Hydraulic Injection Moulding Machine 80 to 910 Ton

The ROBUST Performer

Generous Specifications High Productivity Robust & Reliable User Friendly Control

Hydraulic Injection Moulding Machine

The ROBUST Performer

3 Generous Mould Space

Accommodates Large Moulds

5 Closed Loop PID Temperature Control

Provides Precise Temperature Control Excellent Process Control & Stability

7 Twin Cylinder injection Unit

Uniform Load Distribution across Screw Centerline

Energy Saving
2 3 1 6 4 5 7

Upto 40%

1 Unique Prefill Cylinder Design

Fast Tonnage Built-up Time

AC Drive (Optional)

2 Large Ram Diameter

Provides Uniform Force Distribution across Platen Provides Excellent Mould Squareness & Parallelism Reduces Mould Wear

6 Endura-II - Advanced User Friendly Control

Ergonomic Layout High Speed Microprocessor Direct Access Menu Keys Graphical Presentation of Machine Features Self Diagnostic & Fault Finding Capability Parameter Entry in Absolute Value Central Monitoring System Statistical Process Control (SPC)

4 Wide Skates for Platen Supports

Reduced Platen Deflection Enhanced Life of Tie-bars Higher Mould Carrying Capacity

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03

Hydraulic Injection Moulding Machine

The OMEGA Series is Fully Hydraulic Direct Locking Ram Type Machine. AC Variable Frequency Drive - One of the Best Energy Saving Concept (Upto 100 HP - Optional Feature)
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AC Variable Frequency Drive adjusts the Electric Motor Velocity to match the Power requirement of the Moulding Cycle by Optimizing the Oil Volume from the Pump during various Moulding Phase.

Principle

Finite Element Analysis (FEA) for Machine Components

Provides Maximum Strength to Weight Ratio

Hollow Headless Ram

Minimized Friction Faster Clamp Movement

Benefits Other Advantages

Large Energy Saving when Machine Cycle with High Idling Time Mono Seal & No Piston Rings
Long Life of Sealing System Ease of Maintenance

Fully Guided Knock Out Bar

Provides Multi Point Ejection & Even Ejection Force

AC Variable Frequency Drive offers a Soft Start Capability of Motor Hydraulic Valves Mounted Close to Actuators
Fast Response From Actuator to Control Unit

Reduced Wear & Tear on the Hydraulic Component & Motor related Components Prevents Excess Flow of Oil resulting in Lower Oil Temperature Reduced Oil Cooling Requirement Enhanced Oil Life

More Use of Hoses

Quieter Machine Operation

Reduced Motor Noise

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Typical Applications Suitable for AC Variable Friquency Drive

Typical Case Study OMEGA 660

1148 58 75 26 With AC Drive 28.67 0.4

MODEL
Part Weight (gms) Cycle Time (sec) Power Pack (HP) Cooling Time (sec) Energy Consumption (kWh) Energy Consumption (kWh/kg)
Note : Case Study Data for the Same Mould

Automotive White Goods Additional Control Features Cartridge Valves

Smooth Operations Low Energy Dissipation
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House Ware Rigid Packaging Construction Furniture

Parameter Entry in Absolute Values User Customized Menu On Board I/O Diagnosis Mould Data Storage - 80 Nos.

With Fix Pump 42 0.6

Energy Saving 33% 33%

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Hydraulic Injection Moulding Machine

MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 15 (20) 280 80 21.4 4.23 x 1.40 x 1.98 3600 15 (20) 280 80 22.3 4.26 x 1.40 x 1.98 3800 ton mm mm mm mm mm mm mm ton kg 80 500 700 200 610 x 570 410 x 370 70 125 3 500 80 500 700 200 610 x 570 410 x 370 70 125 3 500 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 64 68 2068 107 110 28 23 400 425 13 20 HP 28 MM FRAME B 84 88 1584 140 110 32 20 400 425 17 3+1 6.4 C 107 112 1251 177 110 36 17.7 400 425 22 29 A 99 105 2074 105 130 32 22.6 298 665 11 -

