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BY491GP Part Catalogue

1. The document provides the parts list and assembly instructions for the engine of a BY491GP gasoline engine. It includes 7 sections that cover the main engine components and assemblies such as the engine support, cylinder block, timing chain chamber, cylinder head, piston and connecting rod, crankshaft and flywheel, and valve actuation mechanism. 2. Each section lists the part numbers, names, quantities, and other details of the components involved in that assembly. Illustrations and assembly steps are not provided in the document text. 3. The parts list contains over 100 individual engine parts and components needed to fully assemble the BY491GP gasoline engine.

Uploaded by

edmarin
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
687 views22 pages

BY491GP Part Catalogue

1. The document provides the parts list and assembly instructions for the engine of a BY491GP gasoline engine. It includes 7 sections that cover the main engine components and assemblies such as the engine support, cylinder block, timing chain chamber, cylinder head, piston and connecting rod, crankshaft and flywheel, and valve actuation mechanism. 2. Each section lists the part numbers, names, quantities, and other details of the components involved in that assembly. Illustrations and assembly steps are not provided in the document text. 3. The parts list contains over 100 individual engine parts and components needed to fully assemble the BY491GP gasoline engine.

Uploaded by

edmarin
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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BY491GP

Engine support discreteness


13

NO
1
2
3

part code

part name English antitheses QLY

GB/T5786-86 M1020
491G
1001030A
491GPE1001020

bolt
8
Left
Bracket 1
components
Right
Bracket 1
components

remark


Cylinder Block installation subassembly

NO part code

part name

English
antitheses

491G1002015A

clutch clapboard 1

1002016

Rear oil
gaasket

3
4

1002091
1002014

Rear oil seal seat 1

Rear oil seal strip 1

5
6
7

1002120

GB/T5783-86 M820
1002039

GB/T119-86

9
10

1
remark

seat 1

Rear oil seal


5
bolt
1
Penstock
2
calathiform plug

2
102 locating stud
2
GB/T5783-86 M816
bolt
3
1002047
Tail oil passage 1

plug screw

11

1002048

12

1012014

13

1012011

Oil filter seat 1


gasket

3
Oil filter seat

Main oil passage 1


plug screw

14
15

GB/T/T5783- M835
bolt
1
86
1106023
Gasoline pump 1
heat shield

16

1012020

17

1013010

18
19
20
21

GB/T/T5783- M825
86
GB/T/T5783- M830
86
1106020

1002070

22
23

GB/T119-86
1002048

4
B816 locating stud
Main oil passage 1

plug screw

24

1002012

sprocket
chamber

25
26

1002030
1002080

Cylinder block
1
oil
rule 1
components

27

1305010

release 1
Water
switch block

28
29

3808023
1002041

oil annunciator 1

head 2
Cylinder
positioning pin
sleeve

30

11020200

oil ruler bracket

filter 1
Oil
subassembly

pump 1
oil
transmission
shaft
bolt
2
bolt
1
Gasoline pump 1
oil rule pipe
components

