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PLC Cable

This document provides pinout diagrams and descriptions for connecting various programmable logic controllers (PLCs) and microcontrollers to personal computers for programming and communication purposes. It includes pinout diagrams and brief descriptions for connecting PLCs from manufacturers such as Omron, Mitsubishi, Siemens, Idec/Izumi, Sharp, and various microcontroller development boards. The diagrams show the pin connections between the computer's serial port and the PLC/microcontroller using either 9-pin or 25-pin serial cables. Brief descriptions of common serial communication standards like RS-232, RS-422 and RS-485 are also provided.

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Darlan Medeiros
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100% found this document useful (1 vote)
529 views17 pages

PLC Cable

This document provides pinout diagrams and descriptions for connecting various programmable logic controllers (PLCs) and microcontrollers to personal computers for programming and communication purposes. It includes pinout diagrams and brief descriptions for connecting PLCs from manufacturers such as Omron, Mitsubishi, Siemens, Idec/Izumi, Sharp, and various microcontroller development boards. The diagrams show the pin connections between the computer's serial port and the PLC/microcontroller using either 9-pin or 25-pin serial cables. Brief descriptions of common serial communication standards like RS-232, RS-422 and RS-485 are also provided.

Uploaded by

Darlan Medeiros
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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CONNECTOR PIN DESCRIPTION

MICREX F(FFK)

25

1. DCE

1. FG

2. RX

2. TX

FFK(25)

PC(25)

3. TX

3. RX

4. DTR

4. RTS

5. SG

5. CTS

6. DSR

6. DSR

4.5

7. RTS

7. SG

20

8. CTS

8. DCD

9. RI

20. DTR

4.5

22. RI

20

MELSEC CPU <-> P.C GPP

Melsec

MODE : 1 -> RS232C

422 - 232 Converter MODE : 2 -> RS232C, RS485


(GPP) PLC .
P.C(GPP)

MELSEC CPU

16

PLC(9)

PC(9)

15

2.4.7.20.21

6.8

18

17

PLC(25)

PC(9)

RS-422A

MASTER K

Tx+

Rx+

Tx-

Rx-

Rx+

Tx+

Rx-

TxMELSEC (RS-232C)

AB PLC 5/25

PLC(15)

PC(9)

PLC(25)

PC(25)

4.5

1.4.6

6.8.11

7.8

7.13

4.5.8

1) Model NO : 1785-LT2

6.2

2) : 1785-KE

PLC(25)

PC(9)

RX + : 15

RX - : 17

TX + : 19

4.5.8

TX - : 25

6.2

MAXCOM

PLC(9)

PC(9)

4.6

7.8

ROCKET PORT 422A ..

Omron PLC's
The PLC's from Omron can be connected to various peripheral equipment. Each device requires its own cable
layout. Only the more common cables are shown here.
DB-9 RS232 programming cable

DB-25 RS232 programming cable

CV500-CIF01 toolbus programming cable

Mitsubishi PLC's
Melsec PLC's from Mitsubishi can be connected to PC's running Medoc programming software using various
cables. Each different I/O module uses a different pin assignment.
PC to the SC-02N/SC-05 converter units

PC to the AJ71C24 serial communication module

PC to the AJ71C21 serial communication module

PC to the A1SJ71C24-R2 serial communication module

Siemens PLC's
Most programming of Siemens S5 PLC's is done using a special RS232 to TTY converter. The S7 series are
programmed using a RS232 to MPI bus converter. The easiest thing to do is buy these special cables from your
local Siemens supplier. The operator terminals however can be programmed using a normal serial cable. The
following cable can be used to program the OP series of operator displays.
Programming cable for OPxx display series

Idec / Izumi PLC's

Idec / Izumi PLC series FA2, FA2J and FA3J all require a special communication adaptor for programming. This
communication link adaptor (CLA) is a small box that converts the RS232 electrical signals into a compatible
level for the PLC. The cable to connect the PC to a CLA uses a 25 pin D connector at the PLC side. The layout
for a cable with a DB9 connector at the PC side is shown here.
Programming cable for Idec / Izumi FA PLC series

Z-World micro controllers


Z-World is an American company specialized in developing micro controller boards based on the Z180 micro
controller. Where PLC's are often used in single piece environments, micro controllers are mainly present in the
OEM world where multiple controllers are needed.
The main difference in programming a PLC is that most micro controllers, including those from Z-World, are
programmed in C. The Z-World programming package runs on a normal PC and the connection with the
controller is made using a serial cable. This cable needs a DB9 connector at one and, and a RJ14 plug at the
other. The pin out of a programming cable is shown here.
Programming cable for Z-World PK controller series

Sharp PLC

computer

plc

2 ------------------------------ 11
3 ------------------------------ 10
5 ------------------------------ 5,6,9
8,9 ----------------------------- 3,4,13
=========================================
DB9(M)

DB15(M)

Sharp PLC CPU Ladder Software


Cable(RS232)


8051 CPU , RXD, TXD .
, PC (serial port)
. , PC 8051 . ECB
, PC ,
8051 (download) . ,
(monitor program) ,
.
Windows CE
I/O Windows CE . 1:1
. . , Windows CE
.
. Windows CE
.
Windows CE I/O
. I/O raw.
. Windows CE .
IrDA IR . IrDA Winsock (IrSock)
. IrSock
. , IrSock IrDA .
RS232C . .
RS232/RS422/RS485

2 .

