TRUMPF Course Catalog Ditzingen

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TruServices

Training

Customer

Course Catalog

Machine Tools / Power Tools Laser Technology / Electronics Medical Technology

The knowledge advantage.

Contents:
Page 4 Page 14 Page 24 Page 34 Page 40 Page 48 Page 54 Page 60 Page 70 Page 78 Page 80 Page 88 TruLaser TruMatic TruPunch TruBend Series 3000 TruBend Serie 5000 / 7000 TruBend Cell 5000 TruBend Cell 7000 TruLaser Tube TruLaser Cell TruLaser Robot TruMark Supplementary Courses Consulting / Seminars There is one factor that is becoming increasingly important in day-to-day competition: highly-qualified and motivated employees. Training at TRUMPF contributes significantly to the advancement and motivation of your staff. It provides them with in-depth knowledge of our products. In addition to this, our machine and programming courses foster an understanding of the interactions as well as independent, solutionoriented thinking. Experienced instructors bring your employees up-to-date with advances in technology. With the modern equipment in our new Ditzingen Training Center and the perfect combination of theory and hands-on exercises at the machine, learning is fun. The most modern methods help us to address the individual needs of our customers. Beginners and experienced users alike acquire knowledge that quickly pays off. You cannot really know how good a TRUMPF machine is until you are familiar with its functions and capabilities. You can check our latest schedules and course availability on our website where you can also sign up for the courses. www.mytrumpf.com/training/en Phone Fax E-Mail +49(0)7156 303-30500 +49(0)7156 303-930710 [email protected]

Contact
TRUMPF Training Center Ditzingen Schuckertstrasse 16 71254 Ditzingen Germany

Programming Courses

TruTops Tube Technology


3 days

3D Tube Design
2 / 4 days

2D Laser Processing:
Basic Course
1.5 days

TruTops Laser Automation


2 days

TruTops Laser Update TruTops Laser Pro


2 days

TruTops Drawing and Nesting


2.5 days

TruTops Laser Technology


3 days

80%

Machine purchase

40% 25%

Machine installation and start-up

TruLaser

expertise
100%

time t > 3 months


80% 65% 100%

expertise

60%

Operator Course
3 / 5 days

Instruction on-site

Technology Course Laser Cutting


2.5 / 3 days

Maintenance Course
2.5 / 3 / 4 days

Operator Course RotoLas


2 days

Advanced Maintenance Course


5 days

Maintenance Course Laser

Machine Courses
Core Programming Courses

Shop Floor Programming


5.5 days

Maintenance and Service Courses


10 days

Application Consulting

Core Machine Courses

Optional Courses

Application Consulting

TruLaser machines stand for decades of experience and pioneering innovations in laser cutting. The outstanding feature of our machines is that they work on the principle of "flying optics". Thanks to this technology, you not only achieve high machining speeds and accuracy but also make the best possible use of your material.

To help you tap into the full potential of your machine, we have put together a multi-faceted training program. In the various course modules, you learn not only the basics, but also acquire in-depth knowledge of special applications that are tailored to our products. This ensures that you get maximum use out of your machine.

Machine Types
TruLaser 1030 TruLaser 1030 fiber TruLaser 2025 | 2030 TruLaser 2525 TruLaser 3030 | 3040 | 3060 TruLaser 3030 (L20) | 3040 (L32) TruLaser 3030 fiber TruLaser 3530 TruLaser 5030 | 5040 (L18) | 5060 (L19) TruLaser 5030 classic | 5040 | 5060 TruLaser 5030 fiber | 5040 fiber TruLaser 7025 | 7040 TruLaser 7025 fiber | 7040 fiber TruLaser 8000

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Pro

Core Machine Courses


Operator Technology Laser Cutting Maintenance

TruLaser

Application Consulting

TruLaser

TruLaser Programming Courses


Basic Course 2D Laser Machine
Prerequisites PC knowledge Subjects Design and functionality of a laser machine | laser cutting variants (laser cutting, marking, dot marking etc.) | processing strategies for different materials and sheet thicknesses | optimization of laser processing Objectives You will acquire basic technological knowledge necessary for TruTops Laser programming. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. Duration of Training Course 1.5 days Prerequisites PC knowledge Subjects Modular software structure | introduction to operating systems | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | manual and job-related nesting of parts geometries on sheets Objectives You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. Duration of Training Course 2.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a "Drawing and Nesting" TruTops training course Subjects Programming laser processes (single part, blank, sheet metal and slitting cut) | optimizing processing | creating NC programs | maintenance and adaptation of the data base Objectives You will be able to determine processing strategies and create practical programs. In the case of available automation components, participation in a "TruTops Laser Automation" training course is required. Duration of Training Course 3 days

TruLaser Machine Courses


TruTops Drawing and Nesting TruTops Laser Technology Operator Course 2D Laser Machine
Prerequisites Technically-oriented vocational training Subjects Machine discussion | structure and machine components | structure and adjustment of laser cutting head or cutting unit | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system | program management | machine options | semi- and fully automated production with an automation component of different LiftMaster versions Objectives You will be able to reliably handle the machines operating elements and to prepare, initiate and influence the production process. Duration of Training Course 3 / 5 days

Operator Course RotoLas 2D Laser Machiner


Prerequisites Participation in an operators training course for a TRUMPF 2D laser machine Subjects Design and function of the tube cutting system | explanation and use of operating elements | set-up jobs | operational sequences for the tube cutting system | run programs | influence cutting quality, different clamping techniques | processing with tube bearing Objectives You will be able to prepare the tube cutting system for processing, to operate it and to process programs. Duration of Training Course 2 days

Technology Course Laser Cutting 2D Laser Machine


Prerequisites Participation in an operators training course for a TRUMPF 2D laser machine Subjects Comprehensive safety instructions | cuttingspecific laser basics | getting familiar with the variables influencing the laser cut | process, machine, laser and workpiece parameters | laser power control | cutting of special materials | assessing cut quality Objectives You will be able to improve your cut quality as well as to establish piercing and cutting parameters for special material. Duration of Training Course 2.5 / 3 days

TruTops Laser Automation for SortMaster

TruTops Laser Pro

TruTops Tube Technology for RotoLas 2D Laser Machine


Prerequisites Participation in the TruTops training courses "Drawing and Nesting" and " TruTops Laser Technology" Subjects Technology of tube cutting | modular software structure | programming round and/or rectangular tubes and free profiles | drawing developed contours or developed as DXF, IGES and MI on the tube | programming and optimizing the processing | creating NC programs Objectives You will be able to create cutting geometries for tube processing and to create practical NC programs. Duration of Training Course 3 days

Prerequisites Participation in the training course TruTops Laser Technology Subjects Machine components and technical data of automation components | loading and unloading strategies | program automation components | interpretation of NC programs Objectives You will be able to program automated procedures for the SortMaster. Duration of Training Course 2 days

Prerequisites Participation in the training course "TruTops Laser Technology" and TruTops Laser programming experience (at least 6 months) Subjects Adopt external data | cutting up scrap | preparation of geometries | use of fixtures | form GMT (geometry with technology) and nesting | create and use customer cycles | manipulate NC texts | create technology tables and rules | your questions Objectives You will be able to use TruTops functions more efficiently, to increase process reliability on the machine as well as to reduce part cycle times. Duration of Training Course 2 days

TruLaser

TruLaser

TruLaser Machine Courses


Maintenance Course 2D Laser Machine
Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Studying system components | detailed safety instructions | beam guidance | setting jobs and handling of cutting head and/or unit | diagnostics with the control | structure of the dust extraction system | explaining maintenance procedures for the machine and laser unit | machine options | pneumatic, gas, hydraulic, cooling water, lubrication diagrams and schematics | Options (DetectLine, nozzle changer, LiftMaster, RotoLas) maintenance according to maintenance check lists Objectives You will be able to maintain the machine according to the given intervals. Duration of Training Course 2.5 / 3 / 4 days

Advanced Maintenance Course TruLaser 3030 / 3040 / 3060 / 3530


Machine Types TruLaser 3030 / 3040 / 3060 / 3530, not for TruLaser 3030 (L20) / 3030 fiber / 3040 (32) Prerequisites Participation in a maintenance training course for a TRUMPF 2D laser machine Particular topics of maintenance require a electrotechnical training Subjects Advanced training for maintenance engineers | control cabinet and wiring diagram training with various troubleshooting activities | electrical and mechanical repair jobs | electrical and mechanical adjustment jobs | check and basic setting of external beam path optics | leak test in gas and water circuit of machine and laser Objectives You will be able to independently perform simple servicing and/or repair jobs electrically or mechanically on the machine. Duration of Training Course 5 days

Advanced Maintenance Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19)
Machine Types TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060 Prerequisites Participation in a maintenance training course for a TRUMPF 2D laser machine Particular topics of maintenance require a electrotechnical training Subjects Advanced training for maintenance engineers | control cabinet and wiring diagram training with various troubleshooting activities | evaluation of safety monitors | electrical and mechanical repair jobs | electrical and mechanical adjustment jobs | check and basic setting of external beam path optics | check backlash and the gantry offset on the machine | leak test in gas and water circuit of machine and laser Objectives You will be able to carry out simple electrical and mechanical service or repair works at the machine. Duration of Training Course 5 days

Maintenance and Service Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19)
Machine Types TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060 Prerequisites Technically-oriented vocational training Particular topics of maintenance requiring electrotechnical as well as mechanical training Subjects Condensed version of machine and laser unit maintenance and servicing Subjects corresponding to the following trainings: Maintenance Course Machine Advanced Maintenance Course Machine Maintenance Course Part 1 TruFlow Maintenance Course Modular Switch Cabinet Objectives You will be able to maintaine the machine and laser according to the given intervals as well as perform basic electrical and mechanical service and repair work on the machine and laser on your own. Duration of Training Course 10 days

TruLaser

TruLaser

TruLaser
Programming Courses
Basic Courses TruLaser Series 1000 / 2000 / 3000 / 5000 / 7000 / 8000 TRUMATIC L 2510 - L 6050 / HSL 2502 C / HSL 4002 C TruTops Programming Courses TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Automation for SortMaster TruTops Laser Pro TruLaser Update TruTops Tube Technology for RotoLas 3D Tube Design 3D Tube Design for Experienced 3D Designers Supplementary Programming Courses TruTops Fab TruTops Calculate TruTops Unfold Variants 3 - 8 days 1 day 1 day 3 days for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' 2.5 days 3 days 2 days 2 days 1 - 3 days 3 days 4 days 2 days for detailed course information see chapter 'Tube Processing' for detailed course information see chapter 'Tube Processing' after the introduction of relevant software updates SIN 840 D 1.5 days

Control

Duration

a urse avail les and co u d e h sc test te at For the la our websi ck e g/en ch se plea m/trainin trumpf.co y .m w w w

bility

10

11

TruLaser

TruLaser

TruLaser
Machine Courses
Operator Courses TruLaser Series 1000 NEW B&R SIN 840 D 3 days 5 days

Control

Duration

TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5040 / 5060 TRUMATIC L 2510 / L 2530 - L 6030 / L 3040 TruLaser 3030 (L20) / 3040 (L32) TruLaser 3030 fiber / 5030 fiber / 5040 fiber TruLaser 5030 / 5040 (L18) / 5060 (L19) TRUMATIC L 3050 / L 4050 / L 6050 TruLaser Series 7000 / 8000 TRUMATIC HSL 2502 C / HSL 4002 C RotoLas for TruLaser Series 3000 / 5000 RotoLas for TRUMATIC L 3030 - L 6030 RotoLas for TruLaser 3030 (L20) / 3040 (L32) Workshop-oriented Programming Courses Advanced Shop Floor Programming for TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber Technology Courses Laser Cutting NEW TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5040 / 5060 TRUMATIC L 2510 - L 6050 NEW NEW NEW

SIN 840 D sl SIN 840 D sl SIN 840 D SIN 840 D SIN 840 D

5 days 5 days 5 days 5 days 2 days 2 days

rse availa s and cou le u d e h test sc For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww

bility

NEW

SIN 840 D sl

SIN 840 D sl

equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Laser Technology' (see pages 10 - 11)

