Practical Solutions... Practical Solutions... at Level! at Level!
Practical Solutions... Practical Solutions... at Level! at Level!
Practical Solutions... Practical Solutions... at Level! at Level!
LLC
Point Level
BULLETIN 112
Continuous Level
Point Level
Flexar
G U I D E D WAV E R A D A R
FEATURES
! Real-Time Continuous Output ! Focused / Directed Energy Field ! TDR Technology Unaffected by
SiloPatrol SE
CABLE-BASED SMART SMART SENSOR
! Sensor Performance Unaffected by
SafePoint
R O TA TA R Y P A D D L E , F A I L - S A F E
! SelfValidating TRUE Fail-Safe Design ! Patented Magnetic Sensing Technology ! Maximized Sensor Life via Motor ! Externally Viewable LED Sensor
! No Moving Parts ! Smart RS-485 and/or Analog Output ! Measuring Range (Dependent on
Target Material Dielectric Constant): "#Up to 100ft (30m) for Solids "#Up to 200ft (60m) for Liquids
Material Composition ! On-Demand Measurement, Operated Manually or Automatically, with Lock Out Override ! Virtually Maintenance Free ! Smart Sensing Reliability Combining Optic and Hall-Effect Technologies ! Smart RS-485, Analog or Pulse Output ! Measuring Range Up to 150 ft (46m)
! Hazardous Location Approvals for
Status Indicator (Except Hazardous Location Units) ! Independent Sense and Fault Outputs ! Enclosure Provides Ample Wiring Access and a Twist ON/OFF Cover
! Hazardous Location Approvals for ! Variety of Paddle Designs for Material ! High Temperature Unit (Top Mount) ! Pipe Extension Models ! Field Adjustable Cable Extension
"#78
OPTIONS
Gases and Dust ! Flexible or Rigid Probe Variations ! Split Architecture Configuration for High Temperatures or High Vibration 2 ! Local Indication (HMI ) ! PC Based Server / Client Software (SiloTrackTM) with Multi-user Access via LAN or Internet
! Use when instantaneous level
Dust 2 ! Local Indication (HMI ) ! PC Based Server / Client Software (SiloTrackTM) Multi-user Access via LAN or Internet ! Wireless Communication Interface ! 0o, 5o or 10o Freeze-Resistant Mounting Flange ! Auxiliary Output Enclosure (AOE) with Relay and/or Analog Outputs
! Use when target material characteristics
PRACTICAL APPLICATIONS
measurement is required. ! Focused / directed energy will prevent undesired detection of obstructions within the vessel. ! Perfectly suited for a variety of liquid level measurements.
Flexars capability to penetrate dust clouds makes it suitable for applications using pneumatic conveying such as flour, cement and flyash.
may change thereby eliminating need for re-calibration. ! Great economical choice when accurate yet infrequent measurements are required.
SiloPatrol provides reliable long-range measurement of materials with low dielectric constants such as plastics. Power: 115 VAC; 230 VAC Ambient Temp: SMU: -40 to +150F (-40 to 65C); HMI2/AOE: -4 to +131F (-20 to 55C) Int. Bin Temp: Up to 300F (149C) SMU Output: Smart: RS-485 half-duplex, isolated Pulse: 1 pulse per 1/10 or dm, isolated Analog: 4-20 mA, isolated Mounting: Flange with 7.0 (177.8mm) bolt circle Approvals: CSAUS/C: Ordinary Locations; Enclosure Protection: NEMA 4X; IP66
CSAUS/C: Class II & III; ATEX: II 1/2 Dc T 75C, Ex tD A21 IP6X T75C, (Ta -40C to +65C); CE Mark
Practical Tip
Practical Tip
undetected sensor failure could result in catastrophic process problem. ! LED provides means for personnel to view sensor status without visiting control room. ! Capable of sensing materials as light as 5 lbs/ft3 (80kg/m3).
