Yanbu: Export Refinery Project
Yanbu: Export Refinery Project
Yanbu: Export Refinery Project
Refinery Project CLIENT: Saudi Aramco / Conoco Phillips DATE: 25-Mar-2008 REV: 0 SERVICES: REMARKS: AMMONIUM BISULFIDE, CHPS WATER, HHPS VAPOR, This PMC is designed for max pressure of 172 BARG @ 200 C HYDROGEN Inspection per YERP Standards. Pipe Wall Thickness For All Sizes To Be Verified During Detailed Engineering. ASME B31.3-2004 DSN T/P: 200 C 172 BAR_G VALVE MAT'L: DUPLEX STAINLESS STEEL REV CODE: DUPLEX STAINLESS STEEL MAT'L: DUPLEX SS TRIM RATING: ASME 1500 VALVE TRIM: INSPECTION CLASS: SEE REMARKS ABOVE 1 MM C.A.: FACING: RING JOINT 1002,1003,1027,1036,1062 NONE PMC NOTES: PWHT: RATING TABLE: TEMP LIMITS: -29 / 200 C REV T C -29 38 93 149 179 200 P BAR_G 172 172 172 172 172 172
YANBU
15SP9P9
0 0
NOTES
SIZES
DESCRIPTION
PIPE
1001
10 - 20
PIPE
1001
24 - 24
PIPE
1001
30 - 30
PIPE; SMLS; ASME B36.19M; PL END; SCH 40S; SS DUPLEX ASTM A790 GR UNS S32205 PIPE; SMLS; ASME B36.19M; BE END; CALC WALL (SCH 10S MIN, SCH 40S MIN FOR NPS 2); SS DUPLEX ASTM A790 GR UNS S32205 PIPE; EFW STR SM; ASME B36.19M; BE END; 100% JE; CALC WALL (SCH 10S MIN); SS DUPLEX ASTM A928 GR UNS S32205 CL 1 PIPE; EFW STR SM; ASME B36.10M; BE END; 100% JE; CALC WALL (SCH 10S MIN); SS DUPLEX ASTM A928 GR UNS S32205 CL 1 PIPE; EFW STR SM; ASME B36.10M; BE END; 100% JE; CALC WALL (SCH 10S MIN); SS DUPLEX ASTM A928 GR UNS S32205 CL 1 PIPE; EFW STR SM; ASME B36.10M; BE END; 100% JE; CALC WALL (SCH 10S MIN); SS DUPLEX ASTM A928 GR UNS S32205 CL 1
PPAECAAABGHCHZ
PIP
PPAECAAABHHCHZ
PIP
PPAECAAAMKHCHZ
PIP
NIPPLES SWAGE NIPPLE CONC SMLS SWAGE NIPPLE ECC SMLS FITTINGS CAP CAP CAP CAP CAP CAP CAP ELL 45-DEG 1003 1001 1001 1001 1001 1001 1/2 - 1.1/2 1/2 - 1.1/2 2 - 6 8 - 8 10 - 20 24 - 24 30 - 30 1/2 - 1.1/2 CAP; ASME B16.11; SW; CL 3000; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) CAP; ASME B16.11; FNPT; CL 6000; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) CAP; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP-S CAP; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP CAP; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP CAP; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP CAP; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP ELL 45-DEG; ASME B16.11; SW; CL 3000; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) PSCAAGATZZHBFZ PTCAAGAVZZHBFZ PWCAAEACGAHEFZ PWCAAEACGAHEHZ PWCAAEABGAHEHZ PWCAAEABHAHEHZ PWCAAEAMKAHEHZ PSLNAGATZZHBFZ CAP CA1 CAP CAP CAP CAP CAP 45E 3/4 (1/2 3/4 (1/2 1.1/2 1) 1.1/2 1) SWG NIP CONC SMLS; MSS SP-95; PBE; SCH 40S; SS PWSCERQCEAHEFZ DUPLEX ASTM A815 GR UNS S32205 CL WP-S SWG NIP ECC SMLS; MSS SP-95; PBE; SCH 40S; SS PWSEERQCEAHEFZ DUPLEX ASTM A815 GR UNS S32205 CL WP-S CSW ESW
YANBU
Export Refinery Project
ITEM FITTINGS ELL 45-DEG LR ELL 45-DEG LR ELL 45-DEG LR ELL 45-DEG LR ELL 45-DEG LR 1001 1001 1001 1001 1001
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1245 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips SIZES DESCRIPTION
PMC:
DATE:
15SP9P9
25-Mar-2008 MATL HDR / TAG
NOTES
2 - 6 8 - 8 10 - 20 24 - 24 30 - 30