B&R | SIN 840 D SIN 840 D sl

3 days 3 days 3 days 2.5 days

TruLaser 3030 (L20) / 3040 (L32) TruLaser 5030 / 5040 (L18) / 5060 (L19) TruLaser 3030 fiber / 5030 fiber / 5040 fiber Maintenance Courses TruLaser 1030 TruLaser 1030 fiber TruLaser Series 2000 TRUMATIC L 2510 / L 2530 TruLaser 3030 / 3040 / 3060 / 3530 TRUMATIC L 3020 / L 3030 - L 6030 with RotoLas / L 3040 TruLaser 3030 (L20) / 3040 (L32) TruLaser 3030 fiber / 5030 fiber / 5040 fiber TruLaser 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) TRUMATIC L 3050 / L 4050 / L 6050 TruLaser Series 7000 / 8000 TRUMATIC HSL 2502 C / HSL 4002 C Maintenance Courses Advanced Maintenance TruLaser 3030 / 3040 / 3060 / 3530 NEW NEW NEW NEW NEW

SIN 840 D / D sl SIN 840 D sl

B&R B&R SIN 840 D NEW SIN 840 D SIN 840 D sl SIN 840 D sl SIN 840 D SIN 840 D

3 days 3 days 3 days 4 days 4 days 2.5 days 4 days 4 days

rse availa s and cou le u d e h test sc For the la ebsite at eck our w g/en ch se plea m/trainin co trumpf. y .m w w w

bility

SIN 840 D SIN 840 D TASC 3 / 4 Bosch PNC | SIN 840 D | TASC 3 / 4 SIN 840 D sl

5 days 5 days each 5 days for detailed course information see chapter 'Supplementary Courses'

NEW Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) NEW TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 Modular Switch Cabinet (only for TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19)) Modular Switch Cabinet (only for TRUMATIC L 2510, L 3050 and L 4050) Modular Switch Cabinet TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber Maintenance and Service Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) NEW

2 days

for detailed course information see chapter 'Supplementary Courses'

2 days

for detailed course information see chapter 'Supplementary Courses'

SIN 840 D

10 days

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

12

13

TruLaser

Programming Courses

Application Consulting TruTops Punch Automation


2 days

Combination Punching / Laser Processing:


Basic Course
2.5 days

TruTops Punch Update TruTops Punch Pro


2 days

TruTops Drawing and Nesting


2.5 days

TruTops Punch Technology


7 days

80%

Machine purchase

40% 25%

Machine installation and start-up

TruMatic

expertise
100%

time t > 3 months


80% 65% 100%

60%

Basic Operator Course


2 days

Operator Course
4 days

Instruction on-site

Technology Course Punching


2.5 days

Technology Course Laser Cutting


2.5 days

Maintenance Course
3 / 4 days

Operator Course SheetMaster


1 day

Maintenance Course Laser

Maintenance Course SheetMaster


0,5 / 1 day

Machine Courses
Core Programming Courses Core Machine Courses Optional Courses Application Consulting

Application Consulting

The combination machines from TRUMPF unite punching and laser technology in one machine giving you the advantages of both processing methods. The punching head produces standard contours and forms while complex contours are cut with the laser. In addition to this, all combination machines can be fully automated.

Whether it is the operation, maintenance or software systems of your TruMatic machine our wide range of courses offers every user the best training for achieving maximum machine operation efficiency. See for yourself.

Machine Types
TruMatic 3000 TruMatic 3000 fiber TruMatic 6000 TruMatic 6000 (K05) TruMatic 7000 TRUMATIC 600 L

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro

Core Machine Courses


Basic Operator Operator Technology Punching Technology Laser Cutting Maintenance

14

15

TruMatic

TruMatic Programming Courses


Basic Course TruMatic Combination Machine
Prerequisites PC knowledge Subjects Machine components (without automation components) | technical data | tool systems | structure of a complete file | technology data | tool change | slitting strategies on the blank | repositioning | eject parts | machine options (tapping, engraving, "softpunch" etc.) | basic laser technology | define laser machining | laser technology tables | laser operating modes | basic cutting technology | cutting and piercing parameters Objectives You will acquire basic technological knowledge necessary for TruTops Punch programming. Duration of Training Course 2.5 days

TruMatic Machine Courses


TruTops Drawing and Nesting Combination Machine
Prerequisites PC knowledge Subjects Modular structure of software | introduction in operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | job-related nesting of parts geometries on sheets Objectives You will be able to draw parts geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Punch Technology" training course.

TruTops Punch Technology Combination Machine


Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course "Drawing and Nesting" Subjects System adaptation for your machine | working with the TruTops data base | different ways to the production goal | programming punching, nibbling, laser and forming processing processes | sheet layout strategies | blank processing | repositioning | optimize processing | creating NC programs | machine options Objectives You will be able to determine processing processes and create practical NC programs. In case of additionally available automation components it is necessary to participate in a training course "TruTops Punch Automation". Duration of Training Course 7 days

Basic Operator Course Combination Machine


Prerequisites Technical understanding or technicallyoriented vocational training Subjects Machine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | tool selection criteria | active die Objectives You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Duration of Training Course 2 days

Operator Course Combination Machine


Prerequisites Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Subjects Machine presentation | structure and machine components | allocate and load tools | adjustment and handling of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | manage programs | machine options Objectives You will be able to operate the machines operating elements and to prepare, initiate and influence the production process. Duration of Training Course 4 days

Operator Course SheetMaster TruMatic TruMatic 7000


Prerequisites Participation in the "Operator Course TruMatic 7000" (or: experience operating the TruMatic 7000) Subjects Structure and components of SheetMaster | manual operation | job table, clearing SheetMaster failures | entering an interrupted NC program with SheetMaster Objectives You will be able to handle the operational elements and to prepare, initiate and influence the production process. Duration of Training Course 1 day

Duration of Training Course 2.5 days

TruTops Punch Automation Combination Machine


Prerequisites Participation in the training course "TruTops Punch Technology" Subjects Machine components and technical data of automation components | system adaptation | loading and unloading strategies | create case-oriented NC programs Objectives You will be able to program automation sequences. Duration of Training Course 2 days

TruTops Punch Pro Combination Machine


Prerequisites Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Subjects Loading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | processing samples | customize and create new technology tables and rules for combined machines | accurate contours | your questions Objectives You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce processing times of parts. Duration of Training Course 2 days

16

17

TruMatic Machine Courses


Technology Course Punching TruMatic Combination Machine
Prerequisites Participation in the operator's training course for punching or combination machine | Experience in operating and tooling a punching or combined machine (at least for 3 - 6 months) Subjects Basics of punching process | framework conditions on the machine | lubrication | coatings | causes for burr and scratch formation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool Objectives You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. Duration of Training Course 2.5 days

Technology Course Laser Cutting Combination Machine


Prerequisites Participation in the operators training course for combination machine Subjects Safety tips for working with the laser | cutting-specific laser basics | variables influencing laser cutting | practical process parameter elaboration | influence of process parameters on the laser cut | laser power control | cutting a variety of materials | assessing cut quality Objectives You will be able to establish and optimize cutting and piercing parameters. Duration of Training Course 2.5 days

Maintenance Course TruMatic 19 TruMatic Series 3000 / 6000 / 7000


Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Machine structure | technical data | cutting head, laser presser foot, laser sub-unit | laser beam guidance, chiller, exhaust system | hydraulic punching head with electro-hydraulic linear amplifier | die adapter with die base and exhaust system | pneumatic and hydraulic plans and schematics | tool lubrication | overview of controls used | cleaning, care and lubrication of machine according to maintenance overview (check list) Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 3 / 4 days

Maintenance Course SheetMaster TruMatic 6000 (K05) / 7000


Prerequisites Participation in the "Maintenance Course TruMatic 6000 (K05) / 7000" Subjects SheetMaster maintenance according to maintenance check list Objectives You will be able to maintain the SheetMaster according to the given maintenance intervals. Duration of Training Course 0.5 / 1 day

18

TruMatic
Programming Courses
Basic Courses TruMatic Series 3000 / 6000 / 7000 und TRUMATIC 600 L TRUMATIC 600 L / 3000 L / 6000 L TruTops Programming Courses TruTops Drawing and Nesting TruTops Punch Technology for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Automation for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Pro for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L TruTops Punch Update Supplementary Programming Courses TruTops Fab TruTops Calculate TruTops Unfold Variants 3 - 8 days 1 day 1 day 3 days for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' 2.5 days 7 days 2 days 2 days 1 - 3 days after the introduction of relevant software updates

Control
Bosch PNC/MTX | SIN 840 D

Duration

TruMatic

2.5 days

availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww

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20

21

TruMatic

TruMatic
Machine Courses
Operator Courses

Control
Bosch PNC/MTX | SIN 840 D Bosch PNC SIN 840 D NEW NEW Bosch MTX Bosch MTX Bosch MTX Bosch MTX

Duration TruMatic
course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m ailability
for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Consulting / Seminars'

TruMatic

Basics TruMatic und TruPunch TruMatic Series 3000 TRUMATIC 3000 L TruMatic 6000 and TRUMATIC 600 L TRUMATIC 600 L / 6000 L TruMatic 6000 (K05) SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) TruMatic 7000 SheetMaster TruMatic 7000 Technology Courses Laser Cutting Punching TruMatic Series 3000 TRUMATIC 3000 L TruMatic 6000 and TRUMATIC 600 L TRUMATIC 600 L / 6000 L TruMatic 6000 (K05) / 7000 Maintenance Courses TruMatic 3000 TruMatic 3000 fiber TruMatic 6000 TRUMATIC 6000 L TruMatic 6000 (K05) / 7000 SheetMaster TruMatic 6000 (K05) / 7000 Maintenance Courses TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 Modular Switch Cabinet (only for TruMatic Series 3000 / 7000) Modular Switch Cabinet (only for TRUMATIC 3000L) NEW NEW NEW

2 days 4 days 4 days 4 days 1 day 4 days 1 day

Bosch PNC/MTX | SIN 840 D Bosch PNC SIN 840 D Bosch MTX

2.5 days 2.5 days 2.5 days 2.5 days

Bosch PNC Bosch PNC SIN 840 D Bosch MTX Bosch MTX

3 days 3 days 4 days 4 days 0.5 days

TASC 3 / 4 Bosch PNC/MTX | TASC 3 / 4

each 5 days 2 days

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand

22

23

Programming Courses

Application Consulting TruTops Punch Automation


1.5 days

Punching:
Basic Course
2.5 days

TruTops Punch Update TruTops Punch Pro


2 days

TruTops Drawing and Nesting


2.5 days

TruTops Punch Technology


6 days

80%

Machine purchase

40% 25%

Machine installation and start-up

TruPunch

expertise
100%

time t > 3 months


80% 65% 100%

expertise

60%

Basic Operator Course


2 days

Operator Course
3.5 / 4 days

Instruction on-site

Technology Course Punching


2.5 days

Maintenance Course
2.5 / 3.5 days

Operator Course SheetMaster


1 day

Maintenance Course SheetMaster


0.5 days

Machine Courses
Core Programming Courses

Shop Floor Programming


3 / 5 / 8.5 days

Application Consulting

Core Machine Courses

Optional Courses

Application Consulting

TruPunch from TRUMPF a machine that is capable of more! Our innovative punching technology enables complex, three-dimensional sheet metal processing with the goal of complete processing on a single machine. Not only that, but all TRUMPF tools can be rotated, offering enormous flexibility and productivity in processing. And, to top it off, various components are available for convert our punch presses into fully automated systems.

Do you want to get maximum performance out of your TruPunch machine? In our training courses, experienced instructors will teach you everything you need to know for perfect operation, programming and maintenance of your TruPunch.

