Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:38 Uhr

Seite 1

VA LLO U R E C & M A N N E S M A N N T U B E S

Seamless boiler tubes

and pipes

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:36 Uhr

Seite 2

V & M TUBES Your partners in success

Total competence
in seamless hot-rolled steel tube and pipe
A comprehensive size range
from mini to maxi diameters and wall thicknesses
A full range of grades
Carbon steels, alloyed and special steels, tailored to
your application in our own steelworks
An enviable R&D base
At our research centers, top scientists and experts are
developing products and technology for tomorrows needs
Global presence
thanks to an efficient distribution and service network

VALLOUREC & MANNESMANN TUBES

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:36 Uhr

Seite 3

A complete range
All tubular products required

V & M TUBES produces all these

Hot rolling of the tubes and pipes

in high-capacity power stations

tubular products, such as combus-

is carried out on high-perform-

are subjected to critical operating

tion chamber tubes, header pipes

ance rolling mills, i. e. depending

stresses. High quality require-

and line pipe for main steam and

on dimensions on

ments are applied to the steel

reheater circuits, in a complete

a push bench mill

tubes and pipes, which have to

size range from the smallest

continuous mandrel mills

withstand operating temperatures

dimension up to large heavy-wall

plug mills

up to about 625C (1155F)

pipe in all required steel grades.

pilger mills

and pressures up to 320 bar

The material is melted in

and a piercing and drawing mill

(4650 psi) over the plant life-

VALLOUREC & MANNES-

This variety of production facil-

time of several decades.

MANN TUBES own steel works,

ities enables V & M TUBES

tailor made to the requirements,

ideally to choose the most suitable

including the most sophisticated

production process for the individ-

grades such as T91/P91 (or

ual product. Therefore, also

X10CrMoVNb9-1), T92/P92 (or

special products for boiler con-

X10CrWMoVNb9-2) and VM12.

struction and piping systems can

be manufactured.

Seamless boiler tubes and pipes

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:36 Uhr

Seite 4

Manufacturing program with average wall thickness (EN 10216-2)

Weight in kg/m

Outside
diameter D
mm
21.3
22
25
25.4
26.9
30
31.8
32
33.7
35
38
40
42.4
44.5
48.3
51
54
57
60.3
63.5
70
73
76.1
82.5
88.9
101.6
108
114.3
127
133
139.7
141.3
152.4
159
168.3
177.8
193.7
219.1
244.5
273
323.9
355.6
406.4
457
508
559
610
660
711

in.
0.840
0.866
0.985
1.000
1.060
1.185
1.250
1.260
1.330
1.378
1.500
1.575
1.670
1.750
1.900
2.010
2.125
2.245
2.375
2.500
2.760
2.875
3.000
3.250
3.500
4.000
4.250
4.500
5.000
5.240
5.500
5.563
6.000
6.250
6.625
7.000
7.625
8.625
9.625
10.750
12,750
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000

2
0.079
0.952
0.986
1.13
1.15
1.23

D = Outside diameter

2.3
0.091
1.08
1.12
1.29
1.31
1.40
1.57
1.67
1.68
1.78

2.6
0.102
1.20
1.24
1.44
1.46
1.56
1.76
1.87
1.89
1.99
2.08
2.27
2.40
2.55
2.69
2.93
3.10
3.30

2.9
0.114
1.32
1.37
1.58
1.61
1.72
1.94
2.07
2.08
2.20
2.30
2.51
2.65
2.82
2.98
3.25
3.44
3.65
3.87
4.11
4.33
4.80
5.01
5.24

T = Ordered wall thickness

3.2
0.126
1.43
1.48
1.72
1.75
1.87
2.11
2.26
2.27
2.41
2.51
2.75
2.90
3.09
3.26
3.56
3.77
4.01
4.25
4.51
4.76
5.27
5.51
5.75
6.26
6.76

3.6
0.142
1.57
1.63
1.90
1.94
2.07
2.34
2.50
2.52
2.67
2.79
3.05
3.23
3.44
3.63
3.97
4.21
4.47
4.74
5.03
5.32
5.90
6.16
6.44
7.00
7.57
8.70
9.27
9.83

