Flyback Smps Uc3845 PDF
Flyback Smps Uc3845 PDF
Flyback Smps Uc3845 PDF
t Power Supplies
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Forward
Every new electronic product, except those that are battery powered, requires converting offline 115 Vac or 230 Vac power to some dc voltage for powering the electronics. The availability of design and application information and highly integrated semiconductor control ICs for switching power supplies allows the designer to complete this portion of the system design quickly and easily. Whether you are an experienced power supply designer, designing your first switching power supply or responsible for a make or buy decision for power supplies, the variety of information in the SWITCHMODE Power Supplies Reference Manual and Design Guide should prove useful. Motorola has been a key supplier of semiconductor products for switching power supplies since we introduced bipolar power transistors and rectifiers designed specifically for switching power supplies in the mid70s. We identified these as SWITCHMODE products. A switching power supply designed using Motorola components can rightfully be called a SWITCHMODE power supply or SMPS. This brochure contains useful background information on switching power supplies for those who want to have more meaningful discussions and are not necessarily experts on power supplies. It also provides real SMPS examples, and identifies several application notes and additional design resources available from Motorola, as well as helpful books available from various publishers and useful web sites for those who are experts and want to increase their expertise. An extensive list and brief description of analog ICs, power transistors, rectifiers and other discrete components available from Motorolas Semiconductor Components Group for designing a SMPS are also provided. This includes our newest GREENLINE, Easy Switcher and very high voltage ICs (VHVICs), as well as high efficiency HDTMOS and HVTMOS power FETs, and a wide choice of discrete products in surface mount packages. For the latest updates and additional information on analog and discrete products for power supply and power management applications, please visit our website: (http://scgtomorrow.mototola.com).
GREENLINE, MEGAHERTZ, POWERTAP, SENSEFET, SWITCHMODE, SMARTMOS and TMOS are trademarks of Motorola, Inc. HDTMOS and HVTMOS are registered trademarks of Motorola, Inc.
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Table of Contents
Page
What Everyone Should Know About Switching Power Supplies by Marty Brown . . . . . . . . . . . . . . . . . . . . . . . . 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Linear versus Switching Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Basic Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Common Topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power Factor Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Quasi-Resonant Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Losses and Stresses within Switching Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Bipolar Power Transistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Power MOSFETs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Methods of Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Optoisolated Voltage Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 First-Pass Selection of Semiconductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Other Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Transformers and Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Snubbers and Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 The Printed Circuit Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Off-Line Power Supply Design and Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SMPS Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Circuits for Switching Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suggested Components for Specific Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Real SMPS Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Literature Available from Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Notes, Brochures, Device Data Books and Device Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References for Switching Power Supply Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Websites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 30 31 36 55 55 57 57 58
Analog ICs for SWITCHMODE Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Power Management Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Systems Management Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 SCG Worldwide Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Motorola SPS Standard Document Type Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
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Introduction
Efficient conversion of electrical power is becoming a primary concern to companies and to society as a whole. Switching power supplies offer not only higher efficiencies but also offer greater flexibility to the designer. Recent advances in semiconductor, magnetic and passive technologies make the switching power supply an ever more popular choice in the power conversion arena today. This Guide is designed to give the prospective designer an overview of all the issues involved in designing switchmode power supplies. It describes the basic operation of the more popular topologies of switching power supplies, their relevant parameters, provides circuit design tips, and information on how to select the most appropriate semiconductor and passive components. This Guide lists the Motorola components expressly built for use in switching power supplies.
Higher levels of integration have driven the cost of switching power supplies downward which makes it an attractive choice for output powers greater than 10 watts or where multiple outputs are desired.
Basic Converters
Forward-Mode Converter Fundamentals
The most elementary forward-mode converter is the Buck or Step-down Converter which can be seen in Figure 1. Its operation can be seen as having two distinct time periods which occur when the series power switch is on and off. When the power switch is on, the input voltage is connected to the input of the inductor. The output of the inductor is the output voltage, and the rectifier is back-biased. During this period, since there is a constant voltage source connected across the inductor, the inductor current begins to linearly ramp upward which is described by:
i
+ L on
in
* Vout
L
t on
During the on period, energy is being stored within the core material of the inductor in the form of flux. There is sufficient energy stored to carry the requirements of the load during the next off period. The next period is the off period of the power switch. When the power switch turns off, the input voltage of the inductor flies below ground and is clamped at one diode drop below ground by the catch diode. Current now begins to flow through the catch diode thus maintaining the load current loop. This removes the stored energy from the inductor. The inductor current during this time is:
i
+ L off
V out
* VD
L
off
This period ends when the power switch is once again turned on. Regulation is accomplished by varying the on-to-off duty cycle of the power switch. The relationship which approximately describes its operation is:
V out
[ Vin
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SW
LO
Vin
Cout
RLOAD
LO
ILO
ILO
Vin
Cout
Vout
RLOAD
VD(FWD) (DIODE)
Cout
Vout
RLOAD
Von(SW)
POWER SWITCH ON
POWER SWITCH ON
TIME
IPK ILOAD(AV)
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The amount of energy stored during each cycle times the frequency of operation must be higher than the power demands of the load or,
Psto = 0.5 L I2pk fop > Pout
+ L on
V in L
t on
The power switch then turns off and the inductor voltage flys back above the input voltage and is clamped by the rectifier at the output voltage. The current then begins to linearly ramp downward until the energy within the core is completely depleted. Its waveform which is shown in Figure 3 is determined by:
i
+ L off
V out
* V in
L
off
The boost converter should also be only used for board-level regulation.
Vin
SW
Cout
RLOAD
IL
IOff Vout
Power Switch ON
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VFLBK SWITCH VOLTAGE (VOLTS) POWER SWITCH ON DIODE ON Vin POWER SWITCH ON TIME DIODE ON POWER SWITCH ON
Von(SW)
IPK
Common Topologies
A topology is the arrangement of the power devices and their magnetic elements. Each topology has its own merits within certain applications. Some of the factors which determine the suitability of a particular topology to a certain application are: 1) Is the topology electrically isolated from the input to the output or not. 2) How much of the input voltage is placed across the inductor or transformer. 3) What is the peak current flowing through the power semiconductors. 4) Are multiple outputs required. 5) How much voltage appears across the power semiconductors. The first choice that faces the designer is whether to have input to output transformer isolation. Non-isolated switching power supplies are typically used for board-level regulation where a dielectric barrier is provided elsewhere within the system. Non-isolated topologies should also be used where the possibility of a failure does not connect the input power source to the fragile load circuitry. Transformer isolation should be used in all other situations. Associated with that is the need for multiple output voltages. Transformers provide an easy method for adding additional output voltages to the switching power supply. The companies building their own power systems are leaning toward transformer isolation in as many power supplies as possible since it prevents a domino effect during failure conditions. The remainder of the factors involve how much stress the power semiconductors are being subjected to. Table 1 shows the differences between the various topologies used within switching power supplies. Figure 4 illustrates where the transformer-isolated topologies are typically used within the power industry at various power and voltage levels. At reduced DC input voltages and at higher powers, the peak currents that must be sustained by the power switch grow higher which then affects the stress they must endure. The various areas show which topology best fits within that range of input voltage and output power that exhibits the least amount of stress on the power semiconductors.
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* No human access otherwise < 42.5 V and 8.0 Amp limit (UL, CSA, VDE)
1000
100
10
HIGH PEAK CURRENTS, RELIABILITY IS IN JEOPARDY 10 100 1000 OUTPUT POWER (W)
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POWER SWITCH L VD 0 Vin D Cin
CONTROL
Vout Cout IL 0
FEEDBACK
VFLBK VSAT D ON SW ON 0 Vin Cout FEEDBACK Vout IL 0 IPK ISW ID TIME TIME D ON
L D Vin Cin
CONTROL
VSW
Q
CONTROL
VL 0 D
Vin TIME
Vin
Vout
ISW ID IPK
TIME
10
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L T N1 Vin Cin
CONTROL
SW ON TIME
Q FEEDBACK
VFLBK
SW ON TIME
D N2 Cout
IPK
TIME
2Vin Q1 T D L VSW 0 VSAT Q2 IPRI 0 IMIN IPK TIME Vin SW1 TIME SW2
Vin
Cin
D
CONTROL
Cout
VO
11
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L Vin B Cout Vout V in 2 XF Cin Vin
CONTROL
Q1
N2 T N1 C C FEEDBACK
VSW2 0
Q2
L Vin Cout Vout V in 2 VSW2 0 VSAT IPK ISW2 0 IMIN FEEDBACK TIME SW 1-4 SW 2-3
XF Cin Vin
CONTROL
Q1 T Q2
Q3
XF
TIME
Q4
12
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voltages down to 30 volts can be boosted to 370 volts on its output (higher than the highest expected peak operating AC crest voltage). The boost power factor correction circuit can be seen in Figure 37 on page 37. The bulk input filter capacitor is now placed on the output of the boost converter. The input capacitor, just following the 50/60 Hz rectifier bridge is now less than 1 uF. This produces an input voltage waveform to the PFC circuit that has a high level of ripple voltage and the boost converter draws its power directly from the line.
I CSMALL
CONTROL
TO POWER SUPPLY
CLARGE
POWER USED
POWER USED
CURRENT
CURRENT
IAV
IAV
The task is to increase the conduction angle of the AC rectifiers and to make the resulting current waveform look as sinusoidal and in phase with the voltage waveform as possible. In this way, the power drawn by the power supply from the line is maximized for real power as shown in Figure 14. A popular method of accomplishing this is by using a boost converter prior to the actual power supply. Boost-mode supplies exhibit the largest input dynamic range of all the switching power supply topologies. Input
The semiconductors within a power factor correction stage have some special requirements. First, the 50/60 Hz rectifiers now have to be ultrafast rectifiers, since fast current pulses are being drawn through them. The boost output rectifier will have to be ultrafast if the boost converter is operating in the continuous-mode. The power switch has to clear the diodes reverse recovery charge. In the discontinuous-mode (Pin < 200 watts), the output rectifier need not be ultrafast since there is no current flowing through the diode prior to the power switch turning on.
13
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T = Coilcraft N2881A Primary: 62 turns of # 22 AWG Secondary: 5 turns of # 22 AWG Core: Coilcraft PT2510, EE 25 Gap: 0.072 total for a primary inductance (LP) of 320 H Heatsink = AAVID Engineering Inc. 590302B03600, or 593002B03400
14
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Quasi-Resonant Converters
Quasi-resonant technology is a field within switching power supplies where the design goal is to eliminate the frequency dependent switching losses within the power switch and rectifiers. Eliminating the switching losses allows the designer to increase the operating frequency of the switching power supply with the goal of reducing size and weight. Acceptance of quasi-resonant technology has been slow because of some other issues presented by operating at high frequencies. Schematically, quasi-resonant topologies are minor modifications of the PWM topologies. A resonant tank circuit has been added to the power switch section to
ILR LR LO
make either the current or the voltage ring through a half a sinusoid waveform. Since a sinusoid starts at zero and ends at zero, the product of the voltage and current at the starting and ending points is zero, thus has no switching loss. There are two quasi-resonant methods: zero current switching (ZCS) or zero voltage switching (ZVS). ZCS is a fixed on-time, variable off-time method of control. ZCS starts from an initial condition where the power switch is off and there is no current flowing through the resonant inductor. The ZCS, quasi-resonant buck converter is shown in Figure 15.
VSW
CR
V SW
IPK I LR VD
Figure 15. Schematic and Waveforms for a ZCS Quasi-Resonant Buck Converter
15
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LR
LO
V IPK I SW V L 0
* Vout L )L R O
in
ILOAD
in R
ID
Figure 16. Schematic and Waveforms for a ZVS Quasi-Resonant Buck Converter
16
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COLLECTOR-TO-EMITTER (VOLTS)
VPEAK
VPEAK
SATURATION VOLTAGE RISE DYNAMIC TIME SATURATION CLEARING RECTIFIERS STORAGE TIME
FALL TIME
RISE TIME
IPEAK
PINCHING OFF INDUCTIVE CHARACTERISTICS OF THE TRANSFORMER ON CURRENT TURN-ON CURRENT TURN-OFF CURRENT
TURN-ON CURRENT
TURN-OFF CURRENT
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FORWARD VOLTAGE
REVERSE VOLTAGE
u hC B
FE
There are two types of base drive: fixed base drive and proportional base drive. In most switching power supplies using bipolar transistors whose output power is less than 500 watts, fixed base drive is typically used. Fixed base drive is where the transistor is driven with a fixed amount of on drive current sufficiently high to guarantee that the transistor remains saturated at the highest expected peak collector currents. At collector currents less than the maximum, the transistor exhibits a condition known as storage time which is a time delay during the turning off of the transistor and a slower fall time. For better performance, proportional base drive is used. This drives the transistor to a state just under saturation at all peak currents. Very short storage time is experienced and its switching speed is substantially improved. Proportional base drive is more expensive to implement, so usually it is only used for high power switching power supplies. For the transistor to switch fast, the drive current should enter and exit the transistor fast. To accomplish this special attention should be given to the drive circuitry. Some common base drive circuits are shown in Figure 20.
18
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VC
VC
TOTEM-POLE DRIVE
VC
VC
VC
BAKER CLAMP
One other consideration is from where one draws the current to drive the base of the transistor. If a voltage of greater than 5 volts is used, then the loss associated with driving the base is large. Usually a low voltage auxiliary
winding is used to develop this voltage. For more information, refer to Application Note AN875 (Power Transistor Safe Operating Area: Special Considerations for Switching Power Supplies).
19
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Power MOSFETs
Power MOSFETs are becoming increasingly more popular for use as power switches within switching power supplies. MOSFETs have some advantages over the bipolar transistor such as switching five to ten times faster than bipolar transistors and being easier to drive and use. To the novice designer, it is as close to a logic switching device as one can get. Power MOSFETs are voltage driven devices. That is its conductivity is determined by a voltage provided on its gate. MOSFETs can be driven directly from controller ICs that have totem pole output drivers with less than 100 nS switching times. The drive source, however, must be a well bypassed voltage source. This is because the gate of a MOSFET resembles a capacitor which must be charged and discharged in that 100 nS. So it must be capable of sourcing and sinking at least 1.5 ampere peak currents. Bipolar totem pole drives fill this need. The MC34151 (inverting) and the MC34152 (non-inverting) MOSFET driver ICs provide the drive that MOSFETs need to switch fast with an input from a logic-level source. The MC33153 and MC33154 are specially designed gate drivers for IGBTs. See Figure 21 for some of the common gate drives for MOSFETS.
+10 V +5 V
MC34151
20
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Rectifiers
Choosing the best rectifiers for any switching power supply design is an important process. The rectifiers are the largest source of loss within switching power supplies. To choose the the best rectifier, one must understand the parameters that affect their efficiency. The most important rectifier parameters are the forward voltage drop (Vf) and the reverse recovery time (trr). The forward voltage drop creates a loss just by having a voltage across the device while high currents are flowing through it. Its conduction loss is described by: graphically multiply the current and voltage waveforms from the oscilloscope times the frequency of operation. The reverse recovery loss is where the rectifier becomes reverse biased, and current appears to actually flow backwards through the rectifier. It is actually the minority carriers being swept from the P-N junction. Nonetheless, it is a significant loss. This loss is minimized by selecting the rectifier with the shortest reverse recovery time (trr). Table 3 shows a summary of the various rectifier technologies that are appropriate in switching power supplies. For low voltage outputs, Schottky rectifiers are recommended because of their low forward voltage drop and their negligible reverse recovery time. For higher output voltages, the ultrafast recovery rectifiers are recommended because of their very fast reverse recovery times.
fwd loss
t on
Methods of Control
There are two popular methods of control for PWM switching power supplies. These center around the parameters sensed within the switching supply; current or voltage can be sensed to provide consistent output voltages. Motorola offers switching power supply controller ICs which provide a choice of the control method. Voltage-Mode Control Voltage-mode control is where only the output voltage is sensed in order to maintain its required voltage level. This type of control can be recognized by the output of the error amplifier going into a comparator that compares the error voltage with the ramp created by the oscillator section of the IC. The comparator, sometimes called the PWM comparator, converts the error voltage into a pulsewidth modulated waveform in order to drive the power switches in a pulsewidth modulated on/off fashion. The most common voltage-mode control is a fixed frequency method of control as shown in Figure 22. Examples of this type of controller are the MC34060A, MC34166 and TL494.
OSC
REF
21
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OUTPUT S
REF
Q R CURRENT FEEDBACK
This method of control is very fast and provides a very good transient response time; that is, the time it takes to respond to changes on either the supply input or output. It tends to be a very robust control method, responding quickly to short-circuit and overload conditions without failures to the supply. Examples of these parts are the UC3842/3/4/5, MC34023, MC34025 and the MC34129. Gated Oscillator Control Gated oscillator control is a unique, but effective method of control which is used on several of the Motorola control ICs. The typical control circuit of this type is shown in Figure 25. It is a form of variable frequency control with pulse-by-pulse overcurrent limiting. The IC has a fixed frequency oscillator, but its output is gated on or off depending upon whether the output is below the needed output or above the needed output. It exhibits the robustness of current-mode control since each pulse is current limited. Examples of these types of parts are the UA78S40, MC34063A and MC34163.
