School of Engineering

Faculty of Technology
University of Plymouth
Drake Circus
Plymouth
PL4 8AA

Course notes - Engineering Drawing and CAD.

Contents:
References.

1 The design process and the role of the design model.

1.1 The design process

1.2 The design model
1.3 Types of design model

2 Representing the design model - Engineering Drawing.

2.1 Projections
2.2 Creating Orthographic Projection drawings
2.3 Drawing conventions
2.4 Sections
2.5 Dimensions
2.6 Tolerances, limits and fits
2.7 Assemblies

3 Representing the design model - 3D CAD & Solid Modelling.

3.1 Introduction to 3D Parametric Solid Modelling

3.2 Features, parts and assemblies
3.3 Using 3D CAD and Solid Modelling

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References.

For general guidance on Engineering drawing:

Engineering Drawing with CAD Applications.

O Ostrouwsky
Edward Arnold
ISBN 0-340-50411-0

Basic Engineering Drawing.

Rhodes & Cook
Pitman
ISBN0-273-31887-X

Manual of British Standards in Engineering Drawing and Design.

Editied by Maurice Parker
British Standards Institute in association with Hutchinson
ISBN 0-09-172938-6

Manual of Engineering Drawing.

Colin Simmons & Dennis Maguire
Edward Arnold
ISBN 0-340-58484-X

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1 The design process and the role of the design model.

1.1 The design process:

Almost everything around us has been created by, or is influenced by, engineers:

Buildings, vehicles, roads, railways, food growing and processing, books, medical care,
recreation, etc.

All of these have either been conceived and created from scratch or have evolved from
existing ideas. Either way, an engineering design process will have been followed, in
one form or another. The Design as a generic tool module provides an interesting a
comprehensive introduction to engineering and design, so a detailed discussion of the
design process will not be included here.

In essence, designs progress from :

some statement of need

to..
identification or specification of problem
to..
search for solutions
and finally to...
development of solution to manufacture, test and use.

This sequence is usually iterative. It repeats until a satisfactory solution has evolved, as
indicated in the flow diagram below.

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1.2 The design model.

The concept of the designer working with a model of a design is fundamental to the
design process.

The design model is a representation of the design. This model could be anything from
a few ideas in the designers head, through to rough sketches and notes, calculations,
sets of detailed formal engineering drawings, computer generated 3D representations,
physical prototypes, etc.

The design model would be used by the designer to record and develop ideas and to
provide a basis to evaluate the design.

Larger design projects are undertaken by more than one engineer. Design models are
used to communicate and demonstrate ideas between all those concerned with the
product design, development, manufacture and use.

A designer needs to have the skills to generate and work with this model in order
to communicate ideas and develop a design.

1.3 Types of design model.

Designers use a variety of different models, depending on what property of the design is
to be considered and for whom the information is destined.

Typically a designer may model:

• Function
• Structure
• Form
• Material properties, surface conditions

All of these areas probably encompass a large portion of the degree syllabus. Within
this module we will concern ourselves primarily with form, i.e. the shape of parts or
components and how they fit together.

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 2.1 Projections.

2.1.1 Orthographic projection.

We have discussed both the role of the design model in the design process and the
importance of the representation of the form or shape in this role.

Now we will consider in detail the methods designers use to represent the form of their
designs.

Back in the 18th century a French mathematician and

engineer, Gaspard Monge (1746-1818), was involved
with the design of military armory. He developed a
system, using two planes of projection at right angles
to each other, for graphical description of solid objects.

This system, which was, and still is,

called Descriptive Geometry,
provided a method of graphically
describing objects accurately and
unambiguously. It relied on the
perpendicular projection of geometry
from perpendicular planes.

Monge's Descriptive Geometry

forms the basis of what is now called
Orthographic Projection.

The word orthographic

means to draw at right angles and is
Figure 2.1a, two right angle planes of projection.
derived from the Greek words:

ORTHOS - straight, rectangular, upright

GRAPHOS - written, drawn

Orthographic projection is the graphical method used in modern engineering drawing.