4
0.157
1.71
1.78
2.07
2.11
2.26
2.56
2.74
2.76
2.93
3.06
3.35
3.55
3.79
4.00
4.37
4.64
4.93
5.23
5.55
5.87
6.51
6.81
7.11
7.74
8.38
9.63
10.3
10.9
12.1
12.7
13.4

4.5
0.177
1.86
1.94
2.28
2.32
2.49
2.83
3.03
3.05
3.24
3.38
3.72
3.94
4.21
4.44
4.86
5.16
5.49
5.83
6.19
6.55
7.27
7.60
7.95
8.66
9.37
10.8
11.5
12.2
13.6
14.3
15.0
15.2
16.4
17.1
18.2

5
0.197
2.01
2.10
2.47
2.52
2.70
3.08
3.30
3.33
3.54
3.70
4.07
4.32
4.61
4.87
5.34
5.67
6.04
6.41
6.82
7.21
8.01
8.38
8.77
9.56
10.3
11.9
12.7
13.5
15.0
15.8
16.6
16.8
18.2
19.0
20.1
21.3

5.6
0.220

6.3
0.248

2.68
2.73
2.94
3.37
3.62
3.65
3.88
4.06
4.47
4.75
5.08
5.37
5.90
6.27
6.68
7.10
7.55
8.00
8.89
9.31
9.74
10.6
11.5
13.3
14.1
15.0
16.8
17.6
18.5
18.7
20.3
21.2
22.5
23.8
26.0

2.91
2.97
3.20
3.68
3.96
3.99
4.26
4.46
4.93
5.24
5.61
5.94
6.53
6.94
7.41
7.88
8.39
8.89
9.90
10.4
10.8
11.8
12.8
14.8
15.8
16.8
18.8
19.7
20.7
21.0
22.7
23.7
25.2
26.6
29.1
33.1
37.0
41.4

7.1
0.280

8
0.315

3.47
4.01
4.32
4.36
4.66
4.89
5.41
5.76
6.18
6.55
7.21
7.69
8.21
8.74
9.32
9.88
11.0
11.5
12.1
13.2
14.3
16.5
17.7
18.8
21.0
22.0
23.2
23.5
25.4
26.6
28.2
29.9
32.7
37.1
41.6
46.6
55.5

3.73
4.34
4.70
4.74
5.07
5.33
5.92
6.31
6.79
7.20
7.95
8.48
9.08
9.67
10.3
10.9
12.2
12.8
13.4
14.7
16.0
18.5
19.7
21.0
23.5
24.7
26.0
26.3
28.5
29.8
31.6
33.5
36.6
41.6
46.7
52.3
62.3
68.6

8.8
0.346

5.40
5.69
6.34
6.77
7.29
7.75
8.57
9.16
9.81
10.5
11.2
11.9
13.3
13.9
14.6
16.0
17.4
20.1
21.5
22.9
25.7
27.0
28.4
28.8
31.2
32.6
34.6
36.7
40.1
45.6
51.2
57.3
68.4
75.3
86.3

10
0.394

6.91
7.40
7.99
8.51
9.45
10.1
10.9
11.6
12.4
13.2
14.8
15.5
16.3
17.9
19.5
22.6
24.2
25.7
28.9
30.3
32.0
32.4
35.1
36.7
39.0
41.4
45.3
51.6
57.8
64.9
77.4
85.2
97.8
110

11
0.433

12.5
0.492

14.2
0.559

9.09
10.1
10.9
11.7
12.5
13.4
14.2
16.0
16.8
17.7
19.4
21.1
24.6
26.3
28.0
31.5
33.1
34.9
35.3
38.4
40,.1
42.7
45.2
49.6
56.5
63.3
71.1
84.9
93.5
107
121
135

9.86
11.0
11.9
12.8
13.7
14.7
15.7
17.7
18.7
19.6
21.6
23.6
27.5
29.4
31.4
35.3
37.1
39.2
39.7
43.1
45.2
48.0
51.0
55.9
63.7
71.5
80.3
96.0
106
121
137
153
168
184

13.9
15.0
16.1
17.3
19.5
20.6
21.7
23.9
26.2
30.6
32.8
35.1
39.5
41.6
43.9
44.5
48.4
50.7
54.0
57.3
62.9
71.8
80.6
90.6
108
120
137
155
173
191
209

Intermediate sizes are available on request.