Technical Specifications
OMEGA 100 W
1000 - 220 25 HP 32 MM FRAME C 171 180 1204 181 130 42 17 298 665 21 25 A 99 105 2074 115 130 32 22.6 300 665 11 B 126 132 1639 146 130 36 20 300 665 14 19 3+1 7.3 100 560 760 200 610 x 610 410 x 410 70 125 4.5 700 18.5 (25) 315 80 25.8 4.76 x 1.43 x 2.04 4350 C 171 180 1204 199 130 42 17 300 665 21 25 A 215 226 1901 136 180 40 22.5 251 876 16 19 1000 - 430 25 HP 40 MM FRAME B 272 286 1502 172 180 45 20 251 876 22 27 3+1 13.2 100 560 760 200 610 x 610 410 x 410 70 125 4.5 700 18.5 (25) 315 80 31.7 4.87 x 1.43 x 2.04 4650 C 336 353 1217 212 180 50 18 251 876 30 36 20 HP 32 MM FRAME B 126 132 1639 133 130 36 20 298 665 14 18 3+1 7.3 800 - 220

Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 22 (30) 405 80 35.2 5.31 x 1.60 x 2.25 7000 22 (30) 405 80 37 5.37 x 1.60 x 2.25 7500 30 (40) 425 80 45 5.75 x 1.70 x 2.42 10000 30 (40) 425 80 49.6 6.05 x 1.70 x 2.42 10700 ton mm mm mm mm mm mm mm ton kg 150 625 825 200 715 x 715 510 x 510 85 160 4.5 1050 150 625 825 200 715 x 715 510 x 510 85 160 4.5 1050 200 750 950 200 820 x 820 560 x 560 95 160 7.5 1450 200 750 950 200 820 x 820 560 x 560 95 160 7.5 1450 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 215 226 1901 185 180 40 22.5 343 876 22 26 30 HP 40 MM FRAME B 272 286 1502 235 180 45 20 343 876 30 36 3+1 13.2 C 336 353 1217 290 180 50 18 343 876 41 49 A 303 318 1900 181 200 45 22.2 272 1080 24 29

OMEGA 80 W
800 - 140

OMEGA 150 W
1500 - 430 1500 - 610 30 HP 45 MM FRAME B 374 393 1539 224 200 50 20 272 1080 33 39 3+1 15 C 452 475 1272 271 200 55 18.2 272 1080 42 49 A 303 318 1900 228 200 45 22.2 304 1080 26 32 40 HP

OMEGA 200 W
2000 - 610 45 MM FRAME B 374 393 1539 281 200 50 20 304 1080 36 43 3+1 15 C 452 475 1272 340 200 55 18.2 304 1080 47 54 A 467 491 1900 236 250 50 22 289 1305 35 41 2000 - 940 40 HP 50 MM FRAME B 565 594 1570 285 250 55 20 289 1305 45 52 3+1 19.6 C 789 830 1124 398 250 65 16.9 204 1852 49 58

OMEGA 80 W 06
A B C M16x32 DEEP (120 HOLES ON MOVING PLATEN) M16x32 DEEP (122 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 50.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 100.0 (+0.035/0.00) WITH LOCATING RING, 125.0 (+0.040/0.00) WITHOUT LOCATING RING 27.0 THRU, (4) HOLES & K/O BAR HOLES M12 THRU (4) NOS

ALL DIMENSIONS ARE IN MM

A B C

OMEGA 100 W
M16x40 DEEP (106 HOLES ON MOVING PLATEN) M16x40 DEEP (108 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 50.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 100.0 (+0.035/0.00) WITH LOCATING RING, 125.0 (+0.040/0.00) WITHOUT LOCATING RING 27.0 THRU, (4) HOLES & K/O BAR HOLES M12 THRU (4) NOS A B C

OMEGA 150 W

ALL DIMENSIONS ARE IN MM

A B C

OMEGA 200 W
M20x50 DEEP (76 HOLES ON MOVING PLATEN) M20x50 DEEP (84 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16X40 MM DEEP STATIONARY PLATEN : 125.0 (+0.04/0.00) WITH LOCATING RING, 160.0 (+0.04/0.00) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (12) NOS

M16x40 DEEP (156 HOLES ON MOVING PLATEN) M16x40 DEEP (176 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16X40 MM DEEP STATIONARY PLATEN : 125.0 (+0.04/0.00) WITH LOCATING RING, 160.0 (+0.04/0.00) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (12) NOS

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Hydraulic Injection Moulding Machine

MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 37 (50) 655 130 56.6 6.35 x 1.76 x 2.53 13200 37 (50) 655 130 60.7 6.60 x 1.76 x 2.53 13700 ton mm mm mm mm mm mm mm ton kg 250 830 1080 250 880 x 880 620 x 620 100 160 7.5 1680 250 830 1080 250 880 x 880 620 x 620 100 160 7.5 1680 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 467 491 1900 265 250 50 22 326 1305 39 46 50 HP 50 MM FRAME B 565 594 1570 321 250 55 20 326 1305 50 58 3+1 19.6 C 789 830 1124 448 250 65 16.9 229 1852 56 65 A 588 618 1918 250 260 55 23.6 229 1852 35 41

Technical Specifications
OMEGA 350 W
3500 - 1190 60 HP 55 MM FRAME C 952 1001 1184 404 260 70 18.6 200 2126 56 69 A 588 618 1918 334 260 55 23.6 307 1852 47 55 B 821 863 1373 466 260 65 20 294 1852 71 83 3+1 23.7 350 1060 1360 / 1660# 300 / 600# 1010 x 1010 710 x 710 125 200 7.5 2900 45 (60) 905 130 68.7 7.42 x 1.93 x 2.63 16550 C 952 1001 1184 541 260 70 18.6 267 2126 75 93 A 1172 1232 1909 351 320 70 22.9 170 3347 48 59 3500 - 2350 60 HP 70 MM FRAME B 1530 1608 1462 458 320 80 20 170 3347 66 80 3+1 29.5 350 1060 1360 / 1660# 300 / 600# 1010 x 1010 710 x 710 125 200 7.5 2900 45 (60) 905 130 74.5 8.13 x 1.93 x 2.70 17050
#

Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT UNIT A INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 55 (75) 1160 150 84.5 8.26 x 2.29 x 2.80 22300 55 (75) 1160 150 97.8 8.81 x 2.29 x 2.80 23000 ton mm mm mm mm mm mm mm ton kg 450 1100 1500 400 1200 x 1200 830 x 830 140 200 11.5 4800 450 1100 1500 400 1200 x 1200 830 x 830 140 200 11.5 4800 kW rpm Nm gm/sec gm/sec gm cc bar cc/sec mm mm 1172 1232 1909 462 320 70 22.9 224 3347 63 77 4500 - 2350 75 HP 70 MM FRAME B 1530 1608 1462 604 320 80 20 224 3347 87 105 3+1 29.5 C 1937 2036 1155 764 320 90 17.8 171 4386 88 107 A 1722 1810 1843 492 360 80 22.5 153 4875 59 72

OMEGA 250 W
2500 - 940 2500 - 1190 50 HP 55 MM FRAME B 821 863 1373 349 260 65 20 229 1852 56 65 3+1 23.7

OMEGA 450 W
4500 - 3340 75 HP 80 MM FRAME B 2179 2290 1456 623 360 90 20 153 4875 79 96 4+1 42.8 C 2690 2827 1180 769 360 100 18 139 5388 93 111

C 1937 2036 1155 580 320 90 17.8 129 4386 67 81

With Ram Spacer

OMEGA 250 W 08
A B C

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 350 W
M20x50 DEEP (116 HOLES ON MOVING PLATEN) M20x50 DEEP (120 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16X40 MM DEEP STATIONARY PLATEN : 160.0 (+0.04/0.00) WITH LOCATING RING, 200.0 (+0.046/0.00) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS 52.40 THRU, (8) HOLES

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 450 W
M20x50 DEEP (168 HOLES ON BOTH PLATENS) MOVING PLATEN : 125.0 THRU BORE K/O BAR CENTER HOLE M24X40 MM DEEP STATIONARY PLATEN : 160.0 (+0.040/0.00) WITH LOCATING RING, 200.0 (+0.046/0.00) WITHOUT LOCATING RING 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS 52.4 THRU, (8) HOLES

M20x50 DEEP (104 HOLES ON MOVING PLATEN) M20x50 DEEP (112 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16X40 MM DEEP STATIONARY PLATEN : 125.0 (+0.04/0.00) WITH LOCATING RING, 160.0 (+0.04/0.00) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP (12) NOS

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Hydraulic Injection Moulding Machine

MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 55 (75) 1375 150 97.8 9.20 x 2.55 x 2.80 32300 55 (75) 1375 150 109 9.60 x 2.55 x 2.80 32300 ton mm mm mm mm mm mm mm ton kg 550 1140 1676 536 1245 x 1245 870 x 870 160 200 12 7060 550 1140 1676 536 1245 x 1245 870 x 870 160 200 12 7060 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 1722 1810 1843 469 360 80 22.5 146 4875 57 69 5500 - 3340 75 HP 80 MM FRAME B 2179 2290 1456 594 360 90 20 146 4875 75 91 4+1 42.8 C 2690 2827 1180 733 360 100 18 132 5388 88 105 A 2421 2545 1906 441 400 90 22.2 108 6631 55 67 75 HP 90 MM FRAME B 2989 3142 1544 545 400 100 20 108 6631 72 86 4+1 54 C 3617 3801 1276 659 400 110 18.2 108 6631 91 109 5500 - 4850

Technical Specifications
OMEGA 550 W
5500 - 3340 100 HP 80 MM FRAME A 1722 1810 1843 659 360 80 22.5 205 4875 80 96 B 2179 2290 1456 834 360 90 20 205 4875 106 128 4+1 42.8 550 1140 1676 536 1245 x 1245 870 x 870 160 200 12 7060 75 (100) 1375 150 117.8 9.20 x 2.55 x 2.80 32300 C 2690 2827 1180 1029 360 100 18 186 5388 124 148 A 2421 2545 1906 620 400 90 22.2 151 6631 78 94 5500 - 4850 100 HP 90 MM FRAME B 2989 3142 1544 765 400 100 20 151 6631 101 120 4+1 54 550 1140 1676 536 1245 x 1245 870 x 870 160 200 12 7060 75 (100) 1375 150 129 9.60 x 2.55 x 2.80 32300 C 3617 3801 1276 926 400 110 18.2 151 6631 128 153

Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 75 (100) 1995 150 129 10.10 x 2.56 x 2.92 35300 134.3 10.57 x 2.56 x 2.92 36000 75 (100) 1995 150 136.9 10.87 x 2.56 x 2.92 75 (100) 1995 150 137 11.10 x 2.56 x 2.92 37000 ton mm mm mm mm mm mm mm ton kg 660 1320 1780 460 1400 x 1400 950 x 950 170 200 12 9455 660 1320 1780 460 1400 x 1400 950 x 950 170 200 12 9455 660 1320 1780 460 1400 x 1400 950 x 950 170 200 12 9455 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 2421 2545 1906 620 400 90 22.2 151 6631 78 94 6600 - 4850 100 HP 90 MM FRAME B 2989 3142 1544 765 400 100 20 151 6631 101 120 4+1 54 C 3617 3801 1276 926 400 110 18.2 151 6631 128 153 A 3288 3456 1864 651 440 100 22 121 8268 81 96 4+1 59.3 B 3978 4181 1540 788 440 110 20 121 8268 103 122

OMEGA 660 W
6600 - 6440 100 HP 100 MM FRAME C 5137 5400 1193 1018 440 125 20 121 8268 151 163 4+1 61.9 A 5063 5322 1891 541 560 110 22.7 121 8268 103 122 4+1 62 6600 - 10070 100 HP 110 MM FRAME B 6538 6872 1465 699 560 125 20 121 8268 151 163

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 550 W
M20x50 DEEP (168 HOLES ON BOTH PLATENS) MOVING PLATEN : 160.0 THRU BORE & 200x15 DEEP CBORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : 160.0 (+0.063/0.00) WITH LOCATING RING, 265.0 (+0.052/0.00) WITHOUT LOCATING RING 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS 52.4 THRU, (8) HOLES

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 660 W
M20x50 DEEP (200 HOLES ON MOVING PLATEN) M20x50 DEEP (208 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 200.0 THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : 200.0 (+0.072/0.00) WITH LOCATING RING, 315.0 (+0.052/0.00) WITHOUT LOCATING RING 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (28) NOS 52.4 THRU, (16) HOLES

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Hydraulic Injection Moulding Machine

MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 112 (150) 1995 200 166 10.10 x 2.56 x 2.92 35300 171.3 ton mm mm mm mm mm mm mm ton kg 660 1320 1780 460 1400 x 1400 950 x 950 170 200 12 9455 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 2421 2545 1906 884 400 90 22.2 212 6631 109 133 6600 - 4850 150 HP 90 MM FRAME B 2989 3142 1544 1091 400 100 20 191 6631 128 152 4+1 54 C 3617 3801 1276 1320 400 110 18.2 174 6631 147 176 A 3288 3456 1864 929 440 100 22 173 8268 115 137 4+1 59.3 B

Technical Specifications
OMEGA 660 W
6600 - 6440 150 HP 100 MM FRAME C 5137 5400 1193 1451 440 125 20 153 8268 190 205 4+1 61.9 660 1320 1780 460 1400 x 1400 950 x 950 170 200 12 9455 112 (150) 1995 200 173.9 10.87 x 2.56 x 2.92 36000 10.57 x 2.56 x 2.92 3978 4181 1540 1124 440 110 20 173 8268 146 175 A 5063 5322 1891 772 560 110 22.7 173 8268 146 175 4+1 62 660 1320 1780 460 1400 x 1400 950 x 950 170 200 12 9455 112 (150) 1995 200 174 11.10 x 2.56 x 2.92 37000 6600 - 10070 150 HP 110 MM FRAME B 6538 6872 1465 997 560 125 20 153 8268 190 205

Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 75 (100) 1995 150 129 10.40 x 2.93 x 2.92 38300 134.3 10.74 x 2.93 x 2.92 39000 75 (100) 1995 150 136.9 11.05 x 2.93 x 2.92 75 (100) 1995 150 137 11.30 x 2.93 x 2.92 40000 ton mm mm mm mm mm mm mm ton kg 775 1320 1920 600 1680 x 1475 1150 x 950 190 200 18.3 10820 775 1320 1920 600 1680 x 1475 1150 x 950 190 200 18.3 10820 775 1320 1920 600 1680 x 1475 1150 x 950 190 200 18.3 10820 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 2421 2545 1906 620 400 90 22.2 151 6631 78 94 7750 - 4850 100 HP 90 MM FRAME B 2989 3142 1544 765 400 100 20 151 6631 101 120 4+1 54 C 3617 3801 1276 926 400 110 18.2 151 6631 128 153 A 3288 3456 1864 651 440 100 22 121 8268 81 96 4+1 59.3 B 3978 4181 1540 788 440 110 20 121 8268 103 122

OMEGA 775 W
7750 - 6440 100 HP 100 MM FRAME C 5137 5400 1193 1018 440 125 20 121 8268 151 163 4+1 61.9 A 5063 5322 1891 541 560 110 22.7 121 8268 103 122 4+1 62 7750 - 10070 100 HP 110 MM FRAME B 6538 6872 1465 699 560 125 20 121 8268 151 163

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 660 W
M20x50 DEEP (200 HOLES ON MOVING PLATEN) M20x50 DEEP (208 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 200.0 THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : 200.0 (+0.072/0.00) WITH LOCATING RING, 315.0 (+0.052/0.00) WITHOUT LOCATING RING 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (28) NOS 52.4 THRU, (16) HOLES

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 775 W
M20x50 DEEP (192 HOLES ON MOVING PLATEN) M20x50 DEEP (200 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 200.0 THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : 200.0 (+0.072/0.00) WITH LOCATING RING, 315.0 (+0.052/0.00) WITHOUT LOCATING RING 27.0 THRU, (8) HOLES & K/O BAR HOLES M20x65 DEEP (32) NOS 52.4 THRU, (20) HOLES

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Hydraulic Injection Moulding Machine

MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 112 (150) 1995 200 166 10.40 x 2.93 x 2.92 38300 171.3 ton mm mm mm mm mm mm mm ton kg 775 1320 1920 600 1680 x 1475 1150 x 950 190 200 18.3 10820 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 2421 2545 1906 884 400 90 22.2 212 6631 109 133 7750 - 4850 150 HP 90 MM FRAME B 2989 3142 1544 1091 400 100 20 191 6631 128 152 4+1 54 C 3617 3801 1276 1320 400 110 18.2 174 6631 147 176 A 3288 3456 1864 929 440 100 22 173 8268 115 137 4+1 59.3 B