In order to interpret and communicate with engineering drawings a designer must have a
sound understanding of it's use and a clear vision of how the various projections are
created.

There are two predominant orthographic projections used today. They are based on
Monge's original right angle planes and are shown fully in Figure 2.1b. They define four
separate spaces, or quadrants. Each of these quadrants could contain the object to be
represented. Traditionally however, only two are commonly used, the first and the third.

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 Fourth quadrant First quadrant

Third quadrant Second quadrant

Figure 2.1b.

Projections created with the object placed in the first quadrant are said to be in First
Angle projection, and likewise, projections created with the object placed in the third
quadrant are said to be in Third Angle projection.

2.1.2 First angle projection.

Consider the first quadrant in Figure 2.1b. The resultant drawing of the cone would be
obtained by flattening the two perpendicular projections planes, as shown in Figure 2.1c.

Left. Right.
Figure 2.1c, First Angle.

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 For this example, you could say that the right hand side image is the plan or top
elevation and the image to the left is the side elevation.

Whether you view the objects from the left or the right, the order in which the drawing
views are arranged puts the image that you see after the object, object first then the
image. This is always true for First Angle projection.

Put another way:

• Viewing from the left: The drawn image on the right is your view of the drawn object
on the left.
• Viewing from the right: The drawn image on the left is your view of the drawn object
on the right.

This can get confusing, particularly when also considering other drawings created using
other projections. You may develop your own way of recognising First Angle projection.
The author uses:

The OBJECT is FIRST for FIRST Angle projection.

or...
EYE > OBJECT > IMAGE
or...
You look through the object and place the image

An example of a component represented in a multiview drawing, in First Angle projection.

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 2.1.3 Third angle projection.

Consider the third quadrant in Figure 2.1b. The resultant drawing of the cone would be
obtained by flattening the two perpendicular projections planes, as shown in Figure
2.1d.

Left. Right.
Figure 2.1d, Third Angle.

For this example of the cone, you would say that the left hand image is the plan or top
elevation and the image to the right is the side elevation.

Whether you view the objects from the left or the right, the order in which the drawing
views are arranged puts the image that you see before the object, image first then the
object. This is always true for Third Angle projection.

Put another way:

• Viewing from the left: The drawn image on the left is your view of the drawn object
on the right.
• Viewing from the right: The drawn image on the right is your view of the drawn object
on the left.

Again, you may develop your own way of recognising Third Angle projection.
Perhaps: EYE > IMAGE> OBJECT

The same component shown using Third Angle projection.

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 2.1.4 Orthographic projection symbols.

Both systems of projection, First and Third angle, are approved internationally and have
equal status. The system used must be clearly indicated on every drawing, using the
appropriate symbol shown in Figure 2.1e below.

First Angle
projection is
more common
in Europe.

Third Angle
projection is
widely used in
both the USA
and the UK.

Figure 2.1e. Projection system symbols and recommended proportions.

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2.1.5 Pictorial Drawing.

Orthographic projection is used as an unambiguous and accurate way of providing

information, primarily for manufacturing and detail design. This form of representation
can however make it difficult to visualise objects. Pictorial views can be created to give a
more three dimensional impression of the object. There are three types of pictorial
projections commonly used, as shown below.

Perspective, isometric
and oblique pictorial
projections.

Perspective: Used more with freehand sketching.

Parallel lines appear to converge and meet at what is referred to as the vanishing point.
You can have one, two or three vanishing points (VP).

Isometric: Receding lines drawn at

30º and are usually kept at true
measured lengths.

Oblique: Front face sketched as a true shape. Starts with two axes, one horizontal, one
vertical. The third axis is usually drawn at 45º and lengths are reduced by 50% of true
lengths. Sometimes called 'cabinet' projection.

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2.2 Creating orthographic projection drawings.

This is an introduction into how to create and interpret multi-view orthographic projection
drawings.

2.2.1 First angle projection.

The component:

Your drawing will, for this example

consist of four views:

• Front F
• Left L
• Right R
• Plan (Top) P

Usual practice is to orient the

component in a position that
it is most likely to be found in.