This size range is available for carbon grades,
but can be different for alloyed grades.

Note: tolerances can also be defined according

to inside diameter and/or minimum wall thickness.
4

VALLOUREC & MANNESMANN TUBES

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

14.2
0.559

16
0.630

17.5
0.689

20
0.787

22.2
0.874

25
0.984

28
1.102

30
1.181

03.09.2009

32
1.260

36
1.417

13:37 Uhr

40
1.575

45
1.772

Seite 5

50
1.969

55
2.165

60
2.362

65
2.559

70
2.756

80
3.150

90
3.543

100
3.937

519
590
702
815
928
1041
1154
1265
1378

552
630
756
880
1006
1132
1258
1381
1507

Tolerance range
according to EN 10216-2
+/ 0.4 mm
+/ 12.5%
+/ 20.0%
+/ 15.0%
+/ 10.0%

13.9
15.0
16.1
17.3
19.5
20.6
21.7
23.9
26.2
30.6
32.8
35.1
39.5
41.6
43.9
44.5
48.4
50.7
54.0
57.3
62.9
71.8
80.6
90.6
108
120
137
155
173
191
209

17.5
18.7
21.3
22.5
23.7
26.2
28.8
33.8
36.3
38.8
43.8
46.2
48.8
49.4
53.8
56.4
60.1
63.8
70.1
80.1
90,2
101
121
134
154
174
194
214
234

22.7
24.0
25.3
28.1
30.8
36.3
39.1
41.8
47.3
49.8
52.7
53.4
58.2
61.1
65.1
69.2
76.0
87.0
98,0
110
132
146
168
190
212
234
256

27.7
30.8
34.0
40.2
43.4
46.5
52.8
55.7
59.0
59.8
65.3
68.6
73.1
77.8
85.7
98.2
111
125
150
166
191
216
241
266
291
316

33.0
36.5
43.5
47.0
50.4
57.4
60.7
64.3
65.2
71.3
74.9
80.0
85.2
93.9
108
122
137
165
183
210
238
266
294
322
349

39.4
47.2
51.2
55.1
62.9
66.6
70.7
71.7
78.5
82.6
88.3
94.2
104
120
135
153
184
204
235
266
298
329
361
392
423

50.8
55.2
59.6
68.4
72.5
77.1
78.2
85.9
90.5
96.9
103
114
132
149
169
204
226
261
296
331
367
402
436
472

57.7
62.4
71.8
76.2
81.2
82.3
90.6
95.4
102
109
121
140
159
180
217
241
278
316
354
391
429
466
504

64.9
75.0
79.7
85.0
86.3
95.0
100
108
115
128
148
168
190
230
255
295
335
376
416
456
496
536

80.8
86.1
92.1
93.5
103
109
117
126
140
163
185
210
256
284
329
374
419
464
510
554
599

91.7
98.4
99.9
111
117
127
136
152
177
202
230
280
311
361
411
462
512
562
612
662

119
127
137
147
165
193
221
253
310
345
401
457
514
570
627
683
739

146
158
177
209
240
275
338
377
439
502
565
628
691
752
815

167
188
223
257
296
365
408
477
545
614
684
753
821
890

198
235
273
315
390
437
513
587
663
738
814
888
963

247
288
333
415
466
547
628
710
792
874
954
1036

257
301
350
438
493
581
668
756
844
932
1019
1107

325
381
481
544
644
744
844
945
1046
1144
1245

Tolerances on outside diameter and wall thickness

Outside diameter
Tolerance on
Tolerances on T for a T/D ratio
D
D
0.025
> 0.025
> 0.050
> 0.10
mm
0.050
0.10
D 219.1
1% or 0.5 mm
12.5 % or 0.4 mm whichever is the greater
D > 219.1
whichever is the greater
20%
15%
12.5%
10%a
a
For outside diameters D 355.6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness T

Seamless boiler tubes and pipes

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:37 Uhr

Seite 6

Manufacturing program with minimum wall thickness (ASTM)

T min.