Machine Types
TruPunch 1000 TruPunch 2020 TruPunch 3000 TruPunch 3000 (S11) TruPunch 5000 TRUMATIC 200 R TRUMATIC 500 R TRUMATIC 2000 R

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro

Core Machine Courses


Basic Operator Operator Technology Punching Maintenance

24

25

TruPunch

TruPunch Programming Courses


Basic Course Punching Machine
Prerequisites PC knowledge Subjects Machine components | technical data | tool system | basic NC programming | tech tables | work positions | tool change | machining cycles | blank (slitting technology, skeleton-free processing, execution possibilities) | repositioning | part ejection | nonroutine technology | machine options | forming Objectives You will acquire basic technical knowledge necessary for TruTops Punch programming. Duration of Training Course 2.5 days

TruPunch Machine Courses


TruTops Drawing and Nesting Punching Machine TruTops Punch Technology Punching Machine
Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course Drawing and Nesting Subjects System adaptation for your machine | working with the TruTops data base | different ways to the production goal | programming punching, nibbling and forming processes | sheet layout strategies | skeletonfree processing | blank processing | repositioning | process optimization | creating NC programs | machine options Objectives You will be able to determine processes and create practical NC programs. For automation components, participation in the "TruTops Punch Automation" training course is required. Duration of Training Course 6 days

Basic Operator Course Punching Machine


Prerequisites Prerequisites Technical understanding or technicallyoriented vocational training Subjects Machine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | tool selection criteria | active die Objectives You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Duration of Training Course 2 days

Operator Course Punching Machine


Prerequisites Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Subjects Presentation of machine | structure and components of machine | adjust and load tools | training the user interface, operational elements and processes along with exercises | presentation of the diagnostics system and online help | program management | machine options Objectives You will be able to handle the machines operating elements and to prepare, initiate and influence the production process. Duration of Training Course 3.5 / 4 days

Operator Course SheetMaster TruPunch 3000 / 5000


Prerequisites Participation in the "Operator Course TruPunch 2020 / 3000 / 5000" (or: TruPunch 3000 / 5000 operation experience) Subjects Structure and components of SheetMaster | manual operating | job table, clearing SheetMaster failures | entering an interrupted NC program with SheetMaster Objectives You will be able to reliably handle the operational elements and to prepare, initiate and influence the production process. Duration of Training Course 1 day

Prerequisites PC knowledge Subjects Modular structure of software | introduction to operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI files | creating (MiniNest) | manual and job-related nesting of part geometries on sheets Objectives You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides you with the necessary basic knowledge to participate in a TruTops Punch Technology course. Duration of Training Course 2.5 days

TruPunch

TruTops Punch Automation Punching Machine


Prerequisites Participation in the training course "TruTops Punch Technology" Subjects Machine components and technical data of automation components | system adaptation | loading and unloading strategies | program automation components | creating case-oriented NC programs Objectives You will be able to program automation sequences. Duration of Training Course 1.5 days

TruTops Punch Pro Punching Machine


Prerequisites Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Subjects Loading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | processing samples | manipulate NCtexts and tables | your questions Objectives You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce part processing time. Duration of Training Course 2 days

Easy Programming TruPunch 1000


Prerequisites Participation in the basic training course for your machine (or: participation in the operator course for your machine) Subjects Required system adaptations | simply creating typical punching part geometries including 90 bending extensions with relief grooves and unfolding | simply drawing workpiece geometries | sheet layout | programming punching and nibbling blank processing | creating NC programs Objectives You will be able to draw simple workpieces, select suitable processing strategies and to generate practical NC programs. Duration of Training Course 3 days

TruTops Punch Basic Drawing TruPunch 1000 / 5000 (S10)


Prerequisites PC knowledge This training course is intended for the TruTops Punch Basic software at the programming station and on the machine. This training course is not required if TruTops Drawing experience is available Subjects Modular software structure | introduction to how to operate the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and to import external-drawing formats in TruTops Punch Basic. Duration of Training Course 1 day

TruTops Punch Basic Technology TruPunch 1000 / 5000 (S10)


Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course Drawing This training course is intended for the TruTops Punch Basic software at the programming station and on the machine Subjects System adaptation for your machine | working with the TruTops data base | different ways to the production goal | programming of punching, nibbling and forming | sheet layout strategies (without nesting) | blank processing | repositioning | process optimization | creating NC programs | machine options Objectives You will be able to determine processing and create practical NC programs. Duration of Training Course 4 days

26

27

TruPunch

TruPunch Machine Courses


Technology Course Punching Punching Machine
Prerequisites Participation in the operator's training course for punching or combination machine | Experience in operating and tooling a punching or combined machine (at least for 3 - 6 months) Subjects Basics of punching process | framework conditions on the machine | lubrication | coatings | causes for burr and scratch formation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool Objectives You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. Duration of Training Course 2.5 days

Maintenance Course TruPunch 1000 / 3000 / 5000


Prerequisites Technically-oriented vocational training Subjects Machine structure | technical data | punching head structure | die adapter | exhaust system | principle of tool changer | drive system | hydraulics, pneumatics and electrics | tool lubrication | adjustment jobs | maintaining machine according to intervals | diagnostics systems Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 2.5 / 3.5 days

Maintenance Course SheetMaster TruPunch 3000 / 5000


Prerequisites Participation in the "Maintenance Course TruPunch 3000 / 5000" Subjects SheetMaster maintenance according to maintenance check list Objectives You will be able to maintain the SheetMaster according to the given maintenance intervals. Duration of Training Course 0.5 days

TruPunch

Maintenance Course TruPunch 2020 and TRUMATIC 2000 R


Prerequisites Technically-oriented vocational training Subjects Machine structure | technical data | hydraulic punching head with electro-hydraulic linear amplifier | die adapter | automatic tool changer | how to use hydraulic, pneumatic and circuit diagrams | adjustment jobs | how to use the diagnostics system | machine maintenance according to intervals Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 2.5 days

28

29

TruPunch

TruPunch
Programming Courses
Basic Courses TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R TRUMATIC 2000 R / 2020 R / 3000 R / 5000 R TRUMATIC 200 R / 500 R TruTops Programming Courses TruTops Drawing and Nesting TruTops Punch Technology for TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R TruTops Punch Automation for TruPunch Series 3000 / 5000 TruTops Punch Technology for TRUMATIC 200 R / 500 R TruTops Punch Automation for TRUMATIC 500 R TruTops Punch Pro for TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R TruTops Punch Update Supplementary Programming Courses TruTops Fab TruTops Calculate TruTops Unfold Variants 3 - 8 days 1 day 1 day 3 days for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' 2.5 days 6 days 1.5 days 6 days 1.5 days 2 days 1 - 3 days after the introduction of relevant software updates Bosch PNC/MTX | SIN 840 D CC 220 2.5 days 2.5 days

Control

Duration
bility

a urse avail les and co u d e h sc test For the la bsite at ck our we raining/en e ch se a ple m/t trumpf.co www.my

TruPunch

30

31

TruPunch

TruPunch
Machine Courses
Operator Courses Basics TruMatic and TruPunch TruPunch 1000 TRUMATIC 1000 R TruPunch 2020 / 3000 / 5000 and TRUMATIC 2000 R TRUMATIC 2000 R - 5000 R SheetMaster TruPunch 3000 / 5000 TRUMATIC 3000 R / 5000 R SheetMaster TruPunch 3000 (S11) SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Workshop-oriented Programming Courses Easy Programming for TruPunch 1000 Easy Programming for TRUMATIC 1000 R TruTops Punch Basic Drawing for TruPunch 1000 / 5000 (S10) TruTops Punch Basic Technology for TruPunch 1000 / 5000 (S10) Advanced Shop Floor Programming for TruPunch 1000 / 3000 (S11) / 5000 / 5000 (S10) Technology Course Punching Maintenance Course TruPunch 1000 TRUMATIC 1000 R TruPunch 2020 and TRUMATIC 2000 R TRUMATIC 2000 R / 2020 R TruPunch 3000 TRUMATIC 3000 R SheetMaster TruPunch 3000 TRUMATIC 3000 R SheetMaster TruPunch 3000 (S11) SheetMaster TruPunch 3000 (S11) TruPunch 5000 TRUMATIC 5000 R SheetMaster TruPunch 5000 TRUMATIC 5000 R SheetMaster Maintenance Course Modular Switch Cabinet (only for TruPunch 1000 / 3000) Modular Switch Cabinet (only for TRUMATIC 3000 R) Bosch PNC | SIN 840 D | TASC 3 / 4 2 days for detailed course information see chapter 'Supplementary Courses' Bosch PNC Bosch PNC Bosch PNC Bosch PNC Bosch MTX Bosch MTX SIN 840 D SIN 840 D 2.5 days 2.5 days 3.5 days 0.5 days 2.5 days 0.5 days 3.5 days 0.5 days Bosch PNC/MTX | SIN 840 D 2.5 days Bosch PNC Bosch PNC | SIN 840 D Bosch PNC | SIN 840 D Bosch MTX 3 days 1 day 4 days equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Punch Technology for TruPunch' (see pages 30 -31) Bosch PNC/MTX | SIN 840 D Bosch PNC Bosch PNC | SIN 840 D SIN 840 D Bosch MTX Bosch MTX 2 days 3.5 days 4 days 1 day 4 days 1 day

Control

Duration

TruPunch

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

32

33

TruPunch

course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m

ailability

Programming Courses

Application Consulting

Bending:

TruTops Bend Update TruTops Drawing


1.5 days

100%

Machine purchase

40% 25%

Machine installation and start-up

TruBend Series 3000

Basic Course
1.5 days

TruTops Bend Technology


5 days

expertise

time t > 3 months


65% 100%

expertise

60%

Basic Operator Course


1 day

Operator Course
2 days

Instruction on-site

Technology Course Bending


3 days

Machine Courses
Core Programming Courses Core Machine Courses Optional Courses Application Consulting

Application Consulting

With the TruBend Series 3000, you get the best entry-level machine for bending technology. Equipped with the most important functions for reliable bending, the TruBend Series 3000 is the ideal solution for anyone who places high value on TRUMPF quality and also on a highly attractive price-toperformance ratio. Learn all the basics you need to handle your TruBend Series 3000 with perfection! In our courses, step by step you will learn everything you need to reach your machine's full capacity. Interested? Find out more!

TruBend Series 3000 Machine Types


TruBend 3066 TruBend 3120 TruBend 3180

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Drawing TruTops Bend Technology

Core Machine Courses


Basic Operator Operator Technology Bending

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TruBend

TruBend Series 3000 Programming Courses


Basic Course Press Brake
Prerequisites PC knowledge Subjects Components/axes of machine | technical data | tool system | programming parameters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (minimum side length, component design) Objectives You will acquire basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. Duration of Training Course 1.5 days Prerequisites PC knowledge This training course is not required for those with knowledge of TruTops Drawing and Nesting Subjects Modular software structure | introduction to operating the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and to import external-format drawings in TruTops. Duration of Training Course 1.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Subjects Operating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequences | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Objectives You will be able to enter the necessary bending data, to select appropriate processing strategies and to generate practical NC programs. Duration of Training Course 5 days

TruBend Series 3000 Machine Courses


TruTops Bend Technology Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000
Prerequisites PC knowledge and technical understanding or experience in handling the material sheet Subjects Machine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools Objectives You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000. Duration of Training Course 1 day

TruTops Drawing

Operator Course TruBend Series 3000


Prerequisites Experience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Subjects Machine design | machine options | technical data | user interface T 3000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and handling | processing various programs Objectives You will be able to operate, program and set up the TruBend Series 3000 and ensure part quality. Duration of Training Course 2 days

Technology Course Bending TruBend Series 3000 / 5000 / 7000


Prerequisites Experience in operating and tooling a press brake, creating bending programs, designing bent parts or you work in the production planning and are responsible for the quality control of bending parts Subjects Bending technology basics | machine technology | characteristics of TRUMPF bending tools | application technology | tool selection criteria | special tools | solution examples for bending tasks Objectives You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. Duration of Training Course 3 days

