C
300
600
700
750
700
750
700
750
700
750
700
700
700
700
700
700
700
700
750
700
750
700
750
700
750
700
700
700
700
700
700
700
P007
872
2,616
11kV HT BOARD AT YARD KILN COOLER (LC-4) (I/C-2)
32
11000V
3C
300
P024
P008
P008
P029
147
441
441
221
147
441
441
221
P009
79
79
P010
53
53
P011
42
42
P012
53
53
P013
63
63
TRANSFORMER-2
P014
69
69
TRANSFORMER- 3
P015
126
252
C/M MD LRS, SR
P016
84
84
C/M MD FEEDER
P017
84
84
P018
105
105
P019
84
84
P020
79
79
TRANSFORMER-4
P021
84
84
Drum
No.
33
34
35
BY:
Drum sr no
11000V
11000V
11,000
3C
3C
3C
300
240
240
600
700
700
600
Unit
Total
length length
No of straight
joints
Drum
length>=Cable
required

(LC-5) (I/C-2)
(LC-5)
4
(I/C-1)
RAW MILL MD, LRS
11kV HT BOARD AT YARD RM HANDLING SUBSTATION (LC-2)

11kV HT BOARD AT
CRUSHER S/S
1440KW CRUSHER
MOTOR FEEDER
11kV HT BOARD AT
CRUSHER S/S
11kV HT BOARD AT
CRUSHER S/S
COAL MILL MD, LRS
CRUSHER MOTOR, LRS

TRANSFORMER-1
PAGE 18/19
Date: 10/13/2013
Starting
Voltage
Drop
check of
motor
(<=15%)
AH
Se.
No.
Cable
no.
Feeder
Voltage
(volts)
No of
cable
cores
Cable
Size
(sqmm)
Est.
36
11000
3C
240
600
37
11000V
3C
240
700
38
39
40
41
42
43
BY:
11000V
11000V
11000V
11000V
3300V
3300V
3C
3C
3C
3C
3C
1C
240
240
240
240
300
630
700
600
500
700
700
700
Total Length
Cable Termination
Est.X1.05
Unit Length
No of
No of
runs
Cable
per
Terms.
phase
DOC.NO. (3)G71300-X3408-C001
KJS CEMENT LTD.

SIEMENS
Est.
Actual
From
To
P022
P023
P025
P026
P027
P028
P030
P031
P032
P033
68
44
47
63
95
47
54
58
47
42
68
44
47
63
95
47
54
58
47
42

RAW MILL MD FEEDER
RAW MILL FAN FEEDER
COAL MILL MD FEEDER
TRANSFORMER-5
TRANSFORMER-6
TRANSFORMER- 7
TRANSFORMER- 8
TRANSFORMER-9
P035
310
310
11kV HT PANEL
P036
63
63
KILN STRING FAN FEEDER MOTOR CAPACITOR (275 KVAR)
P037
294
294
11kV HT PANEL
P039
P041
284
357
284
357
11kV HT PANEL
11kV HT PANEL

P034
110
110
57
57
P043
362
362
P044
57
57
11kV HT PANEL
FK PUMP BLOWER-1
FEEDER
11kV HT PANEL
FK PUMP BLOWER-2
FEEDER
TRANSFORMER- 10
P042
P038
63
63
P045
P050
P051
98
75
63
195
149
63
CALCINER STRING FAN

FEEDER
11kV HT PANEL
11kV HT PANEL
11kV HT PANEL
Feeder
Rating
(kW)
Power
factor
Feeder Cable
rating rating
(A)
(A)
Cable
Ampacity
Derated

No of
Allowed
Total
Cable
Calculated Upstream
Total
cable
feeder
Voltage Voltage
run
Starting
Voltage
Drop (%)
of motor
(assuming
Ist=6 x Ifl)
Z
Feeder Cable 1sec