Weight (lb/ft) based on average wall thickness according to V & M TUBES tolerances

Note: 1 lb/ft = 1.488 kg/m

mm
D
mm
21.3
26.7
30.16
31.8
33.6
38.1
42.2
42.4
44.45
48.3
50.8
54
57.15
60.3
63.5
69.85
73
76.2
82.55
88.9
95.25
101.6
114.3
127
133.35
139.7
141.3
152.4
159
168.3
177.8

in. 1.90
0.075
0.70
0.840
0.90
1.050
1.190
1.250
1.315
1.500
1.660
1.670
1.750
1.900
2.000
2.125
2.250
2.375
2.500
2.750
2.874
3.000
3.250
3.500
3.750
4.000
4.500
5.000
5.250
5.500
5.630
6.000
6.260
6.625
7.000

in.

D = Outside diameter

2.03
0.080
0.75
0.96

2.16
0.085
0.79
1.02
1.16
1.23
1.30
1.49
1.67
1.67
1.76
1.92
2.03
2.12
2.29

2.29
0.090
0.83
1.07
1.22
1.30
1.37
1.58
1.76
1.77
1.86
2.03
2.14
2.29
2.43

Tmin. = Minimum wall thickness

2.41
0.095
0.87
1.12
1.28
1.36
1.43
1.65
1.85
1.86
1.95
2.13
2.25
2.40
2.55
2.69
2.84
3.14
3.29
3.44

2.54
0.100
0.91
1.17
1.34
1.42
1.50
1.74
1.94
1.95
2.05
2.24
2.36
2.52
2.68
2.83
2.99
3.30
3.46
3.62

2.67
0.105
0.94
1.22
1.40
1.49
1.57
1.82
2.03
2.04
2.15
2.35
2.48
2.64
2.81
2.97
3.14
3.47
3.63
3.79
4.12
4.45
4.78

3.05
0.120
1.03
1.34
1.54
1.63
1.72
1.99
2.23
2.24
2.36
2.58
2.72
2.91
3.09
3.27
3.46
3.82
4.00
4.19
4.68
5.06
5.43

3.43
0.135
1.13
1.48
1.70
1.81
1.91
2.21
2.48
2.49
2.62
2.87
3.04
3.24
3.45
3.65
3.86
4.27
4.47
4.68
5.23
5.66
6.08
6.50
7.34
8.19
8.61
9.04
9.14

3.81
0.150
1.20
1.58
1.83
1.95
2.06
2.39
2.68
2.69
2.84
3.11
3.29
3.51
3.74
3.96
4.18
4.63
4.86
5.08
5.73
6.20
6.67
7.13
8.05
8.99
9.45
9.92
10,0

4.19
0.165
1.29
1.71
1.98
2.11
2.23
2.60
2.91
2.93
3.09
3.39
3.58
3.83
4.08
4.32
4.57
5.06
5.31
5.56
6.27
6.78
7.29
7.81
8.82
9.85
10.4
10.9
11.0
12.0
12.4
13.2
14.0

4.57
0.180
1.37
1.83
2.12
2.26
2.40
2.79
3.16
3.16
3.33
3.66
3.87
4.14
4.41
4.68
4.95
5.49
5.75
6.02
6.80
7.36
7.92
8.48
9.58
10.7
11.3
11.8
12.0
13.0
13.5
14.3
15.2

5.08
0.200

5.59
0.220

6.10
0.240

6.60
0.260

7.11
0.280

7.62
0.300

1.97
2.29
2.44
2.59
3.03
3.41
3.43
3.62
3.98
4.22
4.51
4.81
5.10
5.40
5.99
6.29
6.59
7.35
7.96
8.57
9.18
10.4
11.6
12.2
12.8
13.0
14.1
14.7
15.6
16.5