OVERCURRENT SENSE Vin OSC CT on REF S Q R VOLTAGE FEEDBACK OUTPUT
Voltage-mode control is the traditional method. Although it provides good output regulation (good response to changes in the output load), it is somewhat sluggish to changes in the input voltage, and has trouble sensing a core saturation condition. Current-Mode Control Current-mode control is somewhat new. It senses not only the output voltage, but the amount of current that flows through the inductor or transformer. When the output demands more power, the controller allows more current to enter the inductor or transformer. Conversely, if the input voltage suddenly changes, it is immediately detected by the controller and responds, keeping the output voltage at its required level. The common method of current-mode control is called turn-on with clock current-mode control. This means that the frequency of operation is determined by an oscillator whose only purpose is to start each on cycle. Current-mode controllers can be identified by the output of the error amplifier being placed into a comparator where the level of the current ramp is sensed (Is) as shown in Figure 24.
22
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DIELECTRIC BARRIER PRIMARY SIDE CONTROL IC VREF MOC8101 ERROR AMP RLIM R1 0.01 10K Cout TL431 COMPENSATION R2 SECONDARY SIDE Vout (+)
Vout RETURN
Figure 26. Opto Isolated Voltage Feedback for Off-line Switching Power Supplies
23
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Buck/Boost
Vin Vout
Vin Vout
Vin Vout
Iout
Flyback
1.7 Vin(max)
1.5 Vin(max)
10 Vout
Iout
1 Transistor Forward
2.0 Vin
2.0 Vin
3.0 Vout
Iout
Push-Pull
2.0 Vin
2.0 Vin
2.0 Vout
Iout
Half-Bridge
Vin
Vin
2.0 Vout
Iout
Full-Bridge
Vin
Vin
2.0 Vout
Iout
24
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25
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A. TORROID
B. E-E CORE
C. POT CORE
26
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ZENER CLAMP
SOFT CLAMP
SNUBBER
SNUBBER
SOFT CLAMP
ZENER CLAMP
Figure 28. Common Methods for Controlling Voltage Spikes and/or RFI
ORIGINAL WAVEFORM
t, TIME (sec)
27
SMPSRM
28
SMPSRM
Real SMPS Applications 15 W 3.3/5 V TwoOutput SMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 W Power Factor Correction Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Power Factor Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Wattage Constant Current, Constant Voltage SMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitor PulsedMode SMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 W Wide Mains TV SMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 W Wide Mains TV SMPS with 1.3 W Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LowCost Offline IGBT Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 W Output Flyback SMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Efficient Safety Circuit for Electronic Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp Ballast with Power Factor Correction (Evaluation Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Universal 50Watt Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACDC Battery Charger Constant Current with Voltage Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Some of these circuits may have a more complete application note, spice model information or even an evaluation board available. Consult Motorolas website (http://scgtomorrow.motorola.com) or local sales office for more information.
29
30
Figure 30. Intergrated Ciruits for Switching Power Supplies OUTPUT FILTERS POWER SWITCHES POWER FACTOR CORRECTION
SMPSRM
SNUBBER/ CLAMP
OUTPUT PROTECTION
DCDC CONVERSION
Vref
STARTUP
CONTROL
VOLTAGE FEEDBACK
MC44603A MC33065 MC44604 MC33023 MC44605 MC33025 MC33066 MC44608 MC33067 MC33364 UC3842B UC3845B
CONTROL
FIXED MC78FCxx MC78LCxx MC78BCxx MC78PCxx MC33264 LM2931 LP2950 LP2951 MC78Lxx MC79Lxx
MC33160 MC33263 MC33275 MC33375 MC78Mxx MC79Mxx MC33267 MC33268 MC33269 MC78xx MC79xx
MC78TXX ADJUSTABLE LM317L LM2931C LP2951 LM317M LM337M MC33269 LM317 LM337 LM350
VOLTAGE REGULATION
Figure 31. 15 Monitor Power Supplies Video Driver Overlayed RGB R RGB G RGB
HC05 CPU CORE MEMORY
Monitor MCU
RWM
10101100101
12C BUS
V_Sync
V_Sync H_Sync
CRT
H_Sync
R G B
Vertical Driver
HDriver TR IRF510/11 MTD6N10/15
DOWN
V_Sync Line A.C. PFC Devices MC34262 MC33368 MC33260 MTP8N60E H_Sync
S.M.P.S Controller
SMPSRM
SMPSRM
Ultrafast Rectifier
Load
AC Line
MOSFET noutputs
Prog. Prec. Ref
Table 5.
Part # MC33262 MC33368 MC33260 MC33365 MC33364 MC44603A/604 MC44605 MC44608 MC333704 MTP6N60E MTW14N50E MSR860 MUR440 MRA4006T3 MR856 Description PFC Control IC PFC Control IC PFC Control IC PWM Control IC PWM Control IC PWM Control IC PWM Control IC PWM Control IC High Voltage Switching Regulator MOSFET MOSFET Ultrasoft Rectifier Ultrafast Rectifier Fast Recovery Rectifier Fast Recovery Rectifier Key Parameters Critical Conduction PFC Controller Critical Conduction PFC Controller + Internal Startup Low System Cost, PFC with Synchronization Capability, Follower Boost Mode, or Normal Mode Fixed Frequency Controller + 700 V Startup, 1 A Power Switch Variable Frequency Controller + 700 V Startup Switch GREENLINE, Sync. Facility with Low Standby Mode GREENLINE, Sync. Facility, Currentmode GREENLINE, Fixed Frequency (40 kHz, 75 kHz and 100 kHz options), Controller + Internal Startup, 8pin 700 V, Fixed Frequency PWM, Voltage Mode Integrated Power Switch Circuit 600 V, 6 A, Rds (on) = 1.2 V 500 V, 14 A, Rds (on) = 0.4 V 600 V, 8 A, trr = 55 ns, Ir max = 1 uA 400 V, 4 A, trr = 50 ns, Ir max = 10 uA 800 V, 1 A, Vf = 1.1 V @ 1.0 A 600 V, 3 A, Vf = 1.25 V @ 3.0 A Samples/Prod. Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/2Q99 Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now
32
SMPSRM
Ultrafast Rectifier
Load
AC Line
MOSFET noutputs
Prog. Prec. Ref
Figure 33. AC/DC Power Supply for Storage, Imaging & Entertainment Table 6.
Part # MC33363A/B/65 MC333704 MC33364 TL431B MTP6N60E MSRD620CT MR856 Description PWM Control IC High Voltage Switching Regulator PWM Control IC Program Precision Reference MOSFET Ultrasoft Rectifier Fast Recovery Rectifier Key Parameters Controller + 700 V Startup & Power Switch, < 15 W 700 V Fixed Frequency PWM, Voltage Mode Integrated Power Switch Circuit Critical Conduction Mode, SMPS Controller 0.4% Tolerance, Prog. Output up to 36 V, Temperature Compensated 600 V, 6 A Rds (on) = 1.2 200 V, 6 A, trr = 55 ns, Ir max = 1 uA 600 V, 3 A, Vf = 1.25 V @ 3.0 A Samples/Prod. Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now
33
SMPSRM
Lo + V in Co Control IC Lo + Load V in Control IC Co + Vout Load
Buck Regulator
Table 7.
Part # MC33263 MC33269 MC33275/375 LP2950/51 MC78PC LM2574/75/76 MC33470 MMDFS2P102R2 MMDFS6N303R2 MMDFS3P303R2 MBRM140T3 MBRA130LT3 MBRS2040LT3 MMSF3300 MMSF3302 MTSF2P03HD MGSF3454X/V MGSF3441X/V Description Low Noise, Low Dropout Regulator IC Medium Dropout Regulator IC Low Dropout Regulator Low Dropout, Fixed Voltage IC CMOS LDO Linear Voltage Regulator Control IC w/integrated FET Synchronous Buck Regulator IC PCh FET w/Schottky in SO8 NCh FET w/Schottky in SO8 PCh FET w/Schottky in SO8 1A Schottky in Powermite Package 1A Schottky in SMA Package 2A Schottky in SMB Package Single NCh MOSFET in SO8 Single NCh MOSFET in DPAK Single PCh MOSFET in Micro 8 Package Single NCh MOSFET in TSOP6 Single PCh MOSFET in TSOP6 Key Parameters 150 mA; 8 Outputs 2.8 V 5 V; SOT 23L 6 Lead Package 0.8 A; 3.3; 5, 12 V out; 1 V diff; 1% Tolerance 300 mA; 2.5, 3, 3.3, 5 V out 0.1 A; 3, 3.3, 5 V out; 0.38 V diff; 0.5% Tolerance Iout = 150 mA, Available in 2.8 V, 3 V, 3.3 V, 5 V; SOT 23 5 Leads 0.5 3 A; 7 40 V in; 3.3, 5, 12, 15 & adj out Digital Controlled; Vcc = 7 V; Fast Response 20 V, 2 A, 160 mW FET/1 A, Vf = 0.46 V Schottky 30 V, 6 A, 35 mW FET/3 A, Vf = 0.42 V Schottky 30 V, 3 A, 100 mW FET/3 A, Vf = 0.42 V Schottky 40 V, 1 A, Vf = 0.43 @ 1 A; Ir = 0.4 mA @ 40 V 40 V, 1 A, Vf = 0.395 @ 1 A; Ir = 1 mA @ 40 V 40 V, 2 A, Vf = 0.43 @ 2 A; Ir = 0.8 mA @ 40 V 30 V, 11.5 A(1), 12.5 mW @ 10 V 30 V, 18.3 A(1), 10 mW @ 10 V 30 V, 2.7 A, 90 mW @ 10 V 30 V, 4.2 A, 65 mW @ 10 V 20 V, 3.3 A, 100 mW @ 4.5 V Samples/Prod. Now/Now Now/Now Now/2Q99 Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now Now/Now
10 seconds
34
V RRM (V) 60
I o (A) 1
Package TO220
Part No.
V RRM (V)
X1000
Part No. MBR2535CTL MBR2545CT MBR3045ST MBRF2545CT MBR3045PT MBR3045WT Part No. +12 V 6 A
V RRM (V) I o (A) 25 35 45 25 45 30 45 25 45 30 45 30 V RRM (V) 60 100 200 200 200 200 V RRM (V) 40 40 30 40 40 I o (A) 3 I o (A) 20 20 20 16 16 16 I o (A) 3 3 3 3 3
Package TO220 TO220 TO220 TO220 TO218 TO247 Package TO220 TO220 TO220 TO220 TO220 TO220 Package SMC DPAK Axial Axial Axial
+ Part No. MC33369 MC33370 MC33371 MC33372 MC33373 Part No. U384X Series MC34060 TL494 TL594 MC34023 MC44608 MC44603 MC44603A Package DIP8 DIP8/TO220 DIP8/TO220 DIP8/TO220 DIP8/TO220 Package DIP8/SO8/SO14 DIP14/SO14 DIP16/SO16 DIP16/SO16 DIP16/SO16 DIP8 DIP16/SO16 DIP16/SO16 PWM IC 5 V 0.5 A +
MBR2060CT MBR20100CT MBR20200CT MUR1620CT MUR1620CTR MURF1620CT Part No. MBRS340T3 MBRD340 1N5821 1N5822 MBR340 Part No.
12 V 0.8 A +
Package Axial
MATRIX
MBR3100
MOSFET
Part No. MTB/P6N60E MTP4N80E MTW7N80E V DSS (V) 600 800 800 I p (A) 6 4 7 Package D2PAK/TO220 TO220 TO220 Part No. MUR1xxxE Series MUR4xxxE Series MR7xxx Series 1N4937 V RRM (V) 600 1000 600 1000 600 1000 600
Package TO92
X X X
SMPSRM
SMPSRM
C1 33 mF 250 V S1 C2 33 mF 250 V
TP9 D8 MBR350 +
VR2 5k +
3.3 V/2 A
+ C14 150 mF
C15 1.0 mF
R3 3.6 C6 + 47 mF TP3
R2 100 C5 0.01 mF
Features: Reduced part count, lowcost solution. Motorola Advantages: Complete semiconductor solution based around highly integrated MC33374T. Devices: Part Number Description MC33374T 1.5KE200A MUR160 MBR350 TL431 1N5406 Transformer High Voltage Power Switching Regulator Transient Voltage Suppressor (200 V) Axial Lead Ultrafast Recovery Rectifier (600 V) Axial Lead Schottky Rectifier (50 V) Programmable Precision Reference General Purpose Rectifier (600 V) Core: E20/10/6 Ferrite Material: N67 from Siemens or equivalent Bobbin: B66206 from Siemens or equivalent Primary: 90 turns of #32 AWG, two layers 0.002 mylar tape Secondary1: 2 x 4 turns of #23 AWG, two layers 0.002 mylar tape Secondary2: 2 x 3 turns of #23 AWG, two layers 0.002 mylar tape Auxiliary: 16 turns of #32 AWG, two layers 0.002 mylar tape Gap: 0.248 mm for primary inductance of 1.307 mH
36
SMPSRM
2.5 V REFERENCE
TIMER
20 k 1.5 V OVERVOLTAGE COMPARATOR + 1.08 V ref ERROR AMP + 10 mA Vref QUICKSTART 6 2 0.68 C1 10 pF
4 0.1 R7
1.0 M R2
0.01 C2
7.5 k R3
MULTIPLIER 3
1 11 k R1
Features: Reduced part count, lowcost solution. Motorola Advantages: Complete semiconductor solution based around highly integrated MC33262. Devices: Part Number MC33262 MTP8N50E MUR130 Transformer Description Power Factor Controller TMOS Power MOSFET Axial Lead Ultrafast Recovery Rectifier (300 V)
Coilcraft N2881A Primary: 62 turns of #22 AWG Secondary: 5 turns of #22 AWG Core: Coilcraft PT2510 Gap: 0.072 total for a primary inductance (Lp) of 320 mH
37
SMPSRM
Vcc FUSE 1N5404 AC LINE 100 nF MAINS FILTER 0.33 F 10 F/ 16 V + L1 MUR460 Vout
100 F/ 450 V
Features : Lowcost system solution for boost mode follower. Meets IEC100032 standard. Critical conduction, voltage mode. Follower boost mode for system cost reduction smaller inductor and MOSFET can be used. Inrush current detection. Protection against overcurrent, overvoltage and undervoltage. Motorola advantages: Very low component count. No Auxiliary winding required. High reliability. Complete semiconductor solution. Significant system cost reduction. Devices: Part Number MC33260 MTP8N50E MUR460 1N5404 Description Power Factor Controller TMOS Power Field Effect Transistor (NChannel) Ultrafast Recovery Rectifier (600 V) General Purpose Rectifier (400 V)
38
SMPSRM
330 mF
R5 100 W
1N5235B
R2 39 W
Features: ConstantCurrent ConstantVoltage SMPS: 7.6 V/600 mA Brownout Protection/Level Switch ON/OFF/Toggle ON/OFF. Motorola Advantages: Low component count due to high system integration level. Lower power required in standby mode. No additional circuitry required for on/off control function. Smaller circuit board area for complete power converter system solution. Low cost CICV control with an NPN transistor and Zener diode. Devices: Part Number Description MC33370P MUR160 MUR120 MBR350 2N3904 1N5271B P6KE200A 1N5235B Inductor, L1 Transformer High Voltage Power Switching Regulator Ultrafast Recitifier (600 V) Ultrafast Rectifier (200 V) Schottky Rectifier (50 V) NPN Bipolar Transistor (TO92) Zener diode (100 V) Zener diode (200 V) Zener diode (6.8 V) 22 mH (Siemens) Commonmode choke Core Type: E13/7/4 Ferrite Material: N67 from Siemens or equivalent Bobbin: B66202 from Siemens or equivalent Primary: 133 turns of #35 AWG, three layers 0.002 mylar tape Auxiliary: 27 turns of #38 AWG, two layers 0.002 mylar tape Secondary: 8 turns of #26 AWG, triple insulated wire Gap: 0.137 mm for a primary inductance of 2.002 mH
