(Steel Calculation) MOHAN

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The document discusses design of a box culvert including flexural design, shear design, and crack width checking of various members as per AASHTO specifications.

For flexural design, parameters like effective depth, moment of resistance, reinforcement ratio and type of reinforcement are considered to satisfy bending requirements.

For shear design, parameters like shear force, shear resistance provided by concrete, and requirement or excess of shear capacity are checked.

PROJECT : PART General fc fy Ru(max) r min [ Beam ] :

INDUS HIGHWAY PROJECT CONTRACT 3 CULVERT 1CT-02

21.00 414.00 5.20 0.003382

N/mm

N/mm2 N/mm
2

[ Ru = Mu/bd ]

of Effective Section

Minimum Reinforcement whereever required by analysis

0.002

of Gross Section

Vc = 0.17 x 0.85 x (SQR fc) xb x d

CRACK WIDTH (AASHTO 17.6.4.7) Z(K/in) Z(N/mm) EQUIVALENT TO 98 17162.42362 17000.00

BOX CULVERT Single Cell

4.5X1.5 M BOX CULVERT

Cell

Width Height Top Slab Walls Bot Slab

8.250 4.600 0.800 0.800 0.800 0.000 19.00 1.00 0.255 9.850 9.050 9.050 11.59

m m m m m m kN/m3

AA - Tank Load Specs. West Pakistan Highway Code No. of Tracks 2 Track width Track Length Track spacing Total Load 0.838 3.659 1.220 70.00 697.48
m m m ton kN

Thickeness

Fill

Height Density Reduction Factor

Coefficeint of Earth pressure K Total width Span Length Effective Span Surcharge Live Load/Surcharge Effect Live Load Distribution

m m m kN/m2

AASHTO : 3.20.3 AASHTO : 6.4

To be considered

According to as in Slabs

Impact Factor I Distribution Width E per Track Total of two Tracks Distribution Length L Distribution Area A

1.30 1.763 3.820 3.659 13.977


m m m m2

AASHTO : 3.8.2.3 AASHTO : 3.24.3.2

TOP SLAB LOADING ( Vertical ) water on bottom slab Earth Fill Live Load Total Load

45.08 0.00 64.87 64.87

kN/m2 kN/m2 kN/m2 kN/m2

WALL LOADING ( LATERAL ) Height C/C Height Pressure at Top Bottom Average 6.200 5.4 4.89 31.06 17.97 52.92
m m kN/m2 kN/m2 kN/m2 kN/m2

water

MEMBER

TOP SLAB

LOCATION

MIDSPAN (BOTTOM)

SEC1
kN-m kN-m

Width b Depth h Clear Cvr. Min. Rebar clear spacing Flexure Design fr = .623(fc) Mcr = fr.Ig / y 1.2Mcr 1.33Mu
1/2

1000 700 50 100

mm mm mm mm

Mu Ms

510 310

2.85 233 280 678 60 640 2444 2164 N/A 1400

N/mm2 kN-m kN-m kN-m mm mm mm2 mm2 mm2 mm2

Ig 2.86E+10 y 350 Mr 280 Mu(design) 510

mm4 mm kN-m kN-m

Eff. Cover ( estimate ) Eff. Depth d Ast Ast( min ) [ beam ] 1.33Ast Ast( min ) [ slab/wall ] Try Reinforcement Bar Dia. 25 Spacing 150 Actual Eff. Cover Actual d Furnished Mu

Ru

1.25

OK

( Approximate )

Ast(reqd)

2444

mm2

mm mm

Furnished Clr. Spacing 63 638 777


mm mm kN-m

Ast

3272 125

mm2 mm

OK

34.39%

Over 17500 N/mm ] r n rn k j

OK
(AASHTO 17.6.4.7)

Check for Crack width Ms fs .6fy fsa dc A Z 310 163 248 163 63 18750 17177
kN-m N/mm2 N/mm2 N/mm2 mm mm2 N/mm

[ Allowable Z :

0.00513 9.2 0.04732 0.26 0.91

<

17500

OK

Shear check at

H = DEPTH OF MEMBER + HAUNCH(150mm) H 850 D 790 Vu Vc : Vc 565 523


kN kN

Shear force Shear taken by concrete

Vc < Vu

N.G

top slab(bott)

MEMBER

TOP SLAB

LOCATION

SUPPORT(top)

SEC2B 260 150


kN-m kN-m

Width b Depth h Clear Cvr. Min. Rebar clear spacing Flexure Design fr = .623(fc)1/2 Mcr = fr.Ig / y 1.2Mcr 1.33Mu Eff. Cover ( estimate ) Eff. Depth d Ast Ast( min ) [ beam ] 1.33Ast Ast( min ) [ slab/wall ] Try Reinforcement Bar Dia. 20 Spacing 150 Actual Eff. Cover Actual d Furnished Mu

1000 700 50 100

mm mm mm mm

Mu Ms

2.85 233 280 346 60 640 1341 2164 1783 1400

N/mm2 kN-m kN-m kN-m mm mm mm2 mm2 mm2 mm2

Ig 2.86E+10 mm4 y 350 mm Mr 280 kN-m Mu(design) 280 kN-m

Ru

0.68

OK

( Approximate )

Ast(reqd)

1783

mm2

mm mm

Furnished Clr. Spacing 60 640 499


mm mm kN-m

Ast

2094 130

mm2 mm

OK

43.98%

Over 17500 N/mm ] r n rn k j

OK
(AASHTO 17.6.4.7)

Check for Crack width Ms fs .6fy fsa dc A Z 150 121 248 121 60 18000 12378
kN-m N/mm2 N/mm2 N/mm2 mm mm2 N/mm