Your aim is to create, from the front view, an orthographic projection drawing as shown
below in Figure 2.2a. Note how the views are constructed in line with each other,
allowing the features to be 'projected' between the views.

Figure 2.2a. A completed First angle projection drawing.

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So, the stages are:

1) Choose which view direction or face will be used as the front view of the component.

2) Draw the outline of the

front view, leaving room
for the other views.

3) Draw feint construction

lines out from the front
view.

4) Start to draw the

outlines of the other
views, using sides you
know the length of.

5) Complete the details of

the views by adding any
required hidden detail
lines, other outlines and
center lines.

(Refer to section 2.3 for

line style conventions.)

With first angle projection

the plan view is below
the front view. If you had
placed the plan view
above the front view it
would actually have to
become the bottom or underside view!

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2.2.2 Third angle projection.

The construction method used is the same. The difference between first and third angle
projection when creating or reading really lies with the positions of the views. For the
same component, an orthographic projection drawing with the same front, side and plan
views would look like Figure 2.2b below.

Figure 2.2b. Third angle projection.

Observe how, in third angle, the views give the image then the object. In other
words, what you see then what you are looking at.

In first angle you are given the object then the image, or what you are looking at,
then what you see.

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2.3 Drawing conventions.

2.3.1 Introduction.

In order for anyone to be able to understand exactly what a drawing represents, sets of
precise rules and conventions have to be followed, much like a language. These rules
are usually referred to as Standards.

When a designer works with an engineerign drawing they must be familiar with the
precise meaning of the various line styles, abbreviations, drawing simplifications and
terminology as specifiied in the relevant standards. This section introduces you to some
of the conventions defined in BS 8888.

Standards are developed both privately by companies and by internationally

recognised institutions.

Two such international standards are:

British Standard Institution: BS 8888 (Superceded BS 308)

American National Standards Institute: Y14 series

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2.3.2 Line styles or types.

Each line on a drawing represents specific precise information regarding the components
design.

Type: Example: Application:

(thickness)

Continuous Visible outlines

0.7mm

Continuous (thin) Dimension lines

0.3mm

Short dashes Hidden detail

0.3mm

Long chain Center lines

0.3mm

Chain, thick at ends Section

0.7 – 0.3mm cutting planes

Short chain Developed views

0.3mm

Continuous wavy Broken

boundaries
0.3mm

Straight zigzag Break lines

0.3mm

Straight lines with Dimension lines

two short zigzags
0.3mm

2.3.3 Lettering.

All characters on a drawing must be legible and consisitent, with consideration being
given to the possibility of drawing reductions and poorer quality reproductions being
made.

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No particular style is required, but characters should all be consisitent on the same
drawing. Capital letters are preferred to lower case ones.

Size of lettering is given as a minimum height, relating to drawing size, as shown below:

Application Drawing sheet size Min. character height (in mm)

Drawing numbers A0, A1, A2 & A3 7

Titles, etc. A4 5

Dimensions & A0 3.5

Notes. A1, A2, A3 & A4 2.5

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2.3.3 Terminology & representations of standard components.

Here are some examples of commonly used engineering components and features of
components.

General:
Housing:
A component into which a
'male' mating part fits, sits or
is 'housed'.

Bush/bearing:
A removable sleeve or liner.
Known also as a simple or
plane bearing.

Boss:
A cylindrical projection on
surface of component.

Curved slot:
Elongated hole, whose
centerline lies on an arc.
Used usually on components
requiring adjustment.

Rib:
A reinforcement, positioned
to stiffen surfaces.

Fillet:
A radius or rounded portion
suppressing a sharp internal
corner.

Key:
A small block or wedge
inserted between a shaft and
a mating part (a hub). Used
to prevent relative rotation of
the two parts.
Key way:
A parallel sided slot or
groove cut into a bore or a
shaft, to 'house' a mating
key.

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Tee Groove (slot):
Machined to 'house' mating
fixing bolts and prevent them
from turning.