39
SMPSRM
4.7 MW
+ 47 F
D1 D4 1N5404
1 nF/500 V SYNC 3.3 kW 1.2 kW 2.2 nF 10 4.7 F 2.2 kW 11 + 8.2 kW 12 470 1N4148 kW 13 2.2 nF 14 15 16 56 kW 10 kW 1.8 MW Vin
22 kW 47 F 25 V + 47 kW
8 7
10 pF
MR852 1000 F
15 V/ 0.8 A
22 nF
MR852 220 F
56 kW
10 V/ 0.3 A
1 kW 470 W
1N4934
0.1 W
8 V/ 1.5 A
MOC8107
100 nF VmP
40
SMPSRM Features: Off power consumption: 40 mA drawn from the 8 V output in Burst mode. Vac (110 V) Vac (240 V)
Efficiency (pout = 85 watts) Around 77% @ Vac (110 V) Around 80% @ Vac (240 V) Maximum Power limitation. Overtemperature detection. Winding short circuit detection. Motorola Advantages: Designed around high performance current mode controller. Builtin latched disabling mode. Complete semiconductor solution. Devices: Part Number MC44605P MTP8N50E TL431 MR856 MR852 MBR360 BC237B 1N5404 Transformer Description
High Safety Latched Mode GREENLINE Controller For (Multi) Synchronized Applications TMOS EFET Power Field Effect Transistor (NChannel) Programmable Precision Reference Fast Recovery Rectifier (600 V) Fast Recovery Rectifier (200 V) Axial Lead Schottky Rectifier (60 V) NPN Bipolar Transistor GeneralPurpose Rectifier (400 V)
G635100 (SMT31M) from Thomson Orega Primary Inductance: 207 mH Area: 190 nH/turns2 Primary Turns: 33 Turns (90 V): 31
41
SMPSRM
C19 1 nF/1 kV
D1D4 1N4007 3.8 MW C4C5 1 nF/1 kV R7 68 kW/1 W C16 100 F R19 27 kW C11 100 pF R22 C12 1 nF
C15 220 pF
L3 22 H 115 V/0.45 A
D13 1N4148
D23 47 F
L1 1 H
8 7 6 5 4 3 2 1
R3 22 kW
C10 1 F
5.6 kW R15 1 MW C7 10 nF
12 13 14 15 16
R8 1 kW
42
SMPSRM Features: 70 W output power from 95 to 265 Vac. Efficiency @ 230 Vac = 86% @ 110 Vac = 84%
Load regulation (115 Vac) = 0.8 V. Cross regulation (115 Vac) = 0.2 V. Frequency 20 kHz fully stable. Motorola Advantages: DIP16 or SO16 packaging options for controller. Meets IEC emi radiation standards. A narrow supply voltage design (80 W) is also available. Devices: Part Number MC44603AP MTA4N60E MR856 MR854 1N4007 1N4937 Transformer Description Enhanced Mixed Frequency Mode GREENLINE PWM Controller TMOS EFET Power Field Effect Transistor (NChannel) Fast Recovery Rectifier (600 V) Fast Recovery Rectifier (400 V) General Purpose Rectifier (1000 V) General Purpose Rectifier (600 V)
" "
43
SMPSRM
C3 1 nF D1D4 1N5404
R16 4.7 MW/4 kV C11 220 pF/500 V + C5 R1 220 mF 22 kW 400 V 5W C6 47 nF 630 V 6 D7 1N4148 1 D12 1N4934 7 + 7 Vcc 6 5 R2 10 W C8 100 nF C9 470 pF 630 V D14 MR856 R17 2.2 kW 5W R3 0.27 W 8 D10 MR852 9 + C15 1000 F/16 V R12 1 kW C18 100 nF C7 22 mF 16 V 2 11 D9 MR852 10 C16 100 pF R19 18 kW D13 1N4148 C14 + 1000 F/35 V DZ1 MCR226 8 V/1 A 112 V/0.45 A 14 D18 MR856 12 C12 47 F/250 V + C13 100 nF 16 V/1.5 A R7 47 k C17 120 pF 2 3 1 2 3 J3 1
C4 1 nF D5 1N4007 R5 100 kW
D6 MR856
J4
R21 47 W
ON R9 100 kW R10 10 kW
OFF
R11 47 kW
DZ3 10 V
R8 2.4 kW
Figure 42. Wide Mains 100 W TV SMPS with Secondary Reconfiguration for 1.3 W TV Standby
44
SMPSRM Features: Off power consumption: 300mW drawn from the 8V output in pulsed mode. Pin = 1.3W independent of the mains. Efficiency: 83% Maximum power limitation. Overtemperature detection. Demagnetization detection. Protection against open loop. Motorola Advantages: Very low component count controller. Fail safe open feedback loop. Programmable pulsedmode power transfer for efficient system standby mode. Standby losses independent of the mains value. Complete semiconductor solution. Devices: Part Number MC44608P75 MTP6N60E TL431 MR856 MR852 1N5404 Transformer Description
GREENLINE Very High Voltage PWM Controller TMOS Power Field Effect Transistor (NChannel) Programmable Precision Reference Fast Recovery Rectifier (600 V) Fast Recovery Rectifier (200 V) General Purpose Rectifier (400 V) SMT19 4034629 (9 slots coil former) Primary inductance: 181 mH Nprimary: 40 turns N 112 V: 40 turns N 16 V: 6 turns N 8 V: 3 turns
45
SMPSRM
+ C8 1 mF
D4 12 V R12 20 k
Q5 R10
Features: Universal ac input. 3 Watt capability for charging portable equipment. Light weight. Space saving surface mount design. Motorola Advantages: Specialprocess IGBT (Normal IGBTs will not function properly in this application). Off the shelf components. Spice model available for MC33341. Devices: Part Number MMG05N60D MC33341 MBT3946DW MBRS240LT3 MC14093 1N4937 Description Insulated Gate Bipolar Transistor in SOT223 Package Power Supply Battery Charger Regulator Control Circuit Dual General Purpose (Bipolar) Transistors Surface Mount Schottky Power Rectifier Quad 2Input NAND Schmitt Trigger GeneralPurpose Rectifier (600 V)
46
SMPSRM
RFI FILTER
R1 1W/5W
C4C7 1 nF / 1000 V
R3 4.7 kW C32 C1 100 mF R20 22 kW 5W C17 47 nF L1 1 mH D6 1N4148 R5 1.2 kW LP C14 4.7 nF R6 180 W C26 220 pF 15 V / 1 A D10 MR852 C25 1000 mF C24 0.1 mF D7 MR856 Laux D9 MR852 C29 220 pF 120 V / 0.5 A D5 1N4934 D8 MR856 C30 100 mF C31 0.1 mF
D1D4 1N4007 C2 220 mF R2 68 kW / 2 W 9 C9 C10 820 pF 1 mF 10 11 12 13 14 15 16 R18 27 kW R19 10 kW MC44603P 8 7 6 5 4 3 2 1 C13 100 nF
220 pF 28 V / 1 A
C27 1000 mF
C28 0.1 mF
220 pF 8V/1A
R17 10 kW MOC8101
R24 270 W
R23 117.5 kW
D14 1N4733
R25 1 kW
C12 6.8 nF
TL431
R22 2.5 kW
47
SMPSRM Features: Offline operation from 180 V to 280 Vac mains. Fixed frquency and standby mode. Automatically changes operating mode based on load requirements. Precise limiting of maximum power in fixed frequency mode. Motorola Advantages: Builtin protection circuitry for current limitation, overvoltage detection, foldback, demagnetization and softstart. Reduced frequency in standby mode. Devices: Part Number MC44603P MTP6N60E MR856 MR852 TL431 1N4733A 1N4007 Description
Enhanced Mixed Frequency Mode GREENLINE PWM Controller TMOS EFET Power Field Effect Transistor (NChannel) Fast Recovery Rectifier (600 V) Fast Recovery Rectifier (200 V) Programmable Precision Reference Zener Voltage Regulator Diode (5.1 V) General Purpose Rectifier (1000 V)
48
SMPSRM
T1A FT063
DIAC C6 10 nF D4 T1B D3 1N4007 R9 330 k R10 10 R T1C C5 0.22 mF C4 47 mF + 450 V P1 20 k C15 100 nF Q1 MTP4N50E 3 2 T2 R4 22 k 5 + D1 MUR120 C2 330 mF 25 V AGND 7 U1 MC34262 D7 4 2 6 1 630 V C1 10 nF FUSE R1 12 k LINE 220 V C3 1.0 mF D6 FILTER C17 47 nF 1 R5 1.0 R C7 10 nF NOTES: * All resistors are 5%, 0.25 W unless otherwise noted * All capacitors are Polycarbonate, 63 V, 10%, unless otherwise noted
R7 1.8 M
D2 MUR180E
49
SMPSRM Features: Easy to implement circuit to avoid thermal runaway when fluorescent lamp does not strike. Motorola Advantages: Power devices do not have to be oversized lower cost solution. Includes power factor correction. Devices: Part Number MC34262 MTP4N50E MUR120 BUL44D2 1N4007 1N5240B *Other Lamp Ballast Options: 1, 2 Lamps 825 V 100 V 1200 V BUL642D2 BUB642D2 MJD18002D2 MJD18202D2 3, 4 Lamps BUL642D2 BUB642D2 MJB18004D2 MJE18004D2 MJB18204D2 MJE18204D2 Description Power Factor Controller TMOS EFET Power Field Effect Transistor (NChannel) Ultrafast Rectifier (200 V) Bipolar Transistor* for Electronic Lamp Ballast (400 V) General Purpose Diode (1000 V) Zener Voltage Regulator Diode (10 V)
Motorolas H2BIP process integrates a diode and bipolar transistor for a single package solution.
50
D19 470 k OR L4 1.5 mH R29 R21 100 k GND GND D16 1N4148 D17 1N4148 R28 R30 R33 1M 33 k 3 4 33 k R34 GND 1M 6800 pF/1000 V/5% 4 R24 0R GND
TL1 FLUO TUBE
22 m F/450V
C15 470 k + 22 m F/25 V C17 15 V GND D8 MUR160 R19 22 R D13 R26 R20 D14 1N4148 R23 100 R 100 k 1N4148 D12 1N4148 U2 MC33157DW 1 Vdd Vref VHO 14 13 12 11 N/C CPH VOUT RPH CSWP VLO COP GND STD 10 nF R25 10 k 22 R 10 GND C18 9 100 nF IOP RESET DTA 15 Vboot 2 3 4 820 k C14 470 pF/5% 6 R13 R14 R22 R15 0R R9 1M GND C19 0R GND 82 k 100 k 7 8 5 16 C24 GND 100 nF/450 V Q4 MTP8N50E GND C12 100 nF 220 nF C16 100 nF R10 330 k C11 R11 100 k R12
D10 D5 1N4148
R7
10 R
D4 MUR160
C20 100 nF
GND Vz 15 V C30 T1
R5
GND
1k C5
0R
R4
270 pF
C8
GND 100 nF Vdd Vsync 3 7 Osc Gdrive U2 MC33260 2 IS 4 Vctrl R6 10 k VS 1 100 k GND
220 nF
C7
15 k C25 100 nF
C28
D13
1N4148
C2
D3
100 nF/630 V
100 nF/630 V
C31
C27
R32
10 nF
22 k D18
R32
SMPSRM
GND
1 R/2 W
GND
1N4148
LINE/N
25 m F/35 V
Figure 46. Lamp Ballast with Power Factor Correction (Evaluation Board)
LINE/P
R16 2.2 M +
2A TD FUSE
R18 2.2 M
F1
C29
GND
R17
D6 820 k R27
C26
1N4148
10 R
C26
R35 +
R1
51
SMPSRM Features : Evaluation board includes all functions for an electronic ballast Includes power factor correction Motorola advantages: Very low component count Builtin 2% voltage reference eliminates the need for external compensation over the temperature range Complete semiconductor solution Devices: Part Number MC33157DW MC33260 MTP8N50E MTP6N50E MUR160 MUR460 1N4007 Description Electronic Ballast Controller Power Factor Controller TMOS Power Field Effect Transistor (NChannel) TMOS Power Field Effect Transistor (NChannel) Axial Lead Ultrafast Recovery Rectifier (600 V) Ultrafast Recovery Rectifier (600 V) General Purpose Rectifier (1000 V), 2 A/800 V Bridge
52
SMPSRM
R5 15 k
C13 1.0
IC1
MC 33374
R3 3.6 + C5 50
R7 100 C4 0.01
Features: OnOff Toggle Control: consumes only 0.6 W (115 Vac) or 0.19 W (230 Vac) with toggle off. Line Regulation within 2.0 mV with Vin from 92 Vac to 276 Vac, lo = 3.5 A
"
Efficiency Vin = 115 Vac (lo = 3.5 A) = 843.4% Vin = 230 Vac (lo = 3.5 A) = 86.2% Motorola Advantages: Complete semiconductor solution designed around highly integrated MC33374 Devices: Part Number MC33370 MUR160 TL431B 1.5KE200A MBR20100CT 1N5406 Description High Voltage Power Switching Regulator Axial Lead Ultrafast Recovery Rectifier (600 V) Programmable Precision Reference Transient Voltage Suppressor (200 V) TO220 Schottky Rectifier (100 V) General Purpose Rectifier (600 V)
53
SMPSRM
MURS320T3
BZX84/18V
Line VCC
Figure 48. ACDC Battery Charger Constant Current with Voltage Limit
Features: Universal ac input. 9.5 Watt capability for charging portable equipment. Light weight. Space saving surface mount design. Motorola Advantages: Off the shelf components Spice model available for MC33341 Devices: Part Number MC33341 MC33364 MURS160T3 MURS320T3 MTD1N60E BZX84C5V1LT1 BZX84/18V Transformer Description Power Supply Battery Charger Regulator Control Circuit Critical Conduction SMPS Controller Surface Mount Ultrafast Rectifier (600 V) Surface Mount Ultrafast Rectifier (200 V) TMOS Power MOSFET DPAK NChannel (600 V) Zener Voltage Regulator Diode (5.1 V) Zener Voltage Regulator Diode (MMSZ18T1) For details consult AN1600
54
SMPSRM
AN873 Understanding Power Transistor Dynamic Behavior: dv/dt Effects on Switching RBSOA AN875 Power Transistor Safe Operating Area: Special Consideration for Switching Power Supplies AN913 Designing with TMOS Power MOSFETs AN915 Characterizing CollectortoEmitter and DraintoSource Diodes for Switchmode Applications AN918 Paralleling Power MOSFETs in Switching Applications AN920 Theory and Applications of the MC34063 and mA78S40 Switching Regulator Control Circuits AN929 Insuring Reliable Performance from Power MOSFETs AN952 Ultrafast Recovery Rectifiers Extend Power Transistor SOA AN1040 Mounting Considerations for Power Semiconductors AN1043 Spice Model for TMOS Power MOSFETs AN1080 ExternalSync Power Supply with Universal Input Voltage Range for Monitors AN1083 Basic Thermal Management of Power Semiconductors AN1090 Understanding and Predicting Power MOSFET Switching Behavior AN1320 300 Watt, 100 kHz Converter Utilizes Economical Bipolar Planar Power Transistors The following Application Notes are available directly from the SCG website ((http:// scgtomorrow.mototola.com). AN1327 Very Wide Input Voltage Range, Offline Flyback Switching Power Supply AN1520 HDTMOS Power MOSFETs Excel in Synchronous Rectifier Applications AN1541 Introduction to Insulated Gate Bipolar Transistor AN1542 Active Inrush Current Limiting Using MOSFETs AN1543 Electronic Lamp Ballast Design AN1547 A DC to DC Converter for Notebook Computers Using HDTMOS and Synchronous Rectification AN1570 Basic Semiconductor Thermal Measurement AN1576 Reduce Compact Fluorescent Cost with Motorolas IGBTs for Lighting AN1577 Motorolas D2 Series Transistors for Fluorescent Converters AN1593 Low Cost 1.0 A Current Source for Battery Chargers AN1594 Critical Conduction Mode, Flyback Switching Power Supply Using the MC33364 AN1600 ACDC Battery Charger Constant Current with Voltage Limit
55
SMPSRM
Device Models
Device models for SMPS circuits (MC33363, MC33365 and MC33370), power transistors, rectifiers and other discrete products are available through Motorolas website or by contacting your local sales office.
56
SMPSRM
57
SMPSRM
58
SMPSRM
59
SMPSRM
60
SMPSRM
in the areas of size and weight reduction, improved efficiency, and the ability to perform voltage stepup, step down, and voltageinverting functions. Motorola offers a diverse portfolio of full featured switching regulator control circuits which meet the needs of todays modern compact electronic equipment.
