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Cylinder Calculation

This document contains calculations for designing a die casting die including: 1. The component material is aluminum. 2. The required machine tonnage is between 13.312 and 19.968 tons. 3. The minimum plunger diameter for the component is 1008.928 mm. It provides information on ejection force, die cooling, machine settings, hydraulic cylinder specifications, spring specifications, gate dimensions, and runner cross section area.

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ash1968
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483 views14 pages

Cylinder Calculation

This document contains calculations for designing a die casting die including: 1. The component material is aluminum. 2. The required machine tonnage is between 13.312 and 19.968 tons. 3. The minimum plunger diameter for the component is 1008.928 mm. It provides information on ejection force, die cooling, machine settings, hydraulic cylinder specifications, spring specifications, gate dimensions, and runner cross section area.

Uploaded by

ash1968
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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recheck

GATE TOTAL THICK

RUNNE

DIE C

NUMB HEAT

EJEC

Side co LENGT

Side co RECTA

DIAME HEIG

STROK

CONTA ST Ef Piston

SPR

wire d

Component name Component no. component wt

TANK M421 00 01 CA 01

customer component matl.: no.of cavity

PRICOL ADC-12 SINGLE proj area in cm Circumference cm

1 PROJECTED AREA INPUTS I RECTANGLE LENGTH(mm) 500 WIDTH(mm) 100 ROUND DIAMETER(mm) TRIANGLE BASE(mm) HEIGHT(mm)

II 0 0

III 0 0

IV 0 0

V 0 0

60 500

65.6

0 1075.84

0 65.6

6.56 33.78138

0 0

0 0

0 0

0 0 0 0 sum pro area(cm2)

0 533.7814

2 PLUNGER DIA INPUTS HEIGHT OF COMPONENT(mm) WALL THICKNESS(mm) VOLUME(cm3) VOLUME OF RUNNER(cm3) BEFORE SQ ROOT PLUNGER DIA IN (cm)

9.5 2 133.4735 53.38938 237.8298 15.42173

4 EJECTION FORCE ST CIRCUMFERENCE OF MOULDING(cm)ds = 140.61677 CONTACT AREA(cm2) A = E (Kgf/cm2) = 688775.5 667.3673 MIEU T (cm) = Y Ef 0.45 0.2 0.34 191409.6 Kgf 1.518661

MCHINE SETTING

INSERT WALL THICKNESS weight of casting = 500 G 700 g To AL 0.068005 GATE AREA TOTAL WIDTH THICKNESS

grams

RUNNER CROSS SECTION AREA

DIE COOLING HOLE DIAMETER


NUMBER OF HOLE HEAT TO BE EXTRACTED

EJECTION FORCE SIDE CORE


TYPE

HYDRO MANSCO

MECH

CIRCUM(cm)

Side core dimension inside the component : LENGTH 225 WIDTH 119 height 80 68.8 DIAMETER 0 DEPTH 0 0 Side core + HOLDER dimension : RECTANGLE I-side core II-side core III-side core IV-side core V-side core volume(cm3) LENGTH(mm) 225 0 0 0 0 WIDTH(mm) 119 0 0 0 0 2142 HEIGHT 80 weight of side core (gram ROUND DIAMETER(mm) HEIGHT STROKE 100 1 1 1 1 0 0 0 0 0 0 0 0.007857

HYDRAULIC CYLINDER SPEC SMC CHD2-H-FY-63-C-( )-Nil-B-G5PW-Nil-double side cushion MANSCO MMT-63-22-( )-CB-FM-RT-02
CIRCUMFERENCE OF MOULDING(cm)ds = CONTACT AREA(cm2) A = 818.15 ST 0.74304 Ef 19184.05 Piston Dia 62.18546 mm 68.8