Flat:
A surface machined parallel
to the shaft axis.

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Fasteners:
Bolts, screws & studs:
Threaded fasteners. Bolts
have a shank partially
threaded, whereas screws
are threaded along the entire
length.

For guidance on
dimensioning, see next page.

The last three examples here

are called set screws and are
used to position or lock
components.

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This diagram gives
approximate dimensioning
methods for drawing
hexagon headed metric bolts,
nuts and plane washers.

(Manufacturers data sheets

may give more accurate
measurements.)

Circlip:
Internal & external.

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Pins:
Split Cotter Pin:
Used to lock components,
prevent fasteners from
coming 'un-fastened'.
e.g. lock-nuts on suspension
systems.

Cotter Pin:
Used to retain components,
usually where loads are
transmitted.

Dowel Pin & Taper Pin:

Provides location, alignment.

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Features usually relating to components turned on a lathe:

Holes:
Drilled:
Loose tolerance, for pilot
holes or clearance holes for
fasteners.

Reamed:
Accurate finishing process
after drilling or boring.

Counterbore:
Usually used to recess the
head of a square shouldered
fastener.

Countersunk:
Usually used to recess the
head of a countersink screw.

Spotface:
Used to clean up and level
the surrounding area, usually
for a fastener or something
such as a hydraulic fitting
using a seal.

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Screw threads:
Female thread, through:
Usually drilled and tapped.

Female thread, blind:

Usually drilled and tapped.

Male thread:
Usually cut with a die, turned
or rolled.

Note use of undercut or

groove and appearance of
thread in sectioned view.

Male & Female:

e.g. a fastener in a tapped
hole.

Note here that the tapped

hole is sectioned, the
fastener is not.
End of thread is
sometimes not
shown with this
angled line.

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Springs:
Compression:

Tension:

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Knurling:

Diamond.

Straight.

Bearings:
Some examples of rolling
element barings. Arrows
indicate directions of load
bearing.

Deep groove (near).

Angular contact (far).

Roller (near).

Taper roller (far).

Thrust (near).

Standard drawing
representation of a bearing.

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Long components:

Rectangular bar:

Round bar:

Round tube:

Gears:
Bevel:

Spur:

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Worm & wheel:

Shaft ends:
Square:
Frequently used for hand
driven adjustments with
removable handles, such as
those found on machine
tools, etc.
Serrations:
Often used for push fit
components such as plastic
fans or pulleys, or levers
such as motorcycle gear
shifters.

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Splines:
Usually used for transmitting
rotational torque and allowing
an axial 'sliding' movement.

Examples can be found on

automotive drive shafts.

The figures opposite show

splined shafts and housings
in sectioned and non-
sectioned views.

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Belt drives:
V belt drives:
Used for transmission of
rotary power, good for space
restricted applications. V-
belts grip on the sides of the
V.

Often found on automotive

engines to drive alternators
and water pumps, or on pillar
drills, and other industrial
drives.

Timing or synchronous
drives:
Used for transmission of
rotary power, as are v-belts,
and, because of the toothed
design (no slip) they are used
for timed (synchronised)
drives, where relative
rotational positions have to
be controlled. Some type of
tensioning system is usually
required.

These drives are often found

on camshaft drives on
modern automotive engines,
replacing chains.

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2.3.5 Abbreviations of terms frequently used on drawings.

Abbreviations are used on drawings to save time and space. Most of these conform to
BS 8888. They are the same singular or plural, full stops are only used where word may
be confusing.

A/C Across corners

A/F Across flats
HEX HD Hexagon head
ASSY Assembly
CRS Centers
CL Center line
CHAM Chamfer
CH HD Cheese head
CSK Countersunk
CBORE Counterbore
CYL Cylinder or cylindrical
DIA Diameter (in a note)
Ø Diameter (preceding a dimension)
R Radius (preceding a dimension, capital only)
RAD Radius (in a note)
DRG Drawing
FIG. Figure
LH Left hand
LG Long
MATL Material
NO. Number
PATT NO. Pattern number
PCD Pitch circle diameter
I/D Inside diameter
O/D Outside diameter
RH Right hand
RD HD Round head
SCR Screwed
SPEC Specification
SPHERE Spherical
SFACE Spotface
SQ Square (in a note)
TYP Typical or typically
THK Thick

Square (preceding a dimension)
STD Standard
UCUT Undercut
M/CD Machined
mm Millimeter
NTS Not to scale
RPM Revolutions per minute
SWG Standard wire gauge
TPI Teeth per inch

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2.4 Sections.