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
61
SMPSRM
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
62
SMPSRM
Input Voltage Range (V) 4 to 42 Output Switch Current (A) 0.5
Device MC34060A
Topology StepUp/Down & Inverting StepUp/Down & Inverting StepUp/Down & Inverting StepUp/Down & Inverting StepUp/Down & Inverting StepUp/Down & Inverting StepUp/Down & Inverting StepUp/Down & Inverting StepDown
Package DIP14/SO14
Temp. Range (C) 0 to 70, 40 to +85 0 to 70, 25 to +85 0 to 70, 40 to +85 0 to 70, 40 to +85 0 to 70, 40 to +85 0 to 70, 40 to +85 0 to 70, 40 to +85 0 to 70, 40 to +85 40 to +125
Features External Switch Transistor External Switch Transistor Internal Switch Transistor Internal Switch Transistor Internal Switch Transistor Internal Switch Transistor Internal Switch Transistor Internal Switch Transistor Internal Switch Transistor, On/Off Control Internal Switch Transistor, On/Off Control Internal Switch Transistor, On/Off Control Internal Switch Transistor External Switch Transistor Internal Switch Transistor External Switch Transistor
TL494/TL594
7 to 40
Adjustable
0.2
PWM
DIP16/SO16
A78S40
2.5 to 40
Adjustable
1.5
PFM
DIP16
MC34063A
3.0 to 40
Adjustable
1.5
PFM
DIP8/SO8
MC34163
2.5 to 40
Adjustable
3.0
PFM
DIP16/SO16
MC34165
3.0 to 65
Adjustable
1.5
PFM
DIP16/SO16
MC34166
7.5 to 40
Adjustable
3.0
PWM
5 Pin TO220, 5 Pin D2PAK 5 Pin TO220, 5 Pin D2PAK DIP8, SO16WB
MC34167
7.5 to 40
Adjustable
5.0
PWM
LM2574
4.75 to 45
0.5
PWM
LM2575
4.75 to 45
1.0
PWM
StepDown
40 to +125
LM2576
4.75 to 45
3.0
PWM
StepDown
40 to +125
MC33463K
0.9 to Vout
3, 3.3, 5
0.250
VFM
StepUp
SOT89
30 to +80
MC33463L
0.9 to Vout
3, 3.3, 5
0.050
VFM
StepUp
SOT89
30 to +80
MC33466J
0.9 to Vout
3, 3.3, 5
0.250
PWM
StepUp
SOT89
30 to +80
MC33466L
0.9 to Vout
3, 3.3, 5
0.050
PWM
StepUp
SOT89
30 to +80
63
SMPSRM
Device A78S40
Package DIP16
1.25 2.0%
MC34063A
0 to +70
DIP8 SO8
MC33063A
40 to +85
DIP8 SO8
40 to +125 3400 (Uncommitted Power Switch) 3400(2) (Dedicated Emitter Power Switch) 5500(3) (Dedicated Emitter Power Switch)
(1) Tolerance applies over the specified operating temperature range. (2) Guaranteed minimum, typically 4300 mA. (3) Guaranteed minimum, typically 6500 mA.
2.5 to 40
Voltage
100
MC34163 MC33163
7.5 to 40
The Easy Switcher series is ideally suited for easy, convenient design of a stepdown switching regulator (buck converter), with a minimum number of external components.
Minimum Operating Voltage Range (V) 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to t 40 8.0
Device LM2574N3.3 LM2574N 3.3 LM2574N5 LM2574N12 LM2574N15 LM2574N ADJ LM2574NADJ
TJ (C) 40 40 to +125
64
SMPSRM The Easy Switcher series is ideally suited for easy, convenient design of a stepdown switching regulator (buck converter), with a minimum number of external components.
Minimum Operating Voltage Range (V) 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to t 40 8.0 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to 8.0 t 40 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to 8.0 t 40 3000 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to t 40 8.0 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to 8.0 t 40 4.75 to 40 8.0 to 40 15 to 40 18 to 40 8 0 to 8.0 t 40 Voltage 52 Fixed Internal
Output Voltage (V) 3.3 5.0 12 15 1 23 to t 37 1.23 3.3 5.0 12 15 1 23 to 1.23 t 37 3.3 5.0 12 15 1 23 to 1.23 t 37 3.3 5.0 12 15 1 23 to t 37 1.23 3.3 5.0 12 15 1 23 to 1.23 t 37 3.3 5.0 12 15 1 23 to 1.23 t 37
Device LM2575T3.3 LM2575T 3.3 LM2575T5 LM2575T12 LM2575T15 LM2575T ADJ LM2575TADJ LM2575TV 3.3 LM2575TV3.3 LM2575TV5 LM2575TV12 LM2575TV15 LM2575TV ADJ LM2575TVADJ LM2575D2T 3.3 LM2575D2T3.3 LM2575D2T5 LM2575D2T12 LM2575D2T15 LM2575D2T ADJ LM2575D2TADJ LM2576T3.3 LM2576T 3.3 LM2576T5 LM2576T12 LM2576T15 LM2576T ADJ LM2576TADJ LM2576TV 3.3 LM2576TV3.3 LM2576TV5 LM2576TV12 LM2576TV15 LM2576TV ADJ LM2576TVADJ LM2576D2T 3.3 LM2576D2T3.3 LM2576D2T5 LM2576D2T12 LM2576D2T15 LM2576D2T ADJ LM2576D2TADJ
TJ (C) 40 40 to +125
40 40 to +125
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SMPSRM
The MC33463 series are micropower stepup switching voltage regulators, specifically designed for handheld and laptop applications, to provide regulated output voltages using a minimum of external parts. A wide choice of output voltages are available. These devices feature a very low quiescent bias current of 4.0 A typical. The MC33463HXXKT1 series features a highly accurate voltage reference, an oscillator, a variable frequency modulation (VFM) controller, a driver transistor (Lx), a comparator and feedback resistive divider. The MC33463HXXLT1 is identical to the MC33463HXXKT1, except that a drive pin (EXT) for an external transistor is provided.
Due to the low bias current specifications, these devices are ideally suited for battery powered computer, consumer, and industrial equipment where an extension of useful battery life is desirable. MC33463 Series Features: Low Quiescent Bias Current of 4.0 A High Output Voltage Accuracy of 2.5% Low Startup Voltage of 0.9 V at 1.0 mA Wide Output Voltage Range of 2.5 V to 7.5 V Available High Efficiency of 80% Typical Surface Mount Package
ORDERING INFORMATION
Device MC33463H30KT1 MC33463H33KT1 MC33463H50KT1 MC33463H30LT1 MC33463H33LT1 MC33463H50LT1 Output Voltage 3.0 3.3 5.0 3.0 3.3 5.0 Type Int. Switch TA = 30 30 to +80C Operating Temperature Range Package (Tape/Reel) SOT89 (Tape) SOT89 (Tape)
Other voltages from 2.5 V to 7.5 V, in 0.1 V increments are available. Consult factory for information.
MC33463HXXKT1 D L Vin Cin Drive VFM Controller 100 kHz Oscillator Vref 3 Lx VLx Limitier 2 Output CO Q VO Rb 3 EXT Cb Vin Cin
MC33463HXXLT1
1 Gnd
66
SMPSRM
CMOS Micropower DCtoDC Converters (continued) Fixed Frequency PWM Micropower DCtoDC Converter
MC33466H TA = 30 to +80C, SOT89
The MC33466 series are micropower switching voltage regulators, specifically designed for handheld and laptop applications, to provide regulated output voltages using a minimum of external parts. A wide choice of output voltages are available. These devices feature a very low quiescent bias current of 15 A typical. The MC33466HXXJT1 series features a highly accurate voltage reference, an oscillator, a pulse width modulation (PWM) controller, a driver transistor (Lx), an error amplifier and feedback resistive divider. The MC33466HXXLT1 is identical to the MC33466HXXJT1, except that a drive pin (EXT) for an
external transistor is provided. Due to the low bias current specifications, these devices are ideally suited for battery powered computer, consumer, and industrial equipment where an extension of useful battery life is desirable. MC33466 Series Features: Low Quiescent Bias Current of 15 A High Output Voltage Accuracy of 2.5% Low Startup Voltage of 0.9 V at 1.0 mA SoftStart = 500 s Surface Mount Package
ORDERING INFORMATION
Device MC33466H30JT1 MC33466H33JT1 MC33466H50JT1 MC33466H30LT1 MC33466H33LT1 MC33466H50LT1 Output Voltage 3.0 3.3 5.0 3.0 3.3 5.0 Type Int. Switch Ext. Switch Di Drive TA = 30 30 to +80C Operating Temperature Range Package (Tape/Reel) SOT89 (Tape) SOT89 (Tape)
Other voltages from 2.5 V to 7.5 V, in 0.1 V increments are available. Consult factory for information.
MC33466HXXJT1
D L Vin Cin 3 Lx VLx Limiter Drive PWM Controller 50 kHz Oscillator Phase Comp SoftStart Vref 2 Output (Voltage Feedback) VO CO
Vin Cin
MC33466HXXLT1
D 2 Rb 3 EXT Cb PWM Controller 50 kHz Oscillator Phase Comp SoftStart Vref 1 Gnd Output (Voltage Feedback) VO CO
Drive
Gnd
67
SMPSRM
The MC33470 is a digitally programmable switching voltage regulator, specifically designed for Microprocessor supply, Voltage Regulator Module and general purpose applications, to provide a high power regulated output voltage using a minimum of external parts. A 5bit digitaltoanalog converter defines the dc output voltage. This product has three additional features. The first is a pair of high speed comparators which monitor the output voltage and expedite the circuit response to load current changes. The second feature is a soft start circuit which establishes a controlled response when input power is applied and when recovering from external circuit fault conditions. The third feature is two output drivers which provide synchronous rectification for optimum efficiency. This product is ideally suited for computer, consumer, and industrial equipment where accuracy, efficiency and optimum regulation performance is desirable.
MC33470 Features: 5Bit DigitaltoAnalog Converter Allows Digital Control of Output Voltage High Speed Response to Transient Load Conditions Output Enable Pin Provides On/Off Control Programmable Soft Start Control High Current Output Drives for Synchronous Rectification Internally Trimmed Reference with Low Temperature Coefficient Programmable Overcurrent Protection Overvoltage Fault Indication Functionally Similar to the LTC1553
ORDERING INFORMATION
Device MC33470DW Operating Temperature Range TA = 0 to +75C Package SO20L
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SMPSRM
Simplified Block Diagram
OT 18 17 Voltage Identification 16 Code Input 15 14 VID0 VID1 VID2 VID3 VID4 7 Oscillator VCC 1.5 V 10 A
+
11
Outen
19
VCC
190 A
Imax 2 PV CC 20 G1
9 SS
Delay
8 Ifb 1 G2 3 PGnd
PWM Latch
+
1.04 Vref OTA Error Amp + 1.04 Vref R + Q 0.93 Vref 1.14 Vref Delay S
14 Fault
AGnd
Compensation
10
69
SMPSRM
The LM2574 series of regulators are monolithic integrated circuits ideally suited for easy and convenient design of a stepdown switching regulator (buck converter). All circuits of this series are capable of driving a 0.5 A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3 V, 5.0 V, 12 V, 15 V, and an adjustable output version. These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimized for use with the LM2574 are offered by several different inductor manufacturers. Since the LM2574 converter is a switchmode power supply, its efficiency is significantly higher in comparison with popular threeterminal linear regulators, especially with higher input voltages. In most cases, the power dissipated by the LM2574 regulator is so low, that the copper traces on the printed circuit board are normally the only heatsink needed and no additional heatsinking is required. The LM2574 features include a guaranteed 4% tolerance on output voltage within specified input voltages and output load conditions, and 10% on the oscillator frequency (2% over 0C to +125C). External shutdown is included, featuring 60 A (typical) standby current. The output switch includes cyclebycycle
current limiting, as well as thermal shutdown for full protection under fault conditions.
Features
3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions Adjustable Version Output Voltage Range, 1.23 to 37 V 4% max over Line and Load Conditions Guaranteed 0.5 A Output Current Wide Input Voltage Range: 4.75 to 40 V Requires Only 4 External Components 52 kHz Fixed Frequency Internal Oscillator TTL Shutdown Capability, Low Power Standby Mode High Efficiency Uses Readily Available Standard Inductors Thermal Shutdown and Current Limit Protection
Applications
Simple and HighEfficiency StepDown (Buck) Regulators Efficient PreRegulator for Linear Regulators OnCard Switching Regulators Positive to Negative Converters (BuckBoost) Negative StepUp Converters Power Supply for Battery Chargers XX = Voltage Option, i.e., 3.3, 5, 12, 15 V; and ADJ for Adjustable Output
ON/OFF
ON/OFF 3
Driver Freq Shift 18 kHz 52 kHz Oscillator Latch Output 1.0 Amp Switch Reset Thermal Shutdown 7 Pwr Gnd 4 D1 L1 Vout Cout Load
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SMPSRM
The LM2575/6 series of regulators are monolithic integrated circuits ideally suited for easy and convenient design of a stepdown switching regulator (buck converter). All circuits of this series are capable of driving a 1.0 A (LM2575) or 3.0 A (LM2576) load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3 V, 5.0 V, 12 V, 15 V, and an adjustable output version. These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimised for use with the LM2575/6 are offered by several different inductor manufacturers. Since the LM2575/6 converter is a switchmode power supply, its efficiency is significantly higher in comparison with popular threeterminal linear regulators, especially with higher input voltages. In many cases, the power dissipated by the LM2575/6 regulator is so low, that no heatsink is required or its size could be reduced dramatically. The LM2575/6 features include a guaranteed 4% tolerance on output voltage within specified input voltages and output load conditions, and 10% on the oscillator frequency (2% over 0C to 125C). External shutdown is included, featuring 80 A typical standby current. The output switch includes cyclebycycle current limiting, as well as thermal shutdown for full protection under fault conditions.
Features
3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions Adjustable Version Output Voltage Range of 1.23 V to 37 V 4% Maximum Over Line and Load Conditions Guaranteed 1.0 A (LM2575) 3.0 A (LM2576) Output Current Wide Input Voltage Range: 4.75 V to 40 V Requires Only 4 External Components 52 kHz Fixed Frequency Internal Oscillator TTL Shutdown Capability, Low Power Standby Mode High Efficiency Uses Readily Available Standard Inductors Thermal Shutdown and Current Limit Protection
Applications
Simple and HighEfficiency StepDown (Buck) Regulators Efficient PreRegulator for Linear Regulators OnCard Switching Regulators Positive to Negative Converters (BuckBoost) Negative StepUp Converters Power Supply for Battery Chargers XX = Voltage Option, i.e., 3.3, 5, 12, 15 V; and ADJ for Adjustable Output
ON/OFF
ON/OFF 5
R1 1.0 k
Driver Freq Shift 18 kHz 52 kHz Oscillator Latch Output 1.0 Amp Switch Reset Thermal Shutdown 2 Gnd 3 D1 L1
71
SMPSRM
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
72
SMPSRM
1000 (Totem Pole MOSFET Drive Out Output) ut) 11.5 to 30 11 to 30 8.2 to 30
Current
500
SO14 DIP8 SO14 DIP8 SO14 DIP8 SO14 DIP8 SO14 DIP8 SO14 DIP8 SO14 DIP8 SO14 DIP8 SO14 SO8 DIP8
11.5 to 30 11 to 30 8.2 to 30
11.5 to 30
5.0 2.0%
UC3842B
UC3842BV
40 to +105
73
SMPSRM
IO (mA) Max 1000 (Totem Pole MOSFET Drive Out Output) ut)
Device UC2842B
TA (C) 25 to +85
8.2 to 30
5.0 2.0%
UC3843B
0 to +70
UC3843BV
40 to +105
5.0 1.0%
UC2843B
25 to +85
11.5 to 30
5.0 2.0%
UC3844B
0 to +70
UC3844BV
40 to +105
11 to 30
5.0 1.0%
UC2844B
25 to +85
8.2 to 30
5.0 2.0%
UC3845B
0 to +70
UC3845BV
40 to +105
5.0 1.0%
UC2845B
25 to +85
1000 Source 1500 Sink (Split Totem Pole Bipolar Drive Output) 2000 (Totem (T t Pole P l MOSFET Drive Output)
11 to 18
5.0 6.0%
MC44602
DIP16
9.2 to 30
Current or Voltage
5.1 1.0%
1000
MC34023P
0 to +70
DIP16
MC33023DW
40 to +105
SO16L
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SMPSRM
Device TL494
5.0 1.5%
300
TL594
0 to +70 25 to +85
500 (Totem Pole MOSFET Drive Outputs) 200 (Totem Pole MOSFET Drive Outputs) 1500 (Totem (T t Pole P l MOSFET Drive Outputs)
8.0 to 40
5.1 2.0%
400
SG3525A
0 to +70
5.0 2.0%
SG3526
0 to +125(2)
DIP18
9.6 to 20
5.1 2.0%
1000
MC34066 MC33066
0 to +70 40 to +85
2000
MC34067
0 to +70
SO16L DIP16
MC33067
40 to +85
SO16L DIP16
9.2 to 30
Current or Voltage
5.1 1.0%
1000
MC34025
0 to +70
SO16L DIP16
MC33025
40 to +105
SO16L
(1) Tolerance applies over the specified operating temperature range. (2) Junction Temperature Range.
75
SMPSRM
Device MC33065
TA (C) 40 to +85
8.4 to 20
MC33065
40 to +85
SO16L DIP16
Table 6. Very High Voltage SingleEnded Controller with OnChip Power Switch
This monolithic high voltage switching regulator is specifically designed to operate from a rectified ac line voltage source. Included are an onchip high voltage power switch, active offline startup circuitry and a full featured PWM controller with fault protection.