ELL 45-DEG LR; ASME DUPLEX ASTM A815 GR ELL 45-DEG LR; ASME DUPLEX ASTM A815 GR ELL 45-DEG LR; ASME DUPLEX ASTM A815 GR ELL 45-DEG LR; ASME DUPLEX ASTM A815 GR ELL 45-DEG LR; ASME DUPLEX ASTM A815 GR
B16.9; BE; UNS S32205 B16.9; BE; UNS S32205 B16.9; BE; UNS S32205 B16.9; BE; UNS S32205 B16.9; BE; UNS S32205
CALC WALL; CL WP-S CALC WALL; CL WP CALC WALL; CL WP CALC WALL; CL WP CALC WALL; CL WP
SS SS SS SS SS
ELL 90-DEG ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR ELL 90-DEG LR 1001 1001 1001 1001 1001
1/2 - 1.1/2 2 - 6 8 - 8 10 - 20 24 - 24 30 - 30
ELL 90-DEG; ASME B16.11; SW; CL 3000; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP-S ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP ELL 90-DEG LR; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP PLUG BARSTOCK; ASME B16.11; RND HD; PE; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) PLG RND HD; ASME B16.11; MNPT; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) RED ECC; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP RED CONC; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP TEE; ASME B16.11; SW; CL 3000; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) TEE; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP-S TEE; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP TEE; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP TEE; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP TEE; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP TEE RED; ASME B16.11; SW; CL 3000; SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) TEE RED; ASME B16.9; BE; CALC WALL; SS DUPLEX ASTM A815 GR UNS S32205 CL WP
PLUG BARSTOCK PLUG RND HD RED ECC REDUCER CONC TEE TEE TEE TEE TEE TEE TEE RED TEE RED
3/4 - 3/4 1/2 - 1.1/2 12 (10 12 (10 1/2 12 10) 12 10) 1.1/2
PSPVAGTPZZHBFZ PTPRAGGZZZHBFZ PWREAEABGAHEHZ PWRCAEABGAHEHZ PSTAAGATZZHBFZ PWTAAEACGAHEFZ PWTAAEACGAHEHZ PWTAAEABGAHEHZ PWTAAEABHAHEHZ PWTAAEAMKAHEHZ PSTBAGATZZHBFZ PWTBAEABGAHEHZ
RO1 ROU ERE CRE TEE TEE TEE TEE TEE TEE RTE RTE
1001, 1041
BRANCH CONN SOCKOLET THREDOLET WELDOLET 1003 1001, 1042 1/2 (2 2 (1/2 2 (10 1.1/2 30) 30 1.1/2) 2 10) SOCKOLET; MSS SP-97; CL 3000; SS DUPLEX ASTM POSSESTZZZHAPZ A182 GR F60 (UNS S32205) (2205) THREDOLET; MSS SP-97; CL 6000; SS DUPLEX ASTM POTTESVZZZHAPZ A182 GR F60 (UNS S32205) (2205) WELDOLET; MSS SP-97; CALC WALL; SS DUPLEX ASTM POWWESZBGMHAPZ A182 GR F60 (UNS S32205) (2205) SOL TOL WOL
YANBU
Export Refinery Project
ITEM FLANGES FLANGE BLIND FLANGE SW
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1245 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips SIZES DESCRIPTION
PMC:
DATE:
15SP9P9
25-Mar-2008 MATL HDR / TAG
NOTES