Technical Specifications
OMEGA 775 W
7750 - 6440 150 HP 100 MM FRAME C 5137 5400 1193 1451 440 125 20 153 8268 190 205 4+1 61.9 775 1320 1920 600 1680 x 1475 1150 x 950 190 200 18.3 10820 112 (150) 1995 200 173.9 11.05 x 2.93 x 2.92 39000 10.74 x 2.93 x 2.92 3978 4181 1540 1124 440 110 20 173 8268 146 175 A 5063 5322 1891 772 560 110 22.7 173 8268 146 175 4+1 62 775 1320 1920 600 1680 x 1475 1150 x 950 190 200 18.3 10820 112 (150) 1995 200 174 11.30 x 2.93 x 2.92 40000 7750 - 10070 150 HP 110 MM FRAME B 6538 6872 1465 997 560 125 20 153 8268 190 205

Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L/D RATIO SCREW SPEED SCREW TORQUE @ 172 BAR PLASTICIZING RATE (GPPS) PLASTICIZING RATE (BARRIER SCREW) NO. OF PYROMETER (BARREL+NOZZLE) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT PLATEN SIZE (H x V) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT (Inlet temp. 29C) CONNECTED LOAD MACHINE DIMENSION (L x W x H) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 171.3 12.15 x 3.49 x 2.89 60000 112 (150) 2900 200 173.9 12.50 x 3.49 x 2.89 112 (150) 2900 200 174 12.70 x 3.49 x 2.89 61000 112 (150) 2900 200 177 13.69 x 3.49 x 2.89 68500 ton mm mm mm mm mm mm mm ton kg 910 1600 2350 750 2000 x 1600 1530 x 1120 190 210 18.3 19045 910 1600 2350 750 2000 x 1600 1530 x 1120 190 210 18.3 19045 910 1600 2350 750 2000 x 1600 1530 x 1120 190 210 18.3 19045 kW rpm Nm gm/sec gm/sec UNIT A gm cc bar cc/sec mm mm 3288 3456 1864 929 440 100 22 173 8268 115 137 4+1 59.3 B 3978 4181 1540 1124 440 110 20 173 8268 146 175 9100 - 6440 150 HP 100 MM FRAME C 5137 5400 1193 1451 440 125 20 153 8268 190 205 4+1 61.9 A 5063 5322 1891 772 560 110 22.7 173 8268 146 175 4+1 62

OMEGA 910 W
9100 - 10070 150 HP 110 MM FRAME B 6538 6872 1465 997 560 125 20 153 8268 190 205 A 8173 8590 1893 771 700 125 22.4 76 18703 95 103 4+1 65 9100 - 16000 150 HP 16000 B 10252 10776 1509 967 700 140 20 76 18703 133

ALL DIMENSIONS ARE IN MM

A B C D

OMEGA 775 W
M20x50 DEEP (192 HOLES ON MOVING PLATEN) M20x50 DEEP (200 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 200.0 THRU BORE K/O BAR CENTER HOLE M24 THRU STATIONARY PLATEN : 200.0 (+0.072/0.00) WITH LOCATING RING, 315.0 (+0.052/0.00) WITHOUT LOCATING RING 27.0 THRU, (8) HOLES & K/O BAR HOLES M20x65 DEEP (32) NOS 52.4 THRU, (20) HOLES

ALL DIMENSIONS ARE IN MM

A B C

OMEGA 910 W
M24x60 DEEP (176 HOLES ON MOVING PLATEN) M24x60 DEEP (180 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 250.0 THRU BORE K/O BAR CENTER HOLE M20x50 MM DEEP STATIONARY PLATEN : 250.0 (+0.072/0.00) WITH LOCATING RING, 315.0 (+0.052/0.000) WITHOUT LOCATING RING 52.4 THRU, (28) HOLES & K/O BAR HOLES M20x50 DEEP (28) NOS

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Hydraulic Injection Moulding Machine

Design Advantages & Features
CLA MP
Hollow Headless Ram with Mono Seal & No Piston Rings Large Prefill Designed for Fast Tonnage Build-up Rapid Traverse Cylinders Conical Strain Rod Nuts & Controlled Stress on Tie Rods Adjustable moving Platen Skates Rigid Cast Platens with FEA Adjustable Pressure setting of Closing & Opening Stage Proportional Speed Control with 5 Closing & 5 Opening Speed Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed Position Based Ramping for Accurate Position Switching Precise Speed & Pressure Control Linear Position Transducer for Accurate Clamp Position Control Sensitive Mould Protection with Try Again Circuit Stage Wise Actual Time Display Insert Moulding Program