Power Switch MOSFET Integrated Max Output Power @ V in = 92V to 265 VAC RDS(on) (typ. @ T J = 25 C) Rectified 85 to 276 VAC Line Temperature Range Oscillator Frequency Additional Features Bulk Capacitor Voltage Sensing Capability to Sense an AC Line BrownOut Programmable State Controller for Converter
StartUp
Package
Control Scheme
Peak Current
Device
MC33362
Yes
500 V
2A
4.4
20W
Active OnChip 250 V FET Active OnChip 500 V FET Active OnChip 450 V FET Active OnChip 450 V FET
PWM, Fixed Frequency S Voltage Mode PWM, Fixed Frequency S Voltage Mode PWM, Fixed Frequency S Voltage Mode PWM, Fixed Frequency S Voltage Mode
S S S
DIP16 SO16WB
25 to +125C
* * * *
MC33363A
Yes
700 V
1A
7.5
14W
DIP16 SO16WB
25 to +125C
MC33363B
Yes
Yes
700 V
1A
15
8W
DIP16 SO16WB
25 to +125C
MC33365
Yes
Yes
700 V
1A
15
8W
DIP16
25 to +125C
MC33369
Yes
Yes
700 V
0.5A
12
12W
DIP8 TO220 5
25 to +125C
76
SMPSRM
Power Switch MOSFET Integrated Max Output Power @ V in = 92V to 265 VAC RDS(on) (typ. @ T J = 25 C)
Temperature Range
Oscillator Frequency
MC33370
Yes
Yes
700 V
0.9A
12
25W
Active OnChip 700 V FET Active OnChip 700 V FET Active OnChip 700 V FET Active OnChip 700 V FET Active OnChip 700 V FET
PWM, Fixed Frequency PWM, Fixed Frequency PWM, Fixed Frequency PWM, Fixed Frequency PWM, Fixed Frequency
S S S S
DIP8 TO220 5
25 to +125C
* * * * *
Programmable State Controller for Converter Programmable State Controller for Converter Programmable State Controller for Converter Programmable State Controller for Converter Programmable State Controller for Converter
MC33371
Yes
Yes
700 V
1.5A
6.8
45W
DIP8 TO220 5
25 to +125C
MC33372
Yes
Yes
700 V
2A
4.8
60W
DIP8 TO220 5
25 to +125C
MC33373
Yes
Yes
700 V
2.7A
3.8
75W
DIP8 TO220 5
25 to +125C
MC33374
Yes
Yes
700 V
3.3A
3.0
90W
DIP8 TO220 5
25 to +125C
Additional Features
StartUp
Package
Control Scheme
Peak Current
Device
77
SMPSRM
The MC44603A is an enhanced high performance controller that is specifically designed for offline and dctodc converter applications. This device has the unique ability of automatically changing operating modes if the converter output is overloaded, unloaded, or shorted, offering the designer additional protection for increased system reliability. The MC44603A has several distinguishing features when compared to conventional SMPS controllers. These features consist of a foldback facility for overload protection, a standby mode when the converter output is slightly loaded, a demagnetization detection for reduced switching stresses on transistor and diodes, and a high current totem pole output ideally suited for driving a power MOSFET. It can also be used for driving a bipolar transistor in low power converters (< 150 W). It is optimized to operate in discontinuous mode but can also operate in continuous mode. Its advanced design allows use in current mode or voltage mode control applications.
Current or Voltage Mode Controller
High Flexibility
Externally Programmable Reference Current Secondary or Primary Sensing Synchronization Facility High Current Totem Pole Output Undervoltage Lockout with Hysteresis
Safety/Protection Features
Overvoltage Protection Against Open Current and Open Voltage Loop Protection Against Short Circuit on Oscillator Pin Fully Programmable Foldback SoftStart Feature Accurate Maximum Duty Cycle Setting Demagnetization (Zero Current Detection) Protection Internally Trimmed Reference Enhanced Output Drive
GreenLine Controller: Low Power Consumption in Standby Mode
Operation up to 250 kHz Output Switching Frequency Inherent Feed Forward Compensation Latching PWM for CyclebyCycle Current Limiting Oscillator with Precise Frequency Control
Low Startup and Operating Current Fully Programmable Standby Mode Controlled Frequency Reduction in Standby Mode Low dV/dT for Low EMI Radiations
The MC44604 is an enhanced high performance controller that is specifically designed for offline and dctodc converter applications. The MC44604 is a modification of the MC44603. The MC44604 offers enhanced safety and reliable power management in its protection features (foldback, overvoltage detection, softstart, accurate demagnetization detection). Its high current totem pole output is also ideally suited for driving a power MOSFET but can also be used for driving a bipolar transistor in low power converters (< 150 W). In addition, the MC44604 offers a new efficient way to reduce the standby operating power by means of a
patented standby ladder mode operation of the converter significantly reducing the converter consumption in standby mode.
Current or Voltage Mode Controller
Operation Up to 250 kHz Output Switching Frequency Inherent Feed Forward Compensation Latching PWM for CyclebyCycle Current Limiting Oscillator with Precise Frequency Control Externally Programmable Reference Current Secondary or Primary Sensing High Current Totem Pole Output Undervoltage Lockout with Hysteresis
High Flexibility
78
SMPSRM
SingleEnded GreenLine Controllers (continued) High Safety Standby Ladder Mode GreenLine PWM Controller (continued)
Safety/Protection Features
Overvoltage Protection Facility Against Open Loop Protection Against Short Circuit on Oscillator Pin Fully Programmable Foldback SoftStart Feature Accurate Maximum Duty Cycle Setting Demagnetization (Zero Current Detection) Protection
Low Startup and Operating Current Patented Standby Ladder Mode for Low Standby Losses Low dV/dT for Low EMI
High Safety Latched Mode GreenLine PWM Controller for (Multi)Synchronized Applications
MC44605P TA = 25 to +85C, DIP16
The MC44605 is a high performance current mode controller that is specifically designed for offline converters. The MC44605 has several distinguishing features that make it particularly suitable for multisynchronized monitor applications. The MC44605 synchronization arrangement enables operation from 16 kHz up to 130 kHz. This product was optimized to operate with universal ac mains voltage from 80 V to 280 V, and its high current totem pole output makes it ideally suited for driving a power MOSFET. The MC44605 protections provide well controlled, safe power management. Safety enhancements detect four different fault conditions and provide protection through a disabling latch.
Current or Voltage Mode Controller
High Current Totem Pole Output Undervoltage Lockout with Hysteresis Low Output dV/dT for Low EMI Low Startup and Operating Current
Safety/Protection Features
Current Mode Operation Up to 250 kHz Output Switching Frequency Inherent Feed Forward Compensation Latching PWM for CyclebyCycle Current Limiting Oscillator with Precise Frequency Control Externally Programmable Reference Current Secondary or Primary Sensing (Availability of Error Amplifier Output) Synchronization Facility
SoftStart Feature Demagnetization (Zero Current Detection) Protection Overvoltage Protection Facility Against Open Loop EHT Overvoltage Protection (E.H.T.OVP): Protection Against Excessive Amplitude Synchronization Pulses Winding Short Circuit Detection (W.S.C.D.) Limitation of the Maximum Input Power (M.P.L.): Calculation of Input Power for Overload Protection Over Heating Detection (O.H.D.): to Prevent the Power Switch from Excessive Heating
Latched Disabling Mode
When one of the following faults is detected: EHT overvoltage, Winding Short Circuit (WSCD), excessive input power (M.P.L.), power switch over heating (O.H.D.), a counter is activated If the counter is activated for a time that is long enough, the circuit gets definitively disabled. The latch can only be reset by removing and then reapplying power
79
SMPSRM
Few External Components Reliable and Flexible GreenLine Very High Voltage PWM Controller
MC44608 TA = 25 to +85C, DIP8
The MC44608 is a high performance voltage mode controller designed for offline converters. This high voltage circuit that integrates the startup current source and the oscillator capacitor, requires few external components while offering a high flexibility and reliability. The device also features a very high efficiency standby management consisting of an effective Pulsed Mode operation. This technique enables the reduction of the standby power consumption to approximately 1W while delivering 300mW in a 150W SMPS. Integrated StartUp Current Source Lossless OffLine StartUp Direct OffLine Operation Fast StartUp
Undervoltage Lockout with Hysteresis On Chip Oscillator Switching Frequency 40, 75, or 100kHz Secondary control with Few External Components
Protections
Maximum Duty Cycle Limitation Cycle by Cycle Current Limitation Demagnetization (Zero Current Detection) Protection Over VCC Protection Against Open Loop Programmable Low Inertia Over Voltage Protection against open loop Internal Thermal Protection
GreenLine Controller
General Features
Pulsed Mode Techniques for a Very High Efficiency Low Power Mode Lossless Startup Low dV/dT for Low EMI Radiations
ORDERING INFORMATION
TJ = 25 to +85C
80
SMPSRM
Representative Block Diagram Demag 1
DMG + 50 mV /20 mV UVLO2 >24 mA >120 m A 10 mA
Vi 8
Startup Source
Latched off Phase Demag Logic Output Startup Phase 200 m A Switching Phase 0 & Standby Latched Phase Startup Phase 2 mS & OSC Enable Standby Management OC NOC Leading Edge Blanking Output + CS 1V 10 kHz Filter OSC Startup Phase Switching Phase OVP UVLO1 UVLO2 OUT Disable DMG Thermal S Shutdown PWM Latch R Q Buffer V CC Management
6 V CC
1 S1
Clock &
PWM
5 Driver 4 GND
&
&
VPWM Latched off Phase & Standby S2 S3 Regulation Block Switching Phase
2 Isense
3 Control Input
81
SMPSRM
The MC33362 is a monolithic high voltage switching regulator that is specifically designed to operate from a rectified 120 VAC line source. This integrated circuit features an onchip 500 V/2.0 A SenseFET power switch, 250 V active offline startup FET, duty cycle controlled oscillator, current limiting comparator with a programmable threshold and leading edge blanking, latching pulse width modulator for double pulse suppression, high gain error amplifier, and a trimmed internal bandgap reference. Protective features include cyclebycycle current limiting, input undervoltage lockout with hysteresis, output overvoltage protection,
and thermal shutdown. This device is available in a 16lead dualinline and wide body surface mount packages. OnChip 500 V, 2.0 A SenseFET Power Switch Rectified 120 VAC Line Source Operation OnChip 250 V Active OffLine Startup FET Latching PWM for Double Pulse Suppression CycleByCycle Current Limiting Input Undervoltage Lockout with Hysteresis Output Overvoltage Protection Comparator Trimmed Internal Bandgap Reference Internal Thermal Shutdown
20 W OffLine Converter
Regulator Output 8
Mirror
Reg
6 RT CT Osc 7 PWM Latch S Q PWM R LEB Compensation 9 Driver OVP 11 16 Power Switch Drain
Ipk Thermal
EA
Gnd
4, 5, 12, 13
82
SMPSRM
The MC33363A is a monolithic high voltage switching regulator that is specifically designed to operate from a rectified 240 Vac line source. This integrated circuit features an onchip 700 V/1.5 A SenseFET power switch, 550 V active offline startup FET, duty cycle controlled oscillator, current limiting comparator with a programmable threshold and leading edge blanking, latching pulse width modulator for double pulse suppression, high gain error amplifier, and a trimmed internal bandgap reference. Protective features include cyclebycycle current limiting, input undervoltage lockout with hysteresis, output overvoltage protection,
and thermal shutdown. This device is available in a 16lead dualinline and wide body surface mount packages. OnChip 700 V, 1.5 A SenseFET Power Switch Rectified 240 Vac Line Source Operation OnChip 500 V Active OffLine Startup FET Latching PWM for Double Pulse Suppression CycleByCycle Current Limiting Input Undervoltage Lockout with Hysteresis Output Overvoltage Protection Comparator Trimmed Internal Bandgap Reference Internal Thermal Shutdown
Regulator Output 8
Mirror Reg
Ipk Thermal
Compensation 9
EA
Gnd
4, 5, 12, 13
83
SMPSRM
The MC33363B is a monolithic high voltage switching regulator that is specifically designed to operate from a rectified 240 Vac line source. This integrated circuit features an onchip 700 V/1.0 A SenseFET power switch, 450 V active offline startup FET, duty cycle controlled oscillator, current limiting comparator with a programmable threshold and leading edge blanking, latching pulse width modulator for double pulse suppression, high gain error amplifier, and a trimmed internal bandgap reference. Protective features include cyclebycycle current limiting, input undervoltage lockout with hysteresis, overvoltage protection, and thermal shutdown. This
device is available in a 16lead dualinline and wide body surface mount packages. OnChip 700 V, 1.0 A SenseFET Power Switch Rectified 240 Vac Line Source Operation OnChip 450 V Active OffLine Startup FET Latching PWM for Double Pulse Suppression CycleByCycle Current Limiting Input Undervoltage Lockout with Hysteresis Output Overvoltage Protection Trimmed Internal Bandgap Reference Internal Thermal Shutdown
ORDERING INFORMATION
Device MC33363BDW MC33363BP Operating Temperature Range TJ = 25 25 to +125C Package SOP16L DIP16
Simplified Application
AC Input Startup Input Regulator Output 8 6 RT CT Osc 7 PWM Latch S Q PWM R Ipk Thermal LEB Compensation 9 EA 10 Voltage Feedback Input Driver OVP Startup Reg UVLO VCC 3 Overvoltage Protection Input 11 16 Power Switch Drain DC Output 1
Mirror
Gnd
4, 5, 12, 13
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SMPSRM
The MC33364 series are variable frequency SMPS controllers that operate in the critical conduction mode. They are optimized for low power, high density power supplies requiring minimum board area, reduced component count, and low power dissipation. Each narrow body SOIC package provides a small footprint. Integration of the high voltage startup saves approximately 0.7 W of power compared to resistor bootstrapped circuits. Each MC33364 features an onboard reference, UVLO function, a watchdog timer to initiate output switching, a zero current detector to ensure critical conduction operation, a current sensing comparator, leading edge blanking, and a CMOS driver. Protection features include the ability to shut down switching, and cyclebycycle current limiting. The MC33364D1 is available in a surface mount SO8 package. It has an internal 126 kHz frequency
clamp. For loads which have a low power operating condition, the frequency clamp limits the maximum operating frequency, preventing excessive switching losses and EMI radiation. The MC33364D2 is available in the SO8 package without an internal frequency clamp. The MC33364D is available in the SO16 package. It has an internal 126 kHz frequency clamp which is pinned out, so that the designer can adjust the clamp frequency by connecting appropriate values of resistance and capacitance. Lossless OffLine Startup Leading Edge Blanking for Noise Immunity Watchdog Timer to Initiate Switching Minimum Number of Support Components Shutdown Capability Over Temperature Protection Optional Frequency Clamp
Line Restart Delay PWM Comparator FB Current Sense Leading Edge Blanking Zero Current Detector S R R Q Vref UVLO Bandgap Reference Vref Gnd Watchdog Timer Gate Thermal Shutdown Frequency Clamp Optional Frequency Clamp VCC VCC UVLO
ZC Det
85
SMPSRM
The MC33365 is a monolithic high voltage switching regulator that is specifically designed to operate from a rectified 240 Vac line source. This integrated circuit features an onchip 700 V/1.0 A SenseFET power switch, 450 V active offline startup FET, duty cycle controlled oscillator, current limiting comparator with a programmable threshold and leading edge blanking, latching pulse width modulator for double pulse suppression, high gain error amplifier, and a trimmed internal bandgap reference. Protective features include cyclebycycle current limiting, input undervoltage lockout with hysteresis,
bulk capacitor voltage sensing, and thermal shutdown. This device is available in a 16lead dualinline package. OnChip 700 V, 1.0 A SenseFET Power Switch Rectified 240 Vac Line Source Operation OnChip 450 V Active OffLine Startup FET Latching PWM for Double Pulse Suppression CycleByCycle Current Limiting Input Undervoltage Lockout with Hysteresis Bulk Capacitor Voltage Comparator Trimmed Internal Bandgap Reference Internal Thermal Shutdown
ORDERING INFORMATION
Device MC33365P Operating Temperature Range TJ = 25 to +125C Package DIP16
Simplified Application
AC Input Startup Input Regulator Output 8 6 RT CT Osc 7 PWM Latch S Q PWM R Ipk Thermal LEB Compensation 9 EA 10 Voltage Feedback Input Driver BOK Startup Reg UVLO BOK 11 16 Power Switch Drain VCC 3 DC Output 1
Mirror
Gnd
4, 5, 12, 13
86
SMPSRM
The MC33370 series are monolithic high voltage power switching regulators that combine the required converter functions with a unique programmable state controller, allowing a simple and economical power system solution for office automation, consumer, and industrial products. These devices are designed to operate directly from a rectified AC line source, and in flyback converter applications are capable of providing an output power in excess of 150 W with a fixed AC input of 100 V, 115 V, or 230 V, and in excess of 90 W with a variable AC input that ranges from 85 V to 265 V. This device series features a programmable state controller, an onchip 700 V SENSEFET power switch, 700 V active offline startup FET, auto restart logic, fixed frequency duty cycle controlled oscillator, current limiting comparator with leading edge blanking, latching pulse width modulator for double pulse suppression, and a high gain error amplifier with a bandgap reference for primary or secondary side regulation. Protective features include cyclebycycle current limiting, input undervoltage lockout with hysteresis, and a nonlatching thermal shutdown. These devices are available in economical five pin TO220 style packages. Programmable State Controller OnChip 700 V SENSEFET Power Switch Rectified AC Line Source Operation from 85 V to 265 V OnChip 700 V Active OffLine StartUp FET
Typical Application
+ AC Input Snubber + +
Latching PWM for Double Pulse Suppression CycleByCycle Current Limiting Input Undervoltage Lockout with Hysteresis NonLatching Internal Thermal Shutdown Enhanced Functionality Over TOP200 and TOP221 Series
ORDERING INFORMATION
Power Switch Device On Resistance () 12 6.8 4.8 3.8 3.0 12 6.8 4.8 3.8 3.0 12 12 12 6.8 4.8 3.8 Peak Package Current (A) 0.9 1.5 2.0 2.7 3.3 0.9 1.5 2.0 2.7 3.3 0.5 0.5 0.9 1.5 2.0 2.7 DIP8 Vertical Mount Straight Lead
MC33370T MC33371T MC33372T MC33373T MC33374T MC33370TV MC33371TV MC33372TV MC33373TV MC33374TV MC33369T/TV MC33369AP MC33370P MC33371P MC33372P + MC33373AP
DC Output
5 VCC 1 Programmable State Controller Feedback Input 2 + Pulse Width Modulator Controller Istart
This device contains 391 active transistors. State Control Input 4 Power MOSFET Switch On/Off Ground 3
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SMPSRM
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
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SMPSRM
Features Undervoltage Lockout, I t Internal l Startup St t Timer Overvoltage C t Comparator, Undervoltage Lockout Lockout, Internal Startup Timer
MC34262
0 to +85
SO8 DIP8
MC33262
40 to +105
SO8 DIP8
9.0 to 16
500
5.0 1.5%
OffLine High Voltage Startup Overvoltage Comparator Com arator, Undervoltage Lockout, Timer, Low Load Detect
MC33368
25 to +125
SO16
DIP16
89
SMPSRM
The MC34262, MC33262 series are active power factor controllers specifically designed for use as a preconverter in electronic ballast and in offline power converter applications. These integrated circuits feature an internal startup timer for stand alone applications, a one quadrant multiplier for near unity power factor, zero current detector to ensure critical conduction operation, transconductance error amplifier, quickstart circuit for enhanced startup, trimmed internal bandgap reference, current sensing comparator, and a totem pole output ideally suited for driving a power MOSFET.