FLG BLIND; RTJ; ASME B16.5; CL 1500; SS DUPLEX PFBIADAFZZHAPZ ASTM A182 GR F60 (UNS S32205) (2205) FLG SW; RTJ; ASME B16.5; CL 1500; SCH 40S; SS PFCIADAFCEHAPZ DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) FLG WN; RTJ; ASME B16.5; CL 1500; CALC WALL; PFAIADAFCGHAPZ SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) FLG WN; RTJ; ASME B16.5; CL 1500; CALC WALL; PFAIADAFBGHAPZ SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) FLG WN; RTJ; ASME B16.5; CL 1500; CALC WALL; PFAIADAFBHHAPZ SS DUPLEX ASTM A182 GR F60 (UNS S32205) (2205) FLG WN ORF; RTJ; ASME B16.36; SW TAPS; CALC WALL; SS DUPLEX (UNS S32205) (2205) FLG WN ORF; RTJ; ASME B16.36; SW TAPS; CALC WALL; SS DUPLEX (UNS S32205) (2205) FLG WN ORF; RTJ; ASME B16.36; SW TAPS; CALC WALL; SS DUPLEX (UNS S32205) (2205) CL 1500 NPS 3/4 PFPIAVCFCGHAPZ ASTM A182 GR F60 CL 1500 NPS 3/4 PFPIAVCFBGHAPZ ASTM A182 GR F60 CL 1500 NPS 3/4 PFPIAVCFBHHAPZ ASTM A182 GR F60
BLI SWF
FLANGE WN
1001
2 - 8
WNF
FLANGE WN FLANGE WN
1001 1001
10 - 20 24 - 24
WNF WNF
FLANGE WN ORF
2 - 8
ORI
FLANGE WN ORF
10 - 20
ORI
FLANGE WN ORF
24 - 24
ORI
VALVES CHECK VALVE 1001, 1010 16 - 16 CHECK VALVE; BW; API-600/ASME B16.10; ASME CL 1500; SS DUPLEX SWG TYPE; CALC WALL; BLT BNT; SS SUPER DPLX BODY ASTM A995 GR 6A, ACI CD3MWCUN; DUPLEX SS HG PIN; DUPLEX SS DISC HF; HF SEAT; HYDROGEN SERVICE GATE VALVE; SW X FNPT; API-602; ASME CL 1500; SS DUPLEX; DUPLEX SS TRIM; HNDWHL OPR ; STD PORT; BLT BNT; OS&Y; SOL WG; SS DUPLEX BODY ASTM A182 GR F60; DUPLEX 2205 (UNS S32205) STEM; DUPLEX 2205 (UNS S32205) WEDGE HF; HF SEAT; FLEX GPH PKG W/CORR INHBTR; HYDROGEN SERVICE GATE VALVE; BW; API-600/ASME B16.10; ASME CL 1500; SS DUPLEX; DUPLEX SS TRIM; HNDWHL OPR ; CALC WALL; FULL PORT; BLT BNT; OS&Y; FLEX WG; SS SUPER DPLX BODY ASTM A995 GR 6A, ACI CD3MWCUN; DUPLEX 2205 (UNS S32205) STEM; DUPLEX 2205 (UNS S32205) WEDGE HF; HF SEAT; FLEX GPH PKG W/CORR INHBTR; HYDROGEN SERVICE GLOBE VALVE; SW; API-602; ASME CL 1500; SS DUPLEX; DUPLEX SS TRIM; HNDWHL OPR ; T-BODY PATT; BLT BNT; OS&Y; PLUG DISC; SS DUPLEX BODY ASTM A182 GR F60 (UNS S32205); DUPLEX 2205 (UNS S32205) STEM; DUPLEX 2205 (UNS S32205) DISC HF; HF SEAT; FLEX GPH PKG W/CORR INHBTR; HYDROGEN SERVICE GLOBE VALVE; BW; API-600/ASME B16.10; ASME CL 1500; SS DUPLEX; DUPLEX SS TRIM; HNDWHL OPR ; Y-PATT; CALC WALL; BLT BNT; OS&Y; PLUG DISC; SS SPR DPLX A995 GR6A, ACI CD3MWCUN (UNS J93380); DUPLEX 2205 (UNS S32205) STEM; DUPLEX 2205 (UNS S32205) DISC HF; HF SEAT; FLEX GPH PKG W/CORR INHBTR; HYDROGEN SERVICE VCWDHAFHZZZ500 (CFKJ99) CHE
GATE VALVE
338
1/2 - 1.1/2
VGQDJAFHSAZ001 (GFKJAA)
GA1
GATE VALVE
1001
2 - 4
VGWDHAFHSAZ500 (GFKJ99)
GAT
GLOBE VALVE
1/2 - 1.1/2
VHSDJAFHXAZ001 (HFKJAA)
GLO
GLOBE VALVE
358, 1001
2 - 3
VHWDHAFHXAZ500 (HFKJ99)
GL2
YANBU
Export Refinery Project
ITEM VALVES GLOBE VALVE 358, 522, 1001
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1245 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips SIZES DESCRIPTION
PMC:
DATE:
15SP9P9
25-Mar-2008 MATL HDR / TAG
NOTES
4 - 8
GLOBE VALVE; BW; API-600/ASME B16.10; ASME CL VHWDHAFHXHZ500 1500; SS DUPLEX; DUPLEX SS TRIM; BVL GR OPR (HFKJ98) W/HNDWHL ; Y-PATT; CALC WALL; BLT BNT; OS&Y; PLUG DISC; SS SPR DPLX A995 GR6A, ACI CD3MWCUN (UNS J93380); DUPLEX 2205 (UNS S32205) STEM; DUPLEX 2205 (UNS S32205) DISC HF; HF SEAT; FLEX GPH PKG W/CORR INHBTR; HYDROGEN SERVICE STOP CHECK VALVE; BW; API-600/ASME B16.10; VSWDHAFHZAZ500 ASME CL 1500; SS DUPLEX; HNDWHL OPR GLOBE (SFKJ99) TYPE; CALC WALL; BLT BNT; OS&Y; PLUG TYP DISC; SS SUPER DPLX BODY ASTM A995 GR 6A, ACI CD3MWCUN; DUPLEX 2205 (UNS S32205) STEM; DUPLEX 2205 (UNS S32205) DISC HF; HF SEAT RNG; FLEX GPH PKG W/CORR INHBTR; HYDROGEN SERVICE
