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    PWPS - GTSM-73 Rev-A

    Uploaded by

    Vimin Prakash
    This document provides a welding procedure specification for a manual gas tungsten arc welding and shielded metal arc welding process. It specifies details of the joint design, base and filler metals, preheat and postweld heat treatment requirements, welding positions, electrical characteristics, and individual weld layer details. The base metals will be API 5L Grade B pipe or ASTM A106 Gr B pipe, with filler metals of ER70S-2 and E7018 electrodes. Welding will be performed in all positions, with preheat between 100-197°C and postweld heat treatment at 593-649°C.

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    Download as XLS, PDF, TXT or read online from Scribd

    PWPS - GTSM-73 Rev-A

    Uploaded by

    Vimin Prakash
    277 views5 pages
    This document provides a welding procedure specification for a manual gas tungsten arc welding and shielded metal arc welding process. It specifies details of the joint design, base and filler metals, preheat and postweld heat treatment requirements, welding positions, electrical characteristics, and individual weld layer details. The base metals will be API 5L Grade B pipe or ASTM A106 Gr B pipe, with filler metals of ER70S-2 and E7018 electrodes. Welding will be performed in all positions, with preheat between 100-197°C and postweld heat treatment at 593-649°C.

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    Original Title

    PWPS -GTSM-73 REV-A

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    This document provides a welding procedure specification for a manual gas tungsten arc welding and shielded metal arc welding process. It specifies details of the joint design, base and filler metals, preheat and postweld heat treatment requirements, welding positions, electrical characteristics, and individual weld layer details. The base metals will be API 5L Grade B pipe or ASTM A106 Gr B pipe, with filler metals of ER70S-2 and E7018 electrodes. Welding will be performed in all positions, with preheat between 100-197°C and postweld heat treatment at 593-649°C.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    277 views5 pages

    PWPS - GTSM-73 Rev-A

    Uploaded by

    Vimin Prakash
    This document provides a welding procedure specification for a manual gas tungsten arc welding and shielded metal arc welding process. It specifies details of the joint design, base and filler metals, preheat and postweld heat treatment requirements, welding positions, electrical characteristics, and individual weld layer details. The base metals will be API 5L Grade B pipe or ASTM A106 Gr B pipe, with filler metals of ER70S-2 and E7018 electrodes. Welding will be performed in all positions, with preheat between 100-197°C and postweld heat treatment at 593-649°C.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    Wara Pressure Maintenance Project (WPMP) Contract No : 11050146

    PRELIMINARY WELDING PROCEDURE SPECIFICATION(Sec-IX)


    WELDING PROCEDURE SPECIFICATION No. REVISION No. HOT-pWPS-GTSM--073 18-Dec-12 SUPORTING PQR No.(S) HOT -PQR-065 (to be qualified)

    DATE

    WELDING PROCESS

    GTAW + SMAW

    TYPE

    MANUAL

    JOINTS (QW-402) JOINT DESIGN BACKING Backing Material ( ( ( ( ) ) ) ) SEE SKETCH. Yes for fillet weld / No for single welded groove weld (TYPE ) No backing strip for pipe butt weld

    DETAILS

    METAL - Weld metal or Base metal NONMETALLIC NONFUSING METAL OTHER

    35 2.5

    16" Dia 30.96mm Thk

    2.0-4.0mm

    1.60.8mm

    BASE METALS (QW-403) P- No. 1 OR SPECIFICATION TYPE AND GRADE TO SPECIFICATION TYPE AND GRADE OR CHEM. ANALYSIS AND MECH. PROP. TO CHEM. ANALYSIS AND MECH. PROP. THICKNESS RANGE BASE METAL PIPE DIA. RANGE OTHER FILLER METALS (QW-404) SPEC No .(SFA) AWS No. (CLASS) F-No. A-No. SIZE OF FILLER METALS GROOVE GROOVE 5 - 61.92 mm. ALL N/A N/A FILLET FILLET ALL ALL API 5L Gr B/SA 106 GrB /A234/A105 OR EQUIVALENT API 5L Gr B/SA 106 GrB /A234/A105 OR EQUIVALENT GROUP No. 1& 2 TO P-No. 1 GROUP No. 1& 2

    GTAW 5.18 ER 70S-2 6 1 2.4 mm

    SMAW 5.5 E 7018 H4R 4 1 3.2/4.0/5.0 mm

    WELD METAL THICKNESS RANGE : GROOVE. FILLET ELECTRODE FLUX (CLASS) FILLER METAL PRODUCT FORM FLUX TRADE NAME CONSUMABLE INSERT OTHER up to 6 mm ALL N/A Bare Solid N/A NONE N/A up to 55.92 mm ALL N/A Solid N/A NONE N/A