Also included are protective features consisting of an overvoltage comparator to eliminate runaway output voltage due to load removal, input undervoltage lockout with hysteresis, cyclebycycle current limiting, multiplier output clamp that limits maximum peak switch current, an RS latch for single pulse metering, and a drive output high state clamp for MOSFET gate protection. These devices are available in dualinline and surface mount plastic packages.
1 MC34262 Zero Current Detector 1.2 V 1.6 V 2.5 V Reference UVLO 14 V 16 V Drive Output RS Latch 1.3 M Current Sense Comparator 1.5 V Overvoltage Comparator 1.08 Vref 10 A Multiplier 0.01 12 k Quickstart 0.68 Error Amp Vref 10 10 36 V 6.7 V
100 k
1N4934 100 22 k
85 to 265 Vac
RFI Filter
T MUR460
VO 400 V/ 0.44 A
Timer R Delay
MTP 14N50E
330
20 k 10 pF 0.1
1.6 M
10 k
90
SMPSRM
ing comparator, a 5.0 V reference, an undervoltage lockout (UVLO) circuit which monitors the VCC supply voltage, and a CMOS driver for driving MOSFETs. The MC33368 also includes a programmable output switching frequency clamp. Protection features include an output overvoltage comparator to minimize overshoot, a restart delay timer, and cyclebycycle current limiting. Lossless OffLine Startup Output Overvoltage Comparator Leading Edge Blanking (LEB) for Noise Immunity Watchdog Timer to Initiate Switching Restart Delay Timer
Line
MC33368 15 V UVLO Zero Current Detect 1.2/1.0 13/8.0 1.5 V R13 51 D6 C4 100 T MUR460 D5 Q1 R11 10 PGnd 10 Low Load Detect 1.08 x Vref Frequency Clamp 13 FC 9 LEB 6 CS C8 0.001 R10 10 k C7 470 pF R9 10 R7 0.1 Vref C3 330 MTW20N50E R2 820 k
1N4744 VCC D8 12
1N4934
7 15 V ZCD R4 22 k Gate 11
R5 1.3 M
Quickstart Leading Edge Blanking Mult 5 R3 10.5 k C2 0.01 Multiplier 4 Comp C1 1.0 1 Vref C6 0.1 Vref 5.0 V Reference 3 FB
R1 10 k
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SMPSRM
The MC33260 is developed to control Power Factor Correction preconverters meeting IEC100032 standard requirements in electronic ballast and offline power conversion applications. Designed to work in free frequency critical conduction mode, it can also be synchronized and in any case, it features very effective protections to ensure a safe and reliable operation. This circuit is also optimized to offer extremely compact and costeffective PFC solutions. In effect, while requiring a minimum number of external components, the MC33260 also proposes a free output voltage level mode (follower boost technique) that enables a drastic size reduction of both the inductor and the power mosfet. Ultimately, the solution system cost is significantly lowered. Also able to function in traditional way (constant output voltage regulation level), any intermediary solutions can be easily implemented. This flexibility makes it ideal to optimally cope with a wide range of applications.
General Features
Free Level or Traditional Constant Output Level Mode Switch Mode Operation: Voltage Mode Latching PWM for CyclebyCycle OnTime Control Totem Pole Gate Drive Undervoltage Lockout with Hysteresis Low Startup and Operating Current Improved Regulation Block Dynamic Behaviour Synchronization Facility Internally Trimmed Reference Current Source
Safety/Protection Features
Overvoltage Protection: Output Overvoltage Detection Undervoltage Protection: Protection Against Open Loop Accurate Demagnetization (Zero Current Detection) Protection Precise and Adjustable Maximum OnTime Limitation Over Current Protection
ORDERING INFORMATION
Device MC33260P Temperature Range 40 to +105C Package Plastic DIP8
Typical Application
D1 . . . D4
1 F
D1
1 2 Vcontrol 3 Rcs 4 CT Rs
Vcc + Q1
C1 Ro
MC33260
7 6 5 sync
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SMPSRM
Voltage References
In Brief . . .
Motorolas line of precision voltage references is designed for applications requiring high initial accuracy, low temperature drift, and long term stability. Initial accuracies of 1.0%, and 2.0% mean production line adjustments can be eliminated. Temperature coefficients of 25 ppm/C max (typically 10 ppm/C) provide excellent stability. Uses for the references include D/A converters, A/D converters, precision power supplies, voltmeter systems, temperature monitors, and many others.
Page Precision Low Voltage References . . . . . . . . . . . . . . . 94
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
93
SMPSRM
Notes: 1. 2. 3. 4. 5. 6.
Micropower Reference Diode Dynamic Impedance (z) 1.0 at IR = 100 A. 10 A IR 1.0 mA. 20 A IR 1.0 mA. 4.5 V Vin 15 V/15 V Vin 40 V. 0 mA IL 10 mA. (Vout + 2.5 V) Vin 40 V.
94
SMPSRM
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
95
SMPSRM
Device
Vout
Package
LP2950C*/AC*
0.5
30
0.38
0.2/0.1
0.2/0.1
0.04
5.0, 8.0, 9.0 12, 15, 18 24 5.0 (12, 15, 18) 24 5.0
96
SMPSRM
Device
Vout
Package
MC34268
2.85
1.0
15
0.95
0.3
1.0
97
SMPSRM
Device
Vout
Vin Max
Package
LP2950C*/AC*
1.0/0.5
100
30
0.38
0.2/0.1
0.2/0.1
0.2
LP2951C*/AC*
3.0
3.3
5.0
LM2935*
5.0/5.0
98
SMPSRM
Adjustable Output
Motorola offers a broad line of adjustable output voltage regulators with a variety of output current capabilities. Adjustable voltage regulators provide users the capability of stocking a single integrated circuit offering a wide range of output voltages for industrial and communications applications. The threeterminal devices require only two external resistors to set the output voltage.
Device
Vout
Package
Adjustable Regulators
LM317L/B* LM2931C* LP2951C*/AC* 2.037 3.024 1.2529 100 100 100 40 37 28.75 1.9 0.16 0.38 0.07 1.12 0.04/0.02 1.5 1.0 0.04/0.02 0.35 2.5 1.0 SO8, TO92 SO8, D2PAK, TO220, TO92 SO8, DIP8, Micro8 SO8, DIP8, Micro8 SO8, DIP8, Micro8 MC1723C# LM317M/B* LM337M/B* MC33269* LM317/B* LM337/B* LM350/B* 2.037 1.237 (1.237) 1.2519 1.237 (1.237) 1.233 150 500 500 800 1500 1500 3000 38 40 40 18.75 40 40 35 2.5 2.1 1.9 1.0 2.25 2.3 2.7 0.5 0.04 0.07 0.3 0.07 0.07 0.07 0.2 0.5 1.5 0.5 1.5 1.5 1.5 0.033 0.35 0.3 0.4 0.35 0.3 0.5 DIP14, SO14 DPAK, TO220 TO220 SO8, DPAK, TO220, SOT223 TO220, D2PAK TO220, D2PAK TO220
99
SMPSRM
The MC78LC00 series voltage regulators are specifically designed for use as a power source for video instruments, handheld communication equipment, and battery powered equipment. The MC78LC00 series features an ultralow quiescent current of 1.1 A and a high accuracy output voltage. Each device contains a voltage reference, an error amplifier, a driver transistor and resistors for setting the output voltage. These devices are available in either SOT89, 3 pin, or SOT23, 5 pin, surface mount packages.
MC78LC00 Series Features: Low Quiescent Current of 1.1 A Typical Low Dropout Voltage (220 mV at 10 mA) Excellent Line Regulation (0.1%) High Accuracy Output Voltage (2.5%) Wide Output Voltage Range (2.0 V to 6.0 V) Output Current for Low Power (up to 80 mA) Two Surface Mount Packages (SOT89, 3 Pin, or SOT23, 5 Pin)
ORDERING INFORMATION
Output Voltage 3.0 3.3 4.0 5.0 3.0 3.3 4.0 5.0 Operating Temperature Range
2 Vin Package
3 VO
Other voltages from 2.0 to 6.0 V, in 0.1 V increments, are available upon request. Consult factory for information.
100
SMPSRM
The MC78FC00 series voltage regulators are specifically designed for use as a power source for video instruments, handheld communication equipment, and battery powered equipment. The MC78FC00 series voltage regulator ICs feature a high accuracy output voltage and ultralow quiescent current. Each device contains a voltage reference unit, an error amplifier, a driver transistor, and resistors for setting output voltage, and a current limit circuit. These devices are available in SOT89 surface mount packages, and allow construction of an efficient, constant voltage power supply circuit.
MC78FC00 Series Features: UltraLow Quiescent Current of 1.1 A Typical UltraLow Dropout Voltage (100 mV at 10 mA) Large Output Current (up to 120 mA) Excellent Line Regulation (0.1%) Wide Operating Voltage Range (2.0 V to 10 V) High Accuracy Output Voltage (2.5%) Wide Output Voltage Range (2.0 V to 6.0 V) Surface Mount Package (SOT89)
ORDERING INFORMATION
Output Voltage 3.0 3.3 4.0 5.0 Operating Temperature Range TA = 30 to +80C
2 Vin Package
3 VO
SOT89
Other voltages from 2.0 to 6.0 V, in 0.1 V increments, are available upon request. Consult factory for information.
Vref 1 Gnd
101
SMPSRM
The MC78BC00 voltage regulators are specifically designed to be used with an external power transistor to deliver high current with high voltage accuracy and low quiescent current. The MC78BC00 series are devices suitable for constructing regulators with ultralow dropout voltage and output current in the range of several tens of mA to hundreds of mA. These devices have a chip enable function, which minimizes the standby mode current drain. Each of these devices contains a voltage reference unit, an error amplifier, a driver transistor and feedback resistors. These devices are available in the SOT23, 5 pin surface mount packages.
These devices are ideally suited for battery powered equipment, and power sources for handheld audio instruments, communication equipment and domestic appliances. MC78BC00 Series Features: UltraLow Supply Current (50 A) Standby Mode (0.2 A) UltraLow Dropout Voltage (0.1 V with External Transistor and IO = 100 mA) Excellent Line Regulation (Typically 0.1%/V) High Accuracy Output Voltage (2.5%)
ORDERING INFORMATION
Output Voltage 3.0 3.3 4.0 5.0 Operating Temperature Range TA = 30 to +80C
4 3 VO
Other voltages from 2.0 to 6.0 V, in 0.1 V increments, are available upon request. Consult factory for information.