TruBend

36

37

TruBend

TruBend Series 3000


Programming Courses
Basic Courses TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing TruTops Bend Technology TruTops Bend Update Supplementary Programming Courses TruTops Fab TruTops Calculate TruTops Unfold 3 - 8 days 1 day 1 day for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' 1.5 days 5 days 1 - 3 days after the introduction of relevant software updates T 3000 | TASC 6000 1.5 days

Control

Duration
a urse avail les and co u d e h sc test For the la bsite at ck our we raining/en e ch se a ple m/t trumpf.co www.my bility

TruBend

Machine Courses
Operator Course Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Series 3000 Technology Courses Bending

Control
T 3000 | TASC 6000 T 3000

Duration
course dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p pf.com/tra m u tr y .m www availabilit y

1 day 2 days

T 3000

3 days

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

38

39

TruBend

Programming Courses
TruTops Bend Automation
4 days

Application Consulting

Bending:

TruTops Bend Update

100%

Machine purchase

40% 25%

Machine installation and start-up

TruBend Series 5000 / 7000 TruBend Cell 5000

Basic Course
1.5 days

TruTops Drawing
1.5 days

TruTops Bend Technology


5 days

expertise

time t > 3 months


85% 65% 100%

expertise

60% 50%

TruBend

Basic Operator Course


1 day

Operator Course
2 / 3 days

Date Base Management


0.5 / 1 day

Instruction on-site

Technology Course Bending


3 days

Maintenance and Service Course*


2 days

Operator Course Automation


5 days

Machine Courses
Core Programming Courses Core Machine Courses

Shop Floor Programming

Application Consulting

Optional Courses

Application Consulting

The machines of the TruBend Series 5000 are the flexible and productive press brakes. And there is a good reason for this: The TruBend Series 5000 unites innovative technology with high precision. This goes hand in hand with a very high level of flexibility when it comes to bending different parts. From programming, through allocation all the way to the bending process the TruBend Series 5000 is extremely productive. Moreover, you can also automate these machines with the TruBend Cell 5000. With the TruBend Series 7000 machines, we offer perfect interaction between man and machine.

Both the ram and backgauge are marked by high speeds and acceleration rates that ensure high dynamics. Paired with a work area that can be customized for the operator, the machines of the TruBend Series 7000 offer optimal conditions for productive and ergonomic work.

TruBend Series 5000 Machine Types


TruBend 5050 TruBend 5085 TruBend 5130 TruBend 5170

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Do you wish to achieve maximum efficiency on your TruBend Series 5000 / 7000? Regardless of whether you are learning the basics or wish to expand your knowledge in specialized applications our broad range of courses offers just the right training for you. Find out for yourself!

TruBend 5230 TruBend 5320

TruBend Series 7000 Machine Types


TruBend 7018 TruBend 7036

Core Programming Courses


Basic Course TruTops Drawing TruTops Bend Technology

Core Machine Courses


Basic Operator Operator Date Base Management Technology Bending Maintenance and Service*
*does not apply for TruBend Series 7000

TruBend Cell 5000

40

41

TruBend

TruBend Series 5000 / 7000 Programming Courses


Basic Course Press Brake
Prerequisites PC knowledge Subjects Components/axes of machine | technical data | tool system | programming parameters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (minimum side length, component design) Objectives You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. Duration of Training Course 1.5 days Prerequisites PC knowledge This training course is not required for those with TruTops Drawing and Nesting knowledge Subjects Modular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import external-format drawings in TruTops. Duration of Training Course 1.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Subjects Operating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Objectives You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. Duration of Training Course 5 days

TruBend Series 5000 / 7000 Machine Courses


TruTops Bend Technology Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000
Prerequisites PC knowledge and technical understanding or experience in handling sheet metal Subjects Machine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools Objectives You will acquire the basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000. Duration of Training Course 1 day

TruTops Drawing

Operator Course TruBend Series 5000


Prerequisites Experience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Subjects User interface | operational elements and operational sequences | safety instructions | tool system | numeric and graphical program creation | program optimization and handling | processing various programs by the ACB angle sensor system and/or bending aid Objectives You will be able to operate, program and set up the TruBend Series 5000 and ensure part quality. Duration of Training Course 3 days

Operator Course TruBend Series 7000


Prerequisites Experience in handling a press brake or participation in the TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 "Basic Operator Course" (or: participation in the basic training course for your machine) Subjects Machine design | machine options | technical data | user interface TASC 6000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and handling | processing various programs Objectives You will be able to operate, program and set up the TruBend Series 7000 and ensure part quality. Duration of Training Course 2 days

TruBend

TruTops Bend Automation

Operator Course TruBend Cell 5000

Data Base Management TruBend Series 5000 / 7000


Prerequisites Participation in an operator training for a bending machine Subjects Creating materials | inserting special upper and lower tools | creating bending curves | adopting ones own bending factors | assigning user rights Objectives You will acquire the knowledge and skills to manage the data base of TruBend Series 5000 / 7000. Duration of Training Course 0.5 / 1 day

TruTops Bend Drawing (Machine) TruBend Series 5000


Prerequisites PC knowledge This training course has been designed for operators who prepare or edit workpiece drawings for TruTops Bend by TruTops Bend Drawing (Machine) on the control This training course is not required for those with prior knowledge of TruTops Drawing and Nesting Subjects Modular software structure | introduction to how to operate the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import drawings of external formats in TruTops. Duration of Training Course 1 day

Prerequisites Participation in the training course "TruTops Bend Technology" Subjects Sub-assemblies and technical data of automation components | framework conditions | principle of course of part manufacturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibilities | loading and unloading strategies Objectives You will be able to program automation sequences. Duration of Training Course 4 days

Prerequisites Participation in the "Operator Course TruBend Series 5000" Subjects Structure TruBend Cell 5000 | technical data | additional equipment | manual operating device | axis system | safety switching on and off | manual moving | select and manage programs | part loading | producing | assembly of gripper systems | diagnostic at gripper system and coveyor Objectives You will acquire basic knowledge and skills to operate the TruBend Cell 5000.

Duration of Training Course 5 days

42

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TruBend

TruBend Series 5000 / 7000 Machine Courses


TruTops Bend Technology (Machine) TruBend Series 5000
Prerequisites Participation in the basic training course to program your machine (or: comprehensive experience in operating the respective machine) Participation in the basic training course for your machine Subjects Operating the system | Maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Objectives You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. Duration of Training Course 4 days

Technology Course Bending TruBend Series 3000 / 5000 / 7000


Prerequisites Experience in operating and tooling a press brake, creating bending programs, designing bending parts or you work in the production planning and are responsible for the quality control of bending parts Subjects Bending technology basics | machine technology | characteristics of TRUMPF Bending Tools | application technology | tool selection criteria | special tools | solution examples for bending tasks Objectives You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. Duration of Training Course 3 days

Maintenance and Service Course TruBend Series 5000


Prerequisites Technically-oriented vocational training Subjects Machine structure | technical data | operating conditions | Main drive unit | functional units | backgauge system | tool clamping | machine control | PCSS press safety control Objectives You will be able to maintain the machine according to the given intervals as well as to localize malfunctions and clear simple errors. Duration of Training Course 2 days

TruBend

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45

TruBend

TruBend Series 5000 / 7000


Programming Courses
Basic Courses TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing TruTops Bend Technology TruTops Bend Automation TruBend Cell 5000 TruTops Bend Automation BendMaster TruTops Bend Update Supplementary Programming Courses TruTops Fab TruTops Calculate TruTops Unfold 3 - 8 days 1 day 1 day for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' 1.5 days 5 days 4 days 1 - 3 days after the introduction of relevant software updates T 3000 | TASC 6000 1.5 days

Control

Duration
availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww bility

TruBend

Machine Courses
Operator Courses Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 (in case of TruBend Series 5000 as of software version 5.0) TruBend Series 5000 incl. graphical Shop Floor Programming and ACB (as of software version 5.0) TruBend Series 5000 incl. ACB TrumaBend V Series with ACB (up to software version 4.5) TruBend Series 7000 TruBend Cell 5000 BendMaster Workshop-oriented Programming Courses Date Base Management TruBend Series 5000 (as of software version 5.0) Date Base Management TruBend Series 7000 Programming Machine Profile Editor (up to software version 4.5) TruTops Bend Drawing (Machine) for TruBend Series 5000 TruTops Bend Technology (Machine) for TruBend Series 5000 Technology Courses Bending Maintenance and Service Courses TruBend Series 5000 TrumaBend V Series

Control
T 3000 | TASC 6000 TASC 6000

Duration

1 day 3 days

TASC 6000

3 days

TASC 6000 TASC 6000

2 days 5 days

TASC 6000 TASC 6000 TASC 6000

1 day 0.5 day 2 days 1 day 4 days

rse availa s and cou le u d e h test sc For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww

bility

TASC 6000

3 days

TASC 6000

2 days

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

46

47

TruBend

Programming Courses

Application Consulting

Bending:

TruTops Bend Update TruTops Drawing


1.5 days

80%

100%

Machine purchase

40% 25%

Machine installation and start-up

TruBend Cell 7000

Basic Course
1.5 days

TruTops Bend Technology


5 days

TruTops Bend Automation


3 days

expertise

time t > 3 months


100%

expertise

60%

TruBend

Basic Operator Course


1 day

Operator Course
4 days

Instruction on-site

Machine Courses
Core Programming Courses Core Machine Courses Optional Courses Application Consulting

Application Consulting

TruBend Cell systems offer flexible and cost-effective solutions for every kind of automated bending. We develop complete solutions including software, sensors, material flow, control, and state-of-the-art material handling technology, to ensure that your processes run reliably and productively.

Our training program provides you with any knowledge required to program and operate an automated bending cell.

Machine Type
TruBend Cell 7000

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Drawing TruTops Bend Technology TruTops Bend Automation

48

49

TruBend

TruBend Cell 7000 Programming Courses


Basic Course Press Brake
Prerequisites PC knowledge Subjects Components/axes of machine | technical data | tool system | programming parameters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (minimum side length, component design) Objectives You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. Duration of Training Course 1.5 days Prerequisites PC knowledge This training course is not required for those with TruTops Drawing and Nesting knowledge Subjects Modular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import external-format drawings in TruTops. Duration of Training Course 1.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Subjects Operating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Objectives You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. Duration of Training Course 5 days

TruBend Cell 7000 Machine Courses


TruTops Bend Technology Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000
Prerequisites PC knowledge and technical understanding or experience in handling sheet metal Subjects Machine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools Objectives You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000. Duration of Training Course 1 day

TruTops Drawing

Operator Course TruBend Cell 7000


Prerequisites Experience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Subjects Structure TruBend Cell 7000 | technical data | additional equipment | manual operating device | axis system | safety switching on and off | manual moving | select and edit programs | program management | handling and operating the ToolMaster Bend | part loading | producing | diagnostic at gripper system and conveyor Objectives You will acquire basic knowledge and skills to operate the TruBend Cell 7000. Duration of Training Course 4 days

TruBend

TruTops Bend Automation

Prerequisites Participation in the training course "TruTops Bend Technology" Subjects Sub-assemblies and technical data of automation components | framework conditions | principle of course of part manufacturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibilities | loading and unloading strategies Objectives You will be able to program automation sequences. Duration of Training Course 3 days

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TruBend

TruBend Cell 7000


Programming Courses
Basic Courses TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series TruTops Programming Courses TruTops Drawing TruTops Bend Technology TruTops Bend Automation TruBend Cell 7000 TruTops Bend Update Supplementary Programming Courses TruTops Fab TruTops Calculate TruTops Unfold 3 - 8 days 1 day 1 day for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Supplementary Courses' 1.5 days 5 days 3 days 1 - 3 days after the introduction of relevant software updates T 3000 | TASC 6000 1.5 days

Control

Duration
urse les and co st schedu te la t e a th For ebsite eck our w g/en please ch m/trainin co f. p m u tr y www.m availabilit y

TruBend

Machine Courses
Operator Courses Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 TruBend Cell 7000

Control

Duration
1 day 4 days

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Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

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TruBend

Programming Courses
3D Tube Design
2 / 4 days

Application Consulting
3D Tube Design and Programming Option Bevel Cut
1 day

Tube Processing:
Basic Course
2.5 days

TruTops Tube Update

TruTops Drawing
1.5 days

TruTops Tube Technology


4 days

100%

Machine purchase

40% 25%

Machine installation and start-up

TruLaser Tube

expertise

time t > 3 months


80% 65% 100%

expertise

60%

Operator Course
4 / 5 days

Instruction on-site

Technology Course Tube Cutting


4 days

Maintenance Course
3 days

Technology Course
Tube Cutting Special Profiles
1 day

Maintenance Course Laser

Machine Courses
Core Programming Courses Core Machine Courses Optional Courses Application Consulting

Application Consulting

With the TruLaser Tube machines, you can produce parts quickly and precisely, in addition to being well prepared to meet all market requirements. What's so exceptional about the TruLaser Tube? The laser cuts contours and trims tubes in one operation. Tube constructions that are made possible by the laser, facilitate and reduce downstream fabrication steps. The edges are smooth and the parts are ready for assembly without the need for refinishing.