SPRING SPEC
wire dia= 3.0 ID = 13 pitch = 7.8 free length = 146

COMPLETED

umference cm

120

20.616768

140.616768

value is decreasing when wall thickness is increased

SUR AREA(cm2) 360 190.4 267.75 818.15

ht of side core (grams) 16921.86207

cushion

recheck

GATE TOTAL THICK

RUNNE

DIE C

NUMB HEAT

EJEC

Side co LENGT

Side co RECTA

DIAME HEIG

STROK

CONTA ST Ef Piston

SPR

wire d

Component name Component no. component wt

TANK M421 00 01 CA 01

customer component matl.: no.of cavity

PRICOL ADC-12 SINGLE proj area in cm Circumference cm

1 PROJECTED AREA INPUTS I RECTANGLE LENGTH(mm) 500 WIDTH(mm) 100 ROUND DIAMETER(mm) TRIANGLE BASE(mm) HEIGHT(mm)

II 0 0

III 0 0

IV 0 0

V 0 0

60 500

65.6

0 1075.84

0 65.6

6.56 33.78138

0 0

0 0

0 0

0 0 0 0 sum pro area(cm2)

0 533.7814

2 PLUNGER DIA INPUTS HEIGHT OF COMPONENT(mm) WALL THICKNESS(mm) VOLUME(cm3) VOLUME OF RUNNER(cm3) BEFORE SQ ROOT PLUNGER DIA IN (cm)

9.5 2 133.4735 53.38938 237.8298 15.42173

4 EJECTION FORCE ST CIRCUMFERENCE OF MOULDING(cm)ds = 140.61677 CONTACT AREA(cm2) A = E (Kgf/cm2) = 688775.5 667.3673 MIEU T (cm) = Y Ef 0.45 0.2 0.34 191409.6 Kgf 1.518661

MCHINE SETTING

INSERT WALL THICKNESS weight of casting = 500 G 700 g To AL 0.068005 GATE AREA TOTAL WIDTH THICKNESS

grams

RUNNER CROSS SECTION AREA

DIE COOLING HOLE DIAMETER


NUMBER OF HOLE HEAT TO BE EXTRACTED

EJECTION FORCE SIDE CORE


TYPE

HYDRO MANSCO

MECH

CIRCUM(cm)

Side core dimension inside the component : LENGTH 157 WIDTH 130 height 121 57.4 DIAMETER 0 DEPTH 0 0 Side core + HOLDER dimension : RECTANGLE I-side core II-side core III-side core IV-side core V-side core volume(cm3) LENGTH(mm) 157 0 0 0 0 WIDTH(mm) 130 0 0 0 0 2469.61 HEIGHT 121 weight of side core (gram ROUND DIAMETER(mm) HEIGHT STROKE 100 1 1 1 1 0 0 0 0 0 0 0 0.007857

HYDRAULIC CYLINDER SPEC SMC CHD2-H-FY-80-C-( )-Nil-B-G5PW-Nil-double side cushion MANSCO MMT-80-28-( )-CB-FM-RT-02
CIRCUMFERENCE OF MOULDING(cm)ds = CONTACT AREA(cm2) A = 898.64 ST 0.61992 Ef 25256.3 Piston Dia 71.35157 mm 57.4

SPRING SPEC
wire dia= 3.0 ID = 13 pitch = 7.8 free length = 146

COMPLETED

umference cm

120

20.616768

140.616768

value is decreasing when wall thickness is increased

SUR AREA(cm2) 379.94 314.6 204.1 898.64

ht of side core (grams) 19509.98107

cushion

CALCULATION FOR DIE CASTING DIE


1

COMPONENT MATERIAL

AL

MACHINE TO BE USED TONNAGE REQ FOR COMP.

125T

(IN TONS)

MIN: MAX.:

13.312 19.968

PLUNGER DIAMETER TO BE USED


LOCATING DIAMETER 85mm DEPTH 10mm MINIMUM PLUNGER DIA FOR THE COMPONENT =

FALSE

1008.928 MM

EJECTION FORCE DIE COOLING HOLE DIAMETER


NUMBER OF HOLE HEAT TO BE EXTRACTED

MCHINE SETTING
I PHASE LENGTH SPEED TIME PRESSURE TOTAL CYCLE TIME IIPHASE IIIPHASE

7 HYDRAULIC CYLINDER SPEC MANSCO SMC 8 SPRING SPEC 9 INSERT WALL THICKNESS SIDES BOTTOM 10 GATE AREA TOTAL WIDTH THICKNESS

11 RUNNER CROSS SECTION AREA DEPTH WIDTH 12

INPUT AGAIN

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