Vref 1 Gnd CE 5
102
SMPSRM
Low Noise 150 mA Low Drop Out (LDO) Linear Voltage Regulator
MC78PC00 TA = 40 to +85C, SOT23 5 Lead Package
The MC78PC00 are a series of CMOS linear voltage regulators with high output voltage accuracy, low supply current, low dropout voltage, and high Ripple Rejection. Each of these voltage regulators consists of an internal voltage reference, an error amplifier, resistors, a current limiting circuit and a chip enable circuit. The dynamic Response to line and load is fast, which makes these products ideally suited for use in handheld communication equipment. The MC78PC00 series are housed in the SOT23 5 lead package, for maximum board space saving. MC78PC00 Series Features: UltraLow Supply Current: typical 35 mA in ON mode with no load
Standby Mode: typical 0.1 mA Low Dropout Voltage: typical 0.2 V @ IOUT = 100 mA High Ripple Rejection: typical 70 dB @ f = 1 kHz Low TemperatureDrift Coefficient of Output Voltage: typical 100 ppm/C Excellent Line Regulation: typical 0.05%/V High Accuracy Output Voltage: 2.0% Fast Dynamic Response to Line and Load Small Package: SOT23 5 leads Builtin Chip Enable circuit (CE input pin) Similar Pinout to the LP2980/1/2 and MIC5205
ORDERING INFORMATION
Device MC78PC28NTR MC78PC30NTR MC78PC33NTR MC78PC50NTR Operating Temperature Range Package SOT23 5 Leads
TA = 40 to +85C
Block Diagram
1
MC78PCxx
VIN
5 VOUT
Vref 3 CE
103
SMPSRM
Ultra Low Noise 150 mA Low Dropout Voltage Regulator with ON/OFF Control
MC33263 TA = 40 to +85C, SOT23L
Housed in a SOT23L package, the MC33263 delivers up to 150 mA where it exhibits a typical 180 mV dropout. With an incredible noise level of 25 mVRMS (over 100 Hz to 100 kHz, with a 10 nF bypass capacitor), the MC33263 represents the ideal choice for sensitive circuits, especially in portable applications where noise performance and space are premium. The MC33263 also excels in response time and reacts in less than 25 ms when receiving an OFF to ON signal (with no bypass capacitor). Thanks to a novel concept, the MC33263 accepts output capacitors without any restrictions regarding their Equivalent Series Resistance (ESR) thus offering an obvious versatility for immediate implementation. With a typical DC ripple rejection better than 90 dB (70 dB @ 1 kHz), it naturally shields the downstream electronics against choppy power lines. Additionally, thermal shutdown and shortcircuit protection provide the final product with a high degree of ruggedness. MC33263 Features: Very Low Quiescent Current 170 A (ON, no load), 100 nA (OFF, no load) Very Low Dropout Voltage, typical value is 137 mV at an output current of 100 mA
Very Low Noise with external bypass capacitor (10 nF), typically 25 Vrms over 100 Hz to 100 kHz Internal Thermal Shutdown Extremely Tight Line Regulation typically 90 dB Ripple Rejection 70 dB @ 1 kHz Line Transient Response: 1 mV for DVin = 3 V Extremely Tight Load Regulation, typically 20 mV at DIout = 150 mA Multiple Output Voltages Available Logic Level ON/OFF Control (TTLCMOS Compatible) ESR can vary from 0 to 3W Functionally and Pin Compatible with TK112xxA/B Series
ORDERING INFORMATION
Device MC33263NW28R2 MC33263NW30R2 MC33263NW32R2 MC33263NW33R2 MC33263NW38R2 MC33263NW40R2 MC33263NW47R2 MC33263NW50R2 Operating Temperature Range Package
TA = 40 to +85C
SOT23L
6 Input
Shutdown
1 ON/OFF
3 Bypass
2 GND
GND
104
SMPSRM
The MC33264 series are micropower low dropout voltage regulators available in SO8 and Micro8 surface mount packages and a wide range of output voltages. These devices feature a very low quiescent current (100 A in the ON mode; 0.1 A in the OFF mode), and are capable of supplying output currents up to 100 mA. Internal current and thermal limiting protection is provided. They require only a small output capacitance for stability. Additionally, the MC33264 has either active HIGH or active LOW control (Pins 2 and 3) that allows a logic level signal to turnoff or turnon the regulator output. Due to the low inputtooutput voltage differential and bias current specifications, these devices are ideally suited for battery powered computer, consumer, and industrial equipment where an extension of useful battery life is desirable. MC33264 Features: Low Quiescent Current (0.3 A in OFF Mode; 95 A in ON Mode) Low InputtoOutput Voltage Differential of 47 mV at 10 mA, and 131 mV at 50 mA Multiple Output Voltages Available Extremely Tight Line and Load Regulation
Stable with Output Capacitance of Only 0.22 F for 4.0 V, 4.75 V and 5.0 V Output Voltages 0.33 F for 2.8 V, 3.0 V, 3.3 V and 3.8 V Output Voltages Internal Current and Thermal Limiting Logic Level ON/OFF Control Functionally Equivalent to TK115XXMC and LP2980
ORDERING INFORMATION
Device MC33264D2.8 MC33264D3.0 MC33264D3.3 MC33264D3.8 MC33264D4.0 MC33264D4.75 MC33264D5.0 MC33264DM2.8 MC33264DM3.0 MC33264DM3.3 MC33264DM3.8 MC33264DM4.0 MC33264DM4.75 MC33264DM5.0 Operating Temperature Range Package
SO8
TA = 40 40 to +85C
Micro8
8 VO 7 Base Rint
2 On/Off
105
SMPSRM
5A Low Dropout Fast Response Positive Adjustable and Fixed Voltage Regulators
LT1585A TA = 0 to 125C, TO220, D2PAK
The LT1585A is a low dropout 3terminal voltage regulator with 5A output current capability. Design has been optimized for low voltage applications where transient response and minimum input voltage are critical. This voltage regulator features a low dropout voltage and fast transient response. These improvements make them ideal for low voltage microprocessor applications requiring a regulated 2.5V to 3.6V output with an input supply below 7V. Current limits is trimmed to ensure specified output current and controlled shortcircuit current. Onchip thermal limiting provides protection against any com-
bination of overload that would create excessive junction temperatures. The LT1585A is available in the industry standard 3pin TO220 and D2PAK power package. LT1585A Features: Fast Transient Response Guaranteed Dropout Voltage at Multiple Currents Load Regulation: 0.05% Typ Trimmed Current Limit OnChip Thermal Limiting Standard 3Pin Power Package
ORDERING INFORMATION
Device LT1585ACT LT1585ACM LT1585ACT1.5 LT1585ACM1.5 TA = 0 to 125C Operating Temperature Range Package TO220 D2PAK TO220 D2PAK
Vin
106
SMPSRM
TO220, D2PAK
MC33267
MC33269 MC33765
Special Regulators
Voltage Regulator/Supervisory
Table 13. Voltage Regulator/Supervisory
Vout (V) Device MC34160 MC33160 MC33267 4.9 5.2 500 6.0 26 50 50 Min 4.75 Max 5.25 IO (mA) Max 100 Vin (V) Min 7.0 Max 40 Regline (mV) Max 40 Regload (mV) Max 50 TA (C) 0 to +70 40 to +85 40 to +105 Suffix/ Package DIP16, SO16L SO 16L TO220, D2PAK
* These ICs are intended for powering cellular phone GaAs power amplifiers and can be used for other portable applications as well.
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The MC34160 series is a voltage regulator and supervisory circuit containing many of the necessary monitoring functions required in microprocessor based systems. It is specifically designed for appliance and industrial applications offering the designer a cost effective solution with minimal external components. These integrated circuits feature a 5.0 V, 100 mA regulator with short circuit current limiting, pinned out 2.6 V bandgap reference, low voltage
reset comparator, power warning comparator with programmable hysteresis, and an uncommitted comparator ideally suited for microprocessor line synchronization. Additional features include a chip disable input for low standby current, and internal thermal shutdown for over temperature protection. These devices are contained in a 16 pin dualinline heat tab plastic package for improved thermal conduction.
VCC
14
Thermal Shutdown
0.913R 0.01R R
Chip Disable 15
2.6 V Reference
Reference 16 Output
Power Sense 9 Hysteresis Adjust 10 Noninverting Input 2 Inverting Input 1 Gnd 4, 5,12, 13 IH IH On/Off
Power Warning
Comparator Output
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The MC33267 is a positive fixed 5.0 V regulator that is specifically designed to maintain proper voltage regulation with an extremely low inputtooutput voltage differential. This device is capable of supplying output currents in excess of 500 mA and contains internal current limiting and thermal shutdown protection. Also featured is an onchip powerup reset circuit that is ideally suited for use in microprocessor based systems. Whenever the regulator output voltage is below nominal, the reset output
is held low. A programmable time delay is initiated after the regulator has reached its nominal level and upon timeout, the reset output is released. Due to the low dropout voltage specifications, the MC33267 is ideally suited for use in battery powered industrial and consumer equipment where an extension of useful battery life is desirable. This device is contained in an economical five lead TO220 type package.
Input 1 Reference 1.25 V 3.01 R 0.03 R Thermal Over Current Detector R Delay 200 + 1.25 V
Ground
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The L4949 is a monolithic integrated 5.0 V voltage regulator with a very low dropout and additional functions such as poweron reset and input voltage sense. It is designed for supplying the microcomputer controlled systems especially in automotive applications. Operating DC Supply Voltage Range 5.0 V to 28 V Transient Supply Voltage Up to 40 V Extremely Low Quiescent Current in Standby Mode
High Precision Standby Output Voltage 5.0 V 1% Output Current Capability Up to 100 mA Very Low Dropout Voltage Less Than 0.4 V Reset Circuit Sensing The Output Voltage Programmable Reset Pulse Delay With External Capacitor Voltage Sense Comparator Thermal Shutdown and Short Circuit Protections
CT 4
Reset 6 + Reset
1.23 V
Gnd
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The MC33765 is an ultra low noise, very low dropout voltage regulator with five independent outputs which is available in TSSOP 16 surface mount package. Two versions are available: 2.8 V or 3.0 V. The voltage of all five outputs is 2.8 V or 3.0 V typical but each output is capable of supplying different currents up to 150 mA for output 4. The device features a very low dropout voltage (0.11 V typical for maximum output current), very low quiescent current (5.0 mA maximum in OFF mode, 130 mA typical in ON mode) and one of the output (output 3) exhibits a very low noise level which allows the driving of noise sensitive circuitry. Internal current and thermal limiting protections are provided. Additionally, the MC33765 has an independent Enable input pin for each output. It includes also a common Enable pin to shutdown the complete circuit when not used. The Common Enable pin has the highest priority over the five independent Enable input pins. The voltage regulators VR1, VR2 and VR3 have a common input voltage pin VCC1.
The other voltage regulators VR4 and VR5 have a common input voltage pin VCC2. MC33765 Features: Five Independent Outputs at 2.8 V or 3.0 V Typical Internal Trimmed Voltage Reference Vout Tolerance 3.0% at 25C Enable Input Pin (LogicControlled Shutdown) for Each of the Five Outputs Common Enable Pin to Shutdown the Whole Circuit Very Low Dropout Voltage (0.11 V Typical for Output 1, 2, 3 and 5; 0.17 V Typical for Output 4 at Maximum Current) Very Low Quiescent Current (Maximum 5.0 A in OFF Mode, 130 A Typical in ON Mode) Ultra Low Noise for VR3 (30 V RMS Max, 100 Hz < f < 100 kHz) Internal Current and Thermal Limit 100 nF for VR1, VR2, VR4 and VR5 and 1.0 F for VR3 for Stability Supply Voltage Rejection: 60 dB (Typical) @ f = 1.0 kHz
ORDERING INFORMATION
Device MC33765DTB, R2 MC33765DTB30, R2 Voltage Version 2.8 V Fixed 3.0 V Fixed Operating Temperature Range TA = Package TSSOP16
*40 to +85C
111
Current Limit
VCC1
Current Limit
VCC1
Current Limit
VCC2 (11)
Temp. Shut.
VOUT4 100 nF
Current Limit
VCC2 (9)
Temp. Shut.
VOUT5 100 nF
(8) GND
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SCSI Regulator
Table 14. SCSI Regulator
Vout (V) Device MC34268 Min 2.81 Max 2.89 Isink (mA) 800 Vin (V) Min 3.9 Max 20 Regline (%) 0.3 Regload (%) 0.5 TJ (C) 150
The MC34268 is a medium current, low dropout positive voltage regulator specifically designed for use in SCSI2 active termination circuits. This device offers the circuit designer an economical solution for precision voltage regulation, while keeping power losses to a minimum. The regulator consists of a 1.0 V dropout composite PNP/NPN pass transistor, current limiting, and thermal limiting. These devices are packaged in the 8pin SOP8 and 3pin DPAK surface mount power packages. Applications include active SCSI2 terminators and post regulation of switching power supplies.
2.85 V Output Voltage for SCSI2 Active Termination 1.0 V Dropout Output Current in Excess of 800 mA Thermal Protection Short Circuit Protection Output Trimmed to 1.4% Tolerance No Minimum Load Required Space Saving DPAK and SOP8 Surface Mount Power Packages
Input
Thermal Limiting
Output
Ground
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MOSFET/IGBT Drivers
In Brief . . .
The most important design aspect of a MOSFET/IGBT gate drive is optimization of the switching characteristics. The switching characteristics are especially important in motor control applications in which PWM transistors are used in a bridge configuration. In these applications, the gate drive circuit components should be selected to optimize turnon, turnoff and offstate impedance.
Page High Speed Dual Drivers . . . . . . . . . . . . . . . . . . . . . . 115 Single IGBT Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
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MOSFET/IGBT Drivers
High Speed Dual Drivers
(Inverting) MC34151P, D TA = 0 to +70C, DIP8, SO8 MC33151P, D TA = 40 to +85C, DIP8, SO8 (Noninverting) MC34152P, D TA = 0 to +70C, DIP8, SO8 MC33152P, D TA = 40 to +85C, DIP8, SO8
These two series of high speed dual MOSFET driver ICs are specifically designed for applications requiring low current digital circuitry to drive large capacitive loads at high slew rates. Both series feature a unique undervoltage lockout function which puts the outputs in a defined low state in an undervoltage condition. In addition, the low on state resistance of these bipolar drivers allows significantly higher output currents at lower supply voltages than with competing drivers using CMOS technology.
The MC34151 series is pincompatible with the MMH0026 and DS0026 dual MOS clock drivers, and can be used as dropin replacements to upgrade system performance. The MC34152 noninverting series is a mirror image of the inverting MC34151 series. These devices can enhance the drive capabilities of first generation switching regulators or systems designed with CMOS/TTL logic devices. They can be used in dctodc converters, motor controllers, capacitor charge pump converters, or virtually any other application requiring high speed operation of power MOSFETs.
VCC 6
MC34151
Logic Input A
100 k
Logic Input B
100 k
Drive Output B
Gnd
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The MC33153 is specifically designed to drive the gate of an IGBT used for ac induction motors. It can be used with discrete IGBTs and IBGT modules up to 100 A. Typical applications are ac induction motor control, brushless dc motor control, and uninterruptable power supplies. These devices are available in dualinline and surface mount packages and include the following features:
High Current Output Stage : 1.0 A Source 2.0 A Sink Protection Circuits for Both Conventional and SenseIGBTs Current Source for Blanking Timing Protection Against Overcurrent and Short Circuit Undervoltage Lockout Optimized for IGBTs Negative Gate Drive Capability
VCC Output 7
S Over Q R current Latch VEE S Q R
VEE
4 3 VEE
VCC
VEE VCC
VEE VEE 6
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Dedicated Drivers
In Brief . . .
Dedicated drivers are designed and developed for specific application like electronic ballast. These drivers are designed to meet the specific application requirements. Therefore the overall system performance as well as cost is highly maintained and minimized respectively. Ultimately the uses of these devices require a simpler system design.
Page Half Bridge Controller and Driver for Industrial Linear Tubes . . . . . . . . . . . . . . . . . . . . 118 Power Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Zero Voltage Switch . . . . . . . . . . . . . . . . . . . . . . . . 119 Zero Voltage Controller . . . . . . . . . . . . . . . . . . . . . 120
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
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The MC33157DW includes the oscillator circuit and two output channels to control a halfbridge power stage. One of the channels is groundreferenced. The second one is floating to provide a bootstrap operation for the high side switch.
Dedicated Driver for Industrial Linear Tubes
Main oscillator is current controlled, making it easy to set up by a single external resistor. On top of that, such a feature is useful to implement a dimming function by frequency shift. Filament preheating time control builtin. The strike sequence is controllable by external passive components, the resonant frequency being independently adjustable. This frequency can be made different from the preheating and the steady state values. A frequency sweep between two
defined values makes this IC suitable for any serie resonant topologies. Dedicated internal comparator provides an easy lamp strike detection implementation. Digital RESET pin provides a fast reset of the system (less than 10 s). Both output Mosfet are set to OFF state when RESET is zero. Adjustable dead time makes the product suitable for any snubber capacitor and size of MOSFET used as power switches. Designed to be used with standard setting capacitors 470 nF. A voltage reference, derived from the internal bandgap, is provided for external usage. This voltage is 100% trimmed at probe level yielding a 2% tolerance over the temperature range.
ORDERING INFORMATION
Device MC33157DW Tested Operating Temperature Range TA = 40 to +85C Package Plastic SO16L
R END SWP
a
COMPARATOR Iph Ifstrike R Iop +Vref +Vref ENABLE Dead Time CONTROL LOGIC STRIKE detection Clear INHIBIT 16 15 14 13 12 11 VHS VHO VOUT NC VLO GND
LEVEL SHIFTER
RESET 10
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Power Controllers
An assortment of battery and ac lineoperated control ICs for specific applications are shown. They are designed to enhance system performance and reduce complexity in a wide variety of control applications.
This device is designed for thyristor control in a variety of ac power switching applications for ac input voltages of 24 V, 120 V, 208/230 V, and 227 V @ 50/60 Hz. LimiterPower Supply Allows operation directly from an ac line. Differential On/Off Sensing Amplifier Tests for condition of external sensors or input command signals. Proportional control capability or hysteresis may be implemented. ZeroCrossing Detector Synchronizes the output pulses to the zero voltage point of the ac cycle. Eliminates RFI when used with resistive loads.
Triac Drive Supplies high current pulses to the external power controlling thyristor. Protection Circuit A builtin circuit may be actuated, if the sensor opens or shorts, to remove the drive circuit from the external triac. Inhibit Capability Thyristor firing may be inhibited by the action of an internal diode gate. High Power DC Comparator Operation Operation in this mode is accomplished by connecting Pin 7 to 12 (thus overriding the action of the zerocrossing detector).