To show the inside details of a component it is imagined to be cut or sectioned along a

plane, the cutting plane. Cutting planes are designated with capital letters, such as
A-A in Figure 2.4a.

Figure 2.4a.

The side of the plane nearest the viewer is removed

and the remaining details are shown as a sectional
view, as demonstrated with section X-X in Figure
2.4b. The arrows indicate the direction to view the
component when defining the sectioned view. Note
that First or Third angle orthographic projection
systems are still used and are indicated by use of the
appropriate symbols.

Sectional views are produced to:

• clarify details Figure 2.4b.

• show internal features clearly
• reduce number of hidden detail lines required
• aid dimensioning
• show cross-section shape
• clarify an assembly

Surfaces cut by the cutting plane are usually hatched at an appropriate angle, say 45°
with a density of lines in proportion with the component.

Symmetrical parts can

be shown in half
sections. Part or
'broken out' sections
can be used.

Figure 2.4c. Half section and a part or 'broken out' section.

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 Revolved sections are useful when
clarifying local cross-section shapes as
shown in Figure 2.4d.

Figure 2.4d.

There are some exceptions to the general

rules of sectioning: Wrong!
Web is not
• Webs, see Figure 2.4e. sectioned.
• Shafts, rods, spindles, see
Figure 2.4f.
• Bolts, nuts and thin washers.
• Rivets, dowels, pins and
cotters.

These parts would not be shown

as sections if their center lines lie
on the cutting plane.
Correct.

Section B-B Section A-A

Figure 2.4e. Web sections.

Figure 2.4f.

Section X-X

Section Y-Y

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 It may be appropriate to use Removed sections, for webs, beams or arms, as shown in
Figure 2.4g below. Note the absence of viewing arrows.
SECTION A-A

SECTION B-B

Figure 2.4g. Removed sections.

Assemblies can be greatly clarified using sections. See the example below in Figure xx.

Note:

• Revolved sections.
• Part sections.
• Different hatching directions and spacings.
• Un-sectioned components such as shafts, keys, nuts etc.

Figure 2.4h. An assembly drawing view, clarified using sections.

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2.5 Dimensions.

A drawing from which a component is to be manufactured must communicate all of the

required information by:

• describing the form or shape of the component, usually by using orthographic and
sometimes pictorial views...

• giving actual dimensions of all features of the geometry...

• giving information about any special manufacturing processes and materials required.

The design engineer should have a good understanding of projection methods,

dimensioning methods and the manufacturing methods to be used.

This section introduces some basic guidelines and examples to help explain the general
rules of dimensioning, based on BS 8888.

2.5.1 General rules.

• Standards and conventions should be followed.

• Dimensions should be placed on drawings so that they may be easily read.

• The drawing must include the minimum number of dimensions required to accurately
manufacture th edesign.

• A dimension should not be stated more than once, unless it aids communication.

• It should not be necessary for the operator manufacturing the component to have to
calculate any dimensions.

2.5.2 Types of dimension.

Types of dimensioning can be broadly classified as:

• Size dimensions. Used to describe heights, widths, diameters, etc.

• Location dimensions. Used to place various features of a component relative to

each other, such as a hole centre line to a reference surface.

• Mating dimensions. Used for parts that fit together requiring a certain degree of
accuracy.

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 2.5.3 Dimensioning conventions.

2.5.3.1. General.

Observe the dimensioning features shown for the plate in Figure 2.5a below. Note:

• parallel dimensions, indicating the size of the plate

• edges A and B are being used as the reference edges
• minimum number of dimensions required are specified
• use of description of 'plate 3mm thick', so that no side view is required
• evenly spaced dimension lines

Dimension. Projection line.