wheel 1


Timing chain chamber discreteness

NO Part code

Part name

English
antitheses

QLY
2
Remark

1
2

GB/T5783-86 M1020
491GPE
1005048

491GPE1002051

4C27FE1006071

1# 1#tightener
gasket

4C27FE1006060

1#

6
7

GB/T5783-86 M820
Bolt M820
1
roller 1
30207
conical
bearing

491GPE1005044

30207

10
11

GB/T859-87 8
GB/T5783-86 M825

Bolt M1020
1
Hydraulic pump 1
cover board
Timing
chamber

1#tightener

chain 1

Hydraulic pump 1
chain wheel

roller
conical
bearing
Cushion 8
Bolt M825

2
1

Water pump belt 1


pulley platen

Hydraulic pump 1

Crankshaft power 8

12

491G1304012

13

491GPE1006040

14

491GPE1005043

15

GB/T/T6170- 6
86

16

GB/T/T85981

17

491GPE1006020

tooth chain baffle 2

18
19

GB/T5783-86 M816
491GPE
1006035

20

491GPE1006034

Bolt

21

491GPE1002013

Timing
chain 15
chamber cover

22
23

GB5783-86
GB/T900-88

24

491Q1300018

Bolt M820
2
M820
Threaded
stud
1
M8
M830
30
Thermostatic
1

seating washer

25

491Q1300019

Nut M6

Cushion 6

Bolt M816
1
Guide
chain 1
damper

Temperature
controller seat

26

491Q1306010

Wax temperature 1
controller

installation

27

491Q1300021

Inlet water pipe

28
29
30
31
32

GB/T6170-86
GB/T859-87
GB/T97.1-85
GB/T5783-86
GB/T900-88

M8
8
8
M825
M8
30

Nut M8
Cushion 8
Plain Cushion 8
Bolt M825
Threaded
stud
M830

2
2
1
2
1

33

491Q1300016

By pass warm air 2


& inlet water

pipe pad

34
35
36

GB/T859-87
GB/T6170-86
491GP1300060A

8
M8

Cushion 8
2
Nut M8
1
By pass warm air 1
& inlet water
pipe components

37

491GPE1005047

38
39
40

1002140
1307022
1307020

Front oil seal


1
water pump pad 1
water
pump 1
component

41
42

1300041
GB/T859-87

M6

Fan belt pulley


Plain Cushion 6


Cylinder head subassembly

NO part code

part name

English
antitheses

1
2
3

1003090
1003100
3808022

Cylinder gasket
cylinder head
water
temperature
induce tuck

GB/T5783-86 M121.5 bolt M121.5

1003086

Crankcase
ventilation hose

QLY remark
1
1
1

1
1

1003161

Warm-water pipe 1
in
front
of

cylinder
head
gasket

1300016

1003018

GB/T97.1-85 M12

10
11
12

1300014
outlet water pipe 1

GB/T5786-86 M1020 bolt


3
1003080A
head 1
Cylinder
cover
components

13

1014019

PCV

PCV
valve 1
rubber seat

14

1014011

PCV

PCV
valve 1
components

15

1014020

PCV

PVC
valve 1
vacuum pipe

16
17

GB/T923-87
1003050

acorn nut
3
M8
linder head cover 3
fixed stud gasket

components

18
19

1003083
1003016

Outlet water pipe 1


gasket
Front
engine 1
hook
M12
Native 1
attachment

oil filler cap


1
Cylinder
head 10
bolt

20

1003017

head 10
Cylinder
bolt gasket

21

1003011

Spark plug sleeve 4

22
23

3707010
1003013

spark plug
4
Rear engine hook 1

24

1003155

Warm-water pipe 1
gasket
behind

cylinder head

25

1003150

Warm-water pipe 1
behind cylinder

head

26
27

GB/T5783-86 M816
bolt M816
4
1003012
Spark plug gland 1
bush

Piston & Connecting rod subassembly


NO part code

part name

1004015

English
antitheses
piston

1004020

1004016

1004023

connecting
components
piston pin

QLY remark
4
rod 4
4

connecting rod 8
bearing bushing

1004011

First piston ring

1004012

1004032

1004031

Second
piston 4
ring
piston oil ring 8
doctor
piston bar
oil ring 4
cushion spring