Do you want to make the best use of all of the functions on your TruLaser Tube? Well, we have put together a training package that meets your requirements perfectly! Choose the appropriate courses from the training program and perfect the use of your machine.

Machine Types
TruLaser Tube 5000 TruLaser Tube 7000

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Drawing TruTops Tube Technology 3D Tube Design

Core Machine Courses


Operator Technology Tube Cutting Maintenance

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TruLaser Tube

TruLaser Tube Programming Courses


Basic Course TruLaser Tube 5000 / 7000
Prerequisites PC knowledge Subjects Machine components | technical data | basic NC programming | complete files | editing of NC programs and tables | laser operating modes | technological information on laser cutting | production plan Objectives You will acquire basic technical knowledge necessary for TruTops Tube and you will be able to interpret NC texts. Duration of Training Course 2.5 days

TruLaser Tube Machine Courses


TruTops Tube Technology TruLaser Tube 5000 / 7000
Prerequisites PC knowledge Participation in a TruTops training course "Drawing" Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Subjects Programming of round and/or rectangular tubes and free profiles | draw developed contours or develop them as DXF, IGES and/or MI on the tube | programming laser processing processes | optimizing the processing process | creating NC programs | tube layout with identical and differing parts | creating production plans and service programs Objectives You will acquire the knowledge you need to program your machine. You will be able to draw workpieces, select suitable processing strategies and to create successful NC programs. Duration of Training Course 4 days

TruTops Drawing TruLaser Tube 5000 / 7000


Prerequisites PC knowledge This training course is not required for those with prior knowledge of TruTops Drawing and Nesting Subjects Modular structure of software | introduction to how to operate | drawing of work piece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import other drawings in TruTops. Duration of Training Course 1.5 days

Operator Course TruLaser Tube 5000 / 7000 (KT02 / T03)


Prerequisites Technically-oriented vocational training Subjects Machine discussion | structure and components of machine | structure and adjustment of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | program management | important NC programming functions | machine options Objectives You will be able to handle the machines operating elements and to prepare, initiate and influence the production process. Duration of Training Course 4 / 5 days

Technology Course Tube Cutting TruLaser Tube 5000 / 7000


Prerequisites Experience with TruLaser Tube operating and/or programming experience with TruTops Tube (at least 3 - 6 months respectively) Recommendation: joint participation operator and programmer Subjects In-depth safety instructions | cuttingspecific laser basics | familiarizing with the parameters influencing the laser cut | quality assessment and optimization of laser cuts | recognizing and clearing cutting problems | programming and cutting special materials and special profile Objectives You will be able to increase the cutting quality on a TruLaser Tube to the optimum, create programs for special materials and special profiles and establish the pertaining cutting parameters. Duration of Training Course 4 days

Technology Course Tube Cutting Module Special Profiles TruLaser Tube 5000 / 7000
Prerequisites Participation in the training course "Technology Tube Cutting" or at least 12 months of experience in machine operating, programming and parameter optimization Subjects Developing a systematic procedure to process special profiles | special profile programming in TruTops Tube | Implementing and processing these special profiles on the TruLaser Tube Objectives You will be able to implement a systematic procedure to process special profiles on your machine.

TruLaser Tube

3D Tube Design

3D Tube Design for Experienced 3D Designers

3D Tube Design and Programming Option Bevel Cut


Prerequisites Participation in the training course "TruTops Tube Technology" Participation in the training course "3D Tube Design" Subjects Bevel cut basics | designing parts with bevel cuts in Tube Design | creating the respective NC programs in TruTops Tube Objectives You will be able to design bevel cuts and create the respective programs for the machine. Duration of Training Course 1 day

Maintenance Course TruLaser Tube 5000 / 7000


Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Getting familiar with the components of the system | detailed safety instructions | external beam path | adjustment jobs and handling the cutting head | design of the control PLCX/MMC/NCK | diagnostic possibilities with the control | installation of the dust extractor | explanation of Maintenance works for machine and laser unit | options of the machine | pneumatic, gas, lubrication and circuit diagrams Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 3 days

Prerequisites PC knowledge For tube programming the training courses "TruTops Drawing and "TruTops Tube Technology are required Subjects Introduction into 3D design | tube programming | creating 3D tube models | reading in and editing external drawings | export tube designs in TruTops Tube Objectives You will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube. Duration of Training Course 4 days

Prerequisites PC knowledge In-depth experience in handling parametric 3D CAD systems For tube programming the training courses "TruTops Drawing and "TruTops Tube Technology are required Subjects Tube programming | creating 3D tube models | reading in and editing external drawings | export tube designs in TruTops Tube Objectives You will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube. Duration of Training Course 2 days

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TruLaser Tube

Duration of Training Course 1 day

TruLaser Tube
Programming Courses
Basic Courses TruLaser Tube 5000 / 7000 TUBEMATIC TruTops Programming Courses TruTops Drawing TruTops Tube Technology for TruLaser Tube 5000 / 7000 3D Tube Design 3D Tube Design for Experienced 3D Designers 3D Tube Design and Programming Option Bevel Cut TruTops Tube Update NEW 1.5 days 4 days 4 days 2 days 1 day 1 day after the introduction of relevant software updates 2.5 days

Control

Duration
course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m ailability

Machine Courses
Operator Courses TruLaser Tube 5000 TUBEMATIC TruLaser Tube 7000 (KT02 / T03)

Control

Duration

SIN 840 D SIN 840 D sl

4 days 5 days

TruLaser Tube

Technology Course Tube Cutting TruLaser Tube 5000 Tube Cutting TruLaser Tube 7000 Tube Cutting Module Special Profiles TruLaser Tube 5000 Tube Cutting Module Special Profiles TruLaser Tube 7000 Maintenance Courses TruLaser Tube 5000 TUBEMATIC TruLaser Tube 7000 Maintenance Courses TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 TASC 3 / 4 each 5 days SIN 840 D SIN 840 D sl 3 days 3 days SIN 840 D / D sl SIN 840 D / D sl SIN 840 D / D sl SIN 840 D / D sl 4 days 4 days 1 day 1 day

for detailed course information see chapter 'Supplementary Courses'

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

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TruLaser Tube

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Programming Courses

Measuring Probe / SeamLine


1 day

Measuring Probe and SeamLine


1 day

TruTops Cell

Application Consulting TruTops Cell


Laser Metal Deposition
1.5 days

3D-Laser Processing:

TruTops Cell
Module Fixture Design
1 day

TruTops Cell
Module Rotary Axis
0.5 days

TruTops Cell Update Variable Programming


2.5 days

TruTops Cell Technology


5 days

Manual Programming Pro


2 days

Machine installation and start-up

TruLaser Cell
80%

expertise
90% 100%

Machine purchase

40%

Basic Course
3 days

time t
100%

> 3 months
65% 75%

80%

expertise

60% 50% 25%

Operator Course
3 / 5 days

Teaching Course I
1.5 / 2 days

Instruction on-site

Teaching Course II Technology Course on-site Laser Welding


2 days 2.5 days

Maintenance Course
2 / 2.5 days

Operator Course SeamLine


1 day

Configurable Control Interface


1.5 days

Technology Course
Laser Metal Deposition 2 days

Maintenance Course Laser

Machine Courses
Core Programming Courses

Operator Course DepositionLine


1.5 days

TruTops Cell Basic


2 days

Application Consulting

Core Machine Courses

Optional Courses

The machines of the TruLaser Cell open up all the possibilities of laser processing to you. Be it laser cutting or laser welding, 3D or 2D workpieces, single parts or serial production with the TruLaser Cell you have an all around machine at your disposal for laser processing.

Acquire a broad base of knowledge to exploit the full potential of your TruLaser Cell. In our training courses, you will learn everything you need to achieve top performance with your machine.

Machine Types
TruLaser Cell 3000 TruLaser Cell 3010 (L33) TruLaser Cell 7020 | 7040 TruLaser Cell 7020 fiber | 7040 fiber TruLaser Cell 8030 TLC 1000 TLC 1005 | 6005 TLC CUT 5

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages.

Core Programming Courses


Basic Course TruTops Cell Technology

Core Machine Courses


Basic Course Operator Teaching Course I

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TruLaser Cell

TruLaser Cell Programming Courses


Basic Course 3D Laser
Prerequisites PC knowledge Technically-oriented vocational training We strongly recommend the participation in the training course "Manual Programming Pro" for welding for TruLaser Cell Series 7000 up to software version 3 and TLC 1000 / 1005 / 6005 Subjects Basics of NC programming | program processings with different movement types | optimize and influence how machine moves | subroutine technology | macro application | laser programming | program editor Objectives You will acquire the basic machine-related and technological knowledge necessary both for the operator training and the programming with TruTops. Duration of Training Course 3 days

TruLaser Cell Programming Courses


TruTops Cell Module Fixture Design 3D Laser
Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Designing cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture Objectives You will be able to design fixtures for cutting parts from sheet. Duration of Training Course 1 day

TruTops Cell Technology Cutting and Welding 3D Laser


Prerequisites PC knowledge Participation in the basic training course for your machine Ideal: participation in the training course "Teaching I" Subjects Production-oriented preparation of imported 3D models | processing 3D models (cutting / welding) | optimization of processing by means of experience| positioning of 3D models in the working area | subsequent correction of processing (mass, laser data, acceleration, ...) Objectives You will be able to generate practical NC programs from 3D models. Duration of Training Course 5 days

Manual Programming Pro 3D Laser


Prerequisites Participation in the basic training course for your machine Subjects Follow-up NC functions not supported by TruTops Cell: laser power control | laser welding | additional possibilities of zero point correction (mirroring, scaling) | additional zero point functions (G54-G57, TC_ZERO_PNT, TC_BASEFRAME, ...) | limit standoff regulation (DISTAX3D, TC_DIST_ MOTION_LIMIT, ...) Objectives You will be able to further optimize NC programs Duration of Training Course 2 days

Variable Programming 3D Laser


Prerequisites Participation in the training course "Manual Programming Pro" Experience in NC programming Mathematical knowledge (e.g. sine/cosine) Subjects Types of variables | phasors | functions | jump commands | control structures | subroutines | global programs Objectives You learn the different possibilities of variable programming and you will thus be able to upgrade the software of your machine (e.g. master automation program, processing macros, ...). Duration of Training Course 2.5 days

Programming Measuring Probe and SeamLine 3D Laser


Prerequisites Participation in the basic training course for your machine Subjects Discussing measuring tools (ControlLine, measuring probe, measuring head, SeamLine) | programming measuring functions | programming calculation cycles to correct the coordinate system | measuring parameters Objectives You will be able to program measuring functions manually or on the teach panel. Duration of Training Course 1 day

TruLaser Cell

TruTops Cell Module Rotary Axis 3D Laser


Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Preparing and processing of moved workpieces (are also turned by the rotary axis) | with or without turning of the cutting head bevel cut Objectives You will be able to generate practical NC programs for parts clamped in the rotary axis. Duration of Training Course 0.5 days