Extension.

Dimension line.
Gap.

Arrow
head.

Figure 2.5a.

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2.5.3.2 Radii:

Sphere
Radius

2.5.3.3 Circles:

Circles on engineering drawings are usually either spheres, holes or cylinders of some
description. The dimension refers to the diameter, and the diameter symbol is ∅.

Holes equally spaced on a pitch circle can be dimensioned as shown below.

The ∅40 dimension can also be refereed to as the PCD or Pitch Circle Diameter.

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 2.5.3.4 Chamfers, countersinks and counterbores:

Chamfer at 45º:

Chamfer at
angles other
than 45º:

Countersink:

Counterbore:

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2.5.3.5 Location dimensions:

Due to the nature of manufacturing, actual finished dimensions of manufactured

components are never perfect. This has to be considered when dimensioning features
that require accurate location. Inorder to enable accyrate measurement, such a feature
is usually dimensioned from a reliable reference such as a machined surface. This
reference is refered to as a Datum.

1) 2) 3)

Figure 2.5b.

Figure 2.5b shows: 1) A spigot located from two reference edges.

2) Two holes located from two reference edges.
3) The large hole located from two reference edges and the small
hole from the center of the large hole.

The simple bearing bracket casting below shows both size and location dimensions.

Note that machined

surfaces are specified
using this British
Standard machining
symbol:

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2.5.3.5 Surface finish:

Surface textures resulting from manufacturing processes consist of many complex peaks
and valleys varying in height and spacing. The Roughness value of a surface is a
measure of this surface quality. The table below gives some nominal values of
roughness resulting from various common manufacturing processes.

If a particular surface finish is required you give clear instructions on the drawing using
the British Standard machining symbol.

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2.6 Tolerances, limits and fits.

In order to ensure that assemblies function properly their component parts must fit
together in a predictable way. As mentioned in section 2.5, no component can be
manufactured to an exact size, so the designer has to decide on appropriate upper and
lower limits for each dimension.

Accurately toleranced dimensioned features usually take much more time to

manufacture correctly and therefore can increase production costs significantly.
Good engineering practise finds the optimum balance between required accuracy
for the function of the component and minimum cost of manufacture.

2.6.1 Dimension tolerances.

If a dimension is specified, in millimeters, as 10 ± 0.02, the part will be acceptable if the

dimension is manufactured to an actual size between 9.98 and 10.02 mm. Below are
some examples of ways of defining such limits for a linear dimension.

Maximum and minimum

limits of size:

Nominal size with limits

of tolerance:

To give you a feel for the magnitude of decimal values in mm, consider these
facts:

The thickness of the paper this page is printed on is approximately 0.100 mm.

Average human hair thickness is approximately 0.070 mm.

The human eye cannot resolve a gap between two points smaller than about
0.020mm, at a 20cm distance.

If you raise the temperature of a 100mm long block of steel by 10ºC it will increase
in length by approximately 0.020mm.

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2.6.2 General tolerancing.

General tolerance notes apply tolerances to all unspecified dimensions on a drawing.

They can save time and help to make a drawing less cluttered. Examples are shown
below.

Some examples of general tolerance notes.

2.6.3 Limits and fits for shafts and holes.

2.6.3.1 Basic size and shaft/hole tolerancing systems.

The basic size or nominal size is the size of shaft or hole that the designer specifies
before applying the limits to it. There are two systems used for specifying shaft/hole
tolerances:

Basic hole system: Starts with the basic hole size and adjusts shaft size to fit.

Basic shaft system: Starts with the basic shaft size and adjusts hole size to fit.

Because holes are usually made with standard tools such as drills and reamers, etc, the
basic hole system tends to be preferred and will therefore be used here

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2.6.3.2 Fit.

The fit represents the tightness or looseness resulting from the application of tolerances
to mating parts, e.g. shafts and holes. Fits are generally classified as one of the
following:

Clearance fit: Assemble/disassemble by hand.