    HOT-pWPS-GTSM-073
    POSITIONS (QW-405 ) POSITION (S) OF GROOVE WELDING PROGRESSION UP/DOWN : POSITION (S) OF FILLET ALL

    REV. A1

    POSTWELD HEAT TREATMENT (QW- 407) Temperature range 593-649C (t: over 20.0 mm) HOLDING Time Min 1hr 150 / hr 150 C / hr Controlled Heating Rate ( Max / Hour ) Controlled Cooling Rate ( Max / Hour ) GAS (QW-408)

    Uphill
    ALL

    PREHEAT (QW-406) PREHEAT TEMP. MIN. . INTERPASS TEMP. MAX. 79C 250 C

    PERCENT COMPOSITION GAS (ES) MIXTURE FLOW RATE

    METHOD INSPECTION METHOD

    Heating Torch with propane gas Tempil stick / Thermometer

    SHIELDING TRAILING BACKING

    ARGON N/A N/A

    99% N/A N/A

    10-15LPM N/A N/A

    ELECTRICAL CHARACTERISTICS ( QW-409 ) CURRENT AC OR DC AMPS (RANGE ) DC SEE TABLE POLARITY VOLTS (RANGE) GTAW-EN / SMAW EP SEE TABLE

    TUNGSTEN ELECTRODE SIZE AND TYPE MODE OF METAL TRANSFER FOR GMAW ELECTRODE WIRE FEED SPEED RANGE

    2.4 mm EWTH-2 N/A N/A

    TECHNIQUE ( QW-410 ) STRING OR WEAVE BEAD ORIFICE OR GAS CUP SIZE INITIAL AND INTERPASS CLEANING ( BRUSHING, GRINDING, ETC.) METHOD OF BACK GOUGING OSCILLATION CONTACT TUBE TO WORK DISTANCE MULTIPLE OR SINGLE PASS (PER SIDE ) MULTIPLE OR SINGLE ELECTRODES TRAVEL SPEED (RANGE ) PEENING NOTE BOTH No 5 to No 8 By Wire Brushing /and Grinding NA NA N/A MULTIPLE SINGLE See Table NONE

    NOTE 2) a) Material thickness less than 1 in : Min 1 hr b) Material thickness 1 in and over : Holding time will be multiplied with 2.4 with thickness (Min 1 1/2 hour)
    TRAVEL

    WELD LAYER PROCESS

    FILLER METAL

    CURRENT

    VOLT RANGE

    SPEED RANGE

    TYPE CLASS DIAMETER POLARITY

    AMPERS RANGE

    mm/min

    Heat Iuput (KJ/mm)

    1 2 3 4 5

    GTAW GTAW SMAW SMAW SMAW

    ER70S-2 ER70S-2 E7018H4R E7018H4R E7018H4R

    2.4mm 2.4mm 3.2 mm 5.0 mm 4.0 mm

    DCEN DCEN DCEP DCEP DCEP

    90-110 95-115 82-120 100-200 110-145

    9-11 8-11 24-28 26-30 24-28

    45-55 46-57 120-180 150-240 100-140

    1.08-1.32 0.99-1.33 0.98-1.12 1.04-1.5 1.58-1.74

    APPROVALS NAME

    HOTECC

    GS E & C

    COMPANY

    SIGNATURE

    DATE

    Q EWWW

    Wara Pressure Maintenance Project (WPMP) Contract No : 11050146

    PRELIMINARY WELDING PROCEDURE SPECIFICATION(Sec-IX)


    WELDING PROCEDURE SPECIFICATION No. REVISION No. HOT-WPS-GTSM--073 24-Jun-12 SUPORTING PQR No.(S) HOT -PQR-065

    DATE

    WELDING PROCESS

    GTAW + SMAW

    TYPE

    MANUAL

    JOINTS (QW-402) JOINT DESIGN BACKING Backing Material ( ( ( ( ) ) ) ) SEE SKETCH. Yes for fillet weld / No for single welded groove weld (TYPE ) No backing strip for pipe butt weld