VCC RS Limiter
Zero Crossing Detector
Power Supply
RL Current Boost
AC Input Voltage
Inhibit
External Trigger
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Power Controllers
UAA2016P, D
(continued)
The UAA2016 is designed to drive triacs with the Zero Voltage technique which allows RFI free power regulation of resistive loads. Operating directly on the ac power line, its main application is the precision regulation of electrical heating systems such as panel heaters or irons. A builtin digital sawtooth waveform permits proportional temperature regulation action over a 1C band around the set point. For energy savings there is a programmable temperature reduction function, and for security, a sensor failsafe inhibits output pulses when the sensor connection is broken. Preset temperature (i.e., defrost) application is also possible. In applications where
high hysteresis is needed, its value can be adjusted up to 5C around the set point. All these features are implemented with a very low external component count. Zero Voltage Switch for Triacs, up to 2.0 kW (MAC212A8) Direct AC Line Operation Proportional Regulation of Temperature over a 1C Band Programmable Temperature Reduction Preset Temperature (i.e., Defrost) Sensor Failsafe Adjustable Hysteresis Low External Component Count
UAA2016
Pulse Amplifier 6 Output
4 Temperature Reduction
7 +VCC
1/2
8 Sync
5 VEE
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SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
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The MC34280 is a power supply integrated circuit which provides two boost regulated outputs and some power management supervisory functions. Both regulators apply PulseFrequencyModulation (PFM). The main stepup regulator output can be externally adjusted from 2.7V to 5V. An internal synchronous rectifier is used to ensure high efficiency (achieve 87%). The auxiliary regulator with a builtin power transistor can be configured to produce a wide range of positive voltage (can be used for LCD contrast voltage). This voltage can be adjusted from +5V to +25V by an external potentiometer; or by a microprocessor, digitally through a 6bit internal DAC. The MC34280 has been designed for battery powered handheld products. With the low startup voltage from 1V and the low quiescent current (typical 35 A); the MC34280 is best suited to operate from 1 to 2 AA/ AAA cell. Moreover, supervisory functions such as low battery detection, CPU poweron reset, and backup battery control, are also included in the chip. It makes the
MC34280 the best onechip power management solution for applications such as electronic organizers and PDAs. Low Input Voltage, 1V up Low Quiescent Current in Standby Mode: 35A typical PFM and Synchronous Rectification to ensure high efficiency (87% @200mA Load) Adjustable Main Output: nominal 3.3V @ 200mA max, with 1.8V input Auxiliary Output Voltage can be digitally controlled by microprocessor Auxiliary Output Voltage: +5V @ 25mA max, with 1.8V input +25V @ 15mA max, with 1.8V input Current Limit Protection PowerON Reset Signal with Programmable Delay Battery Low Detection Lithium Battery Backup 32Pin LQFP Package
ORDERING INFORMATION
Device MC34280 Operating Temperature Range 0C to +70C Package 32pin LQFP
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Typical Application Block Diagram
CVDD c = 20u Riref r = 480 k GND IREF AGND 8 VREF 6 7 5 GND GND VREF Cpor c = 80n GND PDELAY VDD VDD 4 ENABLE 3 VBAT 2 1 R123 r=5 Power ON Reset Current Bias Voltage Reference 11 LOWBATB LIBATON LIBATCL 12 13 14 VAUXADJ 15 VAUXCON PORB LOWBAT LIBATON LIBATCL VAUXADJ VAUXCON VAUXEN VAUXFBP VAUXREF (1.1 V to 2.2 V) LAUX L = 22u (Rs < 60 mOhm) VBAT CAUXbp c = 100u 10 V SMT tantalum Optional GND 30 V SMT tantalum VAUXEN Auxiliary Regulator 17 18 19 VAUXFBN 20 VBAT 21 VAUXBDV VAUXBASE VAUXCHG 22 23 24 N/C 16 Level Control Current Limit Control and Base Drive Q1 26 VAUXSW 25 GND Lithium Battery Backup Low Battery Detect Control and Gate Drive Startup d M1 Current Limit s Battery Lock Switch
VBAT
Optional CMAINbp c = 100u 10 V SMT tantalum GND LMAIN L = 33u (Rs < 60 mOhm) VMAIN
GND
LOWBATSEN DGND 9 10
s M2
d 32
28 LIBATOUT
Rauxa r = 200 k
GND
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The MC33169 is a support IC for GaAs Power Amplifier Enhanced FETs used in hand portable telephones such as GSM, PCN and DECT. This device provides negative voltages for full depletion of Enhanced MESFETs as well as a priority management system of drain switching, ensuring that the negative voltage is always present before turning on the Power Amplifier. Additional features include an idle mode input and a direct drive of the NChannel drain switch transistor. This product is available in one version, 4.0 V. The
4.0 V version is intended for supplying RF modules for GSM and DCS1800 applications. Negative Regulated Output for Full Depletion of GaAs MESFETs Drain Switch Priority Management Circuit CMOS Compatible Inputs Idle Mode Input (Standby Mode) for Very Low Current Consumption Output Signal Directly Drives NChannel FET Low Startup and Operating Current
C3 + VBB Double 12 + C1 VBB 11 3 Triple + C4 Tx Power Control 9 Input 13 Idle Mode Input 6 Gnd 2
+ + C2 1 VCC 14 8
VBB Generator
(Voltage Tripler)
MMSF4N01HD
MC33169
Priority Management
RF Out
Sense
Charge Pump 7 + 5
Negative Generator
C + f Rf
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The MC33560A is an interface IC for smartcard reader/ writer applications. It allows to manage any type of smart or memory card through a simple and flexible microcontroller interface, and several couplers may be managed in parallel. The MC33560A is particularly suited to low power and portable applications because of its power saving features and the minimum of external parts required. Battery life is extended by the wide operating range and the low quiescent current in standby mode. A highly sophisticated protection system guarantees timely and controlled shutdown upon error conditions. 100% Compatible with ISO 78163 Standard Wide Battery Supply Voltage Range: 1.8 V VBAT 6.6 V Programmable VCC Supply for 3 V or 5 V Card Operation Power Management for Very Low Quiescent Current in Standby Mode (MC33560A: 10 A max)
*25 to +85C
L1 ILIM PGND
DC/DC CONVERTER
CRDDET CRDCON
CLOCK GENERATOR
IO RESET C4 C8
LEVEL TRANSLATOR
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The MC33283 is a complete power management solution for portable devices such as telephone handsets, twoway radios, etc. Thanks to its large scale integration, the device offers up to seven Low DropOut regulators (LDO), two of them delivering a voltage higher than the batterys. Despite the presence of an internal charge pump, the overall noise specification makes the circuit an ideal candidate where noise is an important feature. Outputs deliver 40VRMS typical (10100kHz) at nominal output current. With a 50dB ripple rejection under 10kHz, the circuit naturally shields the downstream electronics against DC choppy lines. This parameter guarantees a clean operation for battery operated devices.
ORDERING INFORMATION
Device MC33283FTB28,R2 Operating Temperature Range Package TQFP32
*20C to +70C
126
VCC1 5
VCC1 12 BUB
POR
23
VR1 VCC1 UVLO2 VR1 2 mA UVLO1 UVLO1 Vref R1 VCC1 REFERENCE VOLTAGE 26 27 HIGH = UVLO ACTIVE OUT5 VOLTAGE SELECTION 28 21 20 19 30 VCC2 SEL 18 ON/OFF6 Vref R6 VCC1 OVLO VCC2 6.5 V ON/OFF7 Vref 2 10 OUT6 ENABLE SWITCHES VCC2 ON/OFF2 ON/OFF3 ON/OFF4 ON/OFF5 ON/OFF6 Vref ON/ OFF5 R5A VCC1 Vref 6 ON/OFF3 Vref ON/OFF2 Vref R2 VCC1 4 3 31 OUT1
UVLO2
22
Vref
OUT2
CBYP ENRS
R3
OUT3
OUT5
R5B
R7
OUT7
VS 1 IN
14
13 D1
15 B1
7 GND CP
14 Vin
1 GND
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System Management
In Brief . . .
Power supplies, MCUbased systems, industrial controls, computer systems and many other products, portable or not, are requiring system management functions which monitor voltages to ensure proper system operation. These circuits monitor critical circuit conditions and report any violations of prescribed limits to a microprocessor. The microprocessor will then take appropriate action such as storing data before executing a graceful shutdown. Motorola offers a wide variety of voltage supervisory circuits (Undervoltage or Overvoltage) designed for use where precise voltage limits or windows are required for reliable system operation. Newer supervisory circuits have utilized CMOS technology and miniature surface mount packages (SOT235 leads) to reduce the current consumption and the PCB board area. This makes them particularly suited for batterypowered applications.
Page Supervisory Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Overvoltage Crowbar Sensing Circuit . . . . . . . . . 129 Over/Undervoltage Protection Circuit . . . . . . . . . 130 Micropower Undervoltage Sensing Circuits . . . . 131 Micropower Undervoltage Sensing Circuits with Programmable Output Delay . . . . . . . . . . . . 132 Undervoltage Sensing Circuit . . . . . . . . . . . . . . . . 133 Universal Voltage Monitor . . . . . . . . . . . . . . . . . . . 134
SIGNAL CONDITIONING
BATTERY MANAGEMENT
POWER MANAGEMENT
SYSTEM MANAGEMENT
MOTOR CONTROL
INTERFACE
OTHER CIRCUITS
OpAmps
DCDC Converters with Inductor OffLine SMPS Controllers Power Factor Controllers Voltage References Linear Voltage Regulators LDO Linear Voltage Regulators MOSFET/ IGBT Drivers Dedicated Drivers Dedicated Power Mgmnt Controllers
DC Motor Control
Timers
Comparators
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Supervisory Circuits
A variety of Power Supervisory Circuits are offered. Overvoltage sensing circuits which drive Crowbar SCRs are provided in several configurations from a low cost threeterminal version to 8pin devices which provide pinprogrammable trip voltages or additional features, such as an indicator output drive and remote activation capability. An over/undervoltage protection circuit is also offered.
This device can protect sensitive circuitry from power supply transients or regulator failure when used with an external Crowbar SCR. The device senses voltage and compares it to an internal 2.6 V reference. Overvoltage trip is adjustable by means of an external
resistive voltage divider. A minimum duration before trip is programmable with an external capacitor. Other features include a 300 mA high current output for driving the gate of a Crowbar SCR, an opencollector indicator output and remote activation capability.
VCC
Vref 2.6 V
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The MC3425 is a power supply supervisory circuit containing all the necessary functions required to monitor over and undervoltage fault conditions. This device features dedicated over and undervoltage sensing channels with independently programmable time delays. The overvoltage channel has a high current
drive output for use in conjunction with an external SCR Crowbar for shutdown. The undervoltage channel input comparator has hysteresis which is externally programmable, and an opencollector output for fault indication.
VCC 8 OV Sense 3 OV Drive 1 200 A UV Sense 4 IH 2.5 V Vref 12.5 A 5 Input Section 2 UV OV DLY DLY Gnd 7 Output Section 6 UV Indicator
200 A
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The MC33464 series are micropower undervoltage sensing circuits that are specifically designed for use with battery powered microprocessor based systems, where extended battery life is required. A choice of several threshold voltages from 0.9 V to 4.5 V are available. These devices feature a very low quiescent bias current of 0.8 A typical. The MC33464 series features a highly accurate voltage reference, a comparator with precise thresholds and builtin hysteresis to prevent erratic reset operation, a choice of output configurations between open drain or complementary MOS, and guaranteed operation below 1.0 V with extremely low standby current. These devices are available in either SOT89 3pin or
Threshold Voltage 0.9 2.0 2.7 3.0 4.5 0.9 2.0 2.7 3.0 4.5 0.9 2.0 2.1 2.7 3.0 4.5 0.9 2.0 2.7 3.0 4.5
SOT23 5pin surface mount packages. Applications include direct monitoring of the MPU/logic power supply used in portable, appliance, automotive and industrial equipment. MC33464 Features: Extremely Low Standby Current of 0.8 A at Vin = 1.5 V Wide Input Voltage Range (0.7 V to 10 V) Monitors Power Supply Voltages from 1.1 V to 5.0 V High Accuracy Detector Threshold (2.5%) Two Reset Output Types (Open Drain or Complementary Drive) Two Surface Mount Packages (SOT89 or SOT23 5Pin)
Operating Temperature Range Package (Qty/Reel)
ORDERING INFORMATION
Device MC33464H09AT1 MC33464H20AT1 MC33464H27AT1 MC33464H30AT1 MC33464H45AT1 MC33464H09CT1 MC33464H20CT1 MC33464H27CT1 MC33464H30CT1 MC33464H45CT1 MC33464N09ATR MC33464N20ATR MC33464N21ATR MC33464N27ATR MC33464N30ATR MC33464N45ATR MC33464N09CTR MC33464N20CTR MC33464N27CTR MC33464N30CTR MC33464N45CTR Type Open Drain Reset SOT89 (1000) Compl. MOS Reset TA = 30 to +80C Open Drain Reset
Other voltages from 0.9 to 6.0 V, in 0.1 V increments, are available. Consult factory for information.
1 Reset Vref X Denotes Package Type YY Denotes Threshold Voltage TZ Denotes Taping Type Vref
Gnd
Gnd
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The MC33465 series are micropower undervoltage sensing circuits that are specifically designed for use with battery powered microprocessor based systems, where extended battery life is required. A choice of several threshold voltages from 0.9 V to 4.5 V are available. This device features a very low quiescent bias current of 1.0 A typical. The MC33465 series features a highly accurate voltage reference, a comparator with precise thresholds and builtin hysteresis to prevent erratic reset operation, a choice of output configurations between open drain or complementary, a time delayed output, which can be programmed by the system designer, and guaranteed operation below 1.0 V with extremely low standby current. This device is available in a SOT23 5pin surface mount package.
Applications include direct monitoring of the MPU/logic power supply used in appliance, automotive, industrial and portable equipment. MC33465 Features: Extremely Low Standby Current of 1.0 A at Vin = 3.5 V Wide Input Voltage Range (0.7 V to 10 V) Monitors Power Supply Voltages from 1.1 V to 5.0 V High Accuracy Detector Threshold (2.5%) Two Reset Output Types (Open Drain or Complementary Drive) Programmable Output Delay by External Capacitor (100 ms typ. with 0.15 F) Surface Mount Package (SOT23 5Pin) Convenient Tape and Reel (3000 per Reel)
ORDERING INFORMATION
Device MC33465N09ATR MC33465N20ATR MC33465N27ATR MC33465N30ATR MC33465N32ATR MC33465N45ATR MC33465N09CTR MC33465N20CTR MC33465N27CTR MC33465N30CTR MC33465N43CTR MC33465N45CTR Threshold Voltage 0.9 2.0 2.7 3.0 3.2 4.5 0.9 2.0 2.7 3.0 4.3 4.5 Type Operating Temperature Range Package
Open O en Drain Reset TA = 30 30 to +80C Compl. Com l. MOS Reset SOT23 5 Leads
Other voltages from 0.9 to 6.0 V, in 0.1 V increments, are available. Consult factory for information.
RD
RD
1 Reset
Vref
Vref
Gnd
Gnd
CD
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Supervisory Circuits
(continued)
The MC34064 and MC34164 are two families of undervoltage sensing circuits specifically designed for use as reset controllers in microprocessorbased systems. They offer the designer an economical solution for low voltage detection with a single external resistor. Both parts feature a trimmed bandgap reference, and a comparator with precise thresholds and builtin hysteresis to prevent erratic reset operation. The two families of undervoltage sensing circuits taken together, cover the needs of the most commonly specified power supplies used in MCU/MPU systems. Key parameter specifications of the MC34164 family were chosen to complement the MC34064 series. The table summarizes critical parameters of both families. The MC34064 fulfills the needs of a 5.0 V 5% system and features a tighter hysteresis specification. The
MC34164 series covers 5.0 V 10% and 3.0 V 5% power supplies with significantly lower power consumption, making them ideal for applications where extended battery life is required such as consumer products or hand held equipment. Applications include direct monitoring of the 5.0 V MPU/ logic power supply used in appliance, automotive, consumer, and industrial equipment. The MC34164 is specifically designed for battery powered applications where low bias current (1/25th of the MC34064s) is an important characteristic.
Input 2 (2) Reset 1 (1) Pin numbers in parenthesis are for the D suffix package. 1.2 Vref
3 (4) Gnd
Device MC34064/MC33064
MC34164/MC33164
5.0 V 10%
4.3
0.09
7.0
1.0 to 12
MC34164/MC33164
3.0 V 5%
2.7
0.06
6.0
1.0 to 12
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Supervisory Circuits
(continued)
The MC34161, MC33161 series are universal voltage monitors intended for use in a wide variety of voltage sensing applications. These devices offer the circuit designer an economical solution for positive and negative voltage detection. The circuit consists of two comparator channels each with hysteresis, a unique Mode Select Input for channel programming, a pinned out 2.54 V reference, and two open collector outputs capable of sinking in excess of 10 mA. Each comparator channel can be configured as either inverting or noninverting by the Mode Select Input. This allows over, under, and window detection of positive and negative voltages. The minimum supply voltage needed for these devices to be fully functional is 2.0 V for positive voltage sensing and 4.0 V for negative voltage sensing. Applications include direct monitoring of positive and negative voltages used in appliance, automotive, consumer, and industrial equipment. Unique Mode Select Input Allows Channel Programming Over, Under, and Window Voltage Detection Positive and Negative Voltage Detection Fully Functional at 2.0 V for Positive Voltage Sensing and 4.0 V for Negative Voltage Sensing
Pinned Out 2.54 V Reference with Current Limit Protection Low Standby Current Open Collector Outputs for Enhanced Device Flexibility
VCC 8 2.54 V Reference Channel 1 2.8 V 1.27 V Channel 2 0.6 V 1.27 V Gnd 4 Output 2 5 Output 1 6
Input 2 3
TRUTH TABLE
Mode Select Pin 7 GND Vref VCC (>2.0 V) Input 1 Pin 2 0 1 0 1 0 1 Output 1 Pin 6 0 1 0 1 1 0 Input 2 Pin 3 0 1 0 1 0 1 Output 2 Pin 5 0 1 1 0 1 0 Comments Channels 1 & 2: Noninverting Channel 1: Noninverting Channel 2: Inverting Channels 1 & 2: Inverting VCC 8 Input VS2 V4 V3 Gnd V1 V2 VCC Gnd VS1 R4 R3 R2 R1 3 + VHys2 1 7 2 + + 1.27 V + + 1.27 V 4 2.54 V Reference + 2.8 V + 0.6 V
VHys1
LED On
VS2
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SMPSRM
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