SafePoints independent sense and fault outputs can be wired in series to simplify wiring while still providing true fail-safe performance. Power: 115 VAC; 230 VAC; 24 VAC/DC Ambient Temp: -40 to +150F (-40 to +65C) Int. Bin Temp: to 250F (121C)
Practical Tip
BASIC SPECIFICATIONS
Power: 100-240 VAC; 24 VAC/DC Ambient Temp: -5 to +120F (-20 to +50C) Int. Bin Temp: Ordinary Locations -20 to +300F (-30 to +150C); Hazardous Loc. -20 to +392F (-30 to +200C) Output: RS-485; Analog 4-20mA Mounting: 1-1/2 NPT, 1-1/2 BSP, ANSI or DIN Flanges Pressure: 580 PSI (40 bar) Approvals: Ordinary Locations; CE Mark; CSAUS/C: Class I & II Enclosure Protection: NEMA 4; IP66
Sense Output: SPDT, 5A @ 250 VAC/30 VDC Fault Output: SPDT, 5A @ 250 VAC/30 VDC Mounting: 1-1/4" NPT or 1-1/2 BSPT Pressure: 30 PSI (2 bar) max Approvals: CSAus/c: Ordinary Locations; Enclosure Protection: NEMA 4; IP66
With Hi-Temp Unit: 250-500F (121-260C) without air-cooling 500-750F (260-400C) with air-cooling [0.5 psig / 2.14 CFM]
CSAus/c: Class I & II; ATEX: II 1/2 D c T 85C, ExtD A20/A21 T 85C, (Ta -40C to +65C), IP6x; IEC Ex: DIP A21 IP6X TA 100C, -40C to +65C; CE Mark
AVAILABLE DOCUMENTS
! Product Bulletin - 353P, 393P (SiloTrack ), 393Q (HMI2) ! Installation & Operation Manuals - 354A, 344B (HMI2), 344J (SiloTrackTM)
TM
! Product Bulletins - 343P, 393P (SiloTrackTM), 393Q (HMI2), 393R (AOE), 393S (Wireless) ! Installation2& Operation Manuals - 344A, 344B (HMI ), 344F (AOE), 344H (Wireless), 344J (SiloTrackTM)
Point Level
KA, KAX
R O TA RY PA D D L E
! Basic Electro-Mechanical Operation ! Maximized Sensor Life via Motor ! DC Powered Models Use Longer Life ! Economical and Versatile ! Enclosure Provides Ample Wiring
TrueCap MK-2
R F C A PA C I TA N C E
! Maximized Reliability via Smart
TrueCap MK-2e
PROXIMITY SWITCH
Practical Tip
Sensing Algorithms Including SelfValidating Fail-Safe Protection ! Simple, Convenient Push-Button Calibration and Test ! Driven Shield Technology Overcomes Material Build-up ! Externally Viewable LED Sensor Status Indicator (Ordinary Loc. Unit) ! Universal Power Supply ! Superior 0.5pF Sensitivity ! Enhanced Temp. Compensation
! Hazardous Location Approvals
Series Configuration Overcomes Material Build-up ! DC Models (PDC-30) in 3-Wire ! Externally Viewable LED Sensor / Sourcing Configurations Status Indicator (Ordinary Loc. Unit) ! Sinking Field Selectable Normally Open or ! Superior 0.5pF Sensitivity Normally Closed ! Temperature Compensation ! Economical ! LED Status Indicator ! Adjustable Calibration
! Compact Potted Packaging ! Versatile Application Sensing ! Electronic Solid State Outputs ! AC Model (PAC-30U) in 2-Wire
Gases and Dust (Model KAX) ! Variety of Paddle Designs for Material Detection and Sensor Longevity ! High Temperature Unit (Top Mount) ! Pipe Extension Models "#144 (365cm) Maximum Length ! Field Adjustable Cable Extension "#78 (2m) Maximum Length ! Up To 3 SPDT Outputs ! Excellent when facility personnel are expected to perform in-field troubleshooting and maintenance with virtually no prior training. ! Low-cost and long-life can be achieved by specifying a DC powered model. A voltage converting circuit permits use of a reliable AC motor. ! Capable of sensing materials as light as 5 lbs/ft3 (80kg/m3).