2.11
2.46
2.63
2.79
3.28
3.70
3.72
3.93
4.32
4.58
4.91
5.23
5.56
5.89
6.54
6.86
7.19
8.02
8.70
9.37
10.0
11.4
12.7
13.4
14.0
14.2
15.5
16.1
17.1
18.1

2.62
2.81
2.99
3.51
3.97
3.99
4.22
4.66
4.94
5.29
5.65
6.00
6.36
7.07
7.42
7.78
8.69
9.42
10.2
10.9
12.3
13.8
14.5
15.3
15.4
16.8
17.5
18.5
19.6

2.77
2.97
3.16
3.73
4.23
4.25
4.50
4.97
5.27
5.66
6.04
6.43
6.81
7.58
7.97
8.35
9.33
10.1
10.9
11.7
13.3
14.8
15.6
16.4
16.6
18.1
18.8
20.0
21.2

3.12
3.33
3.95
4.48
4.51
4.78
5.28
5.61
6.02
6.44
6.85
7.27
8.10
8.51
8.93
9.97
10.8
11.7
12.5
14.2
15.9
16.8
17.6
17.8
19.5
20.2
21.5
22.7

4.15
4.73
4.75
5.04
5.58
5.93
6.38
6.82
7.26
7.71
8.60
9.04
9.49
13.0
14.1
15.3
16.4
18.7
21.0
22.2
23.3
23.6
25.8
26.8
28.5
30.3

Intermediate sizes are available on request.

Tolerances for outside diameter D for hot-finished seamless tubes

mm

in.

Standard requirements
mm
in.

V & M TUBES
mm
in.

D 76.2

D3

0.8 +0.4

0.4

D > 76.2

D>3

according to standards

1/32 +1/64

0.016

VALLOUREC & MANNESMANN TUBES

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

8.13
0.320

8.64
0.340

9.14
0.360

9.65
0.380

10.16
0.400

10.67
0.420

11.18
0.440

11.68
0.460

12.19
0.480

03.09.2009

12.70
0.500

13.49
0.531

14.30
0.563

13:37 Uhr

15.09
0.594

Seite 7

16.51
0.650

17.78
0.700

19.05
0.750

20.32
0.800

21.59
0.850

22.86
0.900

24.13
0.950

25.40
1.000

27.94
1.100

40.8
46.9
49.9
53.0
53.7
59.5
62.2
66.7
71.2

56.7
57.6
64.0
66.9
71.8
76.8

Tolerances on
wall thickness
4.34
4.96
4.99
5.29
5.87
6.24
6.72
7.19
7.66
8.14
9.09
9.56
10.0
11.2
12.2
13.2
14.2
16.1
18.0
19.0
20.0
20.2
22.1
22.9
24.4
25.8

4.53
5.18
5.21
5.54
6.15
6.54
7.05
7.55
8.05
8.56
9.57
10.1
10.6
11.8
12.9
13.9
14.9
17.0
19.1
20.1
21.1
21.4
23.4
24.3
25.8
27.4

5.42
5.76
6.41
6.83
7.37
7.90
8.42
8.96
10.0
10.6
11.1
12.4
13.5
14.6
15.7
17.9
20.1
21.2
22.3
22.5
24.6
25.6
27.2
28.8

5.62
5.98
6.67
7.11
7.68
8.24
8.79
9.36
10.5
11.0
11.6
13.0
14.2
15.3
16.5
18.8
21.1
22.2
23.4
23.7
25.9
26.9
28.6
30.3

6.16
6.87
7.33
7.92
8.51
9.09
9.68
10.9
11.4
12.0
13.6
14.8
16.0
17.2
19.6
22.1
23.3
24.5
24.8
27.1
28.2
30.0
31.8

6.36
7.10
7.59
8.21
8.82
9.44
10.1
11.3
11.9
12.5
14.1
15.4
16.7
18.0
20.5
23.1
24.4
25.6
26.0
28.4
29.5
31.4
33.3