    DETAILS

    METAL - Weld metal or Base metal NONMETALLIC NONFUSING METAL OTHER

    35 2.5

    18" Dia 26.97 mm Thk

    2.0-4.0mm

    1.60.8mm

    Tb : Nominal Thickness of Branch Th : Nominal Thickness of Header Tc : Lessor of 0.7Tb or 6mm (1/4 In.)
    BASE METALS (QW-403) P- No. 1 OR SPECIFICATION TYPE AND GRADE TO SPECIFICATION TYPE AND GRADE OR CHEM. ANALYSIS AND MECH. PROP. TO CHEM. ANALYSIS AND MECH. PROP. THICKNESS RANGE BASE METAL PIPE DIA. RANGE OTHER FILLER METALS (QW-404) SPEC No .(SFA) AWS No. (CLASS) F-No. A-No. SIZE OF FILLER METALS GROOVE GROOVE 5 - 53.94 mm. ALL N/A N/A FILLET FILLET ALL ALL API 5L Gr B/SA 106 GrB /A234/A105 OR EQUIVALENT API 5L Gr B/SA 106 GrB /A234/A105 OR EQUIVALENT GROUP No. 1& 2 TO P-No. 1 GROUP No. 1& 2

    GTAW 5.18 ER 70S-2 6 1 2.4 mm

    SMAW 5.5 E 7018 H4R 4 1 2.5/3.2/4.0 mm

    WELD METAL THICKNESS RANGE : GROOVE. FILLET ELECTRODE FLUX (CLASS) FILLER METAL PRODUCT FORM FLUX TRADE NAME CONSUMABLE INSERT OTHER up to 6 mm ALL N/A Bare Solid N/A NONE N/A up to 47.94 mm ALL N/A Solid N/A NONE N/A

    HOT-WPS-GTSM-073
    POSITIONS (QW-405 ) POSITION (S) OF GROOVE WELDING PROGRESSION UP/DOWN : POSITION (S) OF FILLET ALL

    REV. A1

    POSTWELD HEAT TREATMENT (QW- 407) Temperature range 593-649C (t: over 20.0 mm) HOLDING Time Min 1hr/inch 150 1 hr 150 150C / hr 1 hr Controlled Heating Rate ( Max / Hour ) Controlled Cooling Rate ( Max / Hour ) GAS (QW-408)

    Uphill
    ALL

    PREHEAT (QW-406) PREHEAT TEMP. MIN. . INTERPASS TEMP. MAX. 100C 197 C

    PERCENT COMPOSITION GAS (ES) MIXTURE FLOW RATE

    METHOD INSPECTION METHOD

    Heating Torch with propane gas Tempil stick / Thermometer

    SHIELDING TRAILING BACKING

    ARGON N/A N/A

    99% N/A N/A

    11-15LPM N/A N/A

    ELECTRICAL CHARACTERISTICS ( QW-409 ) CURRENT AC OR DC AMPS (RANGE ) DC SEE TABLE POLARITY VOLTS (RANGE) GTAW-EN / SMAW EP SEE TABLE

    TUNGSTEN ELECTRODE SIZE AND TYPE MODE OF METAL TRANSFER FOR GMAW ELECTRODE WIRE FEED SPEED RANGE

    2.4 mm EWTH-2 N/A N/A

    TECHNIQUE ( QW-410 ) STRING OR WEAVE BEAD ORIFICE OR GAS CUP SIZE INITIAL AND INTERPASS CLEANING ( BRUSHING, GRINDING, ETC.) METHOD OF BACK GOUGING OSCILLATION CONTACT TUBE TO WORK DISTANCE MULTIPLE OR SINGLE PASS (PER SIDE ) MULTIPLE OR SINGLE ELECTRODES TRAVEL SPEED (RANGE ) PEENING BOTH No 5 to No 8 By Wire Brushing /and Grinding NA NA N/A MULTIPLE SINGLE See Table NONE

    NOTE: a) Material thickness less than 1 in : Min 1 hr for PWHT


    b) Material thickness 1 in and over : Holding time will be multiplied with 2.4 with thickness (Min 1 1/2 hour) for PWHT
    TRAVEL WELD LAYER PROCESS TYPE CLASS DIAMETER POLARITY AMPERS RANGE FILLER METAL CURRENT VOLT RANGE SPEED RANGE

    mm/min

    Heat Iuput (KJ/mm)

    Root Hot Filling Capping

    GTAW GTAW SMAW SMAW

    ER70S-2 ER70S-2 E7018H4R E7018H4R

    2.4mm 2.4mm 2.5/3.2/4.0 mm 3.2 mm

    DCEN DCEN DCEP DCEP

    90-105 151-168 83-165 86-138

    9-13 11-15 22-29 24-28

    46-55 48-65 100-180 134-165

    1.06-1.49 2.08-2.33 1.10-1.60 0.92-1.41

    APPROVALS NAME

    HOTECC

    GS E & C

    COMPANY

    SIGNATURE

    DATE

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