Power: 115 VAC; 230 VAC; 24 VAC; 48 VAC; 12/24 VDC Ambient Temp: -40 to +200F (-40 to +93C) Int. Bin Temp: to 300F (150C)
! Hazardous Location Approvals ! Mounting Well Converts 30mm to for Gases and Dust for Gases and Dust 1/4 NPT, Delrin ! Remote Calibration Module ! Split Architecture Model for High ! PDC-30 DC Models: 10-40 VDC ! Split Architecture Model for High Temperatures or High Vibration "#NPN (Current Sinking) Output Temperatures or High Vibration ! Variety of Probe Variations for "#PNP (Current Sourcing) Output ! Variety of Probe Variations for Chemical Compatibility, Food ! PAC-30U AC Model: 20-265 VAC Chemical Compatibility, Food Grade, Abrasion Resistance Practical Tip Grade, Abrasion Resistance Use RF capacitance sensors where a residual material build-up on probe would otherwise indicate a false material level indication. ! Smart sensing maximizes
Practical Tip
Proximity Switch is ideal when mounting space is limited. Potted electronics protects circuitry in high vibration applications.
reliability with material having low dielectrics and applications with wide temperature swings. ! LED provides means for personnel to view sensor status without visiting control room. ! Excellent performance in solids over 15 lbs/ft3 (240kg/m3).
Power: Universal 48-240 VAC, 24-48 VDC Ambient Temp: -40 to +150F (-40 to +65C) Int. Bin Temp: Alum mount: to +176F (80C); SS mount: to 400F (204C); Split architecture probe: to 450F (232C) Output Relay: DPDT, 5A @ 250 VAC or 30 VDC Mounting: 1-1/4 NPT or 1-1/2 BSPT alum, Optional 3/4 NPT 316SS Pressure: 50-150 PSI (3.5 - 40 bar) Approvals: CSAUS/C: Ordinary Locations; CSAUS/C: Class I & II; CE Mark Enclosure Protection: NEMA 4; IP66 ! Product Bulletin - 413 ! Installation & Operation Manual - 434
! Perfect for tight budgets where excellent performance is still required but without the advanced features that drive-up cost. ! LED provides means for personnel to view sensor status without visiting control room. ! Excellent performance in solids over 15 lbs/ft3 (240kg/m3).
Power: 115 VAC; 230 VAC; 24 VDC Ambient Temp: -40 to +150F (-40 to +65C) Int. Bin Temp: Alum mount: to +176F (80C); SS mount: to 400F (204C); Split architecture probe: to 450F (232C) Output Relay: SPDT, 5A @ 250 VAC or 30 VDC Mounting: 1-1/4 NPT or 1-1/2 BSPT alum, Optional 3/4 NPT 316SS Pressure: 50-150 PSI (3.5 - 40 bar) Approvals: CSAUS/C: Ordinary Locations; CSAUS/C: Class I & II; CE Mark Enclosure Protection: NEMA 4; IP66 ! Product Bulletin - 413 ! Installation & Operation Manual - 464
solid, liquid, conductive, nonconductive, in direct contact or non-contact, slow moving or in part counting mode. ! A good choice when the output is required to be electronic, bounceless, long-life, and easily interfaced to other electronic equipment.