SC
Short Circuit
capacity
capacity
for 1sec
AA
AB
Duration
of short
circuit
consider
in sec
AC
Cable
Eqvt.
Short
Circuit
capacity
for fault
duration
AD
Checks
Ampacity Voltage
Short
Rating
droq
circuit
Check
Check capacity
Check
AE
AF
AG


TRANSFORMER- 11
TRANSFORMER- 14
TRANSFORMER- 15
P040
69
69
P046
368
368
P047
57
57
P048
P049
90
84
90
84
11kV HT PANEL
FK PUMP BLOWER-3
FEEDER
11kV HT PANEL
11kV HT PANEL
P052
37
74
P054
P055
37
37
147
74
CRUSHER MOTOR
1440KW
RAW MILL MD 5500KW
COAL MILL MD 890KW
P057
37
110
P058
37
74
P059
37
74
P059
37
74
CALCINER STRING FAN

890KW
P053
37
331
P056
37
331
RAW MILL FAN 5750

TRANSFORMER- 12
TRANSFORMER- 13
CRUSHER MOTOR LRS
RAW MILL MD LRS
COAL MILL MD LRS

BAG HOUSE FAN GRR
RAW MILL FAN GRR
PAGE 19/19
Date: 10/13/2013
Starting
Voltage
Drop
check of
motor
(<=15%)
AH

HT CABLE SCHEDULE With Actual Load Ds

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HT CABLE SCHEDULE With Actual Load Ds

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HT CABLE SCHEDULE With Actual Load Ds

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What equipment is covered in the cable schedule?

What equipment is covered in the cable schedule?

What voltage levels are used for the different equipment?

What voltage levels are used for the different equipment?

No of

No of Cable Feeder Voltage No of cable

11kV HT BOARD AT YARD

LS CRUSHER HOUSE (LC-1)

11kV HT BOARD AT YARD

CEMENT MILL & PACKING PLANT

11kV HT BOARD AT YARD

KILN COOLER (LC-4) (I/C-1)

11kV HT BOARD AT YARD

CEMENT MILL & PACKING PLANT

11kV HT BOARD AT YARD

KILN COOLER (LC-4) (I/C-2)

11kV HT BOARD AT YARD

RM HANDLING SUBSTATION (LC-2)

11kV HT BOARD AT YARD

11kV BUS CAPACITOR

11kV HT BOARD AT YARD

11kV HT BOARD AT YARD

CRUSHER MOTOR, LRS

CM & P/P 11kV HT PANEL

CM & P/P 11kV HT PANEL

CM & P/P 11kV HT PANEL

MOTOR CAPACITOR (2140KVAR)

CM & P/P 11kV HT PANEL

CAPACITOR FEEDER (927KVAR)

CM & P/P 11kV HT PANEL

MILL FAN MOTOR, SPRS/GRR

MILL FAN MOTOR FEEDER

MOTOR CAPACITOR (1265 KVAR)

CM & P/P 11kV HT PANEL

CM & P/P 11kV HT PANEL

CAPACITOR BANK (530KVAR)

RM & CM 11kV HT PANEL

RM & CM 11kV HT PANEL

CAPACITOR BANK (907 KVAR)

RM & CM 11kV HT PANEL

RAW MILL MD, LRS

RAW MILL MD FEEDER

MOTOR CAPACITOR (1610 KVAR)

RM & CM 11kV HT PANEL

RM & CM 11kV HT PANEL

RAW MILL FAN, SPRS/GRR

RAW MILL FAN FEEDER

MOTOR CAPACITOR (1630 KVAR)

RM & CM 11kV HT PANEL

COAL MILL MD, LRS

COAL MILL MD FEEDER

MOTOR CAPACITOR (1235 KVAR)

RM & CM 11kV HT PANEL

RM & CM 11kV HT PANEL

RM & CM 11kV HT PANEL

KJS CEMENT LTD.

Cable Drum No.

MOTOR CAPACITOR (350KVAR)

CAPACITOR BANK (250KVAR)