Creates running & sliding assemblies, ranging from loose low
cost, to free-running high temperature change applications and
accurate minimal play locations.

Transition fit: Assembly usually requires press tooling or mechanical assistance of

some kind.
Creates close accuracy with little or no interference.

Interference fit: Parts need to be forced or shrunk fitted together.

Creates permanent assemblies that retain and locate themselves.

2.6.3.3 ISO limits and fits.

Fits have been standradised and can be taken directly from those tabulated in the BS
4500 standard, 'ISO limits and fits.'

The BS 4500 standard refers to tolerance symbols made up with a letter followed by a
number. The BS Data Sheet BS 4500A, as shown on the following two pages, shows a
range of fits derived, using the hole basis, from the following tolerances:

Holes: H11 H9 H8 H7

Shafts: c11 d10 e9 f7 g6 k6 n6 p6 s6

Remember:

• Capital letters always refer to holes, lower case always refer to shafts.
• The greater the number the greater or wider the tolerances.

The selection of a pair of these tolerances will give you the fit. The number of possible
combinations is huge. BS 4500 helps to standardise this and offers a range of fits
suitable for most engineering applications.

Examine an extract from the BS 4500 data sheet on page 4 & 5 and you will observe the
general class of fit specified on the top row. A more detailed description of the fit is given
on the bottom row.

See the table in section 2.6.4 for guidance on the selection of types of fit.

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Selected ISO Fits - Hole Basis. Extract from BS 4500, data Sheet 4500A.

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Selected ISO Fits - Hole Basis. Extract from BS 4500, data Sheet4500A.

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2.6.3.4 ISO limits and fits, determining working limits.

Consider an example of a shaft and a housing used in a linkage:

Type of fit: 'Normal' clearance fit.

Basic or Nominal size: ∅40mm

We will determine the actual working limits, the range of allowable sizes, for the shaft
and the hole in the housing.

Look along the bottom of the ISO Fits Data Sheet 4500A and locate 'Normal Fit'. We will
use this pair of columns to extract our tolerances.

The tolerances indicated are: 1st column H8 for the hole (upper case H)
2nd column f7 for the shaft (lower case f)

The actual tolerances depend upon the basic, or nominal, diameter as well as the class
of fit. So, locate 40mm in the left hand Nominal Sizes column. Either the 30 - 40 or 40 -
50 range is acceptable in this case. Read across and note the tolerance values for the
hole and the shaft, as shown below.

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For the hole diameter we have a tolerance of: +0.039mm -0.000mm

For the shaft diameter we have a tolerance of: -0.025mm -0.050mm

These tolerance values are simply added to the nominal size to obtain the actual
allowable sizes.

Note that this is a clearance fit. As long as the hole and shaft are manufactured within
the specified tolerances the hole will always be either slightly oversize or spot on the
nominal size and the shaft will always be slightly undersize. This ensures that there will
always be a free clearance fit.

These tolerances may be expressed on a drawing in several ways:

1) Simply as the nominal size with the tolerance

class.

This is not always preferred as the machine

operator has to calculate the working limits.

2) The nominal size with the tolerance class as

above with the calculated working limits included.

3) The calculated working limits only.

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2.6.4 Tabulated guide to types of ISO limits and fits.

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2.7 Assembly drawings.

Assembly drawings can be used to:

• Name, identify, describe and quantify all of the components making up the assembly.
• Clearly show how all of the components fit together.
• Indicate all of the required fasteners.
• Record any special assembly instructions.
• Record any other relevant information.

Here is an example:

Note the use of sections, item numbers neatly layed out and the parts list.

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2.8 Drawing checklist.

It is easy to accidentally omit various items when creating engineering detail drawings.
Before passing on your work it is recommended that you work through the checklist
below for each drawing:

The general drawing:

1 Do projections conform to the relevant conventions, usually 1st or 3rd angle?

2 Have you used the minimum number of views necessary to accurately show the
information required?
3 Are the views laid out in appropriate positions relative to the size of paper?
4 Has the title box been completed, particularly: Drawn by
Name of component
Date
Projection (1st or 3rd angle)
Paper size
Scale
5 If required, has the material been specified?