Power: PAC-30U: 20-265 VAC; PDC-30: 10-40 VDC Ambient Temp: -13 to +176F (-25 to 80C) Output: PAC-30U: N.O./N.C. field selectable; PDC-30: NPN or PNP Mounting: 30mm thread Load Current: PAC-30U: 10-500mA; PDC-30: 0-200mA Approvals: UL & CSA: Ordinary Locations (PAC-30U Only); CE Mark Enclosure Protection: NEMA 4; IP67
KAX - UL & CSA: Class I & II; CE Mark; ATEX: II 1/2 D c T 100C, ExtD A20/A21 T 100C, (Ta -40C to +93C), IP6x; IEC Ex: DIP A21 IP6X TA 100C, -40C to +93C; Enclosure Prot: NEMA 4; IP66
Output: Up to (3) SPDT, 15A @ 250 VAC Mounting: 1-1/4" NPT or 1-1/2 BSPT Pressure: 30 PSI (2 bar) max Approvals: KA - UL & CSA: Ordinary Loc.; CE Mark
With Hi-Temp Unit: 300-500F (150-260C) without air-cooling 500-750F(260-400C) with air-cooling[0.5 psig / 2.14 CFM]
Point Level
VibraRod
G, GX, GX-SS
DIAPHRAGM TYPE
TC-1, TC-3
T I LT S W I T C H E S
Environment and Materials ! Exceptional Sensitivity with No Calibration Required ! Diamond Shape SingleProbe Design ! Universal Power Supply ! Fail-Safe on Power Failure ! Variable Time Delay
! Single-Probe Design ! Universal Power Supply ! Fail-Safe on Power Failure ! Local Status Indicating Light ! Twist On/Off Cover
! Basic Angular-Sensing Operation ! Basic Pressure-Sensing Operation ! Electrically-Passive Sensing Method ! Electrically-Passive, Mercury-Free Sensing Method ! Reliable, Durable, and Low ! Durable, Low Maintenance and Maintenance Operation Low-Cost Performance ! Low-Profile, Non-Intrusive ! No Calibration Required...Output Mounting Switch Closes When Tilted ! Adjustable Sensitivity Approximately 17 ! Over-Pressure Protection ! Easily Adjustable Sensing Point
by Repositioning Hanging Height limit material contact with tilt switch enclosure (TC-3 only)
Cable Extensions " Pipe Extension ! Split Architecture Model for High Temperatures or High Vibration
PZPs exceptional sensitivity can reliably sense lightweight material such as expanded polystyrene beads and fumed silica (Aerosil). ! Ideal choice when material
Practical Tip
for Dust ! Probe Extensions Available " Cable Extensions " Pipe Extension ! Plastic or Metallic Housing
for Dust ! Ultra-Sensitive Switch Option ! Choice of Neoprene , Teflon , or Stainless Steel Diaphragm ! Hycar Diaphragm Cover For Abrasive Materials
G/GX is an ideal choice when minimizing ownership price is the primary objective. ! Economical vibratory solution ! Ideal choice when material ! Excellent when facility personnel
Practical Tip
Keep hanger for tilt switch as short as possible to maintain 17 detection sensitivity.
Practical Tip
properties or environmental conditions are variable ! Excellent sensitivity for materials down to 1.25 lbs/ft3 (20 kg/m3) ! Tip sensitive probe eliminates false signals caused by product bridging between probe and vessel wall.
properties or environmental conditions are variable ! Good sensitivity for materials down to 3.12 lbs/ft3 (50 kg/m3) ! Tip sensitive probe eliminates false signals caused by product bridging between probe and vessel wall.