6.55
7.33
7.84
8.49
9.13
9.77
10.4
11.7
12.4
13.0
14.7
16.0
17.4
18.7
21.4
24.0
25.4
26.7
27.1
29.6
30.8
32.8
34.8

8.07
8.75
9.42
10.1
10.8
12.1
12.8
13.5
15.2
16.6
18.0
19.4
22.2
25.0
26.4
27.8
28.2
30.8
32.1
34.1
36.2

8.30
9.01
9.71
10.4
11.1
12.5
13.2
13.9
15.8
17.2
18.7
20.2
23.0
26.0
27.4
28.9
29.3
32.0
33.3
35.5
37.7

8.52
9.26
9.99
10.7
11.5
12.9
13.7
14.4
16.3
17.8
19.3
20.9
23.9
26.9
28.4
30.0
30.3
33.2
34.6
36.8
39.1

8.83
9.62
10.4
11.2
12.0
13.5
14.3
15.1
17.1
18.7
20.3.
21.9
25.1
28.3
30.0
31.6
32.0
35.1
36.5
38.9
41.3

10.8
11.6
12.4
14.1
14.9
15.7
17.8
19.6
21.3
23.0
26.4
29.8
31.5
33.2
33.7
36.9
38.4
41.0
43.5

12.0
12.9
14.6
15.5
16.4
18.6
20.4
22.2
24.0
27.6
31.2
33.0
34.8
35.3
38.7
40.3
43.0
45.7

0%
+ 35 %
0%
+ 33 %
0%
+ 28 %
0%
+ 24 %
0%
+ 22 %
0%
+ 20 %
15.5
16.5
17.5
19.8
21.8
23.8
25.8
29.7
33.6
35.6
37.6
38.1
41.9
43.6
46.5
49.5

16.3
17.3
18.3
20.9
23.0
25.1
27.3
31.5
35.7
37.9
40.0
40.5
44.6
46.5
49.6
52.8

21.8
24.1
26.4
28.7
33.2
37.8
40.0
42.3
42.9
47.3
49.3
52.6
56.0

22.7
25.2
27.6
30.0
34.8
39.7
42.1
44.6
45.2
49.8
52.0
55.6
59.2

23.6
26.1
28.7
31.3
36.4
41.6
44.2
46.8
47.4
52.4
54.7
58.4
62.3

37.9
43.4
46.2
48.9
49.6
54.8
57.2
61.3
65.4

39.4
45.2
48.1
51.0
51.7
57.2
59.8
64.0
68.3

Wall thickness tolerances for hot-finished seamless tubes

(up to 3/76.2 mm outside diameter)
Minimum wall thickness Tmin.
mm
in.

ASTM requirements
Hot-finished

2.79

0.110

0 +35 %
(0 + 40 % 0.095 in.)

> 2.79 3.8

> 0.110 0.150

0 +35 %

> 3.8 4.6

> 0.150 0.180

0 +33 %

> 4.6 10.1

> 0.180 0.400

0 +28 %

> 10.1

> 0.400

0 +28 %

Cold-drawn

V & M TUBES
Hot-finished*
0 +35 %

D 38.1 (11/2)
0 +20 %
D > 38.1 (11/2)
0 + 22 %

0 +28 %
0 +24 %
0 +22 %
0 +20 %

*= tighter tolerances upon request

Note : for OD > 76.2 mm (3) wall thickness tolerances according to ASTM standards.
Seamless boiler tubes and pipes

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:37 Uhr

Seite 8

Manufacturing program for inside-diameter-controlled pipe

1300/51.2
1220/48.0
80 mm
3.15 in.
1140/44.9

60 mm
2.36 in.
40 mm
1.57 in.

1080/42.5

5m
t.

.5 m

.5 f

/11

4
ax.
t.

t.

.6 f

t.

/24

.3 f

/21

.1 f

/18

t.

.8 f

.5 m

/14

5
ax.
.5 m

.5 m
.9 f

t.

/31
t.

.1 f

660/26.0

6
ax.

/27

.5 m

700/27.6

7
ax.

.5 m

9
ax.

Lm

8
ax.