TruTops Cell Technology Laser Metal Deposition 3D Laser


Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Creating parameterized contour fields for coating | optimization of processing specifications regarding coating technology Objectives You will be able to create practical NC programs for 3D part coating. Duration of Training Course 1.5 days

TruTops Cell Measuring Probe and SeamLine 3D Laser


Prerequisites Participation in the training course "Programming Measuring Probe and SeamLine" Subjects Programming measuring and calculation functions in TruTops Cell Objectives You will be able to program measuring functions in TruTops Cell. Duration of Training Course 1 day

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TruLaser Cell

TruLaser Cell Machine Courses


Operator Course 3D Laser
Prerequisites Participation in the basic training course for your machine Subjects Presentation of machine | safety instructions on working with a laser | structure and machine components | training the user interface, operating elements and operating sequences with exercises | adjustment jobs on machine | structure and adjustment of processing heads | service programs | manage programs | implementation of studied programming commands Objectives You will acquire necessary theoretical and practical basic knowledge for operating the machine, you are prepared to handle the operational elements of the machine and you can prepare, initiate and influence the production process. Duration of Training Course 3 / 5 days

TruLaser Cell Machine Courses


Teaching Course I 3D Laser
Prerequisites Participation in the 3D Laser "Operator Course" Subjects Basics of teaching | functions of 5-axis software | possibilities of teach software | teaching exercises in running-in and optimizing machine Objectives You will be able to program 3D parts by the teach procedure and to optimize programs. Duration of Training Course 2 days

Operator Course SeamLine 3D Laser


Prerequisites Participation in the "Operator Course TruLaser Cell Series 7000 / 8000" Participation in the training course "Programming Measuring Probe and SeamLine" Subjects Measurement procedure incident light / light section | adjust monitor and operate user interface | calibrate seam sensor | adjust parameters for image analysis Objectives You will acquire the required theoretical and practical principles for operating. You will be ready to handle the seam sensor system SeamLine, able to prepare, initiate and influence the measurement process. Duration of Training Course 1 day

Technology Course Laser Welding 3D Laser


Prerequisites Participation in the 3D Laser "Operator Course" Subjects Safety tips for welding | welding-specific laser basics | variables influencing welding | practical welding exercises | influence of process parameters on the welding process | welding of the most various materials | assessing welding seam Objectives You will be able to establish welding parameters and improve them. Duration of Training Course 2.5 days

Technology Course Laser Metal Deposition 3D Laser


Prerequisites Participation in the 3D Laser "Operator Course DepositionLine" Subjects Establish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the coating | assessment of coating Objectives You will be able to establish and improve coating parameters. Duration of Training Course 2 days

Maintenance Course 3D Laser


Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Machine structure | technical data | safety instructions | principle of generating the beam | external beam guidance | chiller | dedusting unit | drives | maintenance and adjustment jobs | diagnostics possibilities on the control | care and lubrication of machine according to maintenance overview Only TruFlow: checking the alignment and centring laser beam Objectives You will be able to maintain the machine according to given intervals. Duration of Training Course 2 / 2.5 days

TruLaser Cell

Operator Course DepositionLine 3D Laser


Prerequisites Participation in the "Operator Course TruLaser Cell Series 7000 / 8000" Participation in the basic training course for your machine Subjects Safety instructions | general LMD introduction | powder components | design | handling | maintenance | initial welding with TRUMPF workpieces Objectives You will acquire the theoretical and practical basics required for processing with DepositionLine. Duration of Training Course 1.5 days

TruTops Cell Basic 3D Laser


Prerequisites PC knowledge | Participation in the basic training course for your machine Subjects User interface | operation | modification of laser data | changing tables | adjusting dynamics | microjoints | optimizing Control Line | modifying and moving contours | optimizing positioning | changing the zero point Objectives You will acquire the knowledge to modify and optimize NC programs on the machine. Duration of Training Course 2 days

Programming configurable Control Interface 3D Laser


Prerequisites Participation in the 3D Laser "Operator Course" and in the basic training course for your machine Subjects User interface | create module | configure and activate | integrate module configuration in the automatic mode | activate data channel | diagnostics functions Objectives You will acquire the theoretical and practical principles required for programming/operating. You are ready to handle the configurable control interface to make full use of it. Duration of Training Course 1.5 days

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TruLaser Cell

TruLaser Cell
Programming Courses
Basic Courses TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 TruTops Programming Courses TruTops Cell Technology Cutting and Welding for 5-axis Laser Machines TruTops Cell Module Rotary Axis TruTops Cell Module Fixture Designing TruTops Cell Technology Laser Metal Deposition TruTops Cell Measuring Probe and SeamLine (in case of TruLaser Cell Series 7000 as of software version 4.0) TruTops Cell Update TruTops Drawing and Nesting TruTops Laser Technology TruTops Tube Technology for RotoLas 3D Tube Design 3D Tube Design for Experienced 3D Designers Manual Programming Courses Manual Programming Pro TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 Variable Programming TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 Programming Measuring Probe and SeamLine 7000 / 8000 (in case of TruLaser Cell Series 7000 as of software version 4.0) NEW 2 days 2.5 days 1 day NEW 5 days 0.5 days 1 day 1.5 days 1 day 1 day 2.5 days 3 days 3 days 4 days 2 days after the introduction of relevant software updates for detailed course information see chapter 'Laser Processing' for detailed course information see chapter 'Laser Processing' for detailed course information see chapter 'Laser Processing' for detailed course information see chapter 'Tube Processing' for detailed course information see chapter 'Tube Processing' 3 days

Control

Duration
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TruLaser Cell

TruTops Unfold

1 day

for detailed course information see chapter 'Supplementary Courses'

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TruLaser Cell

Supplementary Programming Courses

TruLaser Cell
Machine Courses
Operator Courses TruLaser Cell 3000 TruLaser Cell 3010 (L33) TruLaser Cell Series 7000 / 8000 SeamLine fr TruLaser Cell Series 7000 (as of software version 4.0) DepositionLine for TruLaser Cell Series 7000 Workshop-oriented Programming Courses Teaching I TruLaser Cell 3010 (L33) Teaching I TruLaser Cell Series 7000 / 8000 Teaching I TLC 1000 / 1005 / 6005 / CUT 5 Teaching II TruLaser Cell Series 7000 and TLC 1000 / 1005 / 6005 / CUT 5 TruTops Cell Basic Programming configurable Control Interface for TruLaser Cell 3000 and TruLaser Cell Series 7000 / 8000 Technology Courses Laser Welding TruLaser Cell 7020 / 7040 (as of software version 4.0) Laser Welding TruLaser Cell 7020 / 7040 (up to software version 3.0) Laser Welding TruLaser Cell 7020 fiber / 7040 fiber Laser Metal Deposition TruLaser Cell Series 7000 Maintenance Courses TruLaser Cell 7020 / 7040 TruLaser Cell 7020 fiber / 7040 fiber / 8030 NEW SIN 840 D SIN 840 D 2.5 days 2 days NEW SIN 840 D SIN 840 D SIN 840 D SIN 840 D 2.5 days 2.5 days 2.5 days 2 days SIN 840 D SIN 840 D SIN 840 D SIN 840 D SIN 840 D SIN 840 D 1.5 days 2 days 2 days 2 days 2 days 1.5 days after the introduction of relevant software updates NEW NEW SIN 840 D sl SIN 840 D SIN 840 D SIN 840 D SIN 840 D 5 days 3 days 5 days 1 day 1.5 days

Control

Duration
ailability

course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m

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TruLaser Cell

Maintenance Courses TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 TASC 3 / 4 each 5 days for detailed course information see chapter 'Supplementary Courses'

Consulting
Application Consulting / Production assistance

Control

Duration
According to demand for detailed course information see chapter 'Consulting / Seminars'

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TruLaser Cell

Programming Courses

TruTops Cell
TeachLine
1 day

Module Rotary Axis


0.5 days

TruTops Cell

Application Consulting

3D Laser Processing:

Laser Metal Deposition


1.5 days

TruTops Cell

Module Fixture Design


1 day

TruTops Cell

TruTops Cell Update

70%

100%

Machine installation and start-up

TruLaser Robot
Machine purchase

TruTops Cell Technology


5 days

expertise

Operator and Programming Course


10 days

time t > 3 months


65% 100%

expertise

60%

Instruction on-site Operator Course DepositionLine


1.5 days

Technology TeachLine
2.5 days

Technology Weld Wire


1 day

Technology Course
Laser Cutting
2.5 days

Technology Course
Laser Metal Deposition
2 days

Technology Course
Programmable Foccusing Optics
2 days

Technology Course

Machine Courses
Core Programming Courses Core Machine Courses Optional Courses

Image Processing
2.5 days

Application Consulting

The modular concept of the TruLaser Robot Series 5000 epitomizes a system perfectly customized to you and your requirements and opens up for you all possibilities of laser processing not just in welding, but also laser contract welding and laser cutting of 3D or 2D workpieces.

Interested in how to fully exploit the high performance of the TruLaser Robot Series 5000? Check out our extensive, multi-faceted training program and learn everything you need to most efficiently make use of the individual solutions of this machine.

Machine Types
TruLaser Robot 5020 TruLaser Robot 5120

The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green help unlock your machine's potential and keep it in top form. In the darker boxes, you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. TruLaser Robot

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TruLaser Robot Programming Courses


TruTops Cell Technology Cutting and Welding TruLaser Robot Series 5000
Prerequisites Participation in the "Operator and Progamming Course TruLaser Robot Serie 5000" (or: comprehensive experience in operating the respective machine) | Laser cutting or welding technology Subjects Importing and preparing 3D drawings in TruTops Cell | processing 3D models | optimization of processing process | adapting 3D models in TruTops Cell to the actual position of the workpiece in the machine | processing of 3D models by means of a rotary/tilt table Objectives You are able to generate practical NC programs from 3D models. Duration of Training Course 5 days

TruLaser Robot Machine Courses


TruTops Cell Module Fixture Design 3D Laser
Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Designing cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture Objectives You will be able to design fixtures for cutting parts from sheet. Duration of Training Course 1 day

TruTops Cell Technology Laser Metal Deposition 3D Laser


Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Creating parameterized contour fields for coating | optimization of processing specifications regarding coating technology Objectives You will be able to create practical NC programs for 3D part coating. Duration of Training Course 1.5 days

Operator and Progamming Course TruLaser Robot Series 5000


Requirements PC knowledge Technically-oriented vocational training Subjects Safety instructions | operating elements and operation of cell, robot and additional axes and adjustment jobs | robot programming for laser cells and additional axes | basics of laser welding | process parameter adjustment | assessment of weld seam | technology rotary axis Objectives You will be able to operate the TruLaser Robot Series 5000 and you will acquire the required robot knowledge and be able to establish and improve welding parameters. Duration of Training Course 10 days

Operator Course DepositionLine TruLaser Robot Series 5020


Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" Subjects Safety instructions | general LMD introduction | powder components | design | handling | maintenance | initial welding with TRUMPF workpieces Objectives You will acquire the theoretical and practical basics required for processing with DepositionLine. Duration of Training Course 1.5 days

Technology Course TeachLine TruLaser Robot Series 5000


Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" and first experiences in robot operation and programming (min. 4 weeks) Subjects Measuring procedure incident light and light section | operation of Sensor PC | setting basic parameters of image evaluation | TeachLine programming on the robot control Objectives You will acquire the required theoretical and practical principles for operating and programmingthe TeachLine sensor. You will learn the appropriate use of TeachLine for laser welding. Duration of Training Course 2.5 days

TruTops Cell Module Rotary Axis 3D Laser TruLaser Robot


Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Preparing and processing of moved workpieces (are also turned by the rotary axis) | with or without turning of the cutting head bevel cut Objectives You will be able to generate practical NC programs for parts clamped in the rotary axis. Duration of Training Course 0.5 days