Power: Ordinary Loc. Unit: 20-255 VAC/DC Haz. Loc. Unit: 85-265VAC, 120-375 VDC; 16-40 VAC, 19-55 VDC Ambient Temp: -22 to +122F (-30 to 50C) Int. Bin Temp: -22 to +230F (-30 to 110C) Output Relay: SPDT, 8A @ 250 VAC Mounting: 1-1/2" NPT or 1-1/2 BSP Pressure: 363 PSI (25 bar) Approvals: ATEX: II 1/2 D; CE Mark Enclosure Protection: NEMA 6; IP67
are expected to perform in-field troubleshooting and maintenance with virtually no prior training. ! Provides green operation with no power consumption ! Low-profile eliminates need for internal baffles. ! Good performance in solids from 10 - 60 lbs/ft3 (160 - 960 kg/m3) ! Plugged chute applications
Int. Bin Temp: Neoprene: -40 to +180F (-40 to 82C) Teflon: -40 to +250F (-40 to 121C) 321SS: -40 to +250F (-40 to 121C) Output: SPDT, 15A @ 250 VAC Mounting: Flange with 7.5" (190.5mm) bolt circle Pressure: Atmospheric only Approvals: UL & CSA: Ordinary Loc.; UL & CSA: Class II; CE Mark Enclosure Protection: NEMA 4; IP56
parts create a low-cost and easily maintained solution. ! Provides environmentally-safe, green operation with no power consumption 3 3 ! TC-3: 15 - 60 lb/ft (240-960 kg/m ) 3 3 ! TC-1: 45+ lb/ft (>720 kg/m ) ! Ideal for high level detection ! Works for open stock piles
Operating Temp: TC-3: -40 to +175F (-40 to 80C) TC-1: -40 to +250F (-40 to 121C) Output: TC-3: SPDT, 10A @ 250 VAC TC-1: SPDT, 15A @ 250 VAC Mounting: TC-3: suspend by chain, 3/4 (19mm) ID eyebolt TC-1: suspend by chain, 1-3/32 (27.7mm) ID eyebolt Approvals: Ordinary Locations; CE Mark Enclosure Protection: NEMA 4; IP56 ! Product Bulletin - 633 ! Installation & Operation Manual - 634
Power: Universal 20-250 VAC, 20-250 VDC Ambient Temp: -22 to +140F (-30 to 60C) Int. Bin Temp: Std Models: to 176F (80C); Hi-Temp, Remote Electronics Probe: to 302F (150C) Output Relay: SPDT, 5A @ 250 VAC Mounting: 1-1/2" NPT, 304ss Pressure: 150 PSI (10.4 bar) Approvals: Ordinary Locations; CE Mark Enclosure Protection: NEMA 4; IP65 ! Product Bulletin - 523 ! Installation & Operation Manual - 524
! Product Bulletin - 533 ! Installation & Operation Manuals 534B (O/L), 534C (H/L)
Solids Flow
Particle Emission
Bin Aeration
SFD-2
SFI
DustAlarm
TRIBOELECTRIC
! Economical Sensing Alternative to
AIR PAD/EVASSER/FLO-PAD
B I N A E R AT I O N
! Aeration Alternative to Vibration ! Quiet, Inexpensive, Non-Electrical ! Simple Designs Facilitate ! Evasser/Flo-Pad Provides An Air
M I C R O WAV E
FEATURES
! Non-Contact Flow Detection ! Non-Intrusive Flush Mounting ! Excellent Sensitivity ! Externally Viewable LED Sensor
Status Indicator (SFD-2) ! Maintenance Free - No Moving Parts ! Relay Output (SFD-2) or Analog Output (SFI) ! Hazardous Location Approvals for Dust (Sensors Only) OPTIONS
! Electrical Enclosure for SFD-2
Opacity Detection ! Exceptional and Reliable Sensitivity via Proven Triboelectric Technology ! Relay Output with Sensitivity Adjustment, Signal Smoothing and Time Delay Functions ! Quick-Disconnect Connector
Aeration Solution
Trouble-Free Operation
Flow That Tends to Sweep the Vessel Wall ! Air Pad Comes in the IndustryStandard Low-Profile Footprint
PS/Conditioning Board ! Saddle Clamp and Gasket ! 1 1/2 Mounting Adapters ! Tri-Clamp Adapters ! 1 1/4 NPT Lock Nut
(305mm) up to 36 (914mm) ! Split Architecture Configuration for High Temperatures or High Vibration
White, Food Grade Black, General Purpose ! Rectangular Air Pads: " Cotton or Fiberglass Diffuser
Aerators can be used to fluidize material in place of a mechanical vibrator which can cause material to settle and increase the materials density. ! Air-based solutions eliminate potential
SFI provides an analog output indicating a general indication of flow consistency. It is not intended to measure flowrate.