Lm

800/31.5

Lm

Lm

850/33.5
Inside diameter d (mm/in.)

3.
ax.

Lm
Lm

900/35.4

25 mm
0.98 in.

20 mm
0.79 in.

Lm

1040/40.9
1010/39.8
980/38.6
950/37.4

30 mm
1.18 in.

600/23.6
570/22.4
550/21.7

10 mm
0.39 in.

L max. 10.5 m/34.4 ft.

500/19.7
450/17.7
430/16.9
400/15.8
5 mm
0.20 in.

350/13.8
300/11.8

L max. 9.5 m/31.1 ft.

250/9.8
220/8.7
10 20 30 40 50 60 70 80 90 100
0.39 0.79 1.18 1.58 1.97 2.36 2.76 3.15 3.54 3.94

Inside diameter graduation range based on

applied drawing mandrel sizes (mm)

150
5.91
Min. wall thickness Tmin. (mm/in.)

Machined tubes

200
7.87

250
9.84

270
10.64

Standard program

Tolerances on inside diameter and wall thickness

d

Tolerances on inside diameter

dmin

0.03

Tolerances on T for a T/d ratio

> 0.03
> 0.06
0.06
0.12

> 0.12

1% or 2 mm
whichever
+ 2%
+ 4 mm
a
whichever is the
or
is the
20%
15%
12.5%
10%
0
0
greater
greater
a
For outside diameters D 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness T
Tolerances on inside diameter and minimum wall thickness
d

Tolerances on inside diameter

dmin

Tolerances on Tmin for a Tmin/d ratio

0.05
> 0.05
> 0.1
0.1

1% or 2 mm
whichever
+ 2%
+ 4 mm
a
whichever is the
or
is the
+ 35 %
+ 28 %
+ 22%
0
0
greater
greater
0
0
0
a
For outside diameters D 355.6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness T

Tolerances for bored and turned tubes: D = 0.5 mm, d = 1.0 mm, T = 1.0 mm
8

For special applications closer tolerances are possible.

VALLOUREC & MANNESMANN TUBES

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:37 Uhr

Seite 9

Comparison of materials*
Service
temperature

300C
580F

United States

Germany

Europe

Japan

ASTM/ASME

DIN

EN

JIS

A/SA 106 A/SA 192 A/SA 209 A/SA 210 A/SA 213
A/SA 335
Gr. A
lowcarbon

17 175

10216-2

3461
3462

3456
3458

St35.8

P235GH

STB340

STPT370

P265GH

STB410

STPT410

STB510

STPT480

STBA12

STPA12

STBA20

STPA20

10CrMo5-5

STBA23

STPA23

Gr. B

Gr. A1

St45.8

Gr. C

Gr. C

17Mn4

T1/T1A

VdTV material
data sheet

19Mn5

20MnNb6

15Mo3

16Mo3
16Mo5
15NiCuMoNb5
(WB 36)

P1
T36/P36

8MoB5-4
15NiCuMoNb5-6-4

T2/P2
T11/P11
T12/P12

13CrMo4 4

13CrMo4-5

STBA22

STPA22

T22/P22

10CrMo9-10
14MoV6-3

10CrMo9-10
14MoV6-3
7CrMoVTiB10-10**

STBA24

STPA24

STBA26
STBA28

STPA26
STPA28

X11CrMoWVNb911 X11CrMoWVNb9-1-1**
(E911)
X10CrWMoVNb9-2** STBA29

STPA29

7CrMoVTiB10-10

T24
Draft P24
T23
P23
T9/P9
T91/P91

7CrWVMoNb9-6**
X12CrMo9-1
X10CrMoVNb9-1
X20CrMoV12-1

T911
P911
T92/P92

625C
1155F

X11CrMo9-1
X10CrMoVNb9-1
X20CrMoV11-1

* Materials acc. to other national standards upon request.