Crankshaft & flywheel subassembly

NO Part code

Part name

English
antitheses

1
2
3
4

Crankshaft pulley
bolt
Crankshaft
damping pulley
Crankshaft
timing
Crankshaft

1005011
1005020
1005012
1005015

QLY Remark
1
1
1
1

1002019

Upper
gasket

thrust

1002021

Lower
gasket

thrust

491G1005030A

Flywheel & gear


ring components

491Q1005042A

GB/T119-86

B818 Locating
B818

10
11
12
13

Air conditioning
Pulley
stud

1005016

1002017

GB/T1099-79 57.5
19

Flywheel bolt
Gap block
Woodruff
key
57.519

6
10
2

GB/T5783-86 M816

Bolt M816

Valve actuating mechanism


NO Part code
1
2

Part name

English
antitheses

1006015
Camshaft

GB/T1099-79 57.5 Woodruff


key
57.519
19

QLY Remark
1
1

1006011

4
5

Camshaft
plunger

thrust

Bolt M816
Camshaft timing
chain wheel

4
1

6
7
8
9

GB/T5783-86 M816
1006012

1006014

1006040

1007070

1006030

Camshaft blot
Timing chain
Hydraulic tappet
Chain tightener
assembly

1
1
8
1

10
11

GB/T5783-86 M845
1006020

Bolt M845
Chain
damper
components

2
1

12
13
14
15

1007013
1007080
1007012

Rockshaft spring
Valve stem
Camshaft lining
valve rocker arm
1

4
8
5
4

16
17
18

1007016
1007040
1007015

Intake valve

Valve seal

Valve spring seat

4
8
8

19
20

1007017
1007021

8
4

21
22

1007019
1007030

Valve spring

valve
Intake
upper spring seat

Valve keeper

valve
Intake
upper spring seat

23

1007018

Exhaust valve

16
4
4

24

1007014

25

1007051

26

1007011

27

GB/T900-86

28

M8
25
GB/T6170-86 M8

Valve rocker arm


2
Rockshaft

Valve actuating
mechanism

Threaded
M825
Nut M8

stud

Intake pipe subassembly


NO part code

part name

English
antitheses

QLY remark

1008010

1104020

1104011A

1104013

1107010A

1008048

1
1

10

1003110

Exhaust & intake 8


manifold screw

and
gasket
components

11

1003014

Exhaust & intake 8


manifold bolt

Carburetor
heat shield
components

threaded stud

Vacuum
connecting

M616

Oil pan componen

GB/T5783-86
M8
GB/T898-88 M8
40
1008060

Intake & exhaust


manifold

Gasoline
pipe
subassembly
welding

components pump
Gasoline
outlet hose

Carburetor inlet
hose

Carburetor

tube 1
Native
attachment


Cooling system

NO part code

part name

English
antitheses

1009020A

1009011

Oil
pan 1
component
oil pan gasket
1

1010010

1010012

5
6
7
8

GB/T5783-86
GB/T5783-86
1009012
1011020

M820
M818

9
10

GB/T5786-86 M825
GB/T5783-86 M816

Oil
collecting
tray
Oil
collecting
tray gasket
bolt
bolt
purge cock
oil
pump
componnent
bolt
bolt

QLY remark

1
1
2
18
1
1
1
2

NO Part code

Part name

1
2

GB5783-86
491G1308010
491GP1309071
AV13-1070
491GP1309031
GB5783-86

M835

English
antitheses
bolt

491GP1309020
GB6191-86

3
4
5
6
7
8
9
10

QLY Remark

4
Fan (seven leave) 1

lengthening bar

fan belt
Fan belt pulley

1
1

M825

bolt

shaft assembly

M8
20
8

socket
head 4
screw
Cushion
4
junction panel
1

M10

Nut

bolt

11

GB859-87
491GP1309061
GB6170-86

12

GB5783-86

M870

13

491G1700042
491G1700041
491GP1309051

Idler shim block 1

Idler
1

bearing
insert
1

491GP1309040
491GP1309081

Tensioner tension 1
regulator arm

Tensioner special 1
axis

14
15
16
17


Alternator components

18
19

GB6170-86
GB5783-86

20

GB5783-86

Nut
M10
M8 bolt
90
M10120 bolt

1
1
1

NO Part code

Part name

English
antitheses

3705010

Alternator
components

GB/T5782-86 M1012
0
GB/T97.1-85 10
GB/T93-87
10
GB/T6170-86 M10
3701011

3
4
5
6
7

491GPE3701014

8
9
10
11
12

GB/T5783-86
GB/T5783-86
GB/T5783-86
GB/T5782-86
3701012

13
14
15

QLY Remark
1

Bolt M10120

Plain Cushion 10
Cushion 10
Nut M10
Generator
support

1
1
1
1

Generator
support stay plate

M1035
M1020
M1030
M875

GB/T5782-86 M1090
GB/T5783-86 M840
3701013

Bolt M1035
Bolt M1020
Bolt M1030
Bolt M875
Generator
adjusting yoke
Bolt M1090
Bolt M840
Generator
adjusting block

2
1
1
1
1
1
1
1

Electrical parts control system


NO part code

QLY remark

part name

English
antitheses

1
2
3

3708010
3808023
3706040

IIA

starter
1
oil annunciator 1
II Aintegrative 1
electricity
distributor

4
5
6

GB/T5786-86 M812
GB/T97.1-85 8
3706025

bolt
1
Plain Cushion
1
1
Ignition
advance angle
vacuum hose


Accessories tools

NO Part code

Part name

English
antitheses

3901030

wheel
Strap
withdrawal tool

3901070

3901080

3901060

guide
Valve
withdrawal tool

Oil packed bed


filter

Rear oil seal


press mounting

3901040

wheel
Chain
withdrawal tool

3901010

3901050

plug
Spark
withdrawal tool

Front oil seal


press mounting

1105010

gasoline filter

QLY Remark

1
1


Accessories tools

NO Part code

Part name

English
antitheses

high
cable

2
3
4
5
7
8
6

ignition module
ignition 1oop
distributor

resistance

QLY
Remark
1
1
1
1


Accessories tools

NO Part code

Part name

English
antitheses

govemer
assmbly

2
3
4
5
7
8
6

QLY
Remark
1

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