Practical Tip
DustAlarm is ideal for detecting early failure of a filter within a baghouse before a catastrophic tear creates an environmental disaster. ! Use triboelectric technology as a
Practical Tip
Practical Tip
PRACTICAL APPLICATIONS
non-contact attributes of microwave technology can eliminate challenges associated with temperature, light, acoustics and pressure. ! Non-intrusive mounting will allow natural flow of material, and will eliminate any risk of material being damaged by striking a sensing probe. ! Senses Flow / No Flow conditions in gravity chutes and pneumatic lines
Either Sensor: Ambient Temp: -40 to+185F (-40 to85C) Process Temp: to+250F (121C) Pressure: Teflon: 75 PSI (5bar) intermittent Ryton: 300 PSI (20 bar) Mounting: 1-1/4" NPT Approvals: CSAUS/C, Class II Enclosure Protection: NEMA 4; IP66 SFD-2 Power Supply: Power: 100-240 VAC Operating Temp: -40 to +158F (-40 to 70C) Output Relay: DPDT, 5A @ 250 VAC, 30 VDC Approvals: CSAUS/C: Ordinary Loc.; CE Mark SFI Only: Output: Analog 4-20mA, Detection range based on application
cost-effective alternative to opacity monitoring. ! Exceptional sensitivity is capable of detecting minute amounts of material (less than what is visible by the human eye). ! Ideal for exhaust ducts on dust collectors, baghouses and cyclones.
damage to surrounding equipment (such as level controls) that could be inflicted by pneumatic or electric vibrators. ! Aerators can reduce installation and maintenance expense associated with mechanical vibration systems. ! Solve problems such as arching, bridging, and rat-holing which reduce discharge flow.
Int. Bin Temp: Air Pads: to +180F (82C) w/external mounting kit; to +650F (343C) w/internal mounting kit with fiberglass diffuser Evasser & Flo-Pads: Neoprene Boot: to +175F (80C); Bronze Insert: to +900F (480C) Pressure Range: Typically 3-5 PSI (0.2-0.35 bar) Air Consumption: dependent on application (Consult Factory) ! Product Bulletins - 933 / 943 / 963 ! Installation & Operation Manuals 934B / 944 / 964
BASIC SPECS
Power: 105-130 VAC; 210-260 VAC; 10-32 VDC Ambient Temp: -20 to +150F (-30 to 65C) Process Temp: Up to +450F (235C) with split architecture probe Output Relay: 2 SPDT; 5A @ 250 VAC or 30 VDC Mounting: Quick Disconnect, 1 Trade Size Pressure: 30 PSI (2 bar) maximum Approvals: Ordinary Location; CE Mark Enclosure Protection: NEMA 4; IP65
AVAILABLE DOCUMENTS
! Product Bulletin - 813 ! Installation & Operation Manuals 824 (SFD), 834 (SFI)
Visit www.monitortech.com
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! Are features and functions your focus? We offer a variety of practical solutions from the very simple-to-operate to others that have complex functions designed for specific needs. ! Is cost-of-ownership your focus? We offer a variety of practical solutions in a wide range of prices. ! Is technical support your focus? Our world-wide team is motivated and equipped to support you. If you prefer independent study, we have a large number of resources on our website and blog.
We enjoy the privilege and challenge of providing a practical solution at every level of interaction whether it is a personal visit, email or simply your experience browsing our website. If you have not yet had the opportunity to experience Monitor, contact us today and let us put our solutions to work for you! All the best,
Craig Russell
Craig Russell President, Monitor Technologies LLC
TECHNOLOGIES
LLC
44W320 Keslinger Road ! Elburn, IL 60119 Tel 1-630-365-9403 ! In US/CAN 1-800-766-6486 ! Fax 1-630-365-5646 www.monitortech.com ! www.flexar.info blog: www.monitortech.typepad.com !# [email protected]
CRO
GDR
JUN 29 2012
DOC-000-112
14