Fastube

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Made In USA

FASTUBE

MODULAR MATERIAL HANDLING SYSTEM

The Fast Way To Continuous Improvement

WWW.FASTUBE.COM

INTRODUCTION
ABOUT US

ASTUBE is a system of resin coated steel tubing, steel bolt-together connectors, conveyors, casters, fasteners, and various accessories that allow our customers to design, build and implement modular material handling devices and operator assists. Productivity, ergonomics, quality and safety gains, leading to increased profitability will be the end result of successful implementation of the FASTUBE system. By utilizing the FASTUBE system as a tool, many companies have progressed toward their internal goals of practicing Lean Manufacturing Principles, eliminating waste in their process, and creating an environment that promotes continuous process improvement. FASTUBE provides on-site recommendations and shop floor concept development to assist you in achieving your goals in process improvement through the implementation of the FASTUBE system.

PROVIDING SOLUTIONS FOR:


LINE SIDE & WAREHOUSE FLOW RACKS WORKTABLES PUSH CARTS PART STANDS MESSAGE BOARDS SHELVING BAG CARTS OTHER CUSTOM APPLICATIONS

For customer service call us at 734.414.8230 or email us [email protected]

COMPONENTS - TUBING
SERVICES
FASTUBE products and services can be purchased in four primary ways: Bulk Components
Allows you to design, build, and modify structures as needed.

Kitted Structures
Predetermined designs shipped to you with all the parts pre-cut and packaged in a kit for you to build.

Assembled Structures
We assem ble the structures at our facility and ship them complete and ready for use upon delivery.

CAD Designs / Services


Engineering support in the form of AutoCAD 3D structure design, complete with bill of materials.

TUBING
Our tubing is compromised of a 1.00 O.D. high strength steel with a 0.045 thick wall. Its coated with an extruded plastic to bring our total O.D. to a nominal 1.080-1.090. Available in 10 Lengths

Deflection Formula
To determine the amount of deflection of a piece of Fastube tubing with a load in the center use the following formula: d = W x L3 x .000000055 Where: d = deflection (in inches) W = weight (in pounds) L = length of tube ( in inches) Example: A 100 lb weight is placed on a 24 piece of Fastube tubing. The deflection would be: d = 100 lbs x (24)3 x .000000055 d = .076 24 L

Stock colors include:

Part #

Black (TB - BK) Blue (TB - BL) Brown (TB - BN) Green (TB - GN) Gray (TB - GY) Ivory (TB - IV) Light Green (TB - LGN) Orange (TB - OR) Red (TB - RD) White (TB - WH) Yellow (TB - YL) Special order colors available upon request

100 lbs W

For customer service call us at 734.414.8230 or email us [email protected]

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COMPONENTS - BOLT TOGETHER CONNECTORS


Connector Plating: Zinc Chromate - Silver Stamped X for anti-rotation & anti-pull out Pilot hole for optional self drilling screws Connectors bolt together with a FS1 & FS2

Top View: CN1

CN 1 - 2 WAY JOINT

CN 2 - 4 WAY JOINT

CN 3 - 3 WAY JOINT

CN 4 - 3 WAY JOINT

CN 5 - MULTI ANGLE

CN 6 - MULTI ANGLE

CN 7 - 90 JOINT

CN 8 - PARALLEL JOINT

For customer service call us at 734.414.8230 or email us [email protected]

COMPONENTS - CONVEYOR TRACK MOUNTS


Track Mount Plating: Zinc Chromate - Silver For use with CA1 or CA2 Track Mounts secured by pressing onto tube

CN 11L CONVEYOR TRACK MOUNT W/ DEEP RECESSED STOP

CN 12 CONVEYOR TRACK/TUBE MOUNT

CN 14 CONVEYOR TRACK CENTER SUPPORT

CN 15 TUBE MOUNT

CN 15L TUBE MOUNT W/ STOP


CN 10L CN 12

CN 22 FLEXIBLE CONVEYOR-TOCONVEYOR TRACK MOUNT


CN 14

CN 25 STIFF CONVEYOR-TOCONVEYOR TRACK MOUNT


CN 15

For customer service call us at 734.414.8230 or email us [email protected]

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CN 9 CONVEYOR TRACK MOUNT NO STOP