TruTops Cell Technology TeachLine 3D Laser


Prerequisites Participation in the training course "Technology TeachLine" Subjects Programming measuring and calculation functions in TruTops Cell Objectives You will be able to program measuring functions in TruTops Cell. Duration of Training Course 1 day

Technology Course Weld Wire TruLaser Robot 5020


Requirements Participation in the "Operator and Progamming Course TruLaser Robot Series 5000" Subjects Weld wire feed roller replacement | adjust parameters for weld wire | weld wire programming on the robot control | technology weld wire Objectives You will acquire the required theoretical and practical principles for operating and programming and be ready to handle the weld wire. You will be able to establish and improve welding parameters. Duration of Training Course 1 day

Technology Course Laser Cutting TruLaser Robot 5020


Requirements Participation in the "Operator and Progamming Course TruLaser Robot Series 5000" Subjects Safety tips on working with the laser | cutting-specific laser basics | factors influencing the laser cut | practical process parameter establishing | impact of process parameters on the laser cut | cutting different materials | assessment of cutting quality Objectives You will acquire the required theoretical and practical principles for operating and programming and handling the laser optics. You will be able to establish and improve cutting parameters. Duration of Training Course 2.5 days

Technology Course Laser Metal Deposition TruLaser Robot 5020 TruLaser Robot
Requirements Participation in the "Operator Course DepositionLine" Subjects Establish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the coating | assessment of coating Objectives You will be able to establish and improve coating parameters. Duration of Training Course 2 days

72

73

TruLaser Robot Machine Courses


Technology Course Programmable Focussing Optics TruLaser Robot 5020
Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" Subjects Safety tips on working with the laser | align Programmable Focussing Optics to the processing plane | operate and adjust Programmable Focussing Optics | establish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the weld | assessment of weld Objectives You will acquire the required theoretical and practical principles for operating and programming and handling the Programmable Focussing Optics. You will be able to establish and improve welding parameters. Duration of Training Course 2 days

Technology Course Image Processing for SeamLine / TeachLine TruLaser Robot 5020
Prerequisites Participation in the "Technology Course TeachLine TruLaser Robot 5020" Subjects Image processing basics | introduction to components | introduction to parameters | camera adjustment | influencing parameters based on practical examples | independently elaborating solution approaches for image processing ensuring process reliablity Objectives You will be able to elaborate solution approaches ensuring process reliability and correctly set the respective parameters. Duration of Training Course 2.5 days

TruLaser Robot

74

75

TruLaser Robot

TruLaser Robot
Programming Courses
Robot Programming Courses Operator and Programming Course TruLaser Robot Series 5000 TruTops Programming Courses TruTops Cell Technology Cutting and Welding for TruLaser Robot TruTops Cell Technology Laser Metal Deposition TruTops Cell Module Fixture Designing TruTops Cell Module Rotary Axis TruTops Cell TeachLine TruTops Cell Update NEW NEW NEW 5 days 1.5 days 1 day 0.5 days 1 day 1 day after the introduction of relevant software updates NEW KRC 2 / 4 10 days for detailed course information see chapter 'Machine Courses'

Control

Duration

d course edules an h sc st te For the la ebsite at eck our w ining/en please ch pf.com/tra m u tr y .m www

availabilit

Machine Courses
Operator and Programming Courses TruLaser Robot Series 5000 DepositionLine for TruLaser Robot 5020 Technology Courses TeachLine TruLaser Robot Series 5000 (as of software version 1.5) Weld Wire TruLaser Robot 5020 Laser Cutting TruLaser Robot 5020 Laser Metal Deposition TruLaser Robot 5020 Focussing Optics TruLaser Robot 5020 Image Processing for SeamLine / TeachLine NEW NEW NEW NEW NEW NEW NEW

Control
KRC 2 / 4 KRC 2 / 4

Duration
10 days 1.5 days . .

KRC 2 / 4 KRC 2 / 4 KRC 2 / 4 KRC 2 / 4 KRC 2 / 4 KRC 2 / 4

2.5 days 1 day 2.5 days 2 days 2 days 2.5 days

availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww

bility

Consulting TruLaser Robot


Application Consulting / Production assistance

Control

Duration TruLaser Robot 77


According to demand for detailed course information see chapter 'Consulting / Seminars'

76

Lasermarking:

TruMark

TruMark marking lasers provide endless possibilities of marking and structuring a broad variety of products flexibly and durable. The spectrum varies from simple functional markings across data matrix and barcodes for product traceability towards delicate creative patterns on the most noble of surfaces there. Our lasers operate fast, economically, reliable and environmentally sound.

To help you tap into the full potential of your TruMark laser, we have put together a multi-faceted training program. You will find basic trainings as well as trainings for experts, which you may choose individually according to your requirements. Our modular training concept allows you to attend further training modules later on.

Machine Types
TruMark Series 3000 TruMark Series 5000 TruMark Series 6000 For courses, schedules and enrolment information please use our Internet website under www.mytrumpf.com/training TruLaser Robot 79 TruMark

78

Programming Courses
TruTops Fab Quickjob
3 days

TruTops Fab Production


0.5 days

TruTops Fab Storage


1,5 days

TruTops Fab Purchasing


1 day

TruTops Fab Customer


1 day

TruTops Fab Calculation


1.5 days

TruTops Fab for Administrators


2 days

Supplementary Courses
Machine purchase

TruTops Calculate
1.5 days

TruTops Unfold
1 day

Variants
3 days

time t

Machine installation and start-up

Maintenance Course Modular Switch Cabinet


2 days

Maintenance Course TruDisk 2002 to 8002


4 days

Maintenance Course TruFlow 2000 to 8000 | Part 1


5 days

Maintenance Course TruFlow 2000 to 8000 | Part 2


5 days

Maintenance Course TruFlow 2000 to 20000 | Part 3


5 days

Maintenance Course TruFlow 8000 to 20000 | Part 1


5 days

Maintenance Course TruFlow 8000 to 20000 | Part 2


5 days

Technical Courses
Optional Courses

This encompasses all courses dealing with the technologyspanning topics of programming and maintenance of your products. Learn how to use TruTops Fab, the TRUMPF software for controlling and planning your sheet metal fabrication, or to use TruTops Unfold for unfolding 3D models.

In addition to this, we offer a complete range of maintenance courses for modular switch cabinets and for the TruFlow and TruCoax lasers.

The above diagram shows a list of supplementary courses and their duration. Course modules highlighted in blue provide programming knowledge. Courses highlighted in green impart knowledge in special areas of maintenance. Training schedules and course descriptions are listed on the following pages.

80

81

Supplementary Courses

Supplementary Programming Courses


TruTops Fab Module Quickjob
TruTops Products TruTops Laser / Punch Target Group Key users and TruTops programmers Prerequisites Extensive PC knowledge Subjects System overview | measures to prepare the installation | TruTops Fab user interface | management and control of production orders | create nesting jobs (TruTops Laser / Punch) | definition of operations and work plans | most important aspects of material management | maintenance of material and customer data | workplace management | manufacturing data management and reporting - monitoring functionality Objectives You will be able to implement the TruTops Fab module Quickjob successfully. Duration of Training Course 3 days

Supplementary Programming Courses


TruTops Fab Modul Storage (Manual Storage)
TruTops Products TruTops Laser / Punch Target Group Key users and storage system managers Prerequisites Participation in the "TruTops Fab Module Quickjob" (does not apply for Module Storage without Module Quickjob) Subjects Basics of storage management (manual storage) | configuration and managing of different storage locations and sectors | batch management | graphic display of material use | inventory list Objectives You will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management. Duration of Training Course 1.5 days

TruTops Fab Module Production


TruTops Products TruTops Laser / Punch Target Group Key users and TruTops programmers Prerequisites Participation in the "TruTops Fab Module Quickjob" Subjects TruTops Fab user interface | managing and controlling production orders by considering sub-assemblies | definition of subassembly-specific operations and work plans | creating the corresponding workplaces and workplace groups Objectives You will be able to implement the TruTops Fab module Production successfully. Duration of Training Course 0.5 days

TruTops Fab for Administrators

TruTops Unfold

Variants

TruTops Products TruTops Laser / Punch Target Group IT administrators, PC support personnel Prerequisites Profound IT knowledge: PCs, data bases, network administration Subjects System adjustment | data maintenance | print layout adjustment | troubleshooting and reaction Objectives You will be able to administer a TruTops Fab system. Duration of Training Course 2 days

Prerequisites PC knowledge Basics of unfolding technique Subjects Loading and unfolding components | single parts | volume models | surface models | data bank adaptation | populate materials and tools in the TruTops Unfold data base Objectives You will be able to unfold 3D models available in the common exchange formats. You create a 2D drawing in the GEO or DXF format. Duration of Training Course 1 day

TruTops Products TruTops Laser / Punch / Bend Prerequisites TruTops Drawing (the option Dimensioning Module would be beneficial) Mathematical knowledge (such as angle functions) Knowledge of Microsoft Excel Subjects Automation of creation of variants (similar drawings which can be created from an existing GEO file by the functions modify menu, e.g. stretch, displace, copy,) | variants depending on conditions (e.g. number of holes depending on the length) | variable hole patterns (calculated by arithmetic formulas) | creation of all single parts required for a complete sub-assembly, e.g. create a cupboard by simply modifying the total length, width and height | export and import of variant files Objectives You will be able to create similar part drawings (*.geo) automatically. Duration of Training Course 3 days

TruTops Fab Module Purchasing


TruTops Products TruTops Laser / Punch Target Group Key users and purchasing agents Prerequisites Participation in the "TruTops Fab Module Quickjob" Subjects Requests for quotation | order management | suppliers management

TruTops Fab Module Customer


TruTops Products TruTops Laser / Punch Target Group Key users and TruTops programmers Prerequisites Participation in the "TruTops Fab Module Quickjob" Subjects TruTops Fab user interface | function area customer order management | managing and controlling of customer orders from quotations to invoicing | customer data management, preparation of quotations, order confirmation, production, delivery and invoicing as well as debt collection and credit notes are particularly considered Objectives You will acquire knowledge to implement the TruTops Fab module Customer successfully. Duration of Training Course 1 day

TruTops Fab Module Calculation / TruTops Calculate


TruTops Products TruTops Laser / Punch Target Group Users in charge of preliminary cost calculation of sheet metal parts Prerequisites Basic PC knowledge Subjects Software customization and data management | preparing cost calculations for individual workpieces and sub-assemblies | vectorization of graphics files (option) Objectives You will acquire the knowledge required to prepare cost calculations based on your individual cost situation. Duration of Training Course 1.5 days

Supplementary Courses

Duration of Training Course 1 day

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83

Supplementary Courses

Objectives You will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management.