The geometry details:

7 Check to make sure that there are sufficient dimensions to manufacture the
component. Check that positions and sizes of any features, such as holes, are
clearly dimensioned.
8 No dimension should appear more than once on the drawing, do any?
9 Have the dimensions been laid out in consistent and clear positions, so that they
are easy to read.
10 Have all of the dimension lines been constructed with correct extension lines and
gaps?
11 Are the arrow heads all in the same style and the same size?
12 Have dimensions relating to a particular feature, such as a hole, been grouped
together on one view, if possible?
13 Have appropriate line styles and line weights been used?
14 Have any surface finish requirements been specified?
15 Have any explicit tolerance requirements been specified?
16 Have any required center lines, break lines, etc. been used?
17 Have any required general notes been added, such as additional general
tolerances, finish specifications or specification of special manufacturing
processes?
18 If sections have been used do they conform to drawing conventions?

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3 3D CAD & Solid Modelling.

3.1 CAD technology.

Computer Aided Draughting or Design offers several methods of representing the design
model:

2D Lines and text, similar to conventional drawing board.

3D Vertices (corners or points in space), edges, surfaces in x, y and z.

Solid modelling Solid geometry, fully defined three dimensional solid shapes, with
free-form curved faces, material and mass properties.

Different methods suit different design circumstances. This section will introduce you to
the most significant and expanding technology, Solid Modelling.

The graph below gives a very crude indication of the productivity of companies
developing CAD software, through time.

All of the acronyms below may be used in the context of mechanical computer
aided engineering:

CAD Computer Aided Design/Draughting

MCAD Mechanical Computer Aided Design
CAE Computer Aided Engineering

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3.2 What you can do with solid modelling.

3.2.1 Representing your design.

Part modelling:

You can create 3D solid part models of your

designs, such as this conrod. The dimensions that
define the model are related to each other and can
be changed and controlled. So, if you change one
dimension, others will change with it. Software that
allows this is refereed to as parametric. For example, change the center distance of the
bores of this conrod and the whole model will stretch out.

You can also assign material properties, analyse mass properties, control the colour and
texture of the appearance, create photo realistic images with lighting, shadows and
perspective.

Orthographic drawing:

From the 3D model you can also create a detailed orthographic projection drawing.

You can easily modify the

design. Because the solid
part file and the drawing
file are connected, or
associated with each
other, a change in one will
appear in the other.
Change a dimension in
the solid part and the
same dimension will be
updated in the drawing.

Most market leading solid modelling software offers this associativity and is
usually referred to as 3D parametric associative solid modelling software.

Assembly modelling:

Solid model parts can be

assembled. The assembly files
can enjoy the same associativity
as do part and drawing files. The
conrod above has been
assembled here with a crank
shaft and a piston.

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3.2.2 Analysing your design.

Having created a 3D solid model of a component, the geometry can then be used to
predict how it may behave in real life.

For example:

To predict how high the stresses may be and how much the conrod may deflect under
load, CAD software can be used to apply loads and supports and then analyse the
structural behaviour of the model.

Load. Supports, or
constraints.

You, as the design engineer, can use the analysis results to help you decide whether the
design is acceptable or requires modification. You may decide for the conrod, that the
stresses are too high around the small end and modify the design accordingly. You run
the analysis again, continuing the process until the predicted stress values are
acceptable.

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3.2.3 Visualise your design.

As time passes more and more 3D CAD software packages allow you to create high
quality photorealistic images of your designs. By setting up an environment, with
surrounding walls, a floor and a ceiling, lights, surface textures, etc. you can capture
impressive images that cast shadows and reflections, giving a much more realistic
impression of what your design may look like once manufactured. These facilities
provide very powerful tools for developing, communicating and selling design ideas.

Most consumer product designs are modelled using 3D CAD software and then photo
rendered as part of the product development process. Most public building designs now
are also treated in the same way.

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