CN 10 CONVEYOR TRACK MOUNT W/ TAB STOP

CN 10L CONVEYOR TRACK MOUNT W/ LONG TAB STOP

CN 11 CONVEYOR TRACK MOUNT W/ RECESSED STOP

COMPONENTS - CONVEYOR PARTS


INDIVIDUAL CONVEYOR COMPONENTS

Aluminum Conveyor Track sold in 10 lengths

CN 16 CONVEYOR TRACK

CN 17 1 1/4 CONVEYOR WHEEL (SMALL WHEEL)

CN 18 1 3/4 CONVEYOR WHEEL (LARGE WHEEL)

CN 19 6 SLIDE FOR CN 17 (HOLDS 4 WHEELS)

CN 20 6 SLIDE FOR CN 18 (HOLDS 3 WHEELS)

CN 21 STEEL AXLE FOR WHEEL

ASSEMBLED CONVEYOR

CA1 SMALL WHEEL CONVEYOR TRACK

CA2 LARGE WHEEL CONVEYOR TRACK

For customer service call us at 734.414.8230 or email us [email protected]

COMPONENTS - HITCH & WELDED BASES


HITCH

Hitch Plating: Zinc Chromate - Silver

HT 1 HITCH SET

HITCH ASSEMBLY (1) HT 1 (4) CS1S (4) CS2S

REQUIRES: (4) FS2S (4) FS5S (4) FS17S

FS17 CS1

CS2 HT1

CUSTOM WELDED BASES

FS2

Exploded View: Receiver Side

Welded bases are done individually per customer, please call a FASTUBE representative to discuss your specific requirements

For customer service call us at 734.414.8230 or email us [email protected]

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FS4

COMPONENTS - CASTERS
CASTER TYPES

AVAILABLE CASTER WHEEL MATERIAL - RUBBER, POLYURETHANE, ESD SPECIAL CASTERS AVAILABLE UPON CUSTOMER REQUEST CASTER PLATING: ZINC CHROMATE - SILVER

STEM CASTER ASSEMBLY

STRAP CASTER ASSEMBLY

STEM CASTERS
Exploded View: CST3 Assembly
Installation: 1. Clean tube of debris & burrs 2. Tap in AC7 into end of tube 3. Insert CST3 into AC7

AC 7

CST3 CST3 L 3 LOCKING STEM CASTER (REQUIRES AC7) CST3 S 3 SWIVEL STEM CASTER (REQUIRES AC7) AC 7 GRIP RING CASTER INSERT

Exploded View: CST4 Assembly


Installation: 1. Clean tube of debris & burrs 2. Tighten Nut to expand rubber until CST4 inserts into tube snug 3. Use 7/16 wrench to tighten nut located on the underside of the Truck until caster cannot be pulled out from tube

CST4 L 4 LOCKING STEM CASTER

CST4 S 4 SWIVEL STEM CASTER

CST4 R 4 RIGID STEM CASTER

CST4

For customer service call us at 734.414.8230 or email us [email protected]

COMPONENTS - CASTERS
STRAP CASTERS
Exploded View: Strap Assembly

FS3

CS1

CS2 CS1 UPPER CASTER STRAP CS2 LOWER CASTER STRAP FS3 CASTER BOLT W/ LOCK WASHER CS4 R

CS4 L 4 LOCKING STRAP CASTER

CS4 S 4 SWIVEL STRAP CASTER

CS4 R 4 RIGID STRAP CASTER

FS4 4 FLOOR LOCK

CS6 L 6 LOCKING STRAP CASTER

CS6 S 6 SWIVEL STRAP CASTER

CS6 R 6 RIGID STRAP CASTER

FS6 6 FLOOR LOCK

CS8 L B 8 LOCKING STRAP CASTER

CS8 S B 8 SWIVEL STRAP CASTER

CS8 R B 8 RIGID STRAP CASTER

STRAP CASTER ASSEMBLY REQUIRES: (2) CS1S (2) CS2S (2) FS3S *PER WHEEL

For customer service call us at 734.414.8230 or email us [email protected]

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LEVELING FEET & ACCESSORIES


LEVELING FEET
Exploded View: AC 14/15 Assembly
Installation: 1. Clean tube of debris & burrs 2. Tap in AC16 into end of tube 3. Insert AC14/15 into AC16

AC 16

AC 14 3 DIA. FOOT (REQUIRES AC 16)

AC 15 2 DIA. FOOT (REQUIRES AC 16)