.


.
(80286 16 , 80386, 80486 32 ,
32 64
.)

HDD, FDD, VIDEO .


.
, .
.
.
1
, , ()
.
, LAN, RS232 X.25 .
2 .
RS232 RS232

.
RS232 .
NS 16C450 16C550

.
UART(Universal Asynchronous Receiver/
TransmItter) .
UART TTL
.
TTL IC
LINE DRIVER/RECEIVER RS232, RS422 RS485
.
.
Specification

RS232C

RS423

RS422

RS485

Single-Ended

Single-Ended

Differential

Differential

driver/Receiver

1 Driver

1 Driver

1 Driver

32 Drivers

1 Receiver

10 Receivers

10 Receivers

32 Receivers

15 m

1.2 km

1.2 km

1.2 km

20 Kb/s

100 Kb/s

10 Mb/s

10 Mb/s

Full Duplex

Full Duplex

Full Duplex

Half Duplex

25V

6V

-0.25V to +6V

-7V to +12V

15V

12V

-7V to +7V

-7V to +12V

RS-232 RS-423(Single-Ended )
RS422 RS485

.(RS422 2 )
RS232, RS422 RS485 .
RS422 RS485 Driver Receiver
RS485 256 .

RS232
RS232C EIA(Electronic Industries Association)
(DTE: Data Terminal Equipment) (DCE: Data Communication
Equipment) , , ,
,
DTE .
CCITT(Consultative Committee for International Telegraph and Telephony)
CCITT V.24 DTE DCE ,
.
.
RS232
, RS232 .
.

TXD - Transmit Data



.
RXD - Receive Data

RTS - Ready To Send
DTE DCE
.
CTS - Clear To Send
DCE DTE
.
DTR - Data Terminal Ready

.
DSR - Data Set Ready


.
DCD - Data Carrier Detect


.
RI - Ring Indicator
.


.

RS422
RS422 EIA
.

.
RS422 Point To Point Multi-Drop .
Point To Point RS232 2
.
Multi-Drop .
Multi-Drop , RS422
.

( ) MULTI-1 .
.
TXD+, TXD-, RXD+ RXD-
.


RS232
+ - .
, RS232 TXD RS422 TXD+ TXD- .

* GND .
* + + -
- .

RS422 Multi-Drop
Multi-Drop

. ( Multi-Drop
)
, 10

Point To Point Multi-Drop


.
TX TXD
TX TXD
TXD
.
2 TXD .
TX TXD TX
S/W H/W S/W
.
TX
.

( UART TXD )
.( RS422 (Logic "1" Logic "0"
) )
, TXD "A"
RS422 Driver Enable to Output
High Delay Time(tZH) Driver Enable to Output Low Delay Time(tZL) RS422
.(Logic "1")
tZH tZL nS
.
.
, S/W RS422 TXD
TXD
.( "B"
RS422 (Logic "0") .)

RS422 RS422
TXD+ TXD- ( "A", "B") UART
RXD ( "A", "B") RS422
TXD+ TXD- (Hi-Z)
( "C") UART RXD

TXD+ TXD- TXD
.
RS422 RTS DTR RTS
.
TXD S/W
.
TXD H/W
.
S/W (Multi-Drop S/W
)
.
MULTI-1 H/W
.
RS485
RS485 EIA
.

.
RS485 RS232 RS422 Full Duplex Half Duplex
RS422 Multi-Drop RS485 TXD
(RS485 .)
RXD ,
.
RS485 Echo Non Echo .
, RS485
.

.

RS232
+ - .
UART TXD, RXD
.
,
.

RS485 Echo, Non Echo



.

.

RS422 Multi-Drop .

S/W .

RS485 Echo .
, "ABC"
(Echo) "ABC"

.
RXD
.
S/W .
RS485 Echo RXD
TXD
.
RS422 Multi-Drop
.
RS485 Echo
RS485 Non Echo .
RS485 Non Echo TXD RXD
, TXD
RXD .
RS422 Multi-Drop
.
RS485 RTS DTR RTS
.

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