Supplementary Technical Courses


Maintenance Course Modular Switch Cabinet
Machine Types TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5040 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000 / 7000, TruPunch 1000 / 3000, TruLaser Tube 7000, OEM Laser with Modular Switch Cabinet Prerequisites Electrotechnical basic knowledge with the qualification verified electrical engineer Subjects Design and diagnostics of the modular switch cabinet | design, structure and content of the schematics | function and diagnostics of the Profibus and AS-i Bus, as well as the safety system Objectives You will be able to localise faults in a machine with modular switch cabinet and carry out simple electrical service or repair works. Duration of Training Course 2 days

Supplementary Technical Courses


Maintenance Course TruFlow Part 1
Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Basics of laser technology | design of TruFlow lasers | safety instructions | switch cabinet structure | laser operation | structure of schematics | safety circuit structure | basics of gas and vacuum system | cooling system | maintenance works on lasers, RF generator and chiller | data back-up | replacement of output mirror, mode adjustment, check beam quality by a series of mode shots | power measurement | beam alignment | error simulation | diagnostics systems Note: the tasks are performed at a TruFlow laser without machine connection. Objectives You will be able to perform basic electrical and mechanical maintenance jobs, know functional sequences, localize basic laser malfunctions, troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department. Duration of Training Course 5 days

Maintenance Course TruDisk 2002 to 8002


Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Basics of laser technology | laser safety | laser, optics and supply unit design | CPX control and boards | interface description | TruControl 1000 operation | malfunction and monitoring messages | creation of pulse shapes and laser programs | exercise: error identification | design of laser cooling, air treatment and diode power supply | maintenance on cooling system and air handler | general maintenance jobs | electric servicing | basics of laser welding with practical exercises Objectives You will be able to perform maintenance jobs, know functional sequences, localize laser malfunctions and troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department, program the laser or perform set-up works. Duration of Training Course 4 days

Maintenance Course TruFlow Part 2


Prerequisites Participation in the "Maintenance Course TruFlow Part 1" Subjects Structure, function and communication of TASC 3 / 4 | safety instructions | measurements and diagnostics of gas and vacuum system | structure, function and works at beam generator, resonator and mirror system, mirror cleaning | structure, function and diagnostics of frequency converter, LSM and magnetic bearing electronics | chiller | error simulation | diagnostics systems Note: the works are performed at a TruFlow laser without machine connection. Objectives You will be able to understand functional sequences of the TruFlow Laser, carry out maintenance jobs as well as electrical and mechanical service jobs, localize and troubleshoot laser malfunctions and communicate error diagnostics to the TRUMPF technical service department. Duration of Training Course 5 days

Maintenance Course TruFlow Part 3


Prerequisites Participation in the "Maintenance Course TruFlow Part 1 and Part 2" | qualification as verified electrical engineer Subjects Structure and function of sub-assemblies in the radiofrequency generator | safety instructions | HV power supply module, network distribution, driver stage, end stage and control module | structure of schematics | adjustment | replacement of sub-assemblies | adjustment work and measurements on the RF generator | diagnostics system | analogue values | methodology and problem solution during troubleshooting Objectives You will be able to understand the functions and structure of the RF generator and carry out adjustment and setting works as well as troubleshooting.

Duration of Training Course 5 days

Supplementary Courses

84

85

Supplementary Courses

Supplementary Courses
Programming Courses
Supplementary Programming Courses TruTops Fab Module Quickjob TruTops Fab Module Production TruTops Fab Module Storage (Manual Storage) TruTops Fab Module Purchasing TruTops Fab Module Customer TruTops Fab Module Calculation TruTops Fab for Administrators TruTops Calculate TruTops Unfold Variants 3 days 0.5 days 1.5 days 1 day 1 day 1.5 days 2 days 1.5 days 1 day 3 days

Control

Duration

d course edules an h sc st te For the la ebsite at eck our w ining/en please ch pf.com/tra m u tr y .m www

availabilit

Technical Courses
Maintenance Course TruDisk 2002 to 8002 TruDisk 2002 to 8002 (4 C) Maintenance Courses TruFlow 2000 to 8000 Part 1 TruFlow 2000 to 8000 Part 1 TLF 2000 to 8000 Part 2 TruFlow 2000 to 8000 Part 2 TLF 2000 to 8000 Maintenance Courses TruFlow 8000 to 20000 Part 1 TruFlow 8000 to 20000 Part 1 TLF 8000 to 15000 Part 2 TruFlow 8000 to 20000 Part 2 TLF 8000 to 15000 Maintenance Courses TruFlow 2000 to 20000 Part 3 TruFlow 2000 to 20000 Part 3 TLF 2000 to 15000 Maintenance Course / Control Modular Switch Cabinet TruLaser 2025 / 2030 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000, TruPunch 1000 / 3000 Modular Switch Cabinet TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber Modular Switch Cabinet TruMatic 7000 / TruLaser Tube 7000

Control

Duration
For courses, schedules and enrolment information please use our Internet website under www.de.trumpf.com/produkte/lasertechnik/services/schulung/schulungsangebot/schulungszentrum-schramberg.html

CPX

4 days

TASC 3 / 4 TASC 3 / 4

5 days 5 days

TASC 3 / 4 TASC 3 / 4

5 days 5 days

TASC 3 / 4

5 days

course dules and e h sc st te For the la ebsite at eck our w ining/en please ch pf.com/tra m u tr y .m www

availabilit

Bosch PNC/MTX | SIN 840 D / D sl SIN 840 D sl Bosch MTX / SIN 840 D sl

2 days

2 days 2 days

Supplementary Courses

86

87

Supplementary Courses

Consulting / Seminars

Applications
TRUMPF training opportunities range from information days and seminars, workshops and business simulations, to custom consulting. The topics are multi-faceted: applications, sheet metal design, SYNCHRO, the TRUMPF production system, tools or materials. With the wide range of opportunities that are offered, there must be a topic that arouses your interest. Please check the following pages for course descriptions and schedules. Application Consulting / Production assistance

Office Processes
SYNCHRO in the office Information Day

Creative Part Design


Seminar Workshop

Materials
Material sciences

Tools
Punching into the 3rd dimension

Production Processes
SYNCHRO Information Day SYNCHRO Business Games SYNCHRO Workshop

88

89

Consulting / Seminars

Workshop Part Design


Workshop for Part Design

Seminars Material Sciences and Tools


Dimension, shape, position and surface tolerances for sheetmetal parts
Target Group Designers and developers as well as employees from the areas quality management and process planning Prerequisites Knowledge of technical drawing practice Subjects Dimensions and dimensional tolerances (EN ISO 14660 and new EN ISO 14405-1/-2) | ISO- dimensional tolerance coding (new EN ISO 286-1) | general tolerances (ISO 2768 and new EN ISO 8062) | shape and position tolerances (EN ISO 1101:2008), tolerancing principles | references and reference systems (new EN ISO 5459) | surface roughness (among other things new EN ISO 1302) | acceptance criteria for surfaces Objectives You will be able to comprehend the essential standard modifications in the wake of conversion to international standards, recognize faulty, ambiguous or unclear records in technical drawings, understand important "default rules" and safely interpret new ISO symbolism as well as optimize design drawings. Duration 2 days

Material sciences - selection, processing and standardization of sheet metal materials


Target Group Employees from the fields production, design engineering, development, purchasing and sales as well as design engineers and operators Prerequisites Basic knowledge of materials (e.g. by skilled worker training) Subjects New European material standardization for steels (DIN EN 10027) and aluminium materials (DIN EN 515, DIN EN 573, DIN EN 1706 and DIN EN 1780) | interpretation of standard designations with regard to material processibility | structure and internal structure of steels and aluminium materials as well as how they are influenced by processing (welding, forming etc.) | optimization of manufacturing process with regard to material and processing influence of faults | surface technology Objectives You will be able to comprehend the European Standard Norm and you will get to know the influencing factors concerning the inner structure of the material during the production procedure. This will help you to recognize all faults on time and will optimize your manufacturing process. Duration 2 days

Punching into the 3rd dimension Flexible Forming on the Punching Machine
Machine Types TruPunch 1000 / 2020 / 3000 / 5000, TruMatic 3000 / 6000 / 7000, TRUMATIC 2000 R Target group Design engineers and operators Subjects The TRUMPF tool system | reduction of production costs by TRUMPF tools | flexible forming processes (component optimization, design engineering guidelines) | innovations, complete processing, special applications and problem solutions | tour through the tool production Objectives You will acquire a detailed overview of standard / special tools as well as their possibilities of use. You will be able to assess the feasibility of forming processes. Detailed information on our tool applications will be conveyed to you. Duration 2 days

Target Group Employees from the fields design engineering, production planning and production Prerequisites None Subjects Elaborating design and engineering rules | active and creative part design from you daily engineering and/or production life | elaborating new, cost-efficient and process optimized designs | handling the components of the sheet metal process | producing an idea from the workshop in our showroom: from the idea to the finished part Main topics possible sheet metal design I tube design I laser welding design Venue Seminar: Ditzingen-based general training course with trainees from various customers Workshop: Customer-individual meeting (in Ditzingen and/or onsite) Objectives You will acquire knowledge and suggestions on efficient part designing taking up-to-date production possibilities of sheet metal processing into account. Duration 1 - 3 days Workshop (for one customer) Seminar (open to all) Application consulting (for one customer)

Sheet metal design 3 days 3 days 1 day

Laser welding design 2 days 2 days 1 day

Tube design 1 day 1 day 1 day

Consulting / Seminars

90

91

Consulting / Seminars

Application Consulting
Application Consulting / Production Assistance

SYNCHRO Consulting
SYNCHRO Information Day SYNCHRO Business Games
Target Group Executives Prerequisites Knowledge of the SYNCHRO Information Day would be beneficial Subjects Convey the philosophy of TRUMPF producion system SYNCHRO (short form) | objectives, concepts and action by implementation I showing company waste | learning process improvements and organizational modification steps with SYNCHRO | guided plant tour to SYNCHRO stations Objectives You will be able to convince executives of the value of SYNCHRO and to show the potential and practical application of SYNCHRO. Duration 1 day

SYNCHRO Workshop
Target Group Executives and employees Prerequisites None, appointments are made individually Subjects A topic defined by the customer is processed by executives and employees on-site; advantages and benefit of SYNCHRO is shown by means of practical examples. Among others the following topics can be treated: work flow design | 5A (cleanliness and order logistics (Kanban) | tooling time optimization TPM (total productive maintenance) | small-scale production flow | implementation of flow production etc. Objectives You will be able to understand SYNCHRO and to detect waste. You elaborate first improvement measures and initiate first implementation steps. Duration At least 2 to 3 days, depending on selection of topics

Prerequisites Participants have completed the requisite operating and programming courses for your TRUMPF machine Subjects Imparting application knowledge based on your TRUMPF products | The subject matter is tailored to your needs | Example: Increase productivity through the use of optimized sheet layouts; reduce part production times by using suitable processing strategies; exploit all resources offered by the TruTops programming software; selective use of tools for different applications; analysis and optimization of the production workflow Objectives You will acquire full potential of machine programming software, being able to improve the quality of parts and components, boost productivity, increase process reliability in production workflow. Duration According to demand

Target Group Executives Prerequisites None Subjects Convey the philosophie of TRUMPF producion system SYNCHRO | present objectives, concepts and action in the implementation of SYNCHRO | getting familiar with principles, methods and tools (SYNCHRO house) | guided plant tour to SYNCHRO stations | discussion and question meeting with a TRUMPF plant manager Objectives You will be able to understand SYNCHRO and recognize applications. Duration 1 day

SYNCHRO in the office Information Day


Target Group Executives and employees Prerequisites None Subjects Convey the office SYNCHRO philosophy | present objectives, concepts and action in the implementation of SYNCHRO | studying individual methods (4-stage model) | company tour to office SYNCHRO stations | discussions and questions Objectives You will be able to understand office SYNCHRO and recognize applications. Duration 1 day

Consulting / Seminars

92

93

Consulting / Seminars

Consulting | Seminars
Consulting / Seminars
Applications Application Consulting / Production Assistance Part Design Seminar sheet metal design Seminar laser welding design Seminar tube design Workshop sheet metal design Workshop laser welding design Workshop tube design 3 days 2 days 1 day 3 days 2 days 1 day According to demand

Duration

a urse avail les and co u d e h sc test For the la bsite at ck our we raining/en e ch se a ple m/t trumpf.co www.my

bility

SYNCHRO Information Day Business Games Workshop SYNCHRO in the office Information Day Materials Dimension, shape, position and surface tolerances for sheetmetal parts Material sciences - selection, processing and standardization of sheet metal materials Tools Punching into the 3rd dimension - flexible forming on the punching machine 2 days 2 days 2 days 1 day 1 day 1 day 3 - 5 days

Consulting / Seminars

94

95

Consulting / Seminars

TRUMPF is certified according to ISO 9001:2008 (for further information see www.trumpf.com/en/quality)

TRUMPF Werkzeugmaschinen GmbH + Co. KG | Training Center Ditzingen Schuckertstrasse 16 71254 Ditzingen Germany Phone +49(0)7156 303-30500 Fax +49(0)7156 303-930710 E-Mail [email protected] Homepage www.mytrumpf.com/training/en

Ident No. 1598560_201303_Web Subject to change

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