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WPS List For WINDMILL Tower

The document contains the material requirements for welding procedure specifications (WPS) for welding joints on towers produced by INOX WIND LTD. It lists 13 different welding joints, specifying the materials, sizes, thicknesses and welding processes required for each. It also provides a summary of the raw material requirements for the WPS, including the material types and sizes needed. Tolerances are not included in the raw material dimensions and the WPS listed are only for shielded metal arc welding and submerged arc welding currently.

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Pravin Patil
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696 views3 pages

WPS List For WINDMILL Tower

The document contains the material requirements for welding procedure specifications (WPS) for welding joints on towers produced by INOX WIND LTD. It lists 13 different welding joints, specifying the materials, sizes, thicknesses and welding processes required for each. It also provides a summary of the raw material requirements for the WPS, including the material types and sizes needed. Tolerances are not included in the raw material dimensions and the WPS listed are only for shielded metal arc welding and submerged arc welding currently.

Uploaded by

Pravin Patil
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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INOX WIND LTD. - WPS REQUIREMENT FOR TOWERS.

Sr. No. Location & Joint Drawing Material (1) Thickness (1) Size (1) Material (2) Thickness (2) Size (2) Position Run Welding Process

Bush Welding (Fillet weld)

S355J0

30 mm

350 X 350

IS2062Er250G rB

30 mm Wall thickness

90 X 50 (OD-30)

PA

Single run

FCAW

Bush Welding (Fillet weld)

S355J0

30 mm

350 X 350

IS2062Er250G rB

30 mm Wall thickness

90 X 50 (OD-30)

PA

Multi run

FCAW

Clit Welding (Fillet weld)

S355J0

30 mm

350 X 350

IS2062Er250G rB

6 mm

350 X 150

PB

Single run

FCAW

Clit Welding (Fillet weld)

S355J0

30 mm

350 X 350

IS2062Er250G rB

30 mm

350 X 150

PB

Multi run

FCAW

Door Frame to Shell (T-Joint)

S355K2+N

30 mm

350 X 350

S355K2+N

30 mm

350 X 150

PA

Multi run

SMAW

Door Frame to Shell (Butt Joint)

S355K2+N

30 mm

350 X 150

S355K2+N

30 mm

350 X 150

PA

Multi run

SMAW

Door Frame to Shell (T-Joint)

S355K2+N

30 mm

350 X 350

S355K2+N

30 mm

350 X 150

PA

Multi run

SMAW + SAW

Door Frame to Shell (Butt Joint)

S355K2+N

30 mm

350 X 150

S355K2+N

30 mm

350 X 150

PA

Multi run

SMAW + SAW

Flange to Shell (Single 'V' Butt)

S355NL

20 mm

350 X 150

S355NL

20 mm

350 X 150

PA

Multi run

GMAW + SAW

10

Door Frame (Butt Joint)

S355K2+N

40 mm

350 X 150

S355K2+N

40 mm

350 X 150

PA

Multi run

SMAW

11

Repair (Butt & Grove)

S355J2

20 mm

350 X 150

S355J2

20 mm

350 X 150

PG

Multi run

SMAW

12

Shell to Shell (Single 'V' Butt)

S355J2

20 mm

350 X 150

S355J2

20 mm

350 X 150

PA

Multi run

GMAW + SAW

13

Shell to Shell (Double 'V' Butt)

S355J2

20 mm

350 X 150

S355J2

20 mm

350 X 150

PA

Multi run

GMAW + SAW

WPS MATERIAL REQUIREMENT FOR INOX


WPS No. Welding Joint 1 Bush Welding (Fillet weld) Bush Welding (Fillet weld) Clit Welding (Fillet weld) Clit Welding (Fillet weld) Door Frame to Shell (T-Joint) Door Frame to Shell (Butt Joint) Door Frame to Shell (T-Joint) Door Frame to Shell (Butt Joint) Flange to Shell (Single 'V' Butt) Door Frame (Butt Joint) Repair (Butt & Grove) Shell to Shell (Single 'V' Butt) Shell to Shell (Double 'V' Butt) Material S355J0 IS2062Er250GrB S355J0 IS2062Er250GrB S355J0 IS2062Er250GrB S355J0 IS2062Er250GrB S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355K2+N S355NL S355NL S355K2+N S355K2+N S355J2 S355J2 S355J2 S355J2 S355J2 S355J2 Thickness 30 mm 30 mm Wall thickness 30 mm 30 mm Wall thickness 30 mm 6 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 20 mm 20 mm 40 mm 40 mm 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm Size 350 X 350 X 350 X 350 X 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 X X X X X X X X X X X X X X X X X X X X X X 350 150 350 150 350 150 150 150 350 150 150 150 150 150 150 150 150 150 150 150 150 150

2 3 4 5 6 7 8 9 10 11 12 13

RAW MATERIAL REQUIREMENTS FOR WPS-INOX


Sr. No. 1 2 3 4 5 6 6 Note : Material S355J0 S355J2 S355NL S355K2+N S355K2+N IS2062Er250GrB (Clit) IS2062Er250GrB (Bush) Size 350 X 350 4 0 0 2 0 0 Total 700 X 700 OR 1400 X 350 900 X 350 OR 2100 X 150 350 X 300 OR 700 X 150 700 X 450 350 X 300 OR 700 X 150 350 X 150 X X 50mm

350 X 150 0 6 2 6 2 2 -

Thickness 30 20 20 30 40 6 ID-OD= 60mm

1. Cutting Tolerances are not added to raw material dimensions 2. All WPS are for SMAW & SAW only. 3. Addition WPS require for GMAW process. 4. Only single filler material (Brand & Make) will be qualified by each WPS.

Remark Milling balance from 36 to 30 ok 22mm Milling balance from 42 to 20 Milling balance from 42 to 30 ok 42mm ok 8mm Pending (2 Nos)

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