** These grades are about to be introduced in EN 10216-2: 2002/prA2.
CC:
Code case
P23:
N 2199-3
P/T911: N 2327
WB 36: N 2353-1

Seamless boiler tubes and pipes

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

13:37 Uhr

Seite 10

Special products for boiler construction

Long-lengths boiler tubes

exchanger units, especially for

are available in hot-rolled condi-

saving of welds.

tion up to 25.3 m. This offers ad-

L=

up to 16 m

vantages for the design of differ-

XL =

over 16 to 22 m

ent boiler components and heat

XXL = over 22 to 25.3 m

Machined piping products

can be supplied to meet special
surface requirements and/or close
diameter and wall thickness tolerances thanks to modern center
lathes, deep-hole boring machines (up to 15 m in length),
and horizontal boring and milling
machines. Weld bevels can be
machined in accordance with
applicable standards and specifications.

10

VALLOUREC & MANNESMANN TUBES

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

16:38 Uhr

Seite 11

Piping components
Fittings, headers or other prefab-

sides. Moreover, hollow bodies

ricated products can be sup-

can be manufactured with

plied with hot-reduced or bottle-

integral bottom or with one

necked ends on one or both

thickened end.

Cold-drawn boiler tubes 1)

Stainless and high alloy

Additional
products
in our sales
programm

2)

Multirifled boiler tubes 1)

are supplied up to 25 m with

boiler tubes

close tolerances, in standard

for superheaters and re-heaters,

to eliminate the steam film for-

and non-standard dimensions or

with an outside diameter from

mation on the inner surface of the

inside-diameter controlled.

38.1 to 76.1 mm, suitable for

tube and to increase the thermal

Any dimension can be produced

highly corrosive environments

efficiency of the water walls.

within the dimension range.

and supercritical steam conditions

The product range covers outside

(above 550 C and 24.1 MPa).

diameters from 28.6 to 82.5 mm

are used in high-pressure boilers

with wall thicknesses from 3.7 to

13.2 mm.

Seamless boiler tubes and pipes

1)

produced by Salzgitter Mannesmann Prcision Etirage SAS

2)

produced by TUBACEX S.A. and sold by V & M TUBES under strategic agreement

11

Boiler_Tubes+Pipes_2009:Boiler_Tubes+Pipes_NEU50

03.09.2009

Quality management
High quality generates customer

ently of the production depart-

confidence and satisfaction and

ments. Their highly qualified

contributes to a companys eco-

testing personnel is bound to

nomic performance. Quality lead-

the V & M Quality Assurance

ership is therefore the overriding

Procedures laid down in the

objective and determinant of our

companys Quality Management

corporate policy.

Manual.

The Quality Assurance System of

V & M TUBES covers all stages of

V & M TUBES holds approvals

production at all plants involved in

from major national and inter-

the manufacture of V & M TUBES,

national official authorities,

from the steelworks via the tube

customers and third-party organ-

and pipe hot rolling mills right

izations. This includes the certifi-

through to the companys finishing

cation according to ISO 9001 of

lines and shipping departments.

all V & M plants.

The quality departments at the

individual plants operate independ-

V& M FRANCE
Powergen Division
27-27 ter avenue du Gnral Leclerc
92100 Boulogne, France
Phone +33 (1) 49 09 36 40
Fax +33 (1) 49 09 36 76
e-mail: [email protected]

VALLOUREC & MANNESMANN

TUBES CORPORATION
1990 Post Oak Blvd., Suite 1400
Houston, Texas 77056-3813, USA
Phone
+1 (713) 479 32 00
Fax
+1 (713) 479 32 02
e-mail: [email protected]

V & M DEUTSCHLAND GmbH

Powergen Division
Theodorstrae 90
40472 Dsseldorf, Germany
Phone +49 (211) 960 39 48
Fax +49 (211) 960 23 74
e-mail: [email protected]

V & M do BRASIL
Powergen Dept.
Av. Paulista, 949 14 andar
01311-917 So Paulo SP, Brazil
Phone
+55 (11) 3371 6131
Fax
+55 (11) 289 7632
e-mail: [email protected]

www.vmtubes.com
Vallourec Group

V & M 5B0006B-9GB

VA LLO U R E C & M A N N E S M A N N T U B E S

13:37 Uhr

Seite 12