[ Allowable Z :

0.00327 9.2 0.03017 0.22 0.93

<

17500

OK

Shear check at

H = DEPTH OF MEMBER + HAUNCH(150mm) H 850 D 790 Vu Vc : Vc 374 523


kN kN

Shear force Shear taken by concrete

Vc > Vu

O.K

top slab(top)

MEMBER

WALLS

LOCATION

SUPPORTS OUTERFACE TOP

SEC3

Width b Depth h Clear Cvr. Min. Rebar clear spacing Flexure Design fr = .623(fc)1/2 Mcr = fr.Ig / y 1.2Mcr 1.33Mu Eff. Cover ( estimate ) Eff. Depth d Ast Ast( min ) [ beam ] 1.33Ast Ast( min ) [ slab/wall ] Try Reinforcement Bar Dia. 20 Spacing 150 Actual Eff. Cover Actual d Furnished Mu

1000 800 50 100

mm mm mm mm

Mu Ms

265 165

kN-m kN-m

2.85 305 365 352 60 740 1461 2502 1943 1600

N/mm2 kN-m kN-m kN-m mm mm mm2 mm2 mm2 mm2

Ig 4.27E+10 mm4 y 400 mm Mr 352 kN-m Mu(design) 352 kN-m

Ru

0.64

OK

( Approximate )

Ast(reqd)

1943

mm2

mm mm

Furnished Clr. Spacing 60 740 577


mm mm kN-m

Ast

2094 130

mm2 mm

OK

38.97%

Over 17500 N/mm ] r n rn k j

OK
(AASHTO 17.6.4.7)

Check for Crack width Ms fs .6fy fsa dc A Z 165 114 248 114 60 18000 11719
kN-m N/mm2 N/mm2 N/mm2 mm mm2 N/mm

[ Allowable Z :

0.00283 9.2 0.02609 0.20 0.93

<

17500

OK

Shear check at

H = DEPTH OF MEMBER + HAUNCH(150mm) H 950 D 890 Vu Vc : Vc 58 589


kN kN

Shear force Shear taken by concrete

Vc > Vu

O.K

wall

BOTTOM SLAB

LOCATION

SUPPORT(Bottom)

SEC6B
kN-m kN-m

Width b Depth h Clear Cvr. Min. Rebar clear spacing Flexure Design fr = .623(fc)1/2 Mcr = fr.Ig / y 1.2Mcr 1.33Mu Eff. Cover ( estimate ) Eff. Depth d Ast Ast( min ) [ beam ] 1.33Ast Ast( min ) [ slab/wall ] Try Reinforcement Bar Dia. 20 Spacing 150 Actual Eff. Cover Actual d Furnished Mu

1000 800 50 100

mm mm mm mm

Mu Ms

275 185

2.85 305 365 366 60 740 1515 2502 2015 1600

N/mm2 kN-m kN-m kN-m mm mm mm2 mm2 mm2 mm2

Ig 4.27E+10 mm4 y 400 mm Mr 365 kN-m Mu(design) 365 kN-m

Ru

0.67

OK

( Approximate )

Ast(reqd)

2015

mm2

mm mm

Furnished Clr. Spacing 60 740 577


mm mm kN-m

Ast

2094 130

mm2 mm

OK

36.72%

Over 17500 N/mm ] r n rn k j

OK
(AASHTO 17.6.4.7)

Check for Crack width Ms fs .6fy fsa dc A Z 185 128 248 128 60 18000 13140
kN-m N/mm2 N/mm2 N/mm2 mm mm2 N/mm

[ Allowable Z :

0.00283 9.2 0.02609 0.20 0.93

<

17500

OK

Shear check at

H = DEPTH OF MEMBER + HAUNCH(150mm) H 950 D 890 Vu Vc : Vc 816 589


kN kN

Shear force Shear taken by concrete

Vc < Vu

N.G

bottslab(bott)

MEMBER

BOTTOM SLAB

LOCATION

MIDSPAN (Top)
kN-m kN-m

SEC 7

Width b Depth h Clear Cvr. Min. Rebar clear spacing Flexure Design fr = .623(fc)1/2 Mcr = fr.Ig / y 1.2Mcr 1.33Mu Eff. Cover ( estimate ) Eff. Depth d Ast Ast( min ) [ beam ] 1.33Ast Ast( min ) [ slab/wall ] Try Reinforcement Bar Dia. 28 Spacing 150 Actual Eff. Cover Actual d Furnished Mu

1000 mm Mu 650 800 mm Ms 430 50 mm 100 mm note: h = depth of member + haunch for shear

2.85 305 365 865 60 740 2694 2502 N/A 1600

N/mm2 kN-m kN-m kN-m mm mm mm2 mm2 mm2 mm2

Ig 4.27E+10 mm4 y 400 mm Mr 365 kN-m Mu(design) 650 kN-m

Ru

1.19

OK

( Approximate )

Ast(reqd)

2694

mm2

mm mm

Furnished Clr. Spacing 64 736


mm mm kN-m

Ast

4105 122

mm2 mm

OK

1126

42.26%

Over 17500 N/mm ] r n rn k j

OK
(AASHTO 17.6.4.7)

Check for Crack width Ms fs .6fy fsa dc A Z 430 157 248 157 64 19200 16772
kN-m N/mm2 N/mm2 N/mm2 mm mm2 N/mm

[ Allowable Z :

0.00558 9.2 0.05142 0.27 0.91

<

17500

OK

Shear check at

H = DEPTH OF MEMBER + HAUNCH(150mm) H 950 D 890 Vu Vc : Vc 817 589


kN kN

Shear force Shear taken by concrete

Vc < Vu

N.G

bott slab(top)

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