GL2
358, 1001
3 - 3
CH2
BOLTING BOLT STUD W/2 HVY HEX NUT 1/2 - 24 BLT STUD W/2 HVY HEX NUT; ASSEMBLED; COMBINED FYQAZZCZZZEACZ (IMP SIZE X METRIC LG); ALLOY STL ASTM A193 GR B7/ASTM A194 GR 2H STU
GASKETS GASKET RTJ OCT 1/2 - 24 GSKT RTJ OCT; ASME B16.20; SS DUPLEX ALLOY 2205 (UNS S32205) FXRBALZZZZHZYZ GAS
MISC BLANK FIG 8 BLANK PADDLE SPACER PADDLE 1/2 - 6 8 - 24 8 - 24 BLNK FIG 8; ASME B16.48; RTJ FEM; CL 1500; SS DUPLEX PL ASTM A240 UNS S32205 (2205) BLNK PDL; ASME B16.48; RTJ FEM; CL 1500; SS DUPLEX PL ASTM A240 UNS S32205 (2205) SPCR PDL; ASME B16.48; RTJ FEM; CL 1500; SS DUPLEX PL ASTM A240 UNS S32205 (2205) PBABXJAFZZHAVZ PBBBXJAFZZHAVZ PBSBXJAFZZHAVZ F8F CBF SPA
YANBU
Export Refinery Project
PROJ NO: 6491 DOC NO: 100-YER-PE-YSS-1245 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips
PMC:
DATE:
15SP9P9
25-Mar-08
REV:
HEADER SIZES
1.1/2 3/4 E T 1/2 T 30 24 20 18 16 14 12 10
S S S S W W W W W W W E E E E E T
S S S S W W W W W W W E E E E T
S S S S W W W W W W W E E E T
S S S S W W W W W W W E E T
S S S S W W W W W W E E T
S S S S W W W W W E E T
S S S S W W W W E E T
S S S S W W W E E T
S S S S W W E E T
S S S S W E E T
S S S S E E T
S S S S E T
S S S S T
E E E T
BRANCH SIZES
30
1 E E T
15SP9P9-90
LEGEND
CODE E S T W
REDUCING TEE SOCKOLET TEE WELDOLET
REV. NOTES
TYPE
YANBU
Export Refinery Project
NOTE 53 338 358 522 1001 1002 1003 1004 1010 1027 1036 1040 1041 1042 1062
25-Mar-08 REV: 0 DESCRIPTION Use for orifice flange tap connections only. Use for vents, drains, pressure connections and orifice taps. Use only where shown on P&ID or where specifically required. Globe valves larger than NPS 8 shall be SP items. Wall thickness to be finalized during Detailed Engineering. Use Nipples and Swages where required. Threaded connections only allowed downstream of vents, drains, hydrotest connections and instrument take-offs. Threaded O'lets only allowed for thermowell and hydrotest connections. Use Reducers (Concentric and Eccentric) as applicable per ASME B16.9. Thickness to match pipe. Check valves NPS 3 and larger shall not be installed in vertical lines without Client approval except that skid mounted piping is exempt from this requirement. All welds are 100% radiographed. For in-line nipples and swages, thickness to match pipe. For branch nipples, thickness shall be minimum of SCH 80S and maximum of XXS. For threaded ends, thickness shall be SCH 80S minimum. Orifice Flanges shall be supplied with Tapped holes for Jack Screws per SA AC-036630. Jack screws to be supplied with the flange assembly. Use Reducing Tees as applicable per the Branch Chart. Thickness to match pipe. Use Weldolets as applicable per the Branch Chart. Thickness to match pipe. Material & fabrication of Duplex SS - see attachment EXH-SU-5011-D(attach the contents)
PROJ NO: DOC NO: 100-YER-PE-YSS-1245 PROJ NAME: YERP LOCATION: Yanbu, Saudi Arabia CLIENT: Saudi Aramco / Conoco Phillips
6491
PMC:
DATE:
15SP9P9