CO NT R O LS
22 Parameter Monitoring for last 1000 cycles with Graphics 10.4 TFT Color Display with Alpha - Numeric Keypad Actual Injection Speed & Pressure Graph Display 80 Mould Data Storage Configurable Multilevel Password with Operators Name Graphically Presentation of Hourly Production Customized Setup Menu High / Low Limit Display for Each Adjustable Parameter I / 0 diagnosis - Analog & Digital Timer Precision in 0.01 Second Change Log Menu: logs last 100 Set Points Changes with Time & Date Statistical Process Control (SPC) with Graphics Process Mode: Functions with its Co-fuctions on a Single Key Press Note Pad & Maintenance Scheduling Freely Programmable Smart Outputs Over View Screen with Graphical Display of Machine Functions Soft Keys for Fast Access of Select Menus Auto shut down Visual & Audible Alarm 1000 Alarm History with Date & Time Log Printer Interface with USB Port

E JE CTOR
Knock-Out Bar 2 Stage Programmable Ejector Forward Profile with Soft Eject Ejector Speed & Pressure adustable on Screen (Omega 80W to 450W) Linear Transducer for Ejector Position Pulsating Ejector Strokes upto 9 Pulses Intermediate Retract Set Point Ejector Stay Forward & Forward Dwell Timer

H YDR A U LICS
Multiple Pump with PQ circuit Pump & Motor slide out from Base for Ease of Maintenance Ergonomic Hydraulic Layout for Easy Approach Valves Placed near Actuators for Rapid Response Pre-Heating Circuit for Hydraulic Oil Low Oil Level Audible Alarm & Motor Shut Down Continuous Oil Filtration with 10 Micron Filter Audible Alarm for Filter Clogging

I N JE CTI ON
6 Stage Injection Velocity & 15 Stage Injection Pressure Profile 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen Digital setting of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injection Units with A-B-C Screw/Barrel Combinations Easy Injection Unit Swivelling Switch Over from Fill to Pack based on Position or Time Linear Position Transducer for Accurate Injection Position Control Injection Decompression Before / After Refilling or Both Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs Chequered Plate below Purge Area Sprue Break with Timer Injection start, Suck-back & Melt Decompresion - Delay Timer Graphically Adjustable Alarm Bands for Injection Pressure Sliding Hopper Nozzle Contact Force by Pressure Switch

A V A ILA BLE O P T IO NS
Air Ejection Hydraulic Core pull Feed Throat Temperature Control Oil Temperature Control Part Drop Detect for Single Cavity Water Battery with Temperature Indicator Water Manifolds Robot Interface (SPI / EUROMAP) Extra Heating Zones Ejector on Fly Jam Bar T-slot Platens Extended Daylight with Ram Spacer Eject Retract Limit Switch Verification Insulated Heater Band Bimetallic Barrel & Hardened / Coated Screw AC Variable Frequency Drive

TE MPE R A TURE C ONTROL

Actual Current Display of Heating Zones Heater Failure & Thermocouple Failure Detection Accurate PID Temperature Control settable on Screen Feed Throat Temperature Indication Auto Heat Startup & Shutdown Heat Standby after set number of Cycles Soak Timer for Cold Start Protection High / Low Temperature Alarm Set & Actual Temperature Data with Bar Graph

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories, which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.

FERROMATIK MILACRON INDIA PVT. LTD.

(Formerly known as Cincinnati Milacron Ltd.)

93/2 & 94/1, Phase-I, G.I.D.C. Vatva, Ahmedabad - 382 445, India.

Phone : +91-79-2589 0081, 2589 0133, 2583 0063 Fax : +91-79-2583 0125 E-mail : [email protected] Website : www.milacronindia.com
02/2013 marg

NEW DELHI +91-11-4630 1114/15/16 MUMBAI +91-22 4005 5459/60/61/62/66 CHENNAI +91-44-2361 3639/3319 KOLKATA +91-33-2282 2593/2909 HYDERABAD +91-40-2340 2159/60 BANGALORE +91-80-2340 8984/85 CHANDIGARH +91-172-508 6633 PUNE +91-20-3049 0990/91 VAPI +91-260-246 5150 COIMBATORE +91-89398 88192 KERALA +91-94477 21221