AC 16 THREADED INSERT

AC 14/15

ACCESSORIES

Accessories Plating: Zinc Chromate - Silver


AC 11

AC 3 PIPE CLAMP

AC 11 J - CHANNEL (USED FOR AKRO BINS)

AC 12

AC 13

AC 12 TUBE HANGER

AC 13 FORK TUBE REST

For customer service call us at 734.414.8230 or email us [email protected]

ACCESSORIES
*Assembly Includes both joints and required plastic inserts

FS1 E & FS2 E FASTENER (ENGLISH)

FS1 M & FS2 M FASTENER (METRIC)

H ITCH BOLT W/LOCK WASHER

FS 5

FS 17 2 HITCH BOLT

CN 23 ROTATING CN 8 JOINT*

CN 24 ROTATING CN 1 JOINT*

CP 1 PLASTIC END CAP

CP 2 RUBBER END CAP

FA 240 2X 4 CLEAR LABEL HOLDER

AC 9 STANCHION MOUNT

AC 21 CLIP

AC 21-B BEVELED CLIP

VARIOUS SHELF MATERIALS (EX. HDPE, MDF, PVC)


*OTHERS AVAILABLE UPON REQUEST

MATERIAL FASTENERS AVAILABLE VELCRO SCREWS

TL 1 T-HANDLE ALLEN WRENCH

TL 2 L-SHAPE ALLEN WRENCH

For customer service call us at 734.414.8230 or email us [email protected]

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ENGINEERING
DESIGN
AutoCAD drawings are used to create customer design requests. Engineering / design services are charged separately to allow customers to only have to pay once for a design. AutoCAD design files can be exchanged electronically via e-mail between FASTUBE and our customers.

SAMPLE AUTOCAD DRAWING

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For customer service call us at 734.414.8230 or email us [email protected]

IMPLEMENTED STRUCTURES
DISPLAY BOARDS / STANDS

5 SIDED ROTATING DISPLAY

4 SIDED ROTATING DISPLAY

8 DRY ERASE MESSAGE BOARD

30 X 30 VELCRO MESSAGE BOARD

8 VELCRO MESSAGE BOARD

2 SIDED DISPLAY STAND

8 INSTRUCTIONAL BOARD

2 SIDED SMALL PARTS STAND

6 LEVEL PASS TROUGH PARTS STAND

WORKTABLE

PORTABLE WORKTABLE

MULTI-LEVEL PARTS STAND


W/

DISPLAY STAND PULL O UT DRAWER

PORTABLE PARTS STAND

For customer service call us at 734.414.8230 or email us [email protected]

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IMPLEMENTED STRUCTURES
FLOW RACKS / CARTS

CART

W/

SHOCK LIFT TILT SHELF

CUSTOM INVENTORY PICK CART

MULTI-LEVEL CART

W/

DRAWER SLIDES

4 LEVEL STORAGE RACK

PALLET TRANSPORT CART

CUSTOM LINE SIDE CART

CYLINDER HEAD SEQUENCE CART

CRANKSHAFT TRANSPORT CART

ENGINE BLOCK TIP-UP CART

PACKING STATION FLOW RACK

W/

WORKSURFACE

LINE SIDE FLOW RACK

W/

RETURN

WAREHOUSE FLOW RACKS

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For customer service call us at 734.414.8230 or email us [email protected]

IMPLEMENTED STRUCTURES
FLOW RACKS / CARTS

FLOW RACK

W/

WORKTABLE

BUMBER FASCIA FLOW RACK

TAPE STORAGE RACKS

HANGING BAG SEQUENCE CART

FRONT FENDER SEQUENCE CARRT

W/

HDPE SHELVING

HEIGHT ADJUSTABLE WORKTABLE

FOOD SERVICE PRODUCTION LINE

CUSTOM WORKSTATION

PACKING & SHIPPING STATION

L-SHAPE WORKSTATION

W/HEIGHT

ADJUSTERS & TOOL BAR

MULTI-LEVEL FLOW RACK

W/

WORKTABLE

LINE SIDE RACKS & CARTS

For customer service call us at 734.414.8230 or email us [email protected]

WWW.FASTUBE.COM
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FASTUBE LLC
44330 Plymouth Oaks Blvd. Plymouth, MI 48170 Telephone: (734) 414-8230 Fax: (734) 414-8